CN107676097B - A kind of high hydraulic pressure soft soil layer HFE composite shield originating method - Google Patents

A kind of high hydraulic pressure soft soil layer HFE composite shield originating method Download PDF

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Publication number
CN107676097B
CN107676097B CN201710746792.0A CN201710746792A CN107676097B CN 107676097 B CN107676097 B CN 107676097B CN 201710746792 A CN201710746792 A CN 201710746792A CN 107676097 B CN107676097 B CN 107676097B
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China
Prior art keywords
shield
steel loop
portal
loop device
freezing
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CN107676097A (en
Inventor
王海
乔国强
郭波
张利强
安向阳
赵香萍
李晓
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China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0635Tail sealing means, e.g. used as end shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0642Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
    • E21D9/0671Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end with means for consolidating the rock in front of the shield by injection of consolidating substances through boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Soil Sciences (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The present invention relates to shield-tunneling construction fields, specially a kind of high hydraulic pressure soft soil layer HFE composite shield originating method, solves soft soil layer shield launching reception technique problem under high water pressures, comprising the following steps: require construction rotary jet strengthening according to design drawing;It constructs freezing pipe and thermometer hole, lays thermometric line, freezing equipment and start to freeze after freezing pipeline installation and debugging;Shield launching prepares;External steel loop device is connected with outside portal steel loop;Shield launching preparation is completed and abolishes portal building enclosure after consolidation by freezing;Shield machine jacking forward;Shield machine working face builds pressure;Freezing pipe is pulled out in driving profile, remaining freezing pipe, which works on, applies jelly;External steel loop device alien invasion welds arc panel, starts synchronous grouting after shield machine is completely into external steel loop device, and completion originates driving.That present invention is particularly suitable for heads is high, water is big, does not have in the soft soil layer for originate precipitation condition that advantage is particularly evident, and promotion prospect is good.

Description

A kind of high hydraulic pressure soft soil layer HFE composite shield originating method
Technical field
The present invention relates to shield-tunneling construction field, specially a kind of high hydraulic pressure soft soil layer HFE composite shield originating method.
Background technique
China's rail traffic in recent years is grown rapidly, and various regions select this cleaning, comfortable, efficiently large conveying quantity transport one after another Tool solves the problems, such as urban congestion, ends for the end of the year 2015, and operation, 44 city rails are opened in totally 26 urban track traffics in the whole nation Traffic programme is granted, and planning route is in large scale, construction project is various, the feature that shield method is safe and efficient with its, adaptable As a kind of the most commonly used running tunnel construction method.
With the maturation of Shield Construction Technique and the accumulation of construction experience, security performance is gradually increased, but shield launching The greateset risk point of shield-tunneling construction is remained with receiving, shield launching receives accident and emerges one after another over the years, serious or even flood Do not have shield machine and station, section, causes very big economic loss, jeopardize personnel safety, in rich water soft soil area near a river, level of ground water Height, underground pore water is abundant, and the self-stable ability of the country rock soil body is poor, and weak soil cutterhead does not have diaphram wall and abolishes ability, needs Portal diaphram wall is manually abolished, originate and receives risk is especially prominent.
Summary of the invention
In order to solve soft soil layer shield launching reception technique problem under high water pressures, the present invention provides a kind of works The high hydraulic pressure soft soil layer composite shield originating method that skill is simple, method is novel, technologically advanced, security performance is high.
Suitable for the shield launching of water rich strata, especially head is high, water is big, does not have and originates the soft of precipitation condition Advantage is particularly evident in soil layer, by optimizing combination to traditional reinforcing mode and portal sealed waterproof device, utilizes height Pressure rotary-spraying (High pressure jet grouting pile) stake reinforces stratum self-stability, reduces lateral Water And Earth Pressures;It utilizes Freezing (Freezing method) isolation underground water ensures that portal abolishes safety;Utilize the external steel loop device (The of portal External ring) hermetic seal in shield launching, reduce shield launching and receive risk, forms multiple defence line, advantage is mutual It mends, reduces the weak link originated in scheme, reduce shield launching risk, referred to as a kind of high hydraulic pressure soft soil layer HFE combined type Shield launching method.
