CN208303357U - A kind of heat exchanger ultrasonic cleaning system - Google Patents
A kind of heat exchanger ultrasonic cleaning system Download PDFInfo
- Publication number
- CN208303357U CN208303357U CN201820576211.3U CN201820576211U CN208303357U CN 208303357 U CN208303357 U CN 208303357U CN 201820576211 U CN201820576211 U CN 201820576211U CN 208303357 U CN208303357 U CN 208303357U
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- sliding part
- sprocket wheel
- ultrasonic cleaning
- heat exchanger
- cleaning
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000007603 infrared drying Methods 0.000 claims description 8
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000002604 ultrasonography Methods 0.000 claims 1
- 230000036541 health Effects 0.000 abstract description 2
- 230000001988 toxicity Effects 0.000 abstract description 2
- 231100000419 toxicity Toxicity 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 241000917122 Greenidea Species 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of heat exchanger ultrasonic cleaning systems, it is related to ultrasonic cleaning apparatus technical field, it aims to solve the problem that during ultrasonic cleaning, its cleaning solution can volatilize and have certain toxicity, the problem of leading to the feeding blanking of manual mode to will affect the health of workpeople, technical points are: including the megasonic cleaning unit being set on same straight line, drying unit and a rank blanking subsystem, the rank blanking subsystem includes being horizontally placed on right above megasonic cleaning unit, and the guide rail extended to drying unit, the guide rail is equipped with the first sliding part that can be displaced along its length, first sliding part is equipped with the second sliding part that can be displaced along the vertical direction, second sliding part is equipped with the material basket for carrying cleaned part far from the first sliding part side, first sliding part, second sliding part Haul movement is completed according to PLC instruction and cleaning process cooperation, to improve the degree of automation in cleaning process.
Description
Technical field
The utility model relates to ultrasonic cleaning apparatus technical field more particularly to a kind of heat exchanger ultrasonic cleaning systems
System.
Background technique
Ultrasonic cleaning heat exchanger is cavitation, acceleration effect and the straight effect pair using ultrasonic wave in a liquid
Liquid and dirt directly, indirectly effect, make crud layer by dispersion, emulsification, removing and reach cleaning purpose.It is wherein main to utilize
Be exactly cavitation, by ultrasonic wave with the high frequency exchanged form of 20,000 compressing forces per second and decompression power interactivity to liquid
Transmission generates the phenomenon that hole group steeps in the decompression masterpiece used time, in liquid, and in compression force, hole group's bubble, which is pressurized, to be forced
Powerful impact force is generated when broken, thus removes the dirt of heat exchanger surface to be processed.
Currently, traditional ultrasonic cleaning system structure specifically includes that rinse bath and supersonic generator, rinse bath one
Position is provided with ultrasonic wave hair vibration structure, is placed with cleaned heat exchanger in rinse bath, there is cleaning solution, heat exchanger leaching in rinse bath
Not in cleaning solution.But during ultrasonic cleaning, cleaning solution can volatilize and have certain toxicity, therefore, manual mode
Feeding blanking will affect the health of workpeople.
Utility model content
The purpose of the utility model is to provide a kind of heat exchanger ultrasonic cleaning systems, improve automatic in cleaning process
Change degree reduces processing cost and rejection rate.
The above-mentioned technical purpose of the utility model has the technical scheme that
A kind of heat exchanger ultrasonic cleaning system, including be set on same straight line megasonic cleaning unit, drying
Unit and a rank blanking subsystem, the rank blanking subsystem include being horizontally placed on megasonic cleaning unit surface and to baking
The guide rail that dry unit extends, the guide rail are equipped with the first sliding part that can be displaced along its length, on first sliding part
Equipped with the second sliding part that can be displaced along the vertical direction, second sliding part is clear equipped with carrying far from the first sliding part side
The material basket of part is washed, first sliding part, the second sliding part complete haul movement according to PLC instruction and cleaning process cooperation.
