CN107723851A - A kind of full-automatic spinning unit - Google Patents
A kind of full-automatic spinning unit Download PDFInfo
- Publication number
- CN107723851A CN107723851A CN201711116274.7A CN201711116274A CN107723851A CN 107723851 A CN107723851 A CN 107723851A CN 201711116274 A CN201711116274 A CN 201711116274A CN 107723851 A CN107723851 A CN 107723851A
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- China
- Prior art keywords
- hair
- spinning unit
- material stocking
- holder
- position sensor
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G3/00—Roughening of fibres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G3/00—Wigs
- A41G3/0075—Methods and machines for making wigs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coiling Of Filamentary Materials In General (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a kind of full-automatic spinning unit, including machine assembly and ECU；Machine assembly includes lifting device, the spinning unit with holder and the material stocking device for placing hair；Lifting device is arranged under material stocking device and can drive material stocking device upper and lower displacement, for being easy to spinning unit to carry out extraction operation next time material stocking device lifting；ECU is used to control spinning unit to extract hair, control lifting device progress upper and lower displacement from material stocking device.The present invention is under the cooperation of machine assembly and ECU, it is possible to increase process efficiency, reduces that human resources expend, to improve machining accuracy, standardization level high and do not waste or little waste raw material.
Description
Technical field
The present invention relates to hair treatment apparatus field, and in particular to a kind of full-automatic spinning unit.
Background technology
The main purpose that thread hair (human hair, horse-hair and horse hair etc.) takes out neat process technology is by dirty, random thread hair
Justified hair beam is processed into, its master operation, which is divided into, washes, mixes, leading to, managing, pricking five processes." washing " refers to be mixed with
The thread hair of the impurity such as grease, animal wastes and anti-corrupt additive (crude salt) cleans up and dryness in the sun；" mixed " refers to
The a collection of thread full and uniform mixing of hair that previous process is treated, to reach the uniform purpose of color；" logical " refers to will be preceding
The treated mixed and disorderly thread hair of one process arranges smoothness, all thread hairs is pointed to end to end unanimously；" reason " refers to pair
The treated thread hair working process of previous process makes its both ends align；" bundle " refers to the filiform hair after the processing of previous process
Hair is bundled into tie and case by constant weight and dispatched from the factory.
Thread hair condition before the processing of " reason " process is consistent to arrange clear and coherent sensing end to end, but thread hair now is
State different in size, both ends are uneven.
The final purpose of " reason " process is that the uneven thread hair in different in size, both ends is arranged into growth respectively according to length
Short consistent, Justified state.
At present, all steps of " reason " process processing are manual processing, and without the process technology scheme of standard, are usually
Worker by the similar thread hair Unified Set of length, then by hand uncovers the hair that both ends protrude by hand, and last both ends are cut out
Cut and be organized into that length is consistent, Justified state.Such a processing scheme need to expend a large amount of human resources, and mismachining tolerance is big,
What is more important, which cuts this process, can also waste the raw material of preciousness.
For " reason " this process manual processing efficiency is low, human resources consumption is big, mismachining tolerance is big, standardization level
The shortcomings that in terms of low, serious five aspects of waste of raw materials, it is proposed that the present invention.
The content of the invention
It is an object of the invention to provide a kind of full-automatic spinning unit, the spinning unit can reach process high efficiency,
Human resources expend that small, machining accuracy is high, standardization level is high, does not waste or the effect of little waste raw material.
The present invention is achieved through the following technical solutions：
A kind of full-automatic spinning unit, including machine assembly and ECU；Machine assembly includes lifting device, has folder
The spinning unit of gripping member and the material stocking device for placing hair；Lifting device is arranged under material stocking device and windrow can be driven to fill
Upper and lower displacement is put, for being easy to spinning unit to carry out extraction operation next time material stocking device lifting；
ECU is used to control spinning unit to extract hair from material stocking device, control lifting device to carry out upper bottom
Move；
The multiple nail-plates being vertically arranged for being provided with the opposite frictional force of hair extraction direction are set in material stocking device.
