CN107810727A - A kind of novel straw ties shredding machine - Google Patents
A kind of novel straw ties shredding machine Download PDFInfo
- Publication number
- CN107810727A CN107810727A CN201711130685.1A CN201711130685A CN107810727A CN 107810727 A CN107810727 A CN 107810727A CN 201711130685 A CN201711130685 A CN 201711130685A CN 107810727 A CN107810727 A CN 107810727A
- Authority
- CN
- China
- Prior art keywords
- cutting
- cutting device
- forced
- roller
- straw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010902 straw Substances 0.000 title claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 84
- 238000007906 compression Methods 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 22
- 241000209094 Oryza Species 0.000 claims description 8
- 235000007164 Oryza sativa Nutrition 0.000 claims description 8
- 235000009566 rice Nutrition 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 239000000446 fuel Substances 0.000 abstract description 4
- 238000005469 granulation Methods 0.000 abstract description 4
- 230000003179 granulation Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 239000002028 Biomass Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
- A01F29/04—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis with feeding direction transverse to axis
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了一种新型稻草捆切碎机，包括机架、进料口、出料口，还包括：强制喂料装置、切割装置及动力装置，所述进料口与强制喂料装置连接，强制喂料装置的出料端与切割装置的进料一侧连接，切割装置的出料端与出料口连接，所述动力装置用于对强制喂料装置及切割装置提供动力。该机能将稻草秸秆捆一次性切碎成符合生产需要的尺寸，整机结构紧凑、布局合理、坚固耐用、效率高、适应性好，耗电省等特点，可为后续的秸秆颗粒化生物质燃料与饲料化加工提供前期工艺准备。
The invention discloses a novel straw bale shredder, which comprises a frame, a feeding port, and a feeding port, and also includes: a forced feeding device, a cutting device and a power device, and the feeding port is connected with the forced feeding device , the discharge end of the forced feeding device is connected to the feeding side of the cutting device, the discharge end of the cutting device is connected to the discharge port, and the power device is used to provide power for the forced feeding device and the cutting device. This machine can chop straw bales into a size that meets the production needs at one time. The whole machine has the characteristics of compact structure, reasonable layout, sturdy and durable, high efficiency, good adaptability, and low power consumption. It can be used for subsequent straw granulation. Fuel and feed processing provides pre-process preparation.
Description
技术领域technical field
本发明属于稻草切割装置领域，具体涉及一种新型稻草捆切碎机。The invention belongs to the field of straw cutting devices, in particular to a novel straw bundle shredder.
背景技术Background technique
农作物秸秆作为一种农业生产的副产品，产量大、分布广，同时也是一项重要的生物资源——其含氮、磷、钾、碳的平均含量分别为0．6％、0．3％、10％、45％。据统计，我国年产农作物秸杆6.2亿吨，其数量相当于北方草原打草量的50多倍，资源拥有量居世界首位。我国有着利用秸秆的优良传统——农民用秸秆建房蔽日遮雨，用秸秆烧火做饭取暖，用秸秆养畜积肥还田——合理利用秸秆是我国传统农业的精华之一。随着科技进步和社会发展，秸秆利用开辟了新路子，其综合利用成为一篇必须做好的很有价值的大文章。所以秸秆的综合利用越来越多。其中稻草秸秆制粒作为生物质燃料的应用越来越广泛。在稻草秸秆切割装置技术领域，市场上现有的稻草捆切碎机械无法满足稻草秸秆颗粒化生产过程。因此需要设计一款新型稻草捆切碎机械，为稻草秸秆颗粒化生物质燃料与饲料化利用生产提供有效支撑。As a by-product of agricultural production, crop straw has a large yield and wide distribution, and is also an important biological resource—the average content of nitrogen, phosphorus, potassium, and carbon is 0.6%, 0.3%, and 10%, 45%. According to statistics, my country's annual output of crop straw is 620 million tons, which is equivalent to more than 50 times the amount of grass in the northern grasslands, and the resource possession ranks first in the world. my country has a fine tradition of using straws—farmers use straws to build houses for shelter from the sun and rain, use straws for cooking and heating, and use straws to raise livestock and return them to the field—rational use of straws is one of the essences of traditional agriculture in my country. With the progress of science and technology and social development, straw utilization has opened up a new path, and its comprehensive utilization has become a valuable article that must be done well. Therefore, the comprehensive utilization of straw is increasing. Among them, rice straw granulation is more and more widely used as biomass fuel. In the technical field of rice straw cutting devices, the existing rice straw bale shredding machinery in the market cannot satisfy the rice straw granulation production process. Therefore, it is necessary to design a new type of straw bale shredder to provide effective support for the production of rice straw granulated biomass fuel and feed utilization.