Originating method of the present invention the following steps are included:
S1, added according to hydrological geological conditions and Water And Earth Pressures calculating to high-pressure rotary-spray is carried out within the scope of 3 meters on the outside of shield machine Gu;It is required according to design drawing, work out arrangement and method for construction and carries out test pile, construction parameter is determined according to test pile result and is applied Work reduces rotary jet strengthening body intensity as far as possible on the basis of meeting design requirement, tunnels convenient for the later period;
S2, it is required according to overall design to progress Deepen Design is freezed, according to design arrangement freezing pipe and thermometer hole, thermometer hole Interior laying thermometric line, freezing equipment and freezes to start to freeze after pipeline installation and debugging;
S3, the end soil body reinforced is checked, it is ensured that foundation bearing capacity is opened after meeting lifting appliance construction safety The assembling of beginning shield machine is completed at the same time counter-force and supports and carry out shield launching preparation after starting assembled negative endless tube piece;Complete shield machine Complete machine assembly and adjustment and the installation and debugging such as vertical transit system and horizontal transportation system, mud disposal system, pulping system, it is above-mentioned Refrigeration system actively freezes during work, completes counter-force and supports and form shield launching state after starting assembled negative endless tube piece;
S4, when slurry shield originates, need to be connected with external steel loop device outside main body portal steel loop AT STATION;
S5, shield launching preparation are completed and consolidation by freezing reaches design effect and keeps after stablizing, and are abolished portal and are enclosed Protection structure;After shield launching preparation is completed and consolidation by freezing reaches design effect, piecemeal, layering, from the inside to surface, on to Under mode abolish portal building enclosure, native side reinforcing bar is met in reservation, and portal continues maintenance and freezes during abolishing, and carries out frost table Heat preservation;
S6, for ensure sealing effect and shortening build pressure the time, portal is abolished finish and clear up after the completion of external steel loop fill It sets and smears lubrication seal grease in the airtight cavity to be formed;
S7, external steel loop device (3) lubricant grease continue assembled negative ring after the completion of smearing, by shield machine (6) jacking forward, Before shield machine (6) enters portal, lubricating oil is applied on the outside of cutterhead periphery and cord rubber slab, in case shield machine (6) cutterhead scratches Cord rubber slab influences sealing effect, while to ensure freezing pipe safety, shield machine (6) is moved forward to 20cm before freezes body Position stop jacking;
S8, pressure is built to its working face after shield machine is advanced to predetermined position;
S9, after mud hydraulic pressure is established, ensures external steel loop device sealing effect, can start to freeze in driving profile Pipe is pulled out, remaining freezing pipe continues to freeze;
S10, shield launching stage driving should slowly steer a steady course, and fltting speed control is in 10mm/min hereinafter, when pick It proceeds to shield body and fully enters external steel loop device, shield tail edge is slightly more forward than external steel loop device alien invasion, external steel loop dress Set pause driving before hole circle brush intersects with only pulpboard but is not yet detached from;
S11, after shield machine shield tail is completely into portal, when the rubber water-proof door curtain made of cloth and pressing plate and section of jurisdiction outer wall contact, by Instantaneously expand in gap drop, to prevent external steel loop device ventral brush and rubber heavy curtain from turning up and causing seal failure, shield tail into Enter in one circle arc panel of external steel loop device alien invasion welding after external steel loop device, by gap between external steel loop device and section of jurisdiction It is blocked, wadding quilt can be filled between arc panel and ventral brush when necessary, plug, which fills out object, can not influence ventral brush rebound, it is ensured that shield tail passes through External steel loop device moment, sealing effect between external steel loop device and section of jurisdiction;
S12, continue slowly to push ahead shield machine, when shield machine completely into external steel loop device and is detached from shield tail 1 Start synchronous grouting after~2 rings;
S13, shield machine shield body fully enter portal steel loop and complete that notch hydraulic pressure is gradually increased extremely after portal reinforces slip casting Calculated value, completion originate driving, stop Freezing Station operating, remaining freezing pipe are pulled out, into normal tunneling construction.