Holder includes fixed part, is provided with resilient clamp portion on fixed part, resilient clamp portion include having fixing end and
The spring clip of bare terminal end, spring clip are a rectangular coil spring, and the side of rectangular coil spring is arranged on fixed part
As fixing end, when not clamping hair, the opposite side diverging of rectangular coil spring is arranged as bare terminal end；Spring clip and finger gas
Two movable parts of cylinder are hinged, and fixed part is arranged in the cylinder part of finger cylinder, and finger cylinder is connected with pneumatic unit.
Flexible sheath is provided with the bare terminal end of spring clip.
Spinning unit also includes line slideway part, transfer unit, motor, and holder is across on line slideway part and and straight
Sliding block on line rail guide piece is connected as the sliding block on line slideway part does the displacement movement away from or close to material stocking device, defeated
Send part to be arranged on below line slideway part to be used in time transfer out the hair of extraction, motor connects driving sliding block with sliding block
Displacement, ECU and transfer unit are connected to be transported away for controlling transfer unit to take out neat hair in time.
Also include slider cylinder and pneumatic unit, holder is more than 2, and the holder of more than 2 is along slider cylinder
Major diameter direction be arranged in parallel, slider cylinder can be moved across between two guide rails of line slideway part along guide rail major diameter direction
Dynamic, slider cylinder is connected with pneumatic unit.
Lifting device includes screw structure, right-angle converter and stepper motor, and stepper motor and right-angle converter are mutually related
Dynamic right-angle converter action, right-angle converter is connected with screw structure drives screw structure work.Realize the lifting of lifting function
Apparatus structure is a lot, does not repeat one by one herein.Transfer unit includes conveyer belt, conveyer belt wound on two spaced and parallel settings
On deflector roll, alternating current generator is provided with one of deflector roll, alternating current generator is connected with ECU.
ECU includes control system, first position sensor, second place sensor, the 3rd position sensor and the
Four position sensors, first position sensor are arranged on the top of lifting device, and second place sensor is arranged on lifting device
Bottom, the 3rd position sensor is arranged on mechanism front position of reeling off raw silk from cocoons, and the 4th position sensor is arranged on mechanism rear end of reeling off raw silk from cocoons
The displacement state signal of lifting device is passed to control system by position, first position sensor, second place sensor, control
System according to first position sensor, second place sensor by the displacement state signal generation output signal of lifting device, will
Output signal is sent to stepper motor to control the upper and lower displacement of lifting device, the 3rd position sensor, the 4th position sensor
The displacement state signal of the holder for mechanism of reeling off raw silk from cocoons is passed into control system, control system is according to the 3rd position sensor,
Output signal is sent to motor by the displacement state signal generation output signal of the holder for mechanism of reeling off raw silk from cocoons by four position sensors
The holder displacement state for mechanism of being reeled off raw silk from cocoons with control.
Nail-plate is vertical bar, and nail-plate is arranged at intervals with multiple projections along major diameter direction.
Also include the first fixed support and the second fixed support, material stocking device is arranged on the first fixed support, lifting dress
Put and be arranged on the second fixed support, the second fixed support is arranged with roller.
Material stocking device has multiple compact arranged fixed mount units, and fixed mount unit includes chassis, set vertically on chassis
Two support frames are equipped with, there is suitable distance between two support frames, are spliced between the chassis of multiple fixed mount units, two support frames
Placed cavity, being horizontally disposed with placed cavity has multiple compressor arms, and compressor arm across between two support frames, wear vertically by each compressor arm
Provided with multiple nail-plates, multiple nail-plates are arranged between compressor arm and chassis, have spacing, spinning unit and heap between nail-plate two-by-two
The placed cavity of material device is oppositely arranged.
The width of chassis in material stocking device is more than the length of the bottom surface of support frame.This set can expand adjacent fixation
Space between frame unit.