发明内容Contents of the invention
本发明的目的是针对现有的问题，提供了一种新型稻草捆切碎机。The purpose of the invention is to provide a novel straw bale shredder for existing problems.
本发明是通过以下技术方案实现的：The present invention is achieved through the following technical solutions:
一种新型稻草捆切碎机，包括机架、进料口、出料口，还包括：强制喂料装置、切割装置及动力装置，所述进料口与强制喂料装置连接，强制喂料装置的出料端与切割装置的进料一侧连接，切割装置的出料端与出料口连接，所述动力装置用于对强制喂料装置及切割装置提供动力。A new type of straw bale shredder, including a frame, a feed inlet, a discharge outlet, and also includes: a forced feeding device, a cutting device and a power device, the feed inlet is connected with the forced feeding device, and the forced feeding The discharge end of the device is connected to the feeding side of the cutting device, the discharge end of the cutting device is connected to the discharge port, and the power device is used to provide power to the forced feeding device and the cutting device.
作为对上述方案的进一步改进，所述强制喂料装置包括下壳体、强制压紧盖、上下对应安装的齿形滚轮，下壳体安装在机架上，下壳体顶部开口，下壳体侧壁的一端设有弧形开口且弧形开口与顶部开口连为一体，强制压紧盖通过开口盖合在下壳体顶部，且强制压紧盖一端与下壳体未设置开口的一端侧壁可翻转的连接，强制压紧盖另一端通过液压缸与下壳体连接，所述齿形滚轮包括上齿形滚轮和下齿形滚轮，下齿形滚轮通过轴承与下壳体下部的侧壁连接，上齿形滚轮通过轴承与强制压紧盖侧壁连接，下齿形滚轮轴向外延伸设有皮带轮，皮带轮通过皮带与动力装置连接。As a further improvement to the above scheme, the forced feeding device includes a lower casing, a forced compression cover, and toothed rollers installed correspondingly up and down, the lower casing is installed on the frame, the top of the lower casing is open, and the lower casing One end of the side wall is provided with an arc-shaped opening and the arc-shaped opening is integrated with the top opening. The forced compression cover is closed on the top of the lower casing through the opening, and one end of the forced compression cover is connected to the side wall of the lower casing without an opening. Reversible connection, the other end of the forced compression cover is connected to the lower shell through a hydraulic cylinder, the toothed roller includes an upper toothed roller and a lower toothed roller, and the lower toothed roller is connected to the side wall of the lower part of the lower shell through a bearing Connection, the upper toothed roller is connected with the side wall of the forced compression cover through the bearing, and the lower toothed roller is axially extended to be provided with a pulley, and the pulley is connected with the power device through the belt.
作为对上述方案的进一步改进，所述切割装置包括切割装置外壳、切割辊，切割辊包括刀具、刀具轴，切割装置外壳安装在机架上，刀具安装在刀具轴上，刀具轴通过轴承与切割装置外壳连接，刀具轴延伸至切割装置外壳外部并在外部固定连接皮带轮，切割辊至少设置2组。As a further improvement to the above scheme, the cutting device includes a cutting device casing and a cutting roller, and the cutting roller includes a cutter and a cutter shaft. The cutting device casing is installed on the frame, and the cutter is installed on the cutter shaft. The device shell is connected, the tool shaft extends to the outside of the cutting device shell and is fixedly connected to the pulley outside, and at least 2 sets of cutting rollers are provided.
作为对上述方案的进一步改进，所述切割辊设有两组，且上下对应地设置在切割装置外壳内。As a further improvement to the above solution, two sets of cutting rollers are provided, and the upper and lower sides are correspondingly arranged in the casing of the cutting device.
作为对上述方案的进一步改进，所述强制喂料装置的上齿形滚轮至少设有2组；下齿形滚轮至少设有2组，通过链条连接传动。As a further improvement to the above solution, the forced feeding device has at least two sets of upper toothed rollers; at least two sets of lower toothed rollers, which are connected and driven by chains.
