CN107717483B - Full-automatic production line for elevator door panels - Google Patents
Full-automatic production line for elevator door panels Download PDFInfo
- Publication number
- CN107717483B CN107717483B CN201711063461.3A CN201711063461A CN107717483B CN 107717483 B CN107717483 B CN 107717483B CN 201711063461 A CN201711063461 A CN 201711063461A CN 107717483 B CN107717483 B CN 107717483B
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- conveying platform
- grabbing
- steel plate
- reinforcing rib
- transverse
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 57
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 48
- 239000010959 steel Substances 0.000 claims abstract description 48
- 238000004080 punching Methods 0.000 claims abstract description 34
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000005452 bending Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 14
- 239000010935 stainless steel Substances 0.000 abstract description 14
- 238000004886 process control Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of elevator door plate manufacturing, in particular to an automatic production device of an elevator door plate. When the full-automatic production line works, the stainless steel plate is firstly conveyed to a conveying platform of the production line through the air pressure grabbing device, holes are formed in the set positions of the steel plate through the accurate positioning and punching device, then the two longitudinal side edges of the steel plate are bent through the bending machine, the longitudinal reinforcing ribs and the transverse reinforcing ribs are assembled on the stainless steel plate through the assembly welding device, and finally the assembled elevator door plate is unloaded from the production line through the robot. The whole production process is finished by automatic equipment, so that a series of operations are greatly saved, and the process control accuracy of each link is improved through a set program, thereby improving the processing precision of the product.
Description
Technical Field
The invention relates to the technical field of elevator door plate manufacturing, in particular to an automatic production device of an elevator door plate.
Background
In the prior art, the stainless steel plate is processed into the elevator door plate, a plurality of working procedures are needed, and each working procedure needs a large amount of manual operation, so that the production cost is increased, the production efficiency is lower, and the processing precision of products cannot be completely guaranteed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a full-automatic production line for the elevator door plate, which does not need a great deal of labor force and can improve the production efficiency and the product processing precision.
In order to achieve the aim, the invention provides a full-automatic production line for elevator door panels, which sequentially comprises an air pressure grabbing device, a precise positioning punching device, a bending machine, an assembly welding device and a robot discharging device;
the pneumatic grabbing device comprises a first conveying platform, steel plate placing frames are arranged on two sides of the first conveying platform, guide rails are arranged above the first conveying platform and the steel plate placing frames, and pneumatic grabbing components are arranged on the guide rails; the air pressure grabbing component comprises a transverse moving frame and an air pressure grabbing hand vertically arranged on the transverse moving frame, the air pressure grabbing hand moves up and down relative to the transverse moving frame, and a grabbing sucker is arranged at the end part of the air pressure grabbing hand;
the precise positioning punching device comprises a conveying platform II, two multifunctional punching devices are fixedly arranged on two sides of the conveying platform II of the steel plate input port, and a movable clamp component is arranged above the conveying platform II; the multifunctional punching device is used as a punching device and a fixing clamp for dual purposes; the movable clamp component comprises a movable plate and a clamp head arranged at one end of the movable plate, and horizontally reciprocates relative to the multifunctional punching device, and when the clamp head of the movable clamp component moves to the tail end of the second conveying platform, the movable clamp component moves up and down relative to the second conveying platform;
the assembly welding device comprises a conveying platform III, a conveying platform IV and a conveying platform V which are arranged continuously, a guide rail I is arranged above the conveying platform III, a longitudinal reinforcing rib grabbing device is arranged on the guide rail I, and a longitudinal reinforcing rib placing frame is arranged below the guide rail I; two transverse reinforcing rib grabbing devices are arranged on one side of the conveying platform IV, and two spot welding machines are respectively arranged on the other side of the conveying platform IV and at positions corresponding to the transverse reinforcing rib grabbing devices; the transverse reinforcing rib grabbing device comprises a transverse guide rail which is perpendicular to the conveying platform, a longitudinal guide rail which is arranged behind the transverse guide rail and shared by the two transverse reinforcing rib grabbing devices, two transverse reinforcing rib grabbing members are arranged on the longitudinal guide rail, the transverse reinforcing rib grabbing members move on the longitudinal guide rail and the transverse guide rail, and a transverse reinforcing rib placing frame is arranged below the transverse reinforcing rib grabbing members; and a double-end spot welder is arranged on one side of the conveying platform five.
In order to reduce steel plate grabbing time and improve grabbing efficiency, the steel plate placing frame can move up and down and left and right relative to the conveying platform.