A kind of thread hair takes out neat processing method, comprises the following steps：
1), take out for the first time neat：The thread orientation of hair for arranging smoothness is put into the heap in foregoing full-automatic spinning unit
Expect in device, then extracted out thread hair with the holder of spinning unit, the thread hair after extraction is alignd according to withdrawal end
Concentration is piled up, and is processed into the state of one end alignment；
2), take out for the second time neat：Neat thread hair will be taken out in step 1) again to pile up in material stocking device according to one end alignment,
Thread hair is extracted from the uneven end face of the other end with holder, untill all hairs take out by several times completely.
The holder of spinning unit can be 1 in the present invention, when holder is 1, the gripping width of its holder
(scope) is equal with the width of material stocking device.When holder is in non-clamping state in the present invention, i.e. the first latch plate and second
Latch plate is in the state opened, and spring clip is in nonextruding state, and when holder reel off raw silk from cocoons work, finger cylinder drives
Two metallic plates move, and two metallic plates drive the first latch plate and the inside fastening spring folder of second spring plate, and spring clip presss from both sides hair
Tightly.Spring clip is the helical spring structure of multiple Continuous Rectangular frames, can be when compression so that multiple Continuous Rectangular frame knots
Structure is in same pressure planes, and when extracting hair out, same pressure planes just can guarantee that hair is taken out neatly, without going out
The situation that existing gripper frame does not cause the hair silk having not to be extracted in same pressure planes.
When holder is more than 2, there is certain gap two-by-two between holder, spinning unit is when reeling off raw silk from cocoons, folder
Gripping member can not extract the hair relative with gap, therefore, it is desirable to the holder of more than 2 is arranged in slider cylinder, by gas
Moving cell drives slider cylinder to be moved along slider cylinder major diameter, the position for the holder that conversion is more than 2 so that holder energy
Enough extract the relative hair in foregoing gap.
In the present invention, flexible sheath is provided with the bare terminal end of spring clip, flexible sheath can be rubber sheath, and rubber protects
Set can increase the frictional force of hair, the gap that can also be filled up between spring clip two-by-two in addition, avoid hair from falling from gap
Go out.
In the present invention, the main function of material stocking device is to fix thread hair to be processed for piling up, in process
Need to keep certain frictional force between the inwall of thread hair and material stocking device, while also need to be kept for the thread hair moment
Certain compression dynamics, not nipped thread hair is taken out of with spinning unit in the process that prevents from reeling off raw silk from cocoons.
Between entering nail-plate to the filiform hair hair slide piled up in the present invention, with holding meanss to the full extent to internal hair
Frictional force between hair, hair and hair.
The present invention compared with prior art, has the following advantages and advantages：
1st, the present invention is under the cooperation of machine assembly and ECU, it is possible to increase process efficiency, reduces human resources consumption
Expense, to improve machining accuracy, standardization level high and do not waste or little waste raw material.
2nd, material stocking device of the invention is in process is extracted, using the teaching of the invention it is possible to provide hair certain thrust and frictional force,
The hair for preventing from not being drawn into slides with spinning unit, prevents from taking out neat process by unordered interference；Material stocking device is by each
Fixed mount unit, which is closely piled up, to be formed, and with the progress for extracting work, the detachable fixed mount unit without hair expenditure, is improved
Take out neat precision；The structure setting of nail-plate, by increasing capacitance it is possible to increase the frictional force of hair, the hair for preventing from not being extracted is with being extracted
Hair slides, and influences subsequently to take out neat technique.
3rd, the holder that spinning unit of the invention uses, it is possible to increase clamping power, during extraction, hair is not
It can drop easily.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the partial structural diagram of the present invention.
Fig. 3 is the partial structural diagram of the present invention.
Fig. 4 is the action process schematic diagram that reels off raw silk from cocoons of the present invention.
Fig. 5 is the drawing process first step result schematic diagram of the present invention.
The drawing process second step that Fig. 6 is the present invention arranges schematic diagram.
Fig. 7 is the result schematic diagram of reeling off raw silk from cocoons of the present invention.