作为对上述方案的进一步改进，所述强制喂料装置的下齿形滚轮设有3组，且设置在同一水平面上，上齿形滚轮也设有3组，且上齿形滚轮与下齿形滚轮的间距从进料方向到出料方向逐渐减小，强制压紧盖与下壳体通过其中一个上齿形滚轮连接，并且强制压紧盖可以绕该上齿形滚轮转动。As a further improvement to the above scheme, there are 3 sets of lower toothed rollers of the forced feeding device, and they are arranged on the same horizontal plane, and 3 sets of upper toothed rollers are also provided, and the upper toothed rollers are connected with the lower toothed rollers. The distance between the rollers gradually decreases from the feeding direction to the discharging direction, the forced compression cover is connected with the lower housing through one of the upper toothed rollers, and the forced compression cover can rotate around the upper toothed roller.
作为对上述方案的进一步改进，所述动力装置为电机。As a further improvement to the above solution, the power device is a motor.
作为对上述方案的进一步改进，所述切割装置外壳底部为筛网结构。As a further improvement to the above solution, the bottom of the casing of the cutting device is a mesh structure.
作为对上述方案的进一步改进，所述切割辊设有两组，且上下对应地设置在切割装置外壳内，上切割辊与下切割辊间通过皮带传动连接，下切割辊与强制喂料装置的下齿形滚轮在同一平面上。As a further improvement to the above scheme, the cutting rollers are provided with two groups, and the upper and lower correspondingly arranged in the casing of the cutting device, the upper cutting roller and the lower cutting roller are connected by belt transmission, and the lower cutting roller and the forced feeding device The lower toothed rollers are on the same plane.
作为对上述方案的进一步改进，所述切割装置外壳上部设有可盖合的合盖。所述的合盖位于圆盘形锯齿刀具上方，方便圆盘形锯齿刀具的维修及更换和定期清理内部的切碎稻草。As a further improvement to the above solution, a cover that can be closed is provided on the upper part of the casing of the cutting device. The cover is located above the disc-shaped sawtooth cutter, which is convenient for maintenance and replacement of the disc-shaped sawtooth cutter and regular cleaning of the shredded straw inside.
本发明相比现有技术具有以下优点：该机能将稻草秸秆捆一次性切碎成符合生产需要的尺寸，整机结构紧凑、布局合理、坚固耐用、效率高、适应性好，耗电省等特点，可为后续的秸秆颗粒化生物质燃料与饲料化加工提供前期工艺准备。Compared with the prior art, the present invention has the following advantages: the machine can chop straw bales into sizes that meet production needs at one time, the whole machine has compact structure, reasonable layout, strong and durable, high efficiency, good adaptability, low power consumption, etc. It can provide pre-process preparation for subsequent straw granulation biomass fuel and feed processing.
附图说明Description of drawings
图1为一种新型稻草捆切碎机的结构示意图。Fig. 1 is a structural representation of a novel straw bale shredder.
图2为强制喂料装置结构示意图。Figure 2 is a structural schematic diagram of the forced feeding device.
图3为上齿形滚轮结构示意图。Fig. 3 is a schematic diagram of the structure of the upper toothed roller.
图4为切割辊结构示意图。Fig. 4 is a schematic diagram of the structure of the cutting roller.
具体实施方式Detailed ways
为了使本发明的技术手段、工作流程、使用方法易于了解，下面将参照附图对本发明的技术方案进行描述。In order to make the technical means, working process and usage method of the present invention easy to understand, the technical solutions of the present invention will be described below with reference to the accompanying drawings.
本申请中的电机一、电机二及类似的描述并非对技术方案的具体限定，仅仅是对各部件进行区分，便于描述。Motor 1, Motor 2 and similar descriptions in this application are not specific limitations on the technical solution, but merely distinguish each component for convenience of description.
一种新型稻草捆切碎机，包括机架、进料口15、出料口4，还包括：强制喂料装置1、切割装置5及动力装置，所述进料口15与强制喂料装置1连接，强制喂料装置1的出料端与切割装置5的进料一侧连接，切割装置5的出料端与出料口4连接，所述动力装置用于对强制喂料装置1及切割装置5提供动力。A novel straw bale shredder comprises a frame, a feed inlet 15, and a discharge outlet 4, and also includes: a forced feeding device 1, a cutting device 5 and a power unit, the feed inlet 15 and the forced feeding device 1 connection, the discharge end of the forced feeding device 1 is connected with the feeding side of the cutting device 5, and the discharge end of the cutting device 5 is connected with the discharge port 4, and the power device is used for the forced feeding device 1 and The cutting device 5 provides power.