Shield machine working face is built after pressure refers to the injection of external steel loop device closed chamber grease in step S8, carries out shield The muddy water of machine builds pressure.External steel loop device closed chamber grease injection is first carried out, when cutterhead is advanced to predetermined position, with greasing Guan Lian It connects external steel loop device and reserves greasing hole and grease distributing valve, open greasing gate valve, make grease from the reserved note of external steel loop device Rouge hole is injected in external steel loop device, its gap is filled up;To prevent portal percolating water, mud hydraulic pressure being avoided to lose, grease injection Pressure should be greater than notch hydraulic pressure, form overflow;Further, after grease injection reaches predetermined pressure, mud tube is opened, gradually It raises and excavates storehouse liquid level, observe external steel loop device spillage situation, suspend mud injection if spillage, continue to fill at spillage Grease steps up notch hydraulic pressure if portal reaches sealing effect, to ensure external steel loop device sealing effect, when building pressure Notch mud hydraulic pressure can be reduced as far as possible in allowed limits, reduce pressure of the muddy water to external steel loop device, notch muddy water pressure Power forbids the pressure voltage more than portal cord rubber.
Freezing pipe is pulled out comprising the following contents in step S9 or step S13:
A, it is that 100~150kw electrothermal tube heats salt water that general power is installed in brine tank;
B, it is a batch with every 2~3 groups of freezing pipes, recycles hot salt brine in freezing pipe or thermometer hole;
C, when frozen soil melts 3~5cm around freezing pipe, loosening freezing pipe is pulled out with casing puller or very heavy jack-up in time;
D, the freezing pipe loosened is quickly extracted with crane;
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
Step S12 slip casting uses cement, waterglass dual slurry, cement slurry and waterglass volume ratio 1:0.5, cement pulp-water ash Than 1:1, step S12 slip casting uses cement, waterglass dual slurry, grouting pressure value are as follows: 0.1~0.3MPa, slip casting measure ring 1.3~1.8 times of shape critical gap theory volume.And need to control the outlet pressure of dual slurry injection in injection process, it avoids pair Shield tail damages.
External steel loop device is enough at first and the second road sealing device are by twice rubber by three seal structures in step S4 Glue sealing plate, the composition such as turnover panel, Circular Plate, washer and bolt.Three seals are using the sealing of welding shield tail brush, shape on the outside of steel loop At two airtight cavities, the greasing hole with gate valve is reserved between external two closed chamber of steel loop device.
External steel loop device includes steel loop, and both ends are respectively arranged with first annular face along shield machine tunneling direction on the inside of steel loop Plate and third annular panel, steel loop middle inside position are provided with the second annular panel, first annular panel and the second annular surface Plate is connected separately with rubber heavy curtain and turnover panel, and turnover panel setting is in rubber curtain backstage side and the two is connects, third annular surface Plate is connected with wire brush and sealing plate, and steel loop has oil addition hole, first annular panel, the second ring between annular panel Shape panel is identical with the structure of third annular panel, and its internal diameter is identical as the internal diameter of the pre-buried steel loop of portal, on annular panel It is provided with the bolt hole connecting with rubber heavy curtain and turnover panel, turnover panel includes fixed plate, axis and folding pressing plate, is provided with spiral shell in fixed plate Keyhole, folding pressing plate are hinged in fixed plate by axis, and wire brush includes U-shaped steel board head, are provided in U-shaped steel board head High-strength steel tow, the both ends of high-strength steel tow are provided with zinc-plated reinforcement steel plate.
The present invention utilizes high-pressure rotary jet grouting pile by optimizing combination to traditional reinforcing mode and portal sealed waterproof device Reinforce stratum self-stability, reduce lateral Water And Earth Pressures;Using freezing isolation underground water, ensure that portal abolishes safety;Utilize hole Steel loop device hermetic seal in shield launching is connect outdoors, reduce shield launching and receives risk, forms multiple defence line, advantage is mutual It mends, reduces the weak link originated in scheme, reduce shield launching risk, simple process, method are novel, technologically advanced, safe Performance is high;The present invention is suitable for all water rich stratas and originates, but head is high, water is big, does not have and originates precipitation condition Advantage is particularly evident in soft soil layer, technologically advanced, applied widely, practical, and promotion prospect is good.
Detailed description of the invention
Fig. 1 is floor map of the present invention;
Fig. 2 is longitudinal profile schematic diagram of the present invention;
Fig. 3 is that shield machine of the present invention enters external steel loop schematic device;
Fig. 4 is that shield machine of the present invention enters detail drawing at external steel loop device portal;
Fig. 5 is that soft soil layer slurry shield extra long distance tunnels combined type cutter head structure schematic diagram;
Fig. 6 is the utility model structure section schematic diagram;
Fig. 7 is external steel loop apparatus structure section drawing;
Fig. 8 is external steel loop apparatus structure elevational schematic view;
Fig. 9 is external steel loop device turnover panel front view;
Figure 10 is external steel loop device turnover panel side view;
Figure 11 is external steel loop device wire brush drawing.
