CN107689358A - 金属垫结构 - Google Patents
金属垫结构 Download PDFInfo
- Publication number
- CN107689358A CN107689358A CN201710284396.0A CN201710284396A CN107689358A CN 107689358 A CN107689358 A CN 107689358A CN 201710284396 A CN201710284396 A CN 201710284396A CN 107689358 A CN107689358 A CN 107689358A
- Authority
- CN
- China
- Prior art keywords
- metal
- top surface
- hole
- pad structure
- gasket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 221
- 239000002184 metal Substances 0.000 title claims abstract description 221
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000003466 welding Methods 0.000 claims abstract description 36
- 238000005538 encapsulation Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 239000010936 titanium Substances 0.000 claims description 21
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 14
- 229910052719 titanium Inorganic materials 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 239000010931 gold Substances 0.000 claims description 9
- 238000007747 plating Methods 0.000 claims description 6
- 229910052737 gold Inorganic materials 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims 18
- QPTXTHGOGURUON-UHFFFAOYSA-N copper gold titanium Chemical compound [Ti][Cu][Au] QPTXTHGOGURUON-UHFFFAOYSA-N 0.000 claims 1
- MSNOMDLPLDYDME-UHFFFAOYSA-N gold nickel Chemical compound [Ni].[Au] MSNOMDLPLDYDME-UHFFFAOYSA-N 0.000 claims 1
- 239000002335 surface treatment layer Substances 0.000 claims 1
- 239000010949 copper Substances 0.000 description 12
- 229910000679 solder Inorganic materials 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 239000011469 building brick Substances 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
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Abstract
本发明涉及一种金属垫结构,第一金属垫和第二金属垫配置在封装基材的顶表面上;所述第一金属垫的顶表面与所述第二金属垫的顶表面呈现非平面配置;第一平整金属配置在所述第一金属垫的顶表面上;第二平整金属设置在所述第二金属垫的顶表面上;所述第一平整金属的顶表面与所述第二平整金属的顶表面呈现共平面配置。本发明在所述第一金属垫的顶面上配置有第一平整金属,并且在所述第二金属垫的顶面上配置第二平整金属;第一平整金属和第二平整金属的顶表面,呈现共平面结构,能有效克服不同材料间的热膨胀系数不匹配或是制程误差而导致封装基材弯曲,进而引起焊接不良的问题。本发明还公开了该金属垫结构的制造方法。
Description
技术领域
本发明涉及一种金属垫结构(pad structure),特别涉及一种配置在电子组件或是基材上的多个金属垫的表面平整化技术。
