CN217398109U - Rope winding device - Google Patents
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- CN217398109U CN217398109U CN202220875015.2U CN202220875015U CN217398109U CN 217398109 U CN217398109 U CN 217398109U CN 202220875015 U CN202220875015 U CN 202220875015U CN 217398109 U CN217398109 U CN 217398109U
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Abstract
Description
技术领域technical field
本实用新型属于收卷设备技术领域,更具体地说,是涉及一种绳索收卷装置。The utility model belongs to the technical field of winding equipment, and more particularly relates to a rope winding device.
背景技术Background technique
在电梯系统中,需要设置曳引机构用以牵引提升电梯的轿厢沿电梯井道升降,其中,曳引绳作为曳引机构的核心部件之一,用于与轿厢连接,以起提升、牵引、拉紧和承载轿厢的作用。一般地,曳引绳常采用钢丝绳,使用过程中,钢丝绳每隔一段时间需要进行检修维护,比如需要对钢丝绳进行润滑检查及保养等,以确保钢丝绳具有足够的润滑度。In the elevator system, a traction mechanism needs to be set up to pull the elevator car up and down along the elevator shaft. The traction rope, as one of the core components of the traction mechanism, is used to connect with the car for hoisting and traction. , tightening and carrying the role of the car. Generally, steel wire ropes are often used for traction ropes. During the use process, the steel wire ropes need to be repaired and maintained at regular intervals. For example, the wire ropes need to be lubricated, inspected and maintained to ensure that the wire ropes have sufficient lubrication.
检修维护钢丝绳时,需要对钢丝绳进行收卷。目前,钢丝绳的收卷通常是人工利用手轮装置进行收卷,操作费事费力,效率难以提升,此外,利用手轮装置收卷钢丝绳,还需人工使用角磨机等剪切工具人工切断钢丝绳,进一步增加了收卷难度,导致收卷效率更加难以提高。When repairing and maintaining the wire rope, it is necessary to rewind the wire rope. At present, the winding of the wire rope is usually done manually by using the handwheel device, which is laborious and difficult to improve the efficiency. In addition, the use of the handwheel device to wind the wire rope requires manual cutting tools such as angle grinders to cut the wire rope manually. It further increases the difficulty of winding, making it more difficult to improve the winding efficiency.
实用新型内容Utility model content
本实用新型实施例的主要目的在于提供一种绳索收卷装置,以解决现有技术中的电梯的钢丝绳采用手轮装置人工收卷存在操作繁琐、操作难度大、收卷效率难以提升的技术问题。The main purpose of the embodiments of the present invention is to provide a rope winding device, so as to solve the technical problems of complicated operation, difficult operation and difficult to improve the winding efficiency of the elevator wire rope in the prior art using a handwheel device to manually wind up .
本实用新型采用的技术方案是:提供一种绳索收卷装置,包括机架,以及设于机架上的引绳机构、剪绳机构、送绳机构和卷绳机构,引绳机构与卷绳机构间隔设置,引绳机构用于将待收卷的绳索的头部引出,卷绳机构用于卷绕回收绳索,送绳机构和剪绳机构分别设于引绳机构和卷绳机构之间,送绳机构能够于引绳机构和卷绳机构之间往复移动,且能够夹持并牵引绳索的头部移动至卷绕于卷绳机构上,剪绳机构用于剪断绳索。The technical scheme adopted by the utility model is: to provide a rope winding device, including a frame, and a rope guiding mechanism, a rope cutting mechanism, a rope feeding mechanism and a rope winding mechanism arranged on the frame. The mechanisms are arranged at intervals, the rope guiding mechanism is used to draw out the head of the rope to be reeled, the rope winding mechanism is used to wind and recover the rope, the rope feeding mechanism and the rope cutting mechanism are respectively arranged between the rope guiding mechanism and the rope winding mechanism, The rope feeding mechanism can reciprocate between the rope guiding mechanism and the rope winding mechanism, and can clamp and pull the head of the rope to be wound on the rope winding mechanism, and the rope cutting mechanism is used for cutting the rope.
在一些实施例中,送绳机构包括第一夹持件和位移驱动件,位移驱动件与第一夹持件连接以驱动第一夹持件于引绳机构和卷绳机构之间往复移动,从而使第一夹持件夹持并牵引绳索的头部移动至卷绕于卷绳机构上。In some embodiments, the wire feeding mechanism includes a first clamping member and a displacement driving member, the displacement driving member is connected with the first clamping member to drive the first clamping member to reciprocate between the wire guiding mechanism and the wire winding mechanism, Thereby, the first clamping member clamps and pulls the head of the rope to move to be wound on the rope winding mechanism.
在一些实施例中,剪绳机构包括剪切件和剪切驱动件,剪切驱动件与剪切件驱动连接;In some embodiments, the rope cutting mechanism includes a cutting member and a cutting driving member, and the cutting driving member is drivingly connected with the cutting member;
其中,当第一夹持件于剪切件与引绳机构之间夹持绳索时,剪切驱动件驱动剪切件剪断绳索。Wherein, when the first clamping element clamps the rope between the shearing element and the rope guiding mechanism, the shearing driving element drives the shearing element to cut the rope.