In figure: 1- rotary jet strengthening, 2- consolidation by freezing, the external steel loop device of 3-, 4- portal building enclosure, 5- cutterhead, 6- shield Structure machine, 7- freezing pipe, 8- thermometer hole, 9- main body portal, 10- stop pulpboard, 11- arc panel, the section of jurisdiction 12-, 13- cord rubber slab, The hole 14- circle brush, the pre-buried steel loop of 3.1- portal, 3.2- shield machine outer diameter, the external steel loop device of 3.3- portal, 3.4- rubber heavy curtain, 3.5- turnover panel, 3.6- wire brush, 3.7- oil addition hole, the section of jurisdiction 3.8- outer diameter, 3.9- stiffener plate, the high-strength spiral shell of 3.10a- double end Bolt, 3.10b- high-strength bolt, 3.11- fixed plate, 3.12- axis, 3.13- folding pressing plate, the zinc-plated reinforcement steel plate of 3.14-, 3.15- High-strength steel tow, 3.16-U shape steel plate clamp, the first annular panel of 3.17a-, the annular panel of 3.17b- second, 3.17c- third Annular panel, 3.18- steel loop, 3.19- sealing plate, 5.1- cutterhead body, 5.2- cutterhead spoke, 5.3- cutter head panel, in 5.4- Heart fish tail knife, 5.5- serrated knife, 5.6- cutter, 5.7- edge blade, 5.8- shell knife, 5.9- hobboing cutter, 5.10- abrasion detection dress It sets, 5.11- mud scour hole, 5.12- alloy wear-resisting plate, 5.13- reinforcing rib.
Specific embodiment
In conjunction with attached drawing, further description of the specific embodiments of the present invention:
A kind of high hydraulic pressure soft soil layer (HFE) composite shield originating method as shown in Figure 1 to 4 is suitable for all Water rich strata originates, but head is high, water is big, does not have in the soft soil layer for originate precipitation condition that advantage is particularly evident, The originating method the following steps are included:
S1, strengthening length, under normal circumstances, shield (left and right line) outer diameter are calculated according to hydrological geological conditions and Water And Earth Pressures Outside 3.0m, is stabilization zone within the scope of bottom, each 3.0m in top, and strengthening length is abolished rear Water And Earth Pressures according to portal and calculated, guarantees The soil body after reinforcing need to have good uniformity and self-support stability, and 28 days unconfined compressive strengths of soil mass consolidation reach 1.0Mpa or more, coefficient of permeability K≤1 × 10-7cm/s.
High-pressure rotary-spray construction is required according to design drawing, work out arrangement and method for construction and carries out test pile, is determined according to test pile result Construction parameter is simultaneously constructed, and reduces rotary jet strengthening body intensity as far as possible on the basis of meeting design requirement, is tunneled convenient for the later period;
S2, it is required to carry out Deepen Design to consolidation by freezing 2 according to overall design, according to design arrangement freezing pipe 7 and thermometer hole 8, it lays thermometric line in thermometer hole 8, freezing equipment and freezes to start to freeze after pipeline installation and debugging;It is required according to overall design To progress Deepen Design is freezed, while satisfaction construction needs, freeze in line with scientific and reasonable, economic pragmatic principle arrangement Pipe.Shield launching is respectively arranged 2 row's freezing holes, the freezing hole of single end 34, hole on the outside of the line starting end head diaphragm wall of left and right Spacing 750mm.In order to accurately grasp the state of development of freezing curtain, within the scope of curtain is freezed to enclose in each end and design is freezed Volume edges arrange thermometer hole, lay thermometric line, 3 thermometer holes of setting are reinforced in specific implementation, thermometric hole site can be according to survey Oblique actual conditions are arranged.
Specific construction technology are as follows: Equipment Foundations setting-out → construction equipment basis → equipment is in place, levels, fixation → laying Cable → installation electric-control system → refrigerator leak test → refrigerator fills fluorine, oiling → cooling pond water filling → salt dissolving water → refrigeration system System test running → brine tank and refrigerator low-temperature (low temperature) vessel and pipeline heat insulation.
Freezing Station pipeline mounting process are as follows: main line setting-out → installation pipe support → installation main line → installation branch line → Pressure is installed and temperature point → pipeline leak test → saline line is kept the temperature.