背景技术
如图1A所示,电子组件或是封装基材18具有多个金属垫(metal pad)设置在顶侧,为简便起见,图中现有技术的封装基材18中,以P1、P2、P3三个金属垫作为范例说明之。原本希望是共平面的金属垫P1、P2、P3实际上呈现非共平面(non-coplanar)的状态,这个非共平面结构的产生,主要是因为制程误差、不同材料间的热膨胀系数(coefficient of thermalexpansions,CTE)不匹配等问题所引起的。
第一金属垫P1具有第一顶表面T1,第二金属垫P2具有第二顶表面T2,第三金属垫P3具有第三顶表面T3。在封装基材18的顶面T1、T2、T3原拟制成共平面(coplanar)结构,实际上却呈现”非共平面”(non-coplanar)的状态,参考第二水平线HR2;这里是假设封装基材18的底部呈现水平,如第一水平线HR1所示。
防焊层12配置在封装基材18的顶面上,具有第一孔141使得第一金属垫P1的第一顶表面T1裸露;具有第二孔142,使得第二金属垫P2的第二顶表面T2裸露;具有第三孔143,使得第三金属垫P3的第三顶表面T3裸露。
第一水平基准参考线HR1绘制在封装基材18的底侧,作为水平参考,表示封装基材18的底面系呈水平配置。
第二水平基准参考线HR2设置在金属垫P1、P2、P3的上侧,作为水平参考,以表示三个顶表面T1、T2、T3相互之间,并非呈现共平面构造。
如图1B所示,焊锡102设置于芯片10的金属柱101和金属垫P1、P2之间,在封装基材18顶面的非共平面的T1、T2、T3将导致部分焊点因为接触失败而故障。例如,图1B显示右边金属柱101下端焊料102无法接触到金属垫P3的顶表面T3。在焊料重新融合(reflow)之后,芯片10的右边金属柱102将不能电性连接到下方的金属垫P3。
对于高密度薄膜封装基材的电路而言,金属垫相互之间的不平整,甚至几微米的误差,都严重影响到焊接可靠度。特别是当一个高密度薄膜电路,它的金属垫之间的配置间距(pitch)范围分布于2μm-40μm时,金属垫之间这种微小偏差,都将造成电子组件严重的可靠度问题。
现有技术的缺点是,不同材料间的热膨胀系数(Coefficient of ThermalExpansion,CTE)的不匹配,在制程中的加热、冷却等温度变化,导致封装基材18的轻微弯曲,而引起的焊接可靠度问题。
发明内容
现有技术中,封装基材上制作有第一金属垫和第二金属垫,由于制程误差或是热膨胀系数(CTE)不匹配,第一金属垫和第二金属垫在微观下,呈现“非共平面”(non-coplanar)结构,在封装技术更进一步、电路设计准则更细小时,可能造成组件金属脚安装于基材上的金属垫时,产生焊接不良的问题。针对上述问题,根据本发明的实施例,希望提供一种能有效克服不同材料间的热膨胀系数(CTE)不匹配或是制程误差而导致封装基材弯曲,进而引起焊接不良的金属垫结构(pad structure),并提出该金属垫结构(padstructure)的制造方法。
根据实施例,本发明提供的一种金属垫结构,包括第一金属垫、第二金属垫、第一平整金属和第二平整金属,其中:
第一金属垫和第二金属垫配置在封装基材的顶表面上;
所述第一金属垫的顶表面与所述第二金属垫的顶表面呈现非共平面配置;
第一平整金属配置在所述第一金属垫的顶表面上;
第二平整金属设置在所述第二金属垫的顶表面上;
所述第一平整金属的顶表面与所述第二平整金属的顶表面呈现共平面配置。
根据实施例,本发明提供的一种金属垫结构的制造方法,包括如下步骤:
准备封装基材,所述封装基材具有设置在顶表面上的第一金属垫和第二金属垫,且所述第一金属垫的顶表面与所述第二金属垫的顶表面非共平面配置;
在金属垫的顶表面上施加防焊层,形成在防焊层中的多个孔,每个孔暴露相应的金属垫的顶表面;
施加种子层,覆盖防焊层的顶表面和孔的底面与孔壁表面;
金属从种子层开始生长,使得金属填充在每个孔中,且覆盖于防焊层的顶表面;
去除覆盖在防焊层的顶表面上的金属,去除防焊层上方局部,以将防焊层的顶表面与每个孔中的金属的顶表面制成共平面;
蚀刻金属,以在多个孔内形成共平面的平整金属,每个共平面平整金属设置在相应的金属垫的顶表面上。
相对于现有技术,本发明在所述第一金属垫的顶面上配置有第一平整金属,并且在所述第二金属垫的顶面上配置第二平整金属;第一平整金属和第二平整金属的顶表面,呈现共平面(coplanar)结构,能有效克服不同材料间的热膨胀系数(CTE)不匹配或是制程误差而导致封装基材弯曲,进而引起焊接不良的问题。即使在封装技术更进一步、电路设计准则更细小时,组件金属脚安装于基材上的金属垫时,也不会产生焊接不良的问题。
附图说明
图1是现有技术中电子组件或是封装基材之金属垫(metal pad)的结构示意图。
图2A-2G是本发明金属垫结构的制程图。
图3A-3B是芯片安装在本发明金属垫结构上的结构示意图。
图4A-4B是本发明金属垫结构的孔内结构示意图。