在一些实施例中,剪绳机构还包括第二夹持件和夹持驱动件,夹持驱动件与第二夹持件驱动连接,第二夹持件位于剪切件与卷绳机构之间,第二夹持件用于与第一夹持件配合拉紧绳索,剪切件用于在第一夹持件和第二夹持件之间剪断绳索。In some embodiments, the rope cutting mechanism further includes a second clamping member and a clamping driving member, the clamping driving member is drivingly connected with the second clamping member, and the second clamping member is located between the cutting member and the rope winding mechanism , the second clamping piece is used for cooperating with the first clamping piece to tighten the rope, and the shearing piece is used for cutting the rope between the first clamping piece and the second clamping piece.
在一些实施例中,引绳机构包括滚筒和张紧架,滚筒转动安装于机架上,张紧架设于滚筒与剪切件之间,滚筒用于供绳索卷绕,张紧架用于将绳索自滚筒伸出的部分张紧,位移驱动件驱动第一夹持件于卷绳机构和张紧架之间往复移动。In some embodiments, the rope guiding mechanism includes a drum and a tensioning frame, the drum is rotatably mounted on the frame, the tensioning frame is arranged between the drum and the shearing member, the drum is used for winding the rope, and the tensioning frame is used for The part of the rope extending from the drum is tensioned, and the displacement driving member drives the first clamping member to move back and forth between the rope winding mechanism and the tensioning frame.
在一些实施例中,张紧架包括第一撑杆和第二撑杆,第一撑杆与第二撑杆上下间隔布设,以供绳索上下绕设并张紧绳索。In some embodiments, the tensioning frame includes a first strut and a second strut, and the first strut and the second strut are spaced up and down, so that the rope can be wound up and down and tensioned.
在一些实施例中,第一撑杆上沿长度方向间隔设有两限位件,两限位件用于限制绳索沿第一撑杆长度方向上的移动距离。In some embodiments, the first strut is provided with two limiting members at intervals along the length direction, and the two limiting members are used to limit the movement distance of the rope along the length direction of the first strut.
在一些实施例中,剪绳机构还包括间隔设置并用于供绳索穿过的第一限位头和第二限位头,第一限位头和第二限位头所在的直线位于两限位件之间,且垂直于第一撑杆,第一限位头和第二限位头配合用以限制绳索沿垂直第一撑杆的方向移动。In some embodiments, the rope cutting mechanism further includes a first limit head and a second limit head that are arranged at intervals and used for the rope to pass through, and a straight line where the first limit head and the second limit head are located is located at the two limit positions between the pieces and perpendicular to the first strut, the first limit head and the second limit head cooperate to limit the movement of the rope along the direction perpendicular to the first strut.
在一些实施例中,卷绳机构包括收卷筒、夹紧件和旋转驱动件,旋转驱动件与收卷筒连接以驱动收卷筒旋转收卷绳索,夹紧件安装于收卷筒上,夹紧件用于夹紧自送绳机构引出的绳索的头部,以使绳索能够随收卷筒旋转而被收卷。In some embodiments, the rope winding mechanism includes a winding drum, a clamping member and a rotary driving member, the rotary driving member is connected with the winding drum to drive the winding drum to rotate the winding rope, and the clamping member is mounted on the winding drum, The clamping part is used for clamping the head of the rope drawn out from the rope feeding mechanism, so that the rope can be wound up with the rotation of the winding drum.
在一些实施例中,卷绳机构还包括压板和压板驱动件,压板活动安装于收卷筒的筒壁的一侧,压板驱动件与压板连接,压板驱动件用于驱动压板移动以调整压板与收卷筒的筒壁之间的距离。In some embodiments, the rope winding mechanism further includes a pressing plate and a pressing plate driving member, the pressing plate is movably installed on one side of the drum wall of the winding drum, the pressing plate driving member is connected with the pressing plate, and the pressing plate driving member is used for driving the pressing plate to move to adjust the relationship between the pressing plate and the pressing plate. The distance between the drum walls of the take-up drum.
在一些实施例中,收卷筒为收缩筒,收缩筒能够通过收缩调整卷绕直径。In some embodiments, the winding drum is a shrinking drum, and the shrinking drum can adjust the winding diameter by shrinking.
在一些实施例中,绳索收卷装置还包括安装于机架上的计数器和控制器,计数器用于计量卷绳机构收卷绳索的圈数,控制器与送绳机构、剪绳机构和卷绳机构以及计数器通讯连接。In some embodiments, the rope winding device further includes a counter and a controller mounted on the frame, the counter is used to measure the number of turns of the rope reeled by the rope winding mechanism, the controller is connected to the rope feeding mechanism, the rope cutting mechanism and the rope winding Mechanism and counter communication connection.