By using above-mentioned technical proposal, megasonic cleaning unit, drying unit and rank blanking subsystem are arranged same
On one straight line, and megasonic cleaning unit, drying unit are located at the underface of rank blanking subsystem, wherein megasonic cleaning unit energy
Ultrasonic wave is generated, liquid medium vibration is crushed with high frequency and takes away heat exchanger table so that cavitation phenomenon occurs for liquid
The spot in face；Moisture remaining on heat exchanger can be dried after megasonic cleaning unit cleans, make to clean by drying unit
It is more thorough；Blanking subsystem is held in the mouth to feeding, haul, discharging, to avoid instead of being accomplished manually entire ultrasonic cleaning process
Staff generates safety problem because of the cleaning solution or ultrasonic wave of volatilization；Specifically, cleaned part is put into material basket,
PLC instruction is sent according to the process of prerinse, cleaning, rinsing, drying, so that the first sliding part of control, the second sliding part exist
Horizontal plane or vertical plane displacement, it is clear to complete automation to ensure that material basket sequentially enters megasonic cleaning unit, drying unit
Wash work.
Further, the megasonic cleaning unit includes several rinse baths for accommodating cleaning solution and material basket, described
Supersonic generator is equipped in rinse bath.
By using above-mentioned technical proposal, rinse bath is used to accommodate cleaning solution and material basket, and installs in bottom and side
Supersonic generator achievees the purpose that lossless cleaning to drive hydrone to impact cleaned part surface.
Further, the drying unit includes along guide rail direction and being set to the infrared drying case at rinse bath rear,
The top of the infrared drying case is connected with condensation chamber by air duct.
By using above-mentioned technical proposal, infrared drying case, which is arranged, dry moisture remaining on heat exchanger, it is subsequent its
The vapor of evaporation is entered in condensation chamber by air duct to be condensed, and is then realized circulation Reusability, is met energy-saving and environment-friendly
Green idea.
Further, first sliding part includes the slide plate to connect with guide rail, and the slide plate side is connected with driving and slides
First cylinder of plate displacement.
By using above-mentioned technical proposal, using the slide plate to connect with guide rail, the first cylinder is controlled to drive slide plate edge to lead
Rail length direction is mobile, realizes the accurate adjusting on horizontal plane.
Further, second sliding part includes the more slide bars being threaded through on the slide plate corner, and the slide bar is remote
It is equipped with driver plate from material basket side, the second cylinder of driving driver plate displacement is equipped between the driver plate and slide plate.
By using above-mentioned technical proposal, using the slide bar being arranged on slide plate corner, the second cylinder is controlled to drive cunning
The driver plate of bar end moves along the vertical direction, to drive material basket, realizes the accurate adjusting on perpendicular.
Further, material basket two sides are connected with the first sprocket wheel by connecting rod, and first sprocket wheel is connected by belt
It is connected to the second sprocket wheel, is equipped with the drive rod being located above material basket between the second sprocket wheel described in two sides, the drive rod is equipped with
One circle external tooth, the external tooth are connected with third sprocket wheel by chain, and the third sprocket wheel is equipped with the servo electricity for driving its rotation
Machine.
By using above-mentioned technical proposal, the fixture charging basket on the mounting rack of slide bar end, and third sprocket wheel is driven to revolve
Turn, with the transmission of belt, drive rod, so that material basket is realized precisely controllable overturning by a small margin, in rinse bath by a small margin
Stir and cleaning part can be made comprehensively to be cleaned, and then improve cleaning efficiency.
Further, lazy sprocket wheel is equipped on the outside of the belt between first sprocket wheel and the second sprocket wheel, the lazy sprocket wheel connects
It is connected to tensioning device.
By using above-mentioned technical proposal, lazy sprocket wheel is provided on the outside of the belt between the first sprocket wheel and the second sprocket wheel
Tensioning device, cooperation belt guiding reduces the running time to save to relaxation time for being adjusted of belt, cuts down
Production cost.
Further, material basket bottom is equipped with mesh, and the aperture of the mesh is less than 0.1mm, the mesh it is close
Degree is greater than 90 mesh.
By using above-mentioned technical proposal, is opened up in material basket bottom and be distributed the mesh close enough, aperture is sufficiently small, so that
When ultrasonic wave passes through mesh, diffraction and interference phenomenon can be generated, suitable for cleaning high-accuracy instrument and equipment.
In conclusion the utility model has the following beneficial effects:
1, by setting rank blanking subsystem, cooperate with cleaning process and complete automation washing and cleaning operation, to avoid work people
Member generates safety problem because of the cleaning solution or ultrasonic wave of volatilization；
2, by driving third sprocket wheel rotation, with the transmission of belt, drive rod, realize material basket precisely controllable small
Amplitude overturning, it is ensured that cleaned part can be cleaned comprehensively, and cleaning efficiency is effectively improved；
3, it is distributed the mesh close enough, aperture is sufficiently small by opening up in material basket bottom and side, so that ultrasonic wave is worn
When crossing mesh, diffraction and interference phenomenon are generated, suitable for cleaning high-accuracy instrument and equipment.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of heat exchanger ultrasonic cleaning system of the present embodiment；
Fig. 2 is the partial structure diagram that blanking subsystem is held in the mouth in a kind of heat exchanger ultrasonic cleaning system of the present embodiment.