图5A-5B是本发明金属垫结构的另一孔内结构示意图。
其中:10为芯片;101为金属针;18为封装基材;21为焊锡;212为回焊焊锡;22为防焊层;241、242、243为孔;26为种子层;262为金属;263为覆盖层;264为钛;HR1、HR2、HR3为水平参考;L1、L2、L3为平整金属;P1、P2、P3为金属垫;S1、S2、S3为表面处理层(镍-金);S22、S23为表面处理层(镍-钯-金);T1、T2、T3为顶面。
具体实施方式
下面结合附图和具体实施例,进一步阐述本发明。这些实施例应理解为仅用于说明本发明而不用于限制本发明的保护范围。在阅读了本发明记载的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等效变化和修改同样落入本发明权利要求所限定的范围。
本技艺将封装基材原本非共平面的第一金属垫和第二金属垫,顶表面制作平整金属层使得平整金属层顶表面呈现共平面状态。封装基材具有第一金属垫和第二金属垫,第一金属垫与第二金属垫的顶表面呈现“非共平面”(non-coplanar);第一平整金属配置在第一金属垫的顶侧,第二平整金属设置在第二金属垫的顶侧;第一平整金属和第二平整金属制成共平面(coplanar)状态。
图2A-2G显示本发明的金属垫制程。
图2A显示一片薄膜高密度封装基材18,封装基材18的顶表面,具有金属垫P1、P2、P3。第一金属垫P1具有第一顶表面T1、第二金属垫P2具有第二顶表面T2、第三金属垫P3具有第三顶表面T3。其中,第一顶表面T1、第二顶表面T2、与第三顶表面T3呈现非共平面(non-coplanar)状态。
我们在封装基材18的底侧配置第一水平基准参考线HR1作为水平参考基准,以表示封装基材18的底面呈现水平配置。
在金属垫P1、P2、P3的上侧,配置有第二水平基准参考线HR2作为参考基准,以表示三个顶面T1、T2、T3中,至少有两个顶面为非共平面(non-coplanar)构造。
图2B显示设置在封装基材18的顶表面上的防焊层22具有多个孔241、242、243。第一孔241配置在第一金属垫P1的顶侧、第二孔242配置在第二金属垫P2的顶侧、第三孔243配置在第三金属垫P3的顶侧。每个孔241、242、243暴露相应的金属垫P1、P2、P3的顶表面T1、T2、T3。每个孔241、242、243暴露一个面积小于对应金属垫P1、P2、P3的顶表面的面积。
孔241、242、243的孔壁表面制成垂直,使得后续的焊接材料可以被限制在每个孔中,以增强焊点的可靠性。
图2C显示种子层26施加在防焊层22的顶表面、以及孔241、242、243底面及孔壁表面上。种子层26可以是钛/铜(Ti/Cu),其中,首先沉积钛(Ti)层,然后在钛层的顶表面上沉积一层铜(Cu)。
图2D显示从种子层26生长金属262,使得金属262完全填充在每个孔241、242、243中并覆盖防焊层22的顶表面。
图2E显示平坦化制程
磨除覆盖在防焊层22上方的过多金属263、磨除防焊层22顶部的种子层26、以及磨除部分防焊层22的顶部,使得防焊层22的顶表面和每个孔241、242、243中的金属262的顶表面呈现水平配置。第三水平基准HR3被配置在防焊层22的顶侧上作为水平参考,以显示防焊层22的顶表面和每个孔241、242、243中的金属262的顶表面是呈现共平面(coplanar)配置。
图2D显示蚀刻制程,将金属262向下等量蚀刻,以形成多个平整金属L1、L2、L3,即是平整金属L1、L2、L3系呈现共平面状态。即是,在第一金属垫P1的顶面上形成第一平整金属L1,在第二金属垫P2的顶表面上形成第二平整金属L2,并在第三金属垫P3的顶表面上形成第三平整金属L3。平整金属L1、L2、L3的顶表面呈现共平面(coplanar)状态。第二水平基准参考线HR2被配置在平整金属L1、L2、L3上方附近,作为水平参考,显示平整金属L1、L2、L3的顶表面呈现共平面(coplanar)状态。
在孔内的铜(Cu)金属蚀刻之后,由于钛(Ti)金属层位于铜层之下,种子层(Ti/Cu)中的钛(Ti)留在每个孔241、242、243的孔壁表面上。请参照图4A-4B、以及图5A-5B。
图2G显示在相应的平整金属L1、L2、L3的顶表面上,分别配置表面处理层S1、S2、S3。第一表面处理层S1设置在第一平整金属L1的顶面上、第二表面处理层S2设置在第二平整金属L2的顶面,并且将第三表面处理层S3设置在第三平整金属L3的顶面上。表面处理层S1、S2、S3可以是化学镀镍/金(ENIG或是Ni/Au),参见图4A-4B;或是化学镀镍/钯/金(ENEPIG或是Ni/Pd/Au),参见图5A-5B。
图3A-3B显示芯片安装在本发明的金属垫上的状态。
图3A显示芯片10准备安装在封装基材18上。多个金属引脚101配置在芯片10的底侧,金属引脚101用于将芯片10电性耦合到配置在封装基材18的顶面上的金属垫P1、P2、P3。焊料21分別配置在金属引脚101的底部,图3A显示焊料21回焊(reflow)之前的状态。