In order to realize that the steel plate placing frame moves left and right relative to the conveying platform, a sliding rail is arranged at the bottom of the steel plate placing frame, and the steel plate placing frame horizontally moves on the sliding rail.
In order to realize that the steel plate placing frame moves up and down relative to the conveying platform, a lifting part is arranged at the bottom of the steel plate placing frame and controls the steel plate placing frame to move vertically.
When the full-automatic production line works, the stainless steel plate is firstly conveyed to a conveying platform of the production line through the air pressure grabbing device, holes are formed in the set positions of the steel plate through the accurate positioning and punching device, then the two longitudinal side edges of the steel plate are bent through the bending machine, the longitudinal reinforcing ribs and the transverse reinforcing ribs are assembled on the stainless steel plate through the assembly welding device, and finally the assembled elevator door plate is unloaded from the production line through the robot. The whole production process is finished by automatic equipment, so that a series of operations are greatly saved, and the process control accuracy of each link is improved through a set program, thereby improving the processing precision of the product.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of an air pressure grabbing device in the invention.
FIG. 3 is a schematic diagram of a precise positioning and punching device according to the present invention.
Fig. 4 is a schematic structural view of an assembled welding apparatus according to the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1 to 4, the full-automatic production line for the elevator door panels, which is described in the embodiment, sequentially comprises an air pressure grabbing device 1, a precise positioning punching device 2, a bending machine 3, an assembly welding device 4 and a robot discharging device 5;
the pneumatic grabbing device comprises a first conveying platform 1-1, steel plate placing frames 1-2 are arranged on two sides of the first conveying platform, guide rails 1-3 are arranged above the first conveying platform and the steel plate placing frames, and pneumatic grabbing components are arranged on the guide rails; the air pressure grabbing component comprises a transverse moving frame 1-4 and an air pressure grabbing hand 1-5 vertically arranged on the transverse moving frame, wherein the air pressure grabbing hand moves up and down relative to the transverse moving frame, and a grabbing sucker is arranged at the end part of the air pressure grabbing hand; a sliding rail is arranged at the bottom of the steel plate placing frame, and the steel plate placing frame horizontally moves on the sliding rail, so that the steel plate placing frame moves left and right relative to the conveying platform; the bottom of the steel plate placing frame is provided with a lifting part, and the lifting part controls the steel plate placing frame to move vertically, so that the steel plate placing frame moves up and down relative to the conveying platform;
the precise positioning punching device comprises a conveying platform II 2-1, two multifunctional punching devices 2-2 are fixedly arranged on two sides of the conveying platform II of the steel plate input port, and a movable clamp component is arranged above the conveying platform II; the multifunctional punching device is used as a punching device and a fixing clamp for dual purposes; the movable clamp component comprises a movable plate 2-3 and a clamp head 2-4 arranged at one end of the movable plate, and horizontally reciprocates relative to the multifunctional punching device, and when the clamp head of the movable clamp component moves to the tail end of the second conveying platform, the movable clamp component moves up and down relative to the second conveying platform;
the assembly welding device comprises a conveying platform III 4-1, a conveying platform IV 4-2 and a conveying platform V4-3 which are arranged continuously, wherein a guide rail I4-4 is arranged above the conveying platform III, a longitudinal reinforcing rib grabbing device 4-5 is arranged on the guide rail I, and a longitudinal reinforcing rib placing rack is arranged below the guide rail I; two transverse reinforcing rib grabbing devices 4-6 are arranged on one side of the conveying platform IV, and two spot welding machines 4-7 are respectively arranged on the other side of the conveying platform IV and at positions corresponding to the transverse reinforcing rib grabbing devices; the transverse reinforcing rib grabbing device comprises a transverse guide rail 4-8 which is perpendicular to the conveying platform, a longitudinal guide rail 4-9 which is arranged behind the transverse guide rail and shared by the two transverse reinforcing rib grabbing devices, two transverse reinforcing rib grabbing members 4-10 are arranged on the longitudinal guide rail, the transverse reinforcing rib grabbing members move on the longitudinal guide rail and the transverse guide rail, and a transverse reinforcing rib placing frame is arranged below the transverse reinforcing rib grabbing members; one side of the conveying platform five is also provided with a double-end spot welder 4-11.
When the air pressure grabbing device of the embodiment works, the transverse moving frame firstly moves to the upper portion of the steel plate placing frame, the air pressure grabbing hand vertically moves downwards, the grabbing sucker grabs the steel plate, then the transverse moving frame moves to the upper portion of the first conveying platform, the air pressure grabbing hand moves downwards to place the steel plate on the first conveying platform, and the whole steel plate grabbing process is completed to convey the steel plate to a precise positioning punching process.