本实用新型实施例提供的绳索收卷装置中的上述一个或多个技术方案至少具有如下技术效果之一:本申请的绳索收卷装置,通过在机架上设置引绳机构、剪绳机构、送绳机构及卷绳机构,卷绳机构用于卷绕回收绳索,送绳机构用于将待卷绕的绳索牵引至卷绕于卷绳机构上,引绳机构则用于将待回收的绳索的头部引出,从而使绳索的头部能够被送绳机构夹持,剪绳机构则用于在绳索的卷绕圈数达到一定的圈数要求时将绳索剪断。如此,引绳机构、剪绳机构、送绳机构及卷绳机构相互配合,协同工作,便可实现对绳索的自动卷绕回收,绳索回收操作简单,相比使用手轮装置人工转动手轮回收绳索,作业人员劳动强度降低,绳索回收效率提升;并且,由于在机架上设置有剪绳机构,绳索卷绕一定的圈数后剪绳机构能够剪断绳索,无需使用额外的剪切工具人工剪断绳索,绳索卷绕及剪段的机构集成设置于同一机架上,装置功能齐全,使用灵活方便,实用性强。The above-mentioned one or more technical solutions in the rope winding device provided by the embodiment of the present invention have at least one of the following technical effects: the rope winding device of the present application is provided with a rope guiding mechanism, a rope cutting mechanism, Rope feeding mechanism and rope winding mechanism, the rope winding mechanism is used for winding and recovering the rope, the rope feeding mechanism is used to draw the rope to be wound to the winding rope mechanism, and the rope guiding mechanism is used for the rope to be recovered. The head of the rope is drawn out, so that the head of the rope can be clamped by the rope feeding mechanism, and the rope cutting mechanism is used to cut the rope when the number of turns of the rope reaches a certain number of turns. In this way, the rope guiding mechanism, the rope cutting mechanism, the rope feeding mechanism and the rope winding mechanism cooperate with each other and work together to realize the automatic winding and recovery of the rope. For the rope, the labor intensity of the operator is reduced, and the recovery efficiency of the rope is improved; in addition, because the rope cutting mechanism is provided on the frame, the rope cutting mechanism can cut the rope after the rope is wound for a certain number of turns, without the need to use additional cutting tools to cut manually. The rope, rope winding and cutting mechanism are integrated on the same frame, and the device has complete functions, flexible and convenient use, and strong practicability.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present utility model. For some novel embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本实用新型的一实施例提供的绳索收卷装置的结构示意图;1 is a schematic structural diagram of a rope winding device provided by an embodiment of the present invention;
图2为图1所示的绳索收卷装置的另一视角的结构示意图;FIG. 2 is a schematic structural diagram of the rope winding device shown in FIG. 1 from another perspective;
图3为图1所示的绳索收卷装置的各结构的位置关系示图;Fig. 3 is a positional relationship diagram of each structure of the rope winding device shown in Fig. 1;
图4为图1所示的绳索收卷装置的送绳机构的结构示意图;Fig. 4 is the structural schematic diagram of the rope feeding mechanism of the rope winding device shown in Fig. 1;
图5为图1所示的绳索收卷装置的剪绳机构的结构示意图;FIG. 5 is a schematic structural diagram of the rope cutting mechanism of the rope winding device shown in FIG. 1;
图6为图5所示的剪绳机构的另一视角视图;Fig. 6 is another perspective view of the rope cutting mechanism shown in Fig. 5;
图7为图2所示的绳索收卷装置的张紧架的结构示意图;Fig. 7 is the structural schematic diagram of the tensioning frame of the rope winding device shown in Fig. 2;
图8为图1所示绳索收卷装置的卷绳机构的结构示意图;FIG. 8 is a schematic structural diagram of the rope winding mechanism of the rope winding device shown in FIG. 1;
图9为使用图1所示的绳索收卷装置进行绳索收卷时的主要动作过程示意图。FIG. 9 is a schematic diagram of the main action process when the rope winding device shown in FIG. 1 is used to wind up the rope.