When freezing equipment carries out debugging and test running after the installation is completed.In test running, pressure, temperature etc. are adjusted at any time Each state parameter runs unit under the conditions of in relation to the technical parameter of technological procedure and design requirement.It is fixed in freezing process When detection brine temp, brine flow and frozen soil wall spread scenarios, adjust freezing system operating parameter when necessary.Freezing system fortune Enter after becoming a full member often and actively freeze, it is desirable that brine temp is down to -25 DEG C or less in one week.
S3, complete 6 complete machine assembly and adjustment of shield machine and vertical transit system and horizontal transportation system, mud disposal system, The installation and debugging such as pulping system, refrigeration system actively freezes during above-mentioned work, installs reaction frame and starts assembled negative endless tube piece Shield launching state is formed after 12;
S4, when slurry shield originates, need to be connected with external steel loop device 3 outside 9 steel loop of main body portal AT STATION;
After S5, shield launching preparation are completed and consolidation by freezing 2 reaches design effect, piecemeal, layering, from the inside to surface, Mode from top to bottom abolishes portal building enclosure 4, and native side reinforcing bar is met in reservation, and portal 4 continues maintenance and freezes, does during abolishing The leakage face heat preservation in vitro of good consolidation by freezing 2.
S6, portal 4 are abolished finish and clear up after the completion of smear hand in external steel loop device 3 and put the oil rouge.
S7, external 3 hand of steel loop device, which are put the oil after the completion of rouge is smeared, continues assembled negative endless tube piece 12, by shield machine 6 to sinciput Into, before shield machine 6 enters portal, lubricating oil is applied on the outside of 5 periphery of cutterhead and external 3 cord rubber slab 13 of steel loop device, in order to avoid 5 hanging breaking cord rubber slab 13 of cutter head of shield machine influences sealing effect, and to ensure 7 safety of freezing pipe, shield body is moved forward to freezes body 2 Preceding 20cm stops jacking.
S8,6 working face of shield machine build pressure.
S9, after mud hydraulic pressure is established, ensures external 3 sealing effect of steel loop device, can start to tunnel the interior jelly of profile Knot pipe 7 is pulled out, remaining freezing pipe 7 continues to freeze.
S10, shield machine 6 slowly tunnel steadily, fully enter external steel loop device 3 when tunneling to shield body, only 10 side of pulpboard Edge is slightly more forward than external 3 alien invasion of steel loop device, and external 3 hole of steel loop device circle brush 14 intersects but is not yet detached from only pulpboard 10 Preceding pause driving.
S11, stop after pulpboard 10 enters external steel loop device 3 in shield machine in one circle of external 3 alien invasion of steel loop device welding Arc panel 11 blocks gap between external steel loop device 3 and section of jurisdiction 12, when necessary can be between arc panel 11 and hole circle brush 14 Wadding quilt is filled in, plug, which fills out object, can not influence 14 rebound of hole circle brush, it is ensured that shield tail passes through external steel loop device 3 of external steel loop device moment With the sealing effect of section of jurisdiction 12.
S12, continuation are slowly pushed ahead steadily, when shield tail fully enters external steel loop device 3, and disengage 1 ~ 2 ring of shield tail After start synchronous grouting.
S13, shield body 6 fully enter 9 steel loop of portal and complete that notch hydraulic pressure is gradually increased to theory after portal reinforces slip casting Calculated value, completion originate driving, stop Freezing Station operating, pull out remaining freezing pipe 7, originate driving and complete, into normal driving Construction.
The step S8 excavation face builds briquetting containing the following contents:
(1) external 3 closed chamber grease of steel loop device injection
When cutterhead is advanced to predetermined position, external steel loop device is connected with greasing pipe and reserves greasing hole and grease distributing valve, Greasing gate valve is opened, so that grease is reserved greasing hole from external steel loop device 3 and injects in external steel loop device 3, fill up its gap;For Prevent 9 percolating water of portal, mud hydraulic pressure is avoided to lose, grease injection pressure should be greater than notch hydraulic pressure, form overflow.