Mark and corresponding parts title in accompanying drawing：
1- holders, 2- slider cylinders, 3- line slideway parts, 4- transfer units, 5- support frames, 6- compressor arms, 7- liftings
Device, the fixed supports of 8- first, the fixed supports of 9- second, 10- rollers, 11- chassis, 12- nail-plates, 13- is raised, 101- springs
Folder, the latch plates of 102- first, 103- second spring plates, 105- fixed parts, 106- metallic plates, 107- finger cylinders.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1
As shown in figures 1 and 3, a kind of full-automatic spinning unit, including machine assembly and ECU；Machine assembly includes
Lifting device 7, the spinning unit with holder 1 and the material stocking device for placing hair；Lifting device 7 is arranged on windrow dress
Put down and material stocking device upper and lower displacement can be driven, for being easy to spinning unit to carry out extracting behaviour next time material stocking device lifting
Make；
ECU is used to control spinning unit to extract hair from material stocking device, control lifting device 7 to carry out upper bottom
Move；There are the multiple nail-plates 12 being vertically arranged for providing the opposite frictional force of hair extraction direction in material stocking device.
Embodiment 2
Material stocking device has multiple compact arranged fixed mount units, and fixed mount unit includes chassis 11, erected on chassis 11
Two support frames 5 directly are provided with, there are suitable distance, the chassis 11 of multiple fixed mount units, two support frames 5 between two support frames 5
Between be spliced into placed cavity, being horizontally disposed with placed cavity has multiple compressor arms 6, and compressor arm 6 is across between two support frames 5, often
Individual compressor arm 6 is equipped with multiple nail-plates 12 vertically, and multiple nail-plates 12 are arranged between compressor arm 6 and chassis 11, two-by-two nail-plate 12
Between there is spacing, the placed cavity of spinning unit and material stocking device is oppositely arranged.
In the present embodiment, using being detachably connected between chassis 11 and support frame 5, also adopted between support frame 5 and compressor arm 6
With being detachably connected.Such as mode connects for screw etc..When in extraction process progress, the hair silk in fixed mount unit above
After being extracted, this fixed mount unit disassembling can then be extracted the hair silk in fixed mount unit below.So have
Precision is extracted beneficial to improving.
The width of chassis 11 in material stocking device is more than the length of the bottom surface of support frame 5.This set can expand adjacent
Space between fixed mount unit.
Spinning unit also include line slideway part 3, transfer unit 4, motor, holder 1 across on line slideway part 3 simultaneously
It is connected with the sliding block on line slideway part 3 as the sliding block on line slideway part 3 does the displacement away from or close to material stocking device
Motion, transfer unit 4 are arranged on the lower section of line slideway part 3 and are used in time transfer out the hair of extraction, and motor and sliding block connect
Driving slider displacement is connect, ECU is connected with transfer unit 4 to be transported away for controlling transfer unit to take out neat hair in time.
Transfer unit 4 includes conveyer belt, conveyer belt on the deflector roll of two spaced and parallel settings, is provided with one of deflector roll
Alternating current generator, alternating current generator are connected with ECU.
Embodiment 3
As shown in Fig. 2 holder 1 includes fixed part 105, resilient clamp portion, resilient clamp portion are provided with fixed part 105
Including the spring clip 101 with fixing end and bare terminal end, spring clip 101 is a rectangular coil spring, rectangular coil spring
Side is arranged on fixed part 105, when not clamping hair, the opposite side diverging arrangement of rectangular coil spring；Spring clip 101
It is hinged with two movable parts of finger cylinder 107, fixed part 105 is arranged in the cylinder part of finger cylinder 107.When clamping hair
When, finger cylinder 107, which acts, clamps spring clip 101, and bare terminal end closes up, and spring clip 101 closes up, each square of spring clip 101
The center superposition of shape frame so that hair can be extracted out neatly.If the off-centring of each rectangle frame of spring clip 101 is excessive, take out
The hair gone out will be irregular.In order to ensure multiple rectangle frames of spring clip 101 can when closing up center superposition, can also be as follows
Set：
Resilient clamp portion can also include the first latch plate 102, second spring plate 103, spring clip 101 and be arranged on the first bullet
Between spring plank 102 and second spring plate 103, the outside of the first latch plate 102 is hinged with metallic plate 106, second spring plate 103
Outside is hinged with metallic plate 106, and movable part of two metallic plates 106 respectively with finger cylinder 107 is hinged, while fixed part 105 is set
Put in the cylinder part of finger cylinder 107.First latch plate 102, second spring plate 103 are that spring clip 101 provides auxiliary clamping
Power and position-limiting action, the clamping end face of spring clip 101 is controlled in proper range.