图中,各附图主要标记为:In the figure, each accompanying drawing is mainly marked as:
10、机架;10. Rack;
20、卷绳机构;21、收卷筒;211、卷绕板;212、筒轴;213、卷筒底板;214、连杆; 22、旋转驱动件;23、夹紧件;24、压板;241、压板驱动件;20. Rope winding mechanism; 21. Rewinding drum; 211. Winding plate; 212, drum shaft; 213, drum bottom plate; 214, connecting rod; 241. Platen driver;
30、送绳机构;31、第一夹持件;311、夹持气缸;32、位移驱动件;30. Rope feeding mechanism; 31. First clamping member; 311. Clamping cylinder; 32. Displacement driving member;
40、剪绳机构;41、剪切件;411、剪切驱动件;42、第二夹持件;421、夹持驱动件;43、安装架;44、第一限位头;45、第二限位头;40. Rope cutting mechanism; 41. Shearing part; 411. Shearing driving part; 42. Second clamping part; 421. Clamping and driving part; 43. Mounting frame; Two limit heads;
50、引绳机构;51、滚筒;511、滚轴;52、张紧架;521、第一撑杆;522、第二撑杆;523、限位件;524、竖杆;525、连坐轴承;50, rope pulling mechanism; 51, roller; 511, roller; 52, tension frame; 521, first strut; 522, second strut; 523, limiter; 524, vertical rod; 525, connecting bearing ;
100、绳索;101、绳索卷。100, rope; 101, rope roll.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图1至图9及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to Fig. 1 to Fig. 9 and the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that The device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Features delimited with "first" and "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本实用新型说明书中描述的参考“一个实施例”、“一些实施例”或“实施例”意味着在本实用新型的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。在本说明书中的不同之处出现的语句“在一个实施例中”、“在一些实施例中”、“在其他一些实施例中”、“在另外一些实施例中”等不是必然都参考相同的实施例,而是意味着“一个或多个但不是所有的实施例”,除非是以其他方式另外特别强调。此外,在一个或多个实施例中,可以以任何合适的方式组合特定的特征、结构或特性。Reference to "one embodiment," "some embodiments," or "an embodiment" described in the present specification means that the specific features, structures described in connection with the embodiment are included in one or more embodiments of the present invention or characteristics. The appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in other embodiments," etc. in various places in this specification are not necessarily all referring to the same embodiments, but means "one or more, but not all, embodiments" unless otherwise specifically emphasized. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
如图1至图9所示,本实用新型实施例提供了一种绳索收卷装置,其用于自动卷绕回收绳索,尤其适用于卷绕回收电梯的曳引绳,比如钢丝绳等。As shown in FIG. 1 to FIG. 9 , an embodiment of the present invention provides a rope winding device, which is used for automatically winding and recovering a rope, and is especially suitable for winding and recovering a traction rope of an elevator, such as a steel wire rope.
请参阅图1至图3,其中,图1为本实用新型的一实施例提供的绳索收卷装置的结构示意图,图2为图1所示的绳索收卷装置的另一视角的结构示意图,图3为图1所示的绳索收卷装置的各结构的位置关系视图。以下结合附图,以及具体的实施例对本申请的绳索收卷装置进行说明。Please refer to FIGS. 1 to 3 , wherein FIG. 1 is a schematic structural diagram of a rope winding device provided by an embodiment of the present invention, and FIG. 2 is a structural schematic diagram of the rope winding device shown in FIG. 1 from another perspective, FIG. 3 is a positional relationship view of each structure of the rope winding device shown in FIG. 1 . The rope winding device of the present application will be described below with reference to the accompanying drawings and specific embodiments.
在本实施例中,如图1和图2所示,绳索收卷装置包括机架10,以及安装于机架10上的引绳机构50、剪绳机构40、送绳机构30和卷绳机构20。其中,引绳机构50与卷绳机构 20间隔设置,卷绳机构20用于卷绕回收绳索100,引绳机构50用于将待收卷的绳索100的头部引出,送绳机构30设于引绳机构50和卷绳机构20之间,并能够于引绳机构50和卷绳机构20之间往复移动,当送绳机构30移动至靠近引绳机构50时,送绳机构30能够夹持从引绳机构50引出的绳索100的头部,送绳机构30朝向卷绳机构20移动时能够牵引绳索100 的头部同步移动至卷绕于卷绳机构20上,其中,设置引绳机构50供绳索100的头部引出,以便送绳机构30能够顺利的夹持待卷绕的绳索100的头部。进一步地,剪绳机构40设置于引绳机构50与卷绳机构20之间并用于剪断绳索100,具体地,剪绳机构40用于在卷绳机构 20卷绕绳索100的圈数达到一定的数量时,能够剪断绳索100。In this embodiment, as shown in FIG. 1 and FIG. 2 , the rope winding device includes a
本实用新型实施例的绳索收卷装置,通过在机架10上设置引绳机构50、剪绳机构40、送绳机构30及卷绳机构20,卷绳机构20用于卷绕回收绳索100,送绳机构30用于将待卷绕的绳索100牵引至卷绕于卷绳机构20上,引绳机构50则用于将待回收的绳索100的头部引出,从而使绳索100的头部能够被送绳机构30夹持,剪绳机构40则用于在绳索100的卷绕圈数达到一定的圈数要求时将绳索100剪断。如此,引绳机构50、剪绳机构40、送绳机构30及卷绳机构20相互配合,协同工作,便可实现对绳索100的自动卷绕回收,绳索100 回收操作简单,相比使用手轮装置人工转动手轮回收绳索100,作业人员劳动强度降低,绳索100回收效率提升;并且,同时在机架10上设置剪绳机构40,绳索卷101绕一定的圈数后剪绳机构40能够剪断绳索100,无需使用额外的剪切工具人工剪断绳索100,绳索卷101 绕及剪段的机构集成设置于同一机架10上,装置功能齐全,使用灵活方便,实用性强。In the rope winding device of the embodiment of the present invention, a
在本实用新型的一些实施例中,如图1至图3所示,送绳机构30包括第一夹持件31和位移驱动件32,位移驱动件32与第一夹持件31连接以驱动第一夹持件31移动,从而使第一夹持件31能够夹持并牵引绳索100的头部移动至卷绕于卷绳机构20上。具体地,位移驱动件32驱动第一夹持件31于引绳机构50与卷绳机构20之间来回移动,当位移驱动件32 驱动第一夹持件31移动至靠近引绳机构50时,第一夹持件31夹持绳索100的头部,待第一夹持件31夹持绳索100后,位移驱动件32再驱动第一夹持件31朝卷绳机构20移动,绳索100被移动的第一夹持件31牵引至与卷绳机构20接触,从而使绳索100能够被卷绕于卷绳机构20上。In some embodiments of the present invention, as shown in FIGS. 1 to 3 , the
请一并参阅图1、图2和图4,其中,图4为图1所示的绳索收卷装置的送绳机构的结构示意图。Please refer to FIG. 1 , FIG. 2 and FIG. 4 together, wherein FIG. 4 is a schematic structural diagram of the rope feeding mechanism of the rope winding device shown in FIG. 1 .