In figure, 1, cleaning unit；11, rinse bath；12, supersonic generator；2, drying unit；21, infrared drying case；
22, condensation chamber；3, blanking subsystem is held in the mouth；31, guide rail；32, the first sliding part；321, slide plate；322, the first cylinder；33, second is sliding
Moving part；331, slide bar；332, driver plate；333, the second cylinder；34, material basket；341, mesh；4, the first sprocket wheel；41, the second chain
Wheel；42, drive rod；43, external tooth；44, third sprocket wheel；45, servo motor；46, lazy sprocket wheel；47, tensioning device；48, it installs
Frame.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
A kind of heat exchanger ultrasonic cleaning system, as shown in Figure 1, including the ultrasonic cleaning of setting on the same line
Unit 1, drying unit 2 and a rank blanking subsystem 3, wherein megasonic cleaning unit 1 can generate ultrasonic wave, and with high frequency
Rate is crushed liquid medium vibration and is taken away the spot of heat exchanger surface with this so that cavitation phenomenon occurs for liquid；Drying unit
Moisture remaining on heat exchanger can be dried after megasonic cleaning unit 1 cleans, keep cleaning more thorough by 2, cleaning effect
Rate is promoted；Blanking subsystem 3 is held in the mouth to feeding, haul, discharging, thus instead of being accomplished manually entire ultrasonic cleaning process,
It avoids staff and generates safety problem because of the cleaning solution or ultrasonic wave of volatilization.Firstly, rank blanking subsystem 3 is set including level
It sets and is provided with and can be grown along it on the guide rail 31 megasonic cleaning unit 1 surface and extended to drying unit 2, the guide rail 31
The first sliding part 32 of direction sliding is spent, is provided with the second sliding part that can be slid along the vertical direction on subsequent first sliding part 32
33, the second sliding part 33 is equipped with the material basket 34 that can carry cleaned part far from 32 side of the first sliding part, so that first is sliding
Moving part 32, the second sliding part 33, which are instructed according to PLC with cleaning process cooperation, completes haul movement.It will be cleaned part and put object into
In charging basket 34, PLC instruction is sent according to the process (prerinse, cleaning, rinsing, drying) of cleaning, thus the first sliding of control
Part 32, the second sliding part 33 are displaced in horizontal plane or vertical plane, come ensure material basket 34 sequentially enter megasonic cleaning unit 1,
Drying unit 2, to complete automation cleaning.
As shown in Figure 1, megasonic cleaning unit 1 includes several rinse baths 11 placed along 31 direction of guide rail, the cleaning
Slot 11 can be used to accommodate cleaning solution and material basket 34, and bottom and side are equipped with supersonic generator 12, and then drive when use
Dynamic hydrone comes impingement heat transfer device surface, achievees the purpose that lossless cleaning.Meanwhile in this embodiment of the utility model, cleaning
There are three slots 11, the process for respectively corresponding prerinse, cleaning, rinsing, is realized using different solvents to cleaned part repeatedly clear
It washes, so that cleaned part be avoided only to rest on the phenomenon appearance that a place cleaning of rinse bath 11 causes cleaning efficiency not high.
Preferably cleaning effect is realized in order to be able to cooperate megasonic cleaning unit 1, as shown in Fig. 2, 34 bottom of material basket is opened
Equipped with the mesh 341 close enough, aperture is sufficiently small is distributed, because each mesh 341, which can generate, to spread out when mesh 341 is sufficiently small
Phenomenon is penetrated, so that ultrasonic wave passes through mesh 341 to form uniform vibration distribution；When mesh 341 is close enough, ultrasonic wave can lead to
It is interfered after crossing mesh 341, fine and closely woven hole group's bubble is formed, suitable for cleaning high-accuracy instrument and equipment.It is practical new at this
In this embodiment of type, the aperture of mesh 341 is less than 0.1mm, and the density of mesh 341 is greater than 90 mesh.