作为对上述方案的进一步改进，所述强制喂料装置1包括下壳体101、强制压紧盖102、上下对应安装的齿形滚轮，下壳体101安装在机架上，下壳体101顶部开口，下壳体侧壁的一端设有弧形开口且弧形开口与顶部开口连为一体，强制压紧盖102通过开口盖合在下壳体101顶部，且强制压紧盖102一端与下壳体101未设置开口的一端侧壁可翻转的连接，强制压紧盖102另一端通过液压缸13与下壳体101连接，液压缸13设置时与竖直方向具有一定的角度，以利于强制压紧盖102的转动，所述齿形滚轮包括上齿形滚轮103和下齿形滚轮104，下齿形滚轮104通过轴承与下壳体下部的侧壁连接，上齿形滚轮103通过轴承与强制压紧盖102侧壁连接，下齿形滚轮轴向外延伸设有皮带轮16，皮带轮16通过皮带12与动力装置电机一10的皮带轮11连接，电机一10带动齿形滚轮转动，上齿形滚轮可以与下齿形滚轮配合转动。As a further improvement to the above scheme, the forced feeding device 1 includes a lower casing 101, a forced compression cover 102, and toothed rollers installed correspondingly up and down. The lower casing 101 is installed on the frame, and the top of the lower casing 101 Opening, one end of the side wall of the lower housing is provided with an arc opening and the arc opening is integrated with the top opening, the forced compression cover 102 is closed on the top of the lower housing 101 through the opening, and one end of the forced compression cover 102 is connected to the lower housing The side wall at one end of the body 101 is not provided with an opening to be reversibly connected, and the other end of the forced compression cover 102 is connected with the lower housing 101 through the hydraulic cylinder 13. The hydraulic cylinder 13 has a certain angle with the vertical direction when it is set to facilitate the forced compression. The rotation of the tight cover 102, the toothed rollers include an upper toothed roller 103 and a lower toothed roller 104, the lower toothed roller 104 is connected with the side wall of the lower housing bottom through a bearing, and the upper toothed roller 103 is connected with a forced Compression cover 102 side walls are connected, and the lower toothed roller axially extends outwards to be provided with belt pulley 16, and belt pulley 16 is connected with the belt pulley 11 of power unit motor one 10 by belt 12, and motor one 10 drives the toothed roller to rotate, and upper toothed roller It can rotate with the lower toothed roller.
进一步地，上齿形滚轮轴向外延伸设有皮带轮，皮带轮通过皮带与电机连接，电机带动上齿形滚轮转动。Further, the upper toothed roller shaft is extended outwardly with a pulley, the pulley is connected to the motor through a belt, and the motor drives the upper toothed roller to rotate.
作为对上述方案的进一步改进，所述切割装置5包括切割装置外壳51、切割辊52，切割辊包括刀具5201、刀具轴5202，切割装置外壳51安装在机架14上，刀具5201安装在刀具轴5202上，刀具轴5202通过轴承与切割装置外壳51连接，刀具轴5202延伸至切割装置外壳51外部并在外部固定连接皮带轮3，切割辊52至少设置2组，上下刀具轴端部的皮带轮通过皮带7连接，另外，至少其中的一个刀具轴端部的皮带轮通过皮带与电机二9连接，并且由电机二9带动切割辊转动。As a further improvement to the above scheme, the cutting device 5 includes a cutting device housing 51 and a cutting roller 52, the cutting roller includes a cutter 5201 and a cutter shaft 5202, the cutting device housing 51 is installed on the frame 14, and the cutter 5201 is installed on the cutter shaft 5202, the cutter shaft 5202 is connected with the cutting device casing 51 through bearings, the cutter shaft 5202 extends to the outside of the cutting device casing 51 and is fixedly connected to the pulley 3 outside, the cutting roller 52 is provided with at least two groups, and the pulleys at the end of the upper and lower cutter shafts pass through the belt 7 connection, in addition, at least one of the pulleys at the end of the cutter shaft is connected with the second motor 9 by a belt, and the second motor 9 drives the cutting roller to rotate.
作为对上述方案的进一步改进，所述切割辊52设有两组，且上下对应地设置在切割装置外壳51内。As a further improvement to the above solution, the cutting rollers 52 are provided in two groups, and are arranged in the casing 51 of the cutting device correspondingly up and down.