在本实施例中,如图1至图3所示,引绳机构50和卷绳机构20沿机架10的长度方向间隔设置于机架10的相对两侧,位移驱动件32用于驱动第一夹持件31沿机架10的长度方向做往复直线运动,具体地,位移驱动件32可以为沿机架10长度方向布设的直线模组等。In this embodiment, as shown in FIGS. 1 to 3 , the
进一步地,如图4所示,在本实施例中,送绳机构30还包括夹持气缸311,夹持气缸311安装于位移驱动件32的输出端,第一夹持件31安装于夹持气缸311的输出端,第一夹持件31设于绳索100与位移驱动件32之间,夹持气缸311用于驱动第一夹持件31相对位移驱动件32上下移动,从而使第一夹持件31在向上移动时能够夹持至绳索100,以及使第一夹持件31在未夹持绳索100时位于绳索100的下方,避免在卷绳机构20收卷绳索100的过程中,阻碍绳索100的正常移动。Further, as shown in FIG. 4 , in this embodiment, the
请一并参阅图1至图3,以及图5和图6,其中,图5为图1所示的绳索收卷装置的剪绳机构的结构示意图,图6为图5所示的剪绳机构的另一视角视图。Please refer to FIGS. 1 to 3 , as well as FIGS. 5 and 6 , wherein FIG. 5 is a schematic structural diagram of the rope cutting mechanism of the rope winding device shown in FIG. 1 , and FIG. 6 is the rope cutting mechanism shown in FIG. 5 . another perspective view.
在本实用新型的另一些实施例中,如图1、图2和图5所示,剪绳机构40包括剪切件41和剪切驱动件411,剪切驱动件411安装于机架10上,具体地,剪绳机构40还包括安装于机架10上的安装架43,剪切驱动件411安装于安装架43上,剪切件41安装于剪切驱动件411的输出端,并悬设于位移驱动件32的上方,即当有绳索100正在被收卷时,剪切件 41位于绳索100的旁侧,以便在需要时,剪切驱动件411能够驱动剪切件41剪断绳索100。In other embodiments of the present invention, as shown in FIG. 1 , FIG. 2 and FIG. 5 , the
在实际使用时,如图3所示,为了避免剪断绳索100后绳索100的头部在自身重力下垂落,当需要剪断绳索100时,位移驱动件32先驱动第一夹持件31移动至引绳机构50与剪切件41之间,如图3所示的位置状态,夹持气缸311驱动第一夹持件31夹持绳索100后,剪切件41再将绳索100剪断,即,第一夹持件31于剪切件41与引绳机构50之间夹持绳索 100时,剪切驱动件411驱动剪切件41剪断绳索100。这样,绳索100被剪断后,绳索100 的头部由第一夹持件31夹持,第一夹持件31再在位移驱动件32的驱动下牵引绳索100的头部移动至卷绕于卷绳机构20上,卷绳机构20继续收卷剩余的绳索100即可,一次剪断作业后无需作业人员重新拾取绳索100头部供第一夹持件31夹持,剩余绳索100的卷绕作业可以在剪断操作后自动进行,装置自动化程度高,绳索卷101绕效率得以进一步提升。In actual use, as shown in FIG. 3 , in order to prevent the head of the
在本实用新型的另一些实施例中,如图1、图2和图6所示,剪绳机构40还包括第二夹持件42和夹持驱动件421,夹持驱动件421安装于机架10上并与第二夹持件42驱动连接,具体地,夹持驱动件421同样安装于安装架43上,第二夹持件42位于剪切件41与卷绳机构20之间,第二夹持件42用于与第一夹持件31配合拉紧绳索100,剪切件41在第一夹持件31和第二夹持件42之间剪断绳索100。In other embodiments of the present invention, as shown in FIGS. 1 , 2 and 6 , the
众所周知,对于刚度较小的绳索100,比如纤维绳、麻绳等而言,剪切件41在剪切绳索 100时,依靠第一夹持件31与卷绳机构20配合拉紧绳索100即可保证剪切件41能够顺利的剪断绳索100。但是,对于刚度较大的绳索100,比如钢丝绳等而言,绳索100需要被拉紧绷直才能保证能够快速将绳索100剪断。如此,在卷绳机构20与剪切件41之间设置第二夹持件42,剪切件41执行剪切作业之前,第二夹持件42夹持绳索100,并与第一夹持件31配合将绳索100位于两者之间的一段拉紧绷直,随后,剪切件41再在两夹持件之间剪断绳索100,从而保证剪切件41能够快速的将绳索100剪断。绳索100剪断后,第二夹持件42松开绳索100,卷绳机构20继续卷绕回收绳索100的尾部,待尾部全部回收后,位移驱动件32再驱动第一夹持件31夹持剩余的待回收的绳索100的头部移动至重新卷绕于卷绳机构20上,开始继续回收绳索100即可。As is known to all, for the
具体地,在本实施例中,如图1、图5和图6所示,剪切驱动件411及剪切件41安装于安装架43朝向引绳机构50的一面,夹持驱动件421及第二夹持件42安装于安装架43朝向卷绳机构20的一面。其中,剪切驱动件411包括两相互配合的驱动气缸,剪切件41为剪刀,一驱动气缸的输出轴与剪刀的一刀刃连接,另一驱动气缸的输出轴与另一刀刃连接,两驱动气缸配合驱动剪刀开合以执行剪切作业。Specifically, in this embodiment, as shown in FIG. 1 , FIG. 5 and FIG. 6 , the