As shown in Figure 1, drying unit 2 includes that along 31 direction of guide rail and the infrared drying case at 11 rear of rinse bath is arranged in
21, which can dry moisture remaining on heat exchanger, and then the vapor of its evaporation is entered cold by air duct
It is condensed in solidifying room 22, then realizes circulation Reusability, meet energy-saving and environment-friendly green idea.
As shown in Figure 1, the first sliding part 32 includes the slide plate 321 to connect with guide rail 31,321 side of slide plate is connected with first
Cylinder 322.To drive slide plate 321 to move along 31 length direction of guide rail by the first cylinder 322 of control, realize on horizontal plane
Accurate adjusting.With matching, the second sliding part 33 includes four slide bars 331 being threaded through on 321 corner of slide plate, slide bar
331 are provided with driver plate 332 far from 34 side of material basket, and are equipped with and are arranged in cunning between driver plate 332 and slide plate 321
The second cylinder 333 on plate 321.To drive driver plate 332 to move along the vertical direction by the second cylinder 333 of control, from
And material basket 34 is driven, realize the accurate adjusting on perpendicular.When work, the first sliding part 32 is made to be moved to rinse bath 11
Surface is transferred in material basket 34 to rinse bath 11 and is submerged using the second sliding part 33, similarly can successively be displaced to next work
In sequence.
As shown in Fig. 2, rotating mechanism is installed between material basket 34 and the second sliding part 33, it is controllable using rotating mechanism
Material basket 34 is overturn, and is on the one hand convenient for charging & discharging, on the other hand since ultrasonic cleaning intensity is in one direction with short distance
The strong and weak periodical distribution that alternates of formula, can be such that cleaned part obtains so control material basket 34 stirs by a small margin in rinse bath 11
Comprehensive cleaning, and then improve cleaning efficiency.The rotating mechanism includes the first chain that 34 two sides of material basket are connected to by connecting rod
Wheel 4, the first sprocket wheel 4 is connected with the second sprocket wheel 41 by belt, is provided on material basket 34 between the second sprocket wheel of two sides 41
The drive rod 42 of side, drive rod 42 are equipped with a circle external tooth 43, and external tooth 43 is connected with third sprocket wheel 44, third sprocket wheel by chain
44 are equipped with the servo motors 45 for driving its rotation, and above-mentioned the first sprocket wheel 4, the second sprocket wheel 41, drive rod 42, third chain
Wheel 44 and servo motor 45 are both placed on the mounting rack 48 connecting with 331 end of slide bar.Utilize 45 high speed and precision of servo motor
Characteristic, driving third sprocket wheel 44 rotates, and with the transmission of belt, drive rod 42, realizes material basket 34 precisely controllable small
Amplitude overturning.
As shown in Fig. 2, lazy sprocket wheel 46 is arranged on the outside of belt between the first sprocket wheel 4 and the second sprocket wheel 41, and by lazy chain
Wheel 46 is connected on tensioning device 47, to cooperate belt to be oriented to, can be saved the time that relaxation belt is adjusted, be reduced fortune
Make the time, cuts down production cost.
The working principle of this heat exchanger ultrasonic cleaning system: sending control instruction by PLC, moves the first sliding part 32
The surface for moving rinse bath 11 using in the second sliding part 33 decentralization material basket 34 to rinse bath 11 and submerging, then drives the
The rotation of three sprocket wheels 44 makes material basket 34 realize precisely controllable overturning by a small margin, then with the transmission of belt, drive rod 42
Reach lossless cleaning by the supersonic generator 12 being mounted in rinse bath 11 to drive hydrone impingement heat transfer device surface
Purpose, so by prerinse, cleaning, rinsing three process after, entering in infrared drying case 21 will be residual on heat exchanger
The moisture drying stayed, the vapor of evaporation is entered in condensation chamber 22 by air duct to be condensed, and then realizes that circulation makes repeatedly
With.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (8)
1. a kind of heat exchanger ultrasonic cleaning system, it is characterised in that: including the ultrasonic cleaning being set on same straight line
Unit (1), drying unit (2) and rank blanking subsystem (3), the rank blanking subsystem (3) include being horizontally placed on ultrasonic wave
Right above cleaning unit (1) and to the guide rail (31) that drying unit (2) extend, the guide rail (31) is equipped with can be square along its length
To the first sliding part (32) of displacement, first sliding part (32) is equipped with the second sliding part that can be displaced along the vertical direction
(33), second sliding part (33) is equipped with the material basket (34) for carrying cleaned part, institute far from the first sliding part (32) side
It states the first sliding part (32), the second sliding part (33) and completes haul movement according to PLC instruction and cleaning process cooperation.