作为对上述方案的进一步改进，所述强制喂料装置1的上齿形滚轮103至少设有2组，通过链条连接，下齿形滚轮104至少设有2组，通过链条连接传动。As a further improvement to the above scheme, at least two sets of upper toothed rollers 103 of the forced feeding device 1 are provided, which are connected by chains, and at least two sets of lower toothed rollers 104 are provided, which are connected and driven by chains.
作为对上述方案的进一步改进，所述强制喂料装置1的下齿形滚轮104设有3组，且设置在同一水平面上，上齿形滚轮103也设有3组，也设置在同一水平面上，强制压紧盖102与下壳体101通过其中一个上齿形滚轮的转轴17连接，并且强制压紧盖102可以绕该上齿形滚轮转动。下齿形轮滚轮端部设置有链轮19，不同的齿形滚轮端部的链轮通过链条18连接传动。上齿形轮滚轮端部也设置有链轮，不同的齿形滚轮端部的链轮通过链条连接传动。As a further improvement to the above-mentioned scheme, the lower toothed rollers 104 of the forced feeding device 1 are provided with 3 groups, and are arranged on the same horizontal plane, and the upper toothed rollers 103 are also provided with 3 groups, and are also arranged on the same horizontal plane , the forced compression cover 102 is connected to the lower housing 101 through the rotating shaft 17 of one of the upper toothed rollers, and the forced compression cover 102 can rotate around the upper toothed roller. Lower toothed wheel roller end is provided with sprocket 19, and the sprocket wheel of different toothed roller ends is connected transmission by chain 18. The end of the upper toothed roller is also provided with a sprocket, and the sprockets at the ends of different toothed rollers are connected and driven by a chain.
进一步地，上齿形滚轮103与下齿形滚轮104的间距从进料方向到出料方向逐渐减小，其中下齿形轮滚轮都在同一水平面上，上齿形滚轮通过逐渐增大上齿形滚轮直径或者降低上齿形滚轮的设置的位置实现。Further, the distance between the upper toothed roller 103 and the lower toothed roller 104 gradually decreases from the feeding direction to the discharging direction, wherein the lower toothed rollers are all on the same level, and the upper toothed roller gradually increases the upper tooth The diameter of the profile roller or the position of lowering the setting of the upper profile roller is achieved.
作为对上述方案的进一步改进，所述切割装置外壳底部为筛网结构6。As a further improvement to the above solution, the bottom of the casing of the cutting device is a screen structure 6 .
作为对上述方案的进一步改进，所述切割辊52设有两组，且上下对应地设置在切割装置外壳51内，上切割辊与下切割辊间通过皮带传动连接，下切割辊与强制喂料装置的下齿形滚轮在同一平面上。As a further improvement to the above scheme, the cutting rollers 52 are provided with two groups, and are arranged in the casing 51 of the cutting device correspondingly up and down. The upper cutting roller and the lower cutting roller are connected by belt transmission, and the lower cutting roller and the forced feeding The lower toothed rollers of the device are on the same plane.
作为对上述方案的进一步改进，所述切割装置外壳上部设有可盖合的合盖2。所述的合盖位于圆盘形锯齿刀具上方，方便圆盘形锯齿刀具的维修及更换和定期清理内部的切碎稻草。As a further improvement to the above solution, a cover 2 that can be closed is provided on the upper part of the casing of the cutting device. The cover is located above the disc-shaped sawtooth cutter, which is convenient for maintenance and replacement of the disc-shaped sawtooth cutter and regular cleaning of the shredded straw inside.