图3B显示金属引脚101的底部的焊料21回焊(reflow)之后的状态。回焊以后的焊料212,分别将各个金属引脚101连接到相应的金属垫P1、P2、P3上的表面处理层S1、S2、S3。每个孔241、242、243的孔壁,可以选择性的制成垂直面,可以将回焊以后的焊料212限制在孔内,用以增强焊接可靠性。
图4A-4B显示本发明的金属垫结构的孔内结构。
图4A显示表面处理层S2、S3的材料系ENIG(Ni/Au),设置于金属垫上方。即是:在平整金属L2的上侧,配置有ENIG表面处理层S2、且在平整金属L3的上侧,配置有另一个ENIG表面处理层S3。
图4A显示在前面几个步骤中,使用的种子层26(Ti/Cu),而在铜金属蚀刻之后,仍有一层钛264停留在孔242、243的孔壁表面上。
图4B显示孔壁表面的钛264,可以选择性地除去,使得防焊层22暴露在孔242、243的孔壁表面。
图5A-5B显示本发明的金属垫结构的孔内结构另一实施例。
图5A显示表面处理层S22、S32的材料系ENEPIG(Ni/Pd/Au),设置于金属垫上方。即是:在平整金属L2的上侧配置有ENEPIG层S22,且在平整金属L3的上侧配置有另一个ENEPIG层S32。
图5A显示在前几个步骤中使用的种子层26(Ti/Cu),在铜金属蚀刻之后,有一层钛264停留在孔242、243的孔壁表面上。
图5B显示在孔242、243的孔壁的钛264、243,可以选择性地被去除,使得防焊层22暴露在孔242、243的孔壁表面上。
Claims (20)
1.一种金属垫结构,其特征是,包括第一金属垫、第二金属垫、第一平整金属和第二平整金属,
第一金属垫和第二金属垫配置在封装基材的顶表面上;
所述第一金属垫的顶表面与所述第二金属垫的顶表面呈现非平面配置;
第一平整金属配置在所述第一金属垫的顶表面上;
第二平整金属设置在所述第二金属垫的顶表面上;以及
所述第一平整金属的顶表面与所述第二平整金属的顶表面呈现共平面配置。
2.如权利要求1所述的金属垫结构,其特征是,还包括表面处理层,所述表面处理层设置于平整金属的顶表面。
3.如权利要求2所述的金属垫结构,其特征是,还包括防焊层,所述防焊层配置在所述金属垫的顶面;且所述防焊层具有多个孔,每个孔配置在相应的金属垫的顶表面,包围着所述平整金属与所述表面处理层。
4.如权利要求3所述的金属垫结构,其特征是,每个孔暴露相应金属垫的顶表面。
5.根据权利要求3所述的金属垫结构,其特征是,每个孔暴露一个比相应金属垫的顶表面小的区域。
6.如权利要求3所述的金属垫结构,其特征是,每个表面处理层配置在相应的孔内。
7.根据权利要求3所述的金属垫结构,其特征是,每个平整金属配置在相应的孔内。
8.如权利要求3所述的金属垫结构,其特征是,每个孔都有一个垂直的孔壁墙面。
9.如权利要求2所述的金属垫结构,其特征是,所述表面处理层是化学镀镍金或化学镀镍钯金。
10.如权利要求5所述的金属垫结构,其特征是,还包括钛金属,所述钛金属设置在相应孔的孔壁表面上。
11.一种金属垫结构的制造方法,其特征是,包括如下步骤:
准备封装基材,所述封装基材具有设置在顶表面上的第一金属垫和第二金属垫,且所述第一金属垫的顶表面与所述第二金属垫的顶表面非共平面配置;
在金属垫的顶表面上施加防焊层,形成在防焊层中的多个孔,每个孔暴露相应的金属垫的顶表面;
施加种子层,覆盖防焊层的顶表面和孔的底面与孔壁表面;
金属从种子层开始生长,使得金属填充在每个孔中,且覆盖于防焊层的顶表面;
去除覆盖在防焊层的顶表面上的金属,去除防焊层上方局部,以将防焊层的顶表面与每个孔中的金属的顶表面制成共平面;
蚀刻金属,以在多个孔内形成共平面的平整金属,每个共平面平整金属设置在相应的金属垫的顶表面上。
12.根据权利要求11所述的金属垫结构的制造方法,其特征是,还包括:施加表面处理层在每个平整金属的顶表面上。
13.根据权利要求11所述的金属垫结构的制造方法,其特征是,所述种子层包含钛铜金属。
14.根据权利要求11所述的金属垫结构的制造方法,其特征是,每个孔都有一个垂直的孔壁墙面。
15.根据权利要求11所述的金属垫结构的制造方法,其特征是,每个平整金属配置在相应的孔内。
16.根据权利要求11所述的金属垫结构的制造方法,其特征是,每个孔暴露出一个面积小于相应金属垫的顶表面的面积。
17.根据权利要求12所述的金属垫结构的制造方法,其特征是,所述表面处理层为化学镀镍金或化学镀镍钯金。
18.根据权利要求12所述的金属垫结构的制造方法,其特征是,所述表面处理层配置在相应的孔内。
19.根据权利要求12所述的金属垫结构的制造方法,其特征是,所述表面处理层的顶表面积等于对应的平整金属的顶表面积。
20.根据权利要求14所述的衬金属垫结构的制造方法,其特征是,还包括钛金属,所述钛金属配置在每个孔的孔壁表面。
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