(2) muddy water builds pressure
After grease injection reaches predetermined pressure, mud tube is opened, lifting step by step excavates storehouse liquid level, observes external steel loop device 3 spillage situations suspend mud injection if spillage, continue to fill grease at spillage, if portal 9 reaches sealing effect, by Step improves notch hydraulic pressure can reduce notch to ensure external 3 sealing effect of steel loop device as far as possible in allowed limits when building pressure Mud hydraulic pressure reduces muddy water to the pressure of external steel loop device 3, and notch mud hydraulic pressure is forbidden resistance to more than 9 cord rubber of portal Pressure value.
Step S9, the S13 freezing pipe 7 is pulled out comprising the following contents:
A, it is that 100~150kw electrothermal tube heats salt water that general power is installed in brine tank.
B, it is a batch with every 2~3 groups of freezing pipes 7, recycles hot salt brine in freezing pipe 7 or temperature tube 8.
C, it when frozen soil melts 3~5cm around freezing pipe, is pulled out with casing puller or very heavy jack-up in time and is loosened freezing pipe 7.
D, the freezing pipe 7 loosened is quickly extracted with crane.
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
The step S12 originates synchronous grouting and selects cement slurry, waterglass dual slurry, controls dual slurry in injection process The outlet pressure of injection avoids damaging shield tail.
As shown in figure 5, the present invention tunnels combined type cutter head structure using novel soft soil layer slurry shield extra long distance, Reinforcing rib 5.13 is connected with using the composite structure of cutterhead spoke 5.2 and cutter head panel 5.3, and between the two, on cutterhead body 1 Center fish tail knife 5.4, serrated knife 5.5, cutter 5.6, edge blade 5.7, shell knife 8, hobboing cutter 9 are installed, tunneling boring is carried out to tunnel It excavates, it can be achieved that positive and negative bidirectional rotation;According to different geology operating conditions, center fish tail knife 5.4 and serrated knife 5.5 can whole or portions Divide and is replaced with hobboing cutter 5.9.The aperture opening ratio of cutterhead body 5.1 about 37%, compound design can provide the machinery branch to face Support, integral strength and rigidity meet the driving requirement of tunneling boring hard rock, increase the reliability of cutterhead body 5.1, while can prevent Big partial size boulder enters to excavate cabin and formed and block.
1 front of cutterhead body be equipped with continous way wear detector 5.10, can the wear condition to cutter effectively examined It surveys, cutterhead outer ring is welded with embedded alloy wearing plate 5.12, in addition to wear-resisting functions, moreover it is possible to guarantee the diameter of cutter head 5.1.Cutterhead master 64 cutters 5.6 are installed, including 2 both ends of cutterhead spoke are grown along it and cut to being symmetrically arranged with 48 on the cutterhead spoke 5.2 of body 1 Cutter 5.6,5.6 side heap of cutter is welded with latticed wear-resisting for the 16 of knife 5.6 and the interior setting suitable for reading of 3 Y shape of cutter head panel Layer is conducive to protect cutter corner and reduces abrasion;Blade can be extended using the design of large-sized three rows wearable hard alloy Cutter life;Segment design is 5 degree of horn structure forms of band, effectively increases the ability of the cutting removing quarrel soil of cutter 5.6; In the fringe region close to cutterhead body 5.1, the quantity of cutter arrangement is increased, the service life of edge blade 5.7 is improved.
It is disposed with 29 shell knives 5.8 on the panel of cutterhead 5.1, is set respectively on the cutter head panel 5.3 including one, three quadrant It is equipped with 6 shell knives 5.8, two, be respectively arranged with 4 shell knives 5.8 on the cutter head panel 5.3 of four-quadrant, in addition in cutterhead spoke The 9 of item 5.2 and 5.1 outer rim of cutterhead body are shell knife 5.8.Wherein, it is connect positioned at cutterhead spoke 5.2 and 5.1 outer rim of cutterhead body The 9 of position are touched shell knife 5.8, including the marginal position at three of cutterhead spoke 5.2 each 2 is shell knife 5.8, cutterhead spoke at one 5.2 in marginal position 3 shell knife 5.8, amount to 9, all 5.8 sizes of shell knife are identical, and height is 160mm, shell Knife 5.8 can carry out removing to quarrel soil and be crushed, and improve the mobility of quarrel soil;Blade is using three row's alloys of the big alloy in both ends and centre Combination Design, has very high impact resistance and wear-resisting property, and cutter hub surrounding build-up wear-resistant layer can prevent cutter hub to be cut The erosive wear of soil.