本机在工作时，稻草捆通过输送机进入进料口15，再进入强制喂料装置1，稻草捆经过强制喂料装置1之后，3对齿形滚轮11会逐渐将稻草捆压紧，强制压紧盖102会依靠自身的重量也将强制喂料装置1内的稻草捆压紧，其中液压缸13会根据稻草捆在强制喂料装置1中的实际状态起到仿形作用，经过强制喂料装置1出来之后，稻草捆被压制成的厚度约为400mm，并按一定速度向切割装置5中的切割辊52喂料，切割装置中位于上方的圆盘形锯齿刀具5201随刀具轴5202顺时针转动，位于下方的圆盘形锯齿刀具5201随刀具轴5202逆时针转动，以利于圆盘形锯齿刀具5201有效的切断稻草，切断的碎稻草长度约为15mm。切碎之后的碎稻草会有两种出料方式，第一种是较短一点的碎稻草直接从直径为15mm的筛网6漏到传送带上，另外一种是较长一点的碎稻草直接从出料口4出来，滑到传送带上。最后进入下一环节的加工处理。When the machine is working, the straw bale enters the feeding port 15 through the conveyor, and then enters the forced feeding device 1. After the straw bale passes through the forced feeding device 1, the 3 pairs of toothed rollers 11 will gradually compress the straw bale, forcing Compression cover 102 can also rely on the weight of self to compress the straw bales in the forced feeding device 1, wherein the hydraulic cylinder 13 can play a profiling effect according to the actual state of the straw bales in the forced feeding device 1, after forced feeding After the feeding device 1 came out, the thickness of the straw bundle was pressed into about 400mm, and fed to the cutting roller 52 in the cutting device 5 at a certain speed, and the disc-shaped sawtooth cutter 5201 positioned at the top in the cutting device follows the cutter shaft 5202 Rotate clockwise, and the disc-shaped sawtooth cutter 5201 positioned below rotates counterclockwise with the cutter shaft 5202, so that the disc-shaped sawtooth cutter 5201 effectively cuts off the straw, and the broken straw length of cutting is about 15mm. The shredded straw after shredding will have two ways of discharging, the first is that the shorter shredded straw directly leaks from the screen 6 with a diameter of 15mm to the conveyor belt, and the other is the longer shredded straw directly from the Outlet 4 comes out and slides onto the conveyor belt. Finally enter the next step of processing.
如图2所示，强制喂料装置1布置于进料口15和切割辊52之间，强制喂料装置1内部上下安装3对齿形滚轮，下部齿形滚轮104通过电动机2带动进行滚动。强制喂料装置1的入口尺寸为800*600mm，出口尺寸是800*400mm。一方面稻草捆经过强制喂料装置1之后，3对齿形滚轮会逐渐将稻草捆压紧，另一方面，强制压紧盖102会依靠自身的重量也将强制喂料装置1内的稻草捆压紧，其中液压缸13会根据稻草捆在强制喂料装置1中的实际状态起到仿形作用，当强制喂料装置1不工作时，强制压紧盖102合紧，当强制喂料装置1工作时，依靠液压缸13的作用，强制压紧盖102会慢慢升起。这样就不会会导致强制喂料装置1负载过大，当强制喂料部件出现故障时，液压缸也可以将强制压紧盖升起，以方便维修，最后，稻草捆被压制成的厚度约为400mm，并按一定速度喂料，以利于切割辊52有效的切断稻草。As shown in FIG. 2 , the forced feeding device 1 is arranged between the feeding port 15 and the cutting roller 52 . Three pairs of toothed rollers are installed up and down inside the forced feeding device 1 , and the lower toothed roller 104 is driven by the motor 2 to roll. The inlet size of the forced feeding device 1 is 800*600mm, and the outlet size is 800*400mm. On the one hand, after the straw bales pass through the forced feeding device 1, 3 pairs of toothed rollers will gradually compress the straw bales; Compression, wherein the hydraulic cylinder 13 can play a profiling effect according to the actual state of the straw bundle in the forced feeding device 1. When the forced feeding device 1 was not working, the forced pressing cover 102 was tightly closed. When the forced feeding device 1. When working, relying on the effect of the hydraulic cylinder 13, the forced compression cover 102 will slowly rise. This will not cause the forced feeding device 1 to be overloaded. When the forced feeding part fails, the hydraulic cylinder can also lift the forced pressing cover to facilitate maintenance. Finally, the thickness of the straw bales is pressed to about Be 400mm, and feed at a certain speed, effectively cut off straw to be beneficial to cutting roller 52.
如图3所示，齿形滚轮安装在强制喂料装置1上，并且当机器运转时，3对齿形滚轮会以一定的速度运转。As shown in Figure 3, the toothed rollers are installed on the forced feeding device 1, and when the machine is running, 3 pairs of toothed rollers will run at a certain speed.
如图4所示，切割辊52安装在切割装置内，当机器运转时，切割装置中位于上方的圆盘形锯齿刀具顺时针转动，位于下方的圆盘形锯齿刀具逆时针转动，以利于切割辊52有效的切断稻草，切断的碎稻草长度约为15mm。As shown in Figure 4, the cutting roller 52 is installed in the cutting device. When the machine was running, the disc-shaped sawtooth cutter on the top of the cutting device rotated clockwise, and the disc-shaped sawtooth cutter below rotated counterclockwise to facilitate cutting. Roller 52 cuts straw effectively, and the broken straw length of cutting is about 15mm.