In addition, can set through hole on fixed part 105, each rectangle frame of spring clip 101 can pass through arrays of openings, this
Kind setting can save chucking power.
The side of each rectangle frame of spring clip 101 can also fix diverging at a certain angle and be arranged on fixed part 105,
When needing to close up, spring clip 101 is held tightly by clamping force.
Flexible sheath is provided with the bare terminal end of spring clip 101.Flexible sheath can be rubber sheath.
Embodiment 4
Also include slider cylinder 2 and pneumatic unit, holder 1 is more than 2, and the holder 1 of more than 2 is along slide unit gas
The major diameter direction of cylinder 2 is set in parallel in slider cylinder 2, and slider cylinder 2 is across can be between two guide rails of line slideway part 3
Moved along guide rail major diameter direction, slider cylinder 2, finger cylinder 107 are connected with pneumatic unit.
Holder 1 is 4, and major diameter direction of 4 holders 1 along slider cylinder 2 is set in parallel in slider cylinder 2,
Gripping is not across space between holder 1 two-by-two between two guide rails of line slideway part 3, being present, thus every time for slider cylinder 2
All thread hairs on same straight line can all be gripped, therefore secondary gripping must be carried out.Holder 1 is completed to press from both sides for the first time
Take after taking out material and returning to gripping position, pneumatic unit drives pneumatic side sliding mechanism action, and the position of holder 1 is staggered to be gripped for the first time
Position, the remaining filiform hair hair clip on same straight line is taken into extraction, displacement, the folder of holder 1 back and forth of pneumatic side sliding mechanism
Hold and unclamp and realized by pneumatic unit.Pneumatic unit powers up the combination of magnet valve for common air compressor, because
It is prior art therefore repeated no more.
The main function of line slideway part 3 is taken out to drive pneumatic side sliding mechanism and clip group to realize and move back and forth with realizing
The purpose of material, because clip group has one fixed width, to keep stable, by the way of two line slideways are in parallel, pneumatic side sliding
Mechanism is commonly mounted on the sliding block of line slideway together with holder 1 by connector.The power mode of guiding rail mechanism is
Servomotor drives.
After holder 1 lives filiform hair hair clip and drives extraction by guiding rail mechanism, holder 1 is in pneumatic unit
Effect is lower to be unclamped, and now thread hair can be fallen due to Action of Gravity Field, if concentrating transhipments to walk in these thread hairs not in time,
The hair that then next time is extracted, which can interfere these thread hairs and change it, takes out neat state, therefore is provided with conveying in line slideway decentralization
Mechanism, it is therefore an objective to which extracting the thread hair that falls every time, transhipment is walked in time, avoids above-mentioned interference behavior.Conveying mechanism is general
Conveyer belt, the direction of its direction of motion and mechanism of reeling off raw silk from cocoons is mutually perpendicular to, and power mode is alternating current generator driving.
The main function of lifting device 7 is to drive material stocking device to realize to move up and down, i.e., when material fetching mechanism is completed to take out twice
After taking, it can be extracted with the thread hair on the fixed thickness straight line on end face, the now action of lifting device 7 drives heap
Material device moves certain distance upwards, and next layer on material stocking device of thread hair can be extracted when spinning unit is extracted again,
This action is repeated until the thread hair of this end face is extracted and finished.
The primary structure of lifting device 7 is four screw structures, three right-angle converters and a stepper motor, stepper motor
Three right-angle converter actions are driven, three right-angle converters drive screw structure to act through power transmission shaft, to realize whole lifting
The up and down motion of platform, four screw structures set up separately on the angle of all directions, and a right-angle converter is arranged on four screw mechanisms
Center and be connected with stepper motor, two other right-angle converter be arranged in center right-angle converter left and right two
Side, it is connected between right-angle converter and screw structure using power transmission shaft.