5.1 edge of cutterhead body installation 16 is edge blade 5.7, including cutter head panel 5.3 and cutterhead outer rim contact position 8 and 8 of cutterhead spoke 5.2 and cutterhead outer rim contact position, quarrel of the edge blade 5.7 to clear up periphery excavation Soil prevents the direct abrasion of 5.1 outer rim of cutterhead body, guarantees the precision of digging diameter, and blade is large-sized wear-resisting using three rows Hard alloy, can tool life.
Cutterhead body 5.1 configures 8 on cutter head panel 5.3 and hobboing cutter 5.9 is revolved with reducing to originate with the high pressure of intermediate vertical shaft The abrasion of spray reinforcing body and the concrete element wall that may be used to 5.1 cutter of cutterhead body.Serrated knife 5.5, shell knife 5.8, cutter 5.6 height successively reduce, and successively contact face, reduce knife disc tool abrasion, cutterhead spoke 5.2 is in 5.6 interstitial site of cutter It is provided with mud scour hole 5.11.
Number of changing knife can be effectively reduced using the utility model, extend cutterhead service life, raising drivage efficiency, reduction construction wind Danger, has a large promotion value.
The external mounted shield launching portal hermetic seal device as shown in Fig. 6~Figure 11, by close by twice turnover panel heavy curtain It seals and lengthens three seals two seal cavities of formation that wire brush sealing is constituted with together with, cavity internal pressure grease injection when originating, really Confidential letter effect, when shield launching is sealed by portal, the propulsion of rubber heavy curtain, the bending direction of turnover panel and wire brush and shield Direction is consistent, with the substances such as water, sand or slurries flow direction on the contrary, Water And Earth Pressures act on rubber heavy curtain and wire brush, heavy curtain and Wire brush stirrup shield body or section of jurisdiction and grease play sealing function jointly.
External mounted shield launching portal hermetic seal device includes the pre-buried steel loop 1 of matched portal, the external steel loop dress of portal It sets 3.3, twice rubber heavy curtain 3.4, twice turnover panel 3.5, wire brush 3.6, oil addition hole 3.7, sealing plate 3.19 and reinforces Gusset 3.9 forms, and lengthens the sealing of wire brush 3.6 with together with by twice turnover panel 3.5, the sealing of rubber heavy curtain 3.4 and forms two sealings Cavity.It, can be by oil addition hole 3.7 to cavity internal pressure grease injection, it is ensured that sealing effect when originating.
The pre-buried steel loop 1 of portal pours integral, the diameter and shield of the pre-buried steel loop 1 of portal by dowel with station main structure Structure machine outer dia matches, when originating, the pre-buried steel loop 3.1 of portal 200 ~ 300mm usually big compared with shield machine;The pre-buried steel loop of portal 3.1 back sides are arranged parallel to the flange of metope, reserve 72 24 bolts hole of φ on flange, are uniformly distributed with 5 ° of angles along flange, The pre-buried steel loop 3.1 of portal and flange thickness preferably thickness 16mm, can slightly adjust according to shield machine diameter, when shield machine diameter compared with When big, the pre-buried steel loop 3.1 of portal and flange thickness can be increase accordingly.
The annular panel that the external steel loop device 3.3 of portal is located at 3.18 inside of steel loop by three pieces is welded, annular panel Including first annular panel 3.17a, the second annular panel 3.17b and third annular panel 3.17c, structure is identical, and thickness is equal For 16mm, internal diameter is identical as the pre-buried steel loop 3.1 of portal, 3.18 width 700mm of steel loop contained by the external steel loop device 3.3 of portal, the One annular panel 3.17a, the second annular panel 3.17b, third annular panel 3.17c and 3.18 thickness of outside steel loop are 20mm, first of annular panel 3.17a and the second annular panel 3.17b are provided with bolt hole, bolt pore size, position and portal Connecting hole on pre-buried steel loop 3.1 matches, second annular panel 3.17b, third road annular panel 3.17c and steel loop 3.18 Between be evenly arranged 24 pieces of stiffener plates 3.9 respectively.
Turnover panel 3.5 is made of fixed plate 3.11, axis 3.12 and folding pressing plate 3.13, with a thickness of 20mm, width and length It is determined according to shield machine size, fixed plate 3.11 is separately fixed at the annular panel 3.17b of first annular panel 3.17a and second On, folding pressing plate 3.13 can be rotated along axis 3.12, and shield machine forms rigid support after rubber heavy curtain 3.4 after tunneling forward, Prevent rubber heavy curtain 3.4 from turning over.