本发明的工作原理为：Working principle of the present invention is:
本机在工作时，稻草捆通过输送机进入进料口15，再进入强制喂料装置1，稻草捆经过强制喂料装置1之后，3对齿形滚轮会逐渐将稻草捆压紧，强制压紧盖102会依靠自身的重量也将强制喂料装置1内的稻草捆压紧，其中液压缸13会根据稻草捆在强制喂料装置1中的实际状态起到仿形作用，经过强制喂料装置1出来之后，稻草捆被压制成的厚度约为400mm，并按一定速度向切割装置5中的切割辊52喂料，切割装置5中位于上方的圆盘形锯齿刀具5201顺时针转动，位于下方的圆盘形锯齿刀具逆时针转动，以利于圆盘形锯齿刀具有效的切断稻草，切断的碎稻草长度约为15mm。切碎之后的碎稻草会有两种出料方式，第一种是较短一点的碎稻草直接从直径为15mm的筛网6漏到传送带上，另外一种是较长一点的碎稻草直接从出料口出来，滑到传送带上。最后进入下一环节的加工处理。When the machine is working, the straw bale enters the feeding port 15 through the conveyor, and then enters the forced feeding device 1. After the straw bale passes through the forced feeding device 1, the 3 pairs of toothed rollers will gradually compress the straw bale, and the forced pressing Tight cover 102 can rely on its own weight to also compress the straw bales in the forced feeding device 1, wherein the hydraulic cylinder 13 can play a profiling effect according to the actual state of the straw bales in the forced feeding device 1, and after the forced feeding After device 1 comes out, the thickness that straw bundle is pressed into is about 400mm, and feeds to cutting roller 52 in cutting device 5 at a certain speed, and the disc-shaped serrated cutter 5201 that is positioned at top in cutting device 5 rotates clockwise, is positioned at The disc-shaped sawtooth cutter below rotates counterclockwise, so that the disc-shaped sawtooth cutter can effectively cut off the straw, and the length of the cut straw is about 15mm. The shredded straw after shredding will have two ways of discharging, the first is that the shorter shredded straw directly leaks from the screen 6 with a diameter of 15mm to the conveyor belt, and the other is the longer shredded straw directly from the The outlet comes out and slides onto the conveyor belt. Finally enter the next step of processing.
以上显示和描述了本发明的主要特征和发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书描述的只是本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明的要求保护范围由所附的权利要求书及其等效物界定。The main features and advantages of the invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and that the above-mentioned embodiments and instructions describe only the principle of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements, which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711130685.1A CN107810727A (en) | 2017-11-15 | 2017-11-15 | A kind of novel straw ties shredding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711130685.1A CN107810727A (en) | 2017-11-15 | 2017-11-15 | A kind of novel straw ties shredding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107810727A true CN107810727A (en) | 2018-03-20 |
Family
ID=61609105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711130685.1A Pending CN107810727A (en) | 2017-11-15 | 2017-11-15 | A kind of novel straw ties shredding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107810727A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108668653A (en) * | 2018-07-27 | 2018-10-19 | 蚌埠宗天环保机械有限公司 | A kind of stalk crasher with long service life |
| CN108848970A (en) * | 2018-06-28 | 2018-11-23 | 合肥静美图文科技有限公司 | A kind of crops stalk crushing equipment |
| CN109275427A (en) * | 2018-11-29 | 2019-01-29 | 安徽科技学院 | An automatic monitoring straw baler |
| CN115643918A (en) * | 2022-12-27 | 2023-01-31 | 黑龙江省农业科学院耕作栽培研究所 | Rice straw returning device based on microbial fermentation |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201360441Y (en) * | 2008-09-01 | 2009-12-16 | 华中农业大学 | Rice and wheat straw cutting and tearing machine |
| CN201758589U (en) * | 2010-05-18 | 2011-03-16 | 王井四 | Universal straw chopping machine matched with combine harvester |
| CN103355065A (en) * | 2012-04-04 | 2013-10-23 | 山东京能生物质发电有限公司 | Straw crusher |
| CN203775738U (en) * | 2014-03-22 | 2014-08-20 | 湖南省富厚农业机械制造有限公司 | Chaff cutter |
| CN105165294A (en) * | 2015-10-08 | 2015-12-23 | 农业部南京农业机械化研究所 | Movable bundled straw breaker |