When the accurate positioning punching device works, a steel plate is conveyed to the second conveying platform, when one end of the steel plate passes through the multifunctional punching device, the movable clamp member just moves to the multifunctional punching device, the clamp head opens and clamps one end of the steel plate, the multifunctional punching device performs punching operation at a designated position, and when only one side is required to punch, the multifunctional punching device at the other side is used as a fixed clamp; after the punching operation is finished, the multifunctional punching device loosens the steel plate, the movable clamp member clamps the steel plate to move forwards continuously, when the other end of the steel plate is located at the multifunctional punching device, the multifunctional punching device fixes the steel plate and completes the punching operation of the other end, after the punching operation of the two ends of the steel plate is finished, the clamp head on the movable clamp member loosens the steel plate and descends to the lower side of the steel plate, and the steel plate moves forwards continuously to be transported from the movable plate to enter a bending process.
When the assembly welding device of the embodiment works, firstly, the longitudinal reinforcing rib grabbing device 4-5 on the first guide rail 4-4 moves to the upper part of the placing frame, and after grabbing the longitudinal reinforcing ribs, the longitudinal reinforcing rib grabbing device moves to the upper part of the third conveying platform 4-1; when the bent stainless steel plate moves to the third conveying platform, the longitudinal reinforcing rib grabbing device places the longitudinal reinforcing ribs at the set positions of the stainless steel plate; meanwhile, a first transverse reinforcing rib grabbing component 4-10-1 on the longitudinal guide rail 4-9 moves to the upper part of the placing frame, and after grabbing the transverse reinforcing ribs, the first transverse reinforcing rib grabbing component moves to a transverse guide rail 4-8-1 of a first transverse reinforcing rib grabbing device 4-6-1; when the stainless steel plate continues to move forwards to the conveying platform IV 4-2, the first transverse reinforcing rib grabbing component on the transverse guide rail places the transverse reinforcing ribs at a set position at one end of the stainless steel plate; then, a first spot welding machine 4-7-1 starts to perform spot welding operation, and the transverse reinforcing ribs and the longitudinal reinforcing ribs at one end are welded with the stainless steel plate; meanwhile, a second transverse reinforcing rib grabbing component 4-10-2 on the longitudinal guide rail moves to the upper part of the placing frame, and after grabbing the transverse reinforcing ribs, the second transverse reinforcing rib grabbing component moves to a transverse guide rail 4-8-2 of a second transverse reinforcing rib grabbing device 4-6-2; when the other end of the stainless steel plate moves to the second transverse reinforcing rib grabbing device, the second transverse reinforcing rib grabbing component places the transverse reinforcing rib at a set position of the one end of the stainless steel plate; then a second spot welder 4-7-2 starts to perform spot welding operation, and the transverse reinforcing rib and the longitudinal reinforcing rib at one end are welded with the stainless steel plate; and the elevator door plate after the assembly and the welding of the two ends continuously moves forwards to the third spot welding machine 4-11, and the third spot welding machine further welds the middle position of the longitudinal reinforcing rib with the stainless steel plate.
Claims (4)
1. The full-automatic production line for the elevator door panels sequentially comprises an air pressure grabbing device, a precise positioning punching device, a bending machine, an assembly welding device and a robot discharging device; the method is characterized in that: the pneumatic grabbing device comprises a first conveying platform, steel plate placing frames are arranged on two sides of the first conveying platform, guide rails are arranged above the first conveying platform and the steel plate placing frames, and pneumatic grabbing components are arranged on the guide rails; the air pressure grabbing component comprises a transverse moving frame and an air pressure grabbing hand vertically arranged on the transverse moving frame, the air pressure grabbing hand moves up and down relative to the transverse moving frame, and a grabbing sucker is arranged at the end part of the air pressure grabbing hand;
the precise positioning punching device comprises a conveying platform II, two multifunctional punching devices are fixedly arranged on two sides of the conveying platform II of the steel plate input port, and a movable clamp component is arranged above the conveying platform II; the multifunctional punching device is used as a punching device and a fixing clamp for dual purposes; the movable clamp component comprises a movable plate and a clamp head arranged at one end of the movable plate, and horizontally reciprocates relative to the multifunctional punching device, and when the clamp head of the movable clamp component moves to the tail end of the second conveying platform, the movable clamp component moves up and down relative to the second conveying platform;
the assembly welding device comprises a conveying platform III, a conveying platform IV and a conveying platform V which are arranged continuously, a guide rail I is arranged above the conveying platform III, a longitudinal reinforcing rib grabbing device is arranged on the guide rail I, and a longitudinal reinforcing rib placing frame is arranged below the guide rail I; two transverse reinforcing rib grabbing devices are arranged on one side of the conveying platform IV, and two spot welding machines are respectively arranged on the other side of the conveying platform IV and at positions corresponding to the transverse reinforcing rib grabbing devices; the transverse reinforcing rib grabbing device comprises a transverse guide rail which is perpendicular to the conveying platform, a longitudinal guide rail which is arranged behind the transverse guide rail and shared by the two transverse reinforcing rib grabbing devices, two transverse reinforcing rib grabbing members are arranged on the longitudinal guide rail, the transverse reinforcing rib grabbing members move on the longitudinal guide rail and the transverse guide rail, and a transverse reinforcing rib placing frame is arranged below the transverse reinforcing rib grabbing members; and a double-end spot welder is arranged on one side of the conveying platform five.