2. a kind of heat exchanger ultrasonic cleaning system according to claim 1, it is characterised in that: the ultrasonic cleaning
Unit (1) includes the rinse bath (11) that several accommodate cleaning solution and material basket (34), is equipped with ultrasound in the rinse bath (11)
Wave producer (12).
3. a kind of heat exchanger ultrasonic cleaning system according to claim 2, it is characterised in that: the drying unit
It (2) include along guide rail (31) direction and being set to the infrared drying case (21) at rinse bath (11) rear, the infrared drying case
(21) top is connected with condensation chamber (22) by air duct.
4. a kind of heat exchanger ultrasonic cleaning system according to claim 1, it is characterised in that: first sliding part
It (32) include the slide plate (321) to connect with guide rail (31), slide plate (321) side is connected with driving slide plate (321) displacement
First cylinder (322).
5. a kind of heat exchanger ultrasonic cleaning system according to claim 4, it is characterised in that: second sliding part
It (33) include the more slide bars (331) being threaded through on the slide plate (321) corner, the slide bar (331) is far from material basket (34)
Side is equipped with driver plate (332), and driving driver plate (332) is displaced the is equipped between the driver plate (332) and slide plate (321)
Two cylinders (333).
6. a kind of heat exchanger ultrasonic cleaning system according to claim 5, it is characterised in that: the material basket (34)
Two sides are connected with the first sprocket wheel (4) by connecting rod, and first sprocket wheel (4) is connected with the second sprocket wheel (41), two sides by belt
The drive rod (42) being located above material basket (34) is equipped between second sprocket wheel (41), the drive rod (42) is equipped with one
It encloses external tooth (43), the external tooth (43) is connected with third sprocket wheel (44) by chain, and the third sprocket wheel (44) is equipped with driving
Its servo motor (45) rotated.
7. a kind of heat exchanger ultrasonic cleaning system according to claim 6, it is characterised in that: first sprocket wheel
(4) lazy sprocket wheel (46) are equipped on the outside of the belt between the second sprocket wheel (41), the lazy sprocket wheel (46) is connected with tensioning device
(47).
8. a kind of heat exchanger ultrasonic cleaning system according to claim 1, it is characterised in that: the material basket (34)
Bottom is equipped with mesh (341), and the aperture of the mesh (341) is less than 0.1mm, and the density of the mesh (341) is greater than 90 mesh.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820576211.3U CN208303357U (en) | 2018-04-19 | 2018-04-19 | A kind of heat exchanger ultrasonic cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820576211.3U CN208303357U (en) | 2018-04-19 | 2018-04-19 | A kind of heat exchanger ultrasonic cleaning system |
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| Publication Number | Publication Date |
|---|---|
| CN208303357U true CN208303357U (en) | 2019-01-01 |
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ID=64712991
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820576211.3U Active CN208303357U (en) | 2018-04-19 | 2018-04-19 | A kind of heat exchanger ultrasonic cleaning system |
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| Country | Link |
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| CN (1) | CN208303357U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682185A (en) * | 2019-01-12 | 2019-04-26 | 山东宝阳干燥设备科技有限公司 | A kind of tower high-purity Non-Metallic Mineral drying system of radiation |
| CN113913839A (en) * | 2021-09-15 | 2022-01-11 | 无锡航海精密钢管有限责任公司 | Pickling production line for seamless steel pipes |
| CN115488099A (en) * | 2021-06-17 | 2022-12-20 | 北京机械设备研究所 | Ultrasonic cleaning machine with drying function and cleaning method thereof |
-
2018
- 2018-04-19 CN CN201820576211.3U patent/CN208303357U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682185A (en) * | 2019-01-12 | 2019-04-26 | 山东宝阳干燥设备科技有限公司 | A kind of tower high-purity Non-Metallic Mineral drying system of radiation |
| CN109682185B (en) * | 2019-01-12 | 2023-12-19 | 山东宝阳干燥设备科技有限公司 | Radiation tower type high-purity nonmetallic mineral powder drying system |
| CN115488099A (en) * | 2021-06-17 | 2022-12-20 | 北京机械设备研究所 | Ultrasonic cleaning machine with drying function and cleaning method thereof |
| CN113913839A (en) * | 2021-09-15 | 2022-01-11 | 无锡航海精密钢管有限责任公司 | Pickling production line for seamless steel pipes |
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