| CN106879315A (en) * | 2017-01-17 | 2017-06-23 | 江苏大学 | A kind of bud green vegetation disintegrator |
| CN106982601A (en) * | 2017-05-24 | 2017-07-28 | 中国农业科学院麻类研究所 | Feed ramie chopping equipment and its processing method with drying device |
| CN207491584U (en) * | 2017-11-15 | 2018-06-15 | 安徽农业大学 | A kind of novel straw ties shredding machine |
-
2017
- 2017-11-15 CN CN201711130685.1A patent/CN107810727A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201360441Y (en) * | 2008-09-01 | 2009-12-16 | 华中农业大学 | Rice and wheat straw cutting and tearing machine |
| CN201758589U (en) * | 2010-05-18 | 2011-03-16 | 王井四 | Universal straw chopping machine matched with combine harvester |
| CN103355065A (en) * | 2012-04-04 | 2013-10-23 | 山东京能生物质发电有限公司 | Straw crusher |
| CN203775738U (en) * | 2014-03-22 | 2014-08-20 | 湖南省富厚农业机械制造有限公司 | Chaff cutter |
| CN105165294A (en) * | 2015-10-08 | 2015-12-23 | 农业部南京农业机械化研究所 | Movable bundled straw breaker |
| CN106879315A (en) * | 2017-01-17 | 2017-06-23 | 江苏大学 | A kind of bud green vegetation disintegrator |
| CN106982601A (en) * | 2017-05-24 | 2017-07-28 | 中国农业科学院麻类研究所 | Feed ramie chopping equipment and its processing method with drying device |
| CN207491584U (en) * | 2017-11-15 | 2018-06-15 | 安徽农业大学 | A kind of novel straw ties shredding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108848970A (en) * | 2018-06-28 | 2018-11-23 | 合肥静美图文科技有限公司 | A kind of crops stalk crushing equipment |
| CN108668653A (en) * | 2018-07-27 | 2018-10-19 | 蚌埠宗天环保机械有限公司 | A kind of stalk crasher with long service life |
| CN109275427A (en) * | 2018-11-29 | 2019-01-29 | 安徽科技学院 | An automatic monitoring straw baler |
| CN115643918A (en) * | 2022-12-27 | 2023-01-31 | 黑龙江省农业科学院耕作栽培研究所 | Rice straw returning device based on microbial fermentation |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206005266U (en) | A kind of stalk crasher | |
| CN107810727A (en) | A kind of novel straw ties shredding machine | |
| CN202524785U (en) | Straw crusher | |
| CN204272725U (en) | The careless disintegrating machine of a kind of hand hay cutter | |
| CN106937557A (en) | A kind of broken core apparatus of corn and harvesting apparatus | |
| CN107214992A (en) | A kind of algae reducing mechanism with dewatered drying function | |
| CN114830923A (en) | Straw crushing and returning machine | |
| CN206333039U (en) | Wind spraying aid type wire kneading machine | |
| CN207491584U (en) | A kind of novel straw ties shredding machine | |
| CN105493740A (en) | Fully floating feeding and chopping device, method and harvester for corn stalks | |
| CN210226269U (en) | Straw is collected and is smashed granulation all-in-one | |
| CN207543681U (en) | A kind of maize straw breaker convenient for charging | |
| CN207733281U (en) | A kind of crushing of hay stalk, which is rubbed, is cut into a briquette forming machine | |
| CN107142764B (en) | It is a kind of for pre-processing the method and device thereof of agricultural crop straw | |
| CN109883166A (en) | Agitated drum biomass drying device based on eccentric motion | |
| CN104718878A (en) | Straw harvest smashing and recycling machine | |
| CN205491787U (en) | Fully floating feeding and chopping device and harvester for corn stalks | |
| CN207769967U (en) | A kind of stalk feed crushing machine | |
| CN204180554U (en) | A kind of grain harvesting granulation all-in-one | |
| CN206323828U (en) | A kind of broomcorn straw reducing mechanism | |
| CN202059965U (en) | Band dryer | |
| CN110089261A (en) | A kind of straw millstone of corn combine internal modifications | |
| CN207563062U (en) | High-efficiency straw pulverizer | |
| CN105009844B (en) | Efficient lawn shredder | |
| CN201415149Y (en) | Conveyor feeder for feeding pulverizers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180320 |