在本实用新型的另一些实施例中,请继续参阅图1至图3,引绳机构50包括滚筒51和张紧架52,其中,滚筒51转动安装于机架10上,滚筒51用于供待收卷的绳索100绕设,具体地,滚筒51的滚轴511与第一夹持件31的移动路线垂直,张紧架52安装于滚筒51 与剪切件41之间,张紧架52用于将绳索100自滚筒51伸出的部分张紧,待卷绕的绳索100 的头部自张紧架52引出,位移驱动件32驱动第一夹持件31于卷绳机构20和张紧架52之间往复移动,第一夹持件31在靠近张紧架52时夹持绳索100的头部。这样,绳索100的头部绕过滚筒51后横向伸出,滚筒51用于使竖向布设的绳索100的头部转换成横向伸出,再设置张紧架52张紧自滚筒51伸出的部分绳索100,从而实现对绳索100的支撑,使绳索 100头部自然伸出易被拾取并被第一夹持件31夹持。In other embodiments of the present invention, please continue to refer to FIG. 1 to FIG. 3, the
相关技术中,对于竖向布设且绳索100自重较大或者尾部悬吊重物的情况,由于绳索100 竖向受力较大,卷绳机构20直接卷绕绳索100时,会受到较大的阻力,卷绳机构20需要提供较大的卷绕力方可顺利收卷绳索100。此时,设置滚筒51供绳索100绕设,绳索100 借由滚筒51的旋转进行移动,滚筒51相当于一个定滑轮,卷绳机构20、滚筒51及绳索 100形成一个滑轮机构,从而能够有效的降低卷绳机构20卷绕绳索100的卷绕力,降低本实施例的绳索收卷装置的能耗。In the related art, when the
请一并参阅图2、图3和图7,图7为图2所示的绳索收卷装置的张紧架52的结构示意图。Please refer to FIG. 2 , FIG. 3 and FIG. 7 together. FIG. 7 is a schematic structural diagram of the
在本实用新型的一些实施例中,如图2、图3和图7所示,张紧架52包括第一撑杆521和第二撑杆522,第一撑杆521与第二撑杆522上下间隔布设,绳索100自滚筒51引出的部分上下绕设于第一撑杆521和第二撑杆522上,从而将该部分绳索100张紧。In some embodiments of the present invention, as shown in FIGS. 2 , 3 and 7 , the
在具体实施例中,如图2和图7所示,张紧架52还包括间隔设置的两竖杆524,第一撑杆521和第二撑杆522的相对两端分别通过连坐轴承525与两竖杆524转动连接,即,第一撑杆521和第二撑杆522能够转动,这样,第一撑杆521和第二撑杆522也相当于一滑轮组,从而有助于进一步节省卷绳机构20卷绕绳索100的卷绕力,进一步降低能耗。In a specific embodiment, as shown in FIG. 2 and FIG. 7 , the
在具体实施例中,如图7所示,第一撑杆521上沿长度方向还间隔设有两限位件523,第一撑杆521位于第二撑杆522的上方,绳索100绕过第一撑杆521和第二撑杆522后从两限位件523之间引出。这样,通过在第一撑杆521上间隔设置两限位件523,绳索100 从两限位件523之间引出,两限位件523能够用于限制绳索100沿第一撑杆521长度方向上的移动距离,从而降低绳索100在收卷过程中的摆动幅度,提高绳索100的收卷稳定性。In a specific embodiment, as shown in FIG. 7 , the
在其他实施例中,也可以在第二撑杆522上间隔设置两限位件523,或者,在第一撑杆 521和第二撑杆522上分别设置两限位件523,如图7所示,这样,也都能够实现对绳索100沿第一撑杆521/第二撑杆522长度方向的摆动距离。In other embodiments, two limiting
在本实用新型的另一些实施例中,如图1、图5和图6所示,剪绳机构40还包括沿第一夹持件31的移动方向间隔设置第一限位头44和第二限位头45,第一限位头44和第二限位头45均悬设于机架10上,第一限位头44和第二限位头45用于供绳索100穿过,从而限制绳索100相对机架10上下移动。In other embodiments of the present invention, as shown in FIG. 1 , FIG. 5 and FIG. 6 , the
进一步地,如图2和图3所示,第一限位头44和第二限位头45所在的直线位于两限位件523之间,并且,两限位头所在的直线垂直第一撑杆521,第一限位头44和第二限位头45配合用以限制绳索100沿垂直第一撑杆521的方向移动,从而进一步的降低绳索100在收卷过程中的摆动幅度,进一步提高绳索100收卷的稳定性。具体地,在本实施例中,两限位头均安装于安装架43上,且第一限位头44设于张紧架52与剪切件41之间,第二限位头45 设于第二夹持件42与卷绳机构20之间,以保证两限位头之间具有足够的间隔距离,从而保证限位效果。Further, as shown in FIG. 2 and FIG. 3 , the straight line where the first limiting
请一并参阅图1至图3,以及图8,其中,图8为图1所示绳索收卷装置的卷绳机构的结构示意图。Please refer to FIG. 1 to FIG. 3 and FIG. 8 together, wherein FIG. 8 is a schematic structural diagram of the rope winding mechanism of the rope winding device shown in FIG. 1 .