2. The elevator door panel full-automatic production line according to claim 1, wherein: the steel plate placing frame moves up and down and left and right relative to the conveying platform.
3. The elevator door panel full-automatic production line according to claim 2, wherein: the bottom of the steel plate placing frame is provided with a sliding rail, and the steel plate placing frame horizontally moves on the sliding rail.
4. The elevator door panel full-automatic production line according to claim 2, wherein: and a lifting part is arranged at the bottom of the steel plate placing frame and controls the steel plate placing frame to move vertically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711063461.3A CN107717483B (en) | 2017-11-02 | 2017-11-02 | Full-automatic production line for elevator door panels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711063461.3A CN107717483B (en) | 2017-11-02 | 2017-11-02 | Full-automatic production line for elevator door panels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107717483A CN107717483A (en) | 2018-02-23 |
| CN107717483B true CN107717483B (en) | 2024-01-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711063461.3A Active CN107717483B (en) | 2017-11-02 | 2017-11-02 | Full-automatic production line for elevator door panels |
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| Country | Link |
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| CN (1) | CN107717483B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942066A (en) * | 2018-09-06 | 2018-12-07 | 中海三菱电梯（苏州）有限公司 | It is a kind of for welding the welder of door of elevator and reinforcing rib |
| CN113231822B (en) * | 2021-05-11 | 2023-05-23 | 深圳市衡亿安科技有限公司 | Mobile phone middle frame supporting piece processing device with anti-blocking function |
| CN114619258A (en) * | 2022-03-30 | 2022-06-14 | 湖南工商大学 | Automatic machining production line for machine base |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767251A (en) * | 2008-12-29 | 2010-07-07 | 矿山机械和轧钢机械制造有限公司 | Method of and device for connecting metal bands |
| CN104175077A (en) * | 2014-08-20 | 2014-12-03 | 怡达快速电梯有限公司 | Automatic production line and production process of elevator doors and elevator wallboards |
| CN106041376A (en) * | 2016-08-04 | 2016-10-26 | 苏州易升电梯部件有限公司 | Welding production line of elevator door plates |
| CN207309400U (en) * | 2017-11-02 | 2018-05-04 | 浙江海路机械制造有限公司 | Door of elevator full-automation production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100153312A1 (en) * | 2008-12-03 | 2010-06-17 | Auguste Lemaire | Solar heating system, storage tank for use therein, method of manufacturing solar collection panel for use therein, and method of installing the same |
-
2017
- 2017-11-02 CN CN201711063461.3A patent/CN107717483B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767251A (en) * | 2008-12-29 | 2010-07-07 | 矿山机械和轧钢机械制造有限公司 | Method of and device for connecting metal bands |
| CN104175077A (en) * | 2014-08-20 | 2014-12-03 | 怡达快速电梯有限公司 | Automatic production line and production process of elevator doors and elevator wallboards |
| CN106041376A (en) * | 2016-08-04 | 2016-10-26 | 苏州易升电梯部件有限公司 | Welding production line of elevator door plates |
| CN207309400U (en) * | 2017-11-02 | 2018-05-04 | 浙江海路机械制造有限公司 | Door of elevator full-automation production line |
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| CN107717483A (en) | 2018-02-23 |
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Address after: Jiaxing City, Zhejiang province 314506 Tongxiang City Fengming street strong industry Road No. 33 Applicant after: Zhejiang Hailu Machinery Manufacturing Co.,Ltd. Address before: Jiaxing City, Zhejiang province 314506 Tongxiang City Fengming street strong industry Road No. 33 Applicant before: ZHEJIANG HAILU MACHINERY MANUFACTURING CO.,LTD. |
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