Lifting device 7 can also include the combination of other lowering or hoisting gears and stepper motor.
Also include the first fixed support 8 and the second fixed support 9, material stocking device is arranged on the first fixed support 8, lifting
Device 7 is arranged on the second fixed support 9, and the second fixed support 9 is arranged with roller 10, and roller 10 is arranged with slip and led
Rail.Due to emergency case unavoidably occurring in actual production, thus set a mechanism can be quickly by lifting mechanism with taking out
Silk mechanism separates.The four rolling 10 of the fixation of lifting mechanism is arranged on rail plate, is needed when there is emergency case by two
When mechanism separates, a release fastener, lifting mechanism is slipped away mechanism of reeling off raw silk from cocoons along guide rail.
ECU includes control system, first position sensor, second place sensor, the 3rd position sensor and the
Four position sensors, first position sensor are arranged on the top of lifting device 7, and second place sensor is arranged on lifting device
7 bottom, the 3rd position sensor are arranged on mechanism front position of reeling off raw silk from cocoons, and the 4th position sensor is arranged on mechanism rear end of reeling off raw silk from cocoons
The displacement state signal of lifting device 7 is passed to control system by position, first position sensor, second place sensor, control
System processed according to first position sensor, second place sensor by the displacement state signal generation output signal of lifting device 7,
Output signal is sent to stepper motor to control the upper and lower displacement of lifting device 7, the 3rd position sensor, the 4th position sensing
The displacement state signal of the holder 1 for mechanism of reeling off raw silk from cocoons is passed to control system by device, control system according to the 3rd position sensor,
Output signal is sent to by the 4th position sensor by the displacement state signal generation output signal of the holder 1 for mechanism of reeling off raw silk from cocoons
Motor is to control the displacement state of holder 1 for mechanism of reeling off raw silk from cocoons.
Nail-plate 12 is vertical bar, and nail-plate 12 is arranged at intervals with multiple raised 13 along major diameter direction.
Action of reeling off raw silk from cocoons is explained in detail：
Automatic spinning machine with the whole machine operation of PLC PLC controls, additional expansion touch-screen so as to
Change operational factor.The entirely automatically shared beginning of spinning machine, stopping, rising, decline, conveying, lift reset, feeding reset
With eight control buttons of reset, this section will illustrate full-automatic spinning machine by explaining in detail the response action of this eight control buttons
Working method.
1 lift resets
I.e. lift reduces as far as possible, until lift lower position sensor-triggered, this control button triggers for crawl
By once release.
2 feedings reset
I.e. material fetching mechanism sliding block drives clip group to be moved to the position that front end grips thread hair, now before material fetching mechanism
End position sensor-triggered, this button trigger for crawl.
3 reset
Lift resets and feeding resets two actions and carried out simultaneously, and this button triggers for crawl.
4 rise
Lift makees lifting action upwards, and this button is that long-press trigger button pins not loose triggering, unclamps and disconnects.
5 decline
Lift makees downwards down maneuver, and this button is long-press trigger button.
6 conveyings
Conveying mechanism energization acts, and this button is long-press trigger button.
7 start
Full-automatic spinning machine proceeds by automatic action of reeling off raw silk from cocoons, and this button is inching button, its motion flow such as Fig. 4 institutes
Show, clip group is holder 1 herein：
Note：
1. the purpose of adjustment lifting mechanism is that clip directly adjusts to extract on the line that can extremely extract of end face be not to take out every time
It is all complete end face to take；
2. mechanism of reeling off raw silk from cocoons is located at reset state, clip group, which can be exactly in, can grip thread hair condition, now extract
Flow smoothly could be carried out down；
3. if mechanism of reeling off raw silk from cocoons is not at reset state, flow must be interrupted, will reel off raw silk from cocoons reset manually, otherwise take out
Silk flow can not be smoothed out；
4. m, n, k in flow are settable amount, wherein m by the thread hair of extraction maximum length, n is material returned length
Clip unclamp after, sliding block drive clip continue rear end move distance n, to ensure that hair is fully fallen, k be lift it is each on
Rise, its size depend on clip effective depth；
5. 6. it is when ensureing that clip returns to reset state 7. to detect the purpose whether previous step action is completed, other actions are
Through or just complete, to ensure that whole flow process is smoothly down carried out, wherein adjusting parameter is by the work done during equipment debugging, just
Often in production, everything must all be completed when clip returns to reset state；
8. lifting mechanism rises to highest, trigger position sensor, now illustrate to finish when front end face has extracted, need artificial
Material stocking device is moved forward, and removes material stocking device front end rickstand in good time.