在本实用新型的另一些实施例中,如图1、图2和图8所示,卷绳机构20包括收卷筒21、夹紧件23和旋转驱动件22,旋转驱动件22与收卷筒21连接以驱动收卷筒21旋转收卷绳索100,夹紧件23安装于收卷筒21上,夹紧件23用于夹紧自送绳机构30的绳索100 的头部,以使绳索100连接至收卷筒21上,从而使绳索100能够随收卷筒21的旋转而被收卷。其中,夹紧件23具体可以为夹紧气缸等。In other embodiments of the present invention, as shown in Figures 1, 2 and 8, the
在本实施例中,如图8所示,卷绳机构20还包括压板24和压板驱动件241,压板24活动安装于收卷筒21的筒壁侧边,压板驱动件241与压板24连接,以驱动压板24移动从而调整压板24与收卷筒21的筒壁之间的距离。如此,压板24与收卷筒21的筒壁之间的间隔距离即为绳索100能够卷绕的最大厚度,当绳索卷101绕至与压板24相抵时,表示完成一卷绳索100的收卷,此时,便可通过剪切件41将绳索100剪断,待将当前的一卷绳索100从收卷筒21上取下后,再继续对剩余的绳索100进行卷绕回收即可。In this embodiment, as shown in FIG. 8 , the
在本实施例中,如图8所示,收卷筒21为收缩筒,收缩筒能够通过收缩调整卷绕直径,如此,当一卷绳索100收卷完成后,控制收卷筒21收缩,减小收卷筒21的收卷直径,便可轻松的将卷绕于收卷筒21上的绳索卷101取下,待绳索卷101取下后,再控制收卷筒21 恢复至收卷绳索100时的直径,继续收卷绳索100即可。In this embodiment, as shown in FIG. 8 , the rewinding
在本实施例中,如图1和图8所示,收卷筒21包括筒轴212和周向间隔绕设于筒轴212 外的多个卷绕板211,多个卷绕板211背离筒轴212的侧面共同形成收卷筒21的筒壁,卷绕板211能够相对筒轴212移动,从而调整筒壁与筒轴212之间的距离,从而调整收卷筒 21的卷绕直径。In this embodiment, as shown in FIG. 1 and FIG. 8 , the winding
具体地,在本实施例中,如图8所示,收卷筒21还包括卷筒底板213,夹紧件23设置于卷筒底板213上,筒轴212自卷筒底板213的中心位置处垂直凸出设置,各卷绕板211 的一端与卷筒底板213通过直线模组滑动连接,各卷绕板211的另一端通过连杆214与筒轴212连接。需要调整收卷筒21的直径时,控制各直线模组驱动各卷绕板211同步靠近或远离筒轴212移动即可。Specifically, in this embodiment, as shown in FIG. 8 , the
相关技术中,在采用手轮装置人工收卷绳索的过程中,为了确定绳索的卷绕长度,一般需要人工对手轮的转动圈数进行计数,实际操作过程中,工人注意力稍不集中便可能出现计数错误,非常容易发生少卷或多卷几圈的情况。In the related art, in the process of manually winding the rope by using the handwheel device, in order to determine the winding length of the rope, it is generally necessary to manually count the number of turns of the handwheel. Counting errors occur, and it is very prone to under-roll or over-roll a few laps.