8 stop
Forced interruption is currently reeled off raw silk from cocoons action, and this button is inching button.
Embodiment 5
Specific thread hair takes out neat processing method, comprises the following steps：
1st, take out for the first time neat：The thread orientation of hair for arranging clear and coherent is put in the material stocking device of full-automatic spinning unit, then
Thread hair is extracted out with the holder 1 of spinning unit, the thread hair after extraction is piled up according to withdrawal end alignment concentration, located
The state of one end alignment is managed into, the hair after processing is as shown in Figure 5；
2nd, take out for the second time neat：Neat thread hair will be taken out in step 1 again to pile up in material stocking device according to one end alignment, is used
Holder 1 extracts thread hair from the uneven end face of the other end, untill all hairs take out by several times completely.Different end faces
The thread hair length extracted out is approximate, and the length that clip clamps hair end face every time is fixed, then clamped every time according to clip thread
The length of the end face of hair is the worst error that each end face extracts thread hair length out, as shown in Figure 6.Extract out different end faces
Thread hair length it is approximate, left concentratedly and be finally reached thread hair both ends and take out neat effect, final effect such as Fig. 7 institutes
Show.
Above-described embodiment, the purpose of the present invention, technical scheme and beneficial effect are carried out further
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., all should include
Within protection scope of the present invention.
Claims (10)
1. a kind of full-automatic spinning unit, it is characterised in that including machine assembly and ECU；
Machine assembly includes lifting device (7), the spinning unit with holder (1) and the material stocking device for placing hair；
Lifting device (7) is arranged under material stocking device and can drive material stocking device upper and lower displacement, for material stocking device to be lifted just
Extraction operation next time is carried out in spinning unit；ECU is used to control spinning unit to extract hair, control from material stocking device
Lifting device (7) processed carries out upper and lower displacement；Have in material stocking device and the multiple perpendicular of the opposite frictional force of hair extraction direction is provided
The nail-plate (12) directly set.
2. full-automatic spinning unit according to claim 1, it is characterised in that spinning unit also includes line slideway part
(3), transfer unit (4), motor, holder (1) is across the sliding block on line slideway part (3) simultaneously and on line slideway part (3)
It is connected as the sliding block on line slideway part (3) does the displacement movement away from or close to material stocking device, transfer unit (4) is set
It is used in time transfer out the hair of extraction below line slideway part (3), motor connects driving slider displacement, electricity with sliding block
Control unit is connected with transfer unit (4) to be transported away for controlling transfer unit to take out neat hair in time.
3. full-automatic spinning unit according to claim 1, it is characterised in that holder (1) includes fixed part (105),
Resilient clamp portion is provided with fixed part (105), resilient clamp portion includes the spring clip (101) with fixing end and bare terminal end,
Spring clip (101) is a rectangular coil spring, and the side of rectangular coil spring, which is arranged on fixed part (105), turns into solid
Fixed end, when not clamping hair, the opposite side diverging of rectangular coil spring is arranged as bare terminal end；Spring clip (101) and finger gas
Two movable parts of cylinder (107) are hinged, and fixed part (105) is arranged in the cylinder part of finger cylinder (107).
4. full-automatic spinning unit according to claim 3, it is characterised in that set on the bare terminal end of spring clip (101)
Flexible sheath.