基于此,在本实用新型的另一些实施例中,上述的绳索收卷装置还包括安装于机架10 上的计数器(图未示)和控制器(图未示),具体地,计数器安装于收卷筒21的旁侧,计数器用于计量收卷筒21收卷绳索100的圈数,控制器与送绳机构30、剪绳机构40、卷绳机构20及计数器通讯连接,具体地,控制器与送绳机构30、剪绳机构40及卷绳机构20的电动部件通讯连接,其中电动部件主要包括位移驱动件32、夹持气缸311、剪切驱动件411、夹持驱动件421、旋转驱动件22以及夹紧件23等。这样,通过设置控制器控制卷绳机构20、剪绳机构40和送绳机构30相互配合、协同作业,实现对绳索100的自动收卷,同时,通过设置计数器记录绳索卷101的收卷圈数,用来明确剪绳机构40执行剪切作业的时机,从而使绳索100在卷绕达到预设的圈数时能够被自动的剪断,以便将绳索100按照长度进行分卷收纳。Based on this, in other embodiments of the present invention, the above-mentioned rope winding device further includes a counter (not shown) and a controller (not shown) installed on the
具体地,在本实施例中,控制器可以为目前技术比较成熟的单片机、PLC控制器或者计算机,对计数器的信息的读取,以及对送绳机构30的电动部件、剪绳机构40的电动部件和卷绳机构20的电动部件的通讯控制可以按照控制及使用需求进行设定或编辑的程序进行。Specifically, in this embodiment, the controller can be a single-chip microcomputer, a PLC controller or a computer with relatively mature technology at present, which can read the information of the counter, and the electric components of the
请一并参阅图1、图2和图9,图9为使用图1所示的绳索收卷装置进行绳索收卷时的主要动作过程示意图。以下结合图9对使用本申请的绳索收卷装置进行绳索自动收卷的过程进行说明,具体过程如下:Please refer to FIG. 1 , FIG. 2 and FIG. 9 together. FIG. 9 is a schematic diagram of the main action process when the rope reeling device shown in FIG. 1 is used to rewind the rope. The process of using the rope winding device of the present application to automatically wind up the rope will be described below with reference to FIG. 9 , and the specific process is as follows:
首先,如图1、图2和9(a)所示,作业人员将待收卷的绳索100的头部绕过滚筒51后,再绕经第一撑杆521和第二撑杆522并从第一撑杆521的上方引出,控制器控制位移驱动件32驱动第一夹持件31移动至剪切件41的左侧(即,使第一夹持件31移动至张紧架52 与剪切件41之间)并夹持绳索100的头部;随后,如图9(b)所示,控制器再控制位移驱动件32驱动第一夹持件31朝收卷筒21移动,第一夹持件31夹持并牵引绳索100移动至绳索100的头部与夹紧件23接触,夹紧件23夹紧绳索100的头部,从而使绳索100与收卷筒 21连接,第一夹持件31松开绳索100,旋转驱动件22驱动收卷筒21旋转收卷绳索100;收卷筒21收卷绳索100过程中,计数器同步记录绳索100的收卷圈数,当收卷圈数达到所需的数量时,计数器将当前计数信息反馈给控制器,控制器控制旋转驱动件22停止工作,同时控制位移驱动件32驱动第一夹持件31又重新移动至剪切件41的左侧,如图9(c)所示,随后,控制器再同时控制夹持气缸311和夹持驱动件421分别驱动第一夹持件31和第二夹持件42同时夹持并拉紧绳索100,剪切驱动件411再驱动剪切件41于第一夹持件31和第二夹持件42之间剪断绳索100,如图9(d)所示;待绳索100被剪断后,旋转驱动件22再次启动并收卷第二夹持件42与收卷筒21之间的部分绳索100,随后再调整收卷筒21的卷绕直径,将收卷于收卷筒21上的绳索卷101取下,如图9(e)所示,如此,即完成一个绳索卷 101的收卷动作。First, as shown in FIGS. 1 , 2 and 9( a ), the operator passes the head of the
待一个绳索卷101收卷完成后,再调整收卷筒21的卷绕直径,使其恢复到正常收卷绳索100的状态,此时,绳索收卷装置又重新进入如图9(a)所示的状态,随后再按照如图9(a)至图9(e)所示的过程进行循环,直至整个绳索100被完全收卷。After a
本实用新型上述各实施例的绳索收卷装置,引绳机构、剪绳机构、送绳机构及卷绳机构相互配合,协同工作,便可实现对绳索的自动卷绕回收,绳索回收操作简单,相比使用手轮装置人工转动手轮回收绳索,作业人员劳动强度降低,绳索回收效率提升;并且,同时在机架上设置剪绳机构,绳索卷绕一定的圈数后剪绳机构自动剪断绳索,无需使用额外的剪切工具人工剪断绳索,绳索卷绕及剪段的机构集成设置于同一机架上,装置功能齐全,使用灵活方便,实用性强。In the rope winding device of the above-mentioned embodiments of the present invention, the rope guiding mechanism, the rope cutting mechanism, the rope feeding mechanism and the rope winding mechanism cooperate with each other and work together to realize the automatic winding and recovery of the rope, and the rope recovery operation is simple. Compared with using the handwheel device to manually turn the handwheel to recover the rope, the labor intensity of the operator is reduced, and the rope recovery efficiency is improved; at the same time, a rope cutting mechanism is set on the frame, and the rope cutting mechanism automatically cuts the rope after the rope is wound for a certain number of turns. , There is no need to use additional cutting tools to manually cut the rope, the rope winding and cutting mechanism are integrated on the same frame, the device has complete functions, flexible and convenient use, and strong practicability.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.
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