5. full-automatic spinning unit according to claim 3, it is characterised in that also including slider cylinder (2) and pneumatic list
Member, holder (1) are more than 2, and the major diameter direction of the holder (1) of more than 2 along slider cylinder (2) be arranged in parallel, cunning
Platform cylinder (2) can move between two guide rails in line slideway part (3) along guide rail major diameter direction, slider cylinder (2),
Finger cylinder (107) is connected with pneumatic unit.
6. full-automatic spinning unit according to claim 2, it is characterised in that transfer unit (4) includes conveyer belt, transmission
Tape wrapping is provided with alternating current generator on the deflector roll of two spaced and parallel settings in one of deflector roll, alternating current generator and automatically controlled
Unit is connected.
7. full-automatic spinning unit according to claim 6, it is characterised in that ECU includes control system, first
Position sensor, second place sensor, the 3rd position sensor and the 4th position sensor, first position sensor are arranged on
The top of lifting device (7), second place sensor are arranged on the bottom of lifting device (7), and the 3rd position sensor is arranged on
Mechanism of reeling off raw silk from cocoons front position, the 4th position sensor are arranged on the mechanism back-end location that reels off raw silk from cocoons, first position sensor, the second place
The displacement state signal of lifting device (7) is passed to control system by sensor, and control system is according to first position sensor,
Output signal is sent to stepper motor by the displacement state signal generation output signal of lifting device (7) by two position sensors
To control the upper and lower displacement of lifting device (7), the 3rd position sensor, the 4th position sensor are by the holder for mechanism of reeling off raw silk from cocoons
(1) displacement state signal passes to control system, and control system will take out according to the 3rd position sensor, the 4th position sensor
The displacement state signal generation output signal of the holder (1) of silk mechanism, is sent to motor to control spinning machine by output signal
Holder (1) displacement state of structure.
8. full-automatic spinning unit according to claim 1, it is characterised in that material stocking device has multiple compact arranged
Fixed mount unit, fixed mount unit include chassis (11), two support frames (5), two support frames (5) are vertically arranged with chassis (11)
Between there is suitable distance, chassis (11), two support frames of multiple fixed mount units are spliced into placed cavity, placed cavity between (5)
Interior be horizontally disposed with has multiple compressor arms (6), and compressor arm (6) across between two support frames (5), wear vertically by each compressor arm (6)
Provided with multiple nail-plates (12), multiple nail-plates (12) are arranged between compressor arm (6) and chassis (11), are had two-by-two between nail-plate (12)
There is a spacing, the placed cavity of spinning unit and material stocking device is oppositely arranged.
9. full-automatic spinning unit according to claim 1, it is characterised in that also including the first fixed support (8) and
Two fixed supports (9), material stocking device are arranged on the first fixed support (8), and lifting device (7) is arranged on the second fixed support
(9) on, the second fixed support (9) is arranged with roller (10), and roller is additionally provided with rail plate under (10).
10. a kind of thread hair takes out neat processing method, it is characterised in that comprises the following steps：
1), take out for the first time neat：Clear and coherent thread orientation of hair will be arranged to put in automatically reeling off raw silk from cocoons described in claim any one of 1-9
In the material stocking device of device, then with the holder (1) of spinning unit thread hair is extracted out, by the thread hair after extraction according to
Withdrawal end alignment concentration is piled up, and is processed into the state of one end alignment；
2), take out for the second time neat：Neat thread hair will be taken out in step 1) again to pile up in material stocking device according to one end alignment, with folder
Gripping member (1) extracts thread hair from the uneven end face of the other end, untill all hairs take out by several times completely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711116274.7A CN107723851B (en) | 2017-11-13 | 2017-11-13 | Full-automatic filament drawing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711116274.7A CN107723851B (en) | 2017-11-13 | 2017-11-13 | Full-automatic filament drawing device |
Publications (2)
| Publication Number | Publication Date |
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| CN107723851A true CN107723851A (en) | 2018-02-23 |
| CN107723851B CN107723851B (en) | 2023-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711116274.7A Active CN107723851B (en) | 2017-11-13 | 2017-11-13 | Full-automatic filament drawing device |
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| Country | Link |
|---|---|
| CN (1) | CN107723851B (en) |
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|---|---|
| CN107723851B (en) | 2023-08-01 |
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