By the 3.14 inner clip high-strength steel tow 3.15 of zinc-plated reinforcement steel plate of wide 100mm, thickness 1mm, one end passes through wire brush 3.6 The fixed wire brush 3.6 for being integrated into 100mm wide of U-shaped steel board head 3.16, U-shaped steel plate 3.16 thickness 4mm, long 176mm, steel tendon 3.15 length is determining according to the external steel loop device 3.3 of portal and section of jurisdiction gap, preferred length 60mm.
External mounted shield launching portal hermetic seal device passes through double end high-strength bolt 3.10a and the pre-buried steel loop 3.1 of portal The intermediate of connection, the pre-buried steel loop 3.1 of portal and first annular panel 3.17a installs rubber heavy curtain 3.4, first of annular panel Installation turnover panel 3.5 forms first of rubber turnover panel heavy curtain sealing, 3.18 outside of steel loop and the pre-buried steel loop 3.1 of portal on the outside of 3.17a Between welding 16 pieces of triangle gussets 3.9 reinforced, triangle gusset 3.9 is uniformly distributed;The sealing of second rubber turnover panel heavy curtain is fixed On the second annular panel 3.17b, according to the second annular panel 3.17b, rubber heavy curtain 3.4, fixed ring flat-plate, turnover panel 3.5 it is suitable Sequence is fixed by high strong ties bolt 3.10b;Wire brush 3.6 is connected by welding to 3.17c on third annular panel, forms the The sealing of three wire brushes.Oil addition hole 3.7 makes at the scene, determines position as needed.
Sealing plate 3.19 stops pulpboard in shield tail and has just enter into the external steel loop device 3.3 of portal but wire brush 3.6 with only pulpboard still Without departing from when, be welded on wire brush U-shaped steel board head 3.16, wherein sealing plate thickness 10mm, width is according to external ring 3.3 and pipe Piece gap determines.
In use, the bottom of rubber heavy curtain 3.4 and turnover panel 3.5 is contacted with shield machine outer diameter 3.2, sealing plate 3.19 and section of jurisdiction Outer diameter 3.8 contacts, and ensures to seal with this, reaches water-stagnating effect.
Combined type cutterhead is tunneled by soft soil layer slurry shield extra long distance and the sealing of external mounted shield launching portal stops The utilization of water installations is more conducive to guaranteeing that high hydraulic pressure weak soil base composite shield of the invention originates safety.

Claims (7)

1. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method, which comprises the steps of:
S1, it is calculated according to hydrological geological conditions and Water And Earth Pressures to carrying out subsidence pressure circle spray reinforcement within the scope of 3 meters on the outside of shield machine (1);
S2, construction freezing pipe (7) and thermometer hole (8), lay thermometric line, freezing equipment and freeze to open after pipeline installation and debugging Beginning freezes;
S3, the end soil body reinforced is checked, it is ensured that foundation bearing capacity starts shield after meeting lifting appliance construction safety The assembling of structure machine is completed at the same time counter-force and supports and carry out shield launching preparation after starting assembled negative endless tube piece;
S4, when slurry shield originates, need to be connected with external steel loop device (3) outside main body portal (9) steel loop AT STATION;
S5, shield launching preparation are completed and consolidation by freezing (2) reaches design effect and keeps after stablizing, and are abolished portal and are gone along with sb. to guard him Structure (4);
S6, for ensure sealing effect and shortening build pressure the time, portal is abolished finish and clear up after the completion of in external steel loop device (3) Lubrication seal grease is smeared in the airtight cavity of formation;
S7, external steel loop device (3) lubricant grease continue assembled negative ring after the completion of smearing, by shield machine (6) jacking forward, shield Before machine (6) enters portal, lubricating oil is applied on the outside of cutterhead periphery and cord rubber slab, in case shield machine (6) cutterhead scratches cord Rubber slab influences sealing effect, while to ensure freezing pipe safety, shield machine (6) being moved forward to the position of 20cm before freezes body Set stopping jacking;
S8, pressure is built to its working face after shield machine (6) is advanced to predetermined position;
S9, after shield machine (6) mud hydraulic pressure is established and ensures external steel loop device (3) sealing effect, to driving profile in freeze Knot pipe (7) is pulled out, remaining freezing pipe (7), which works on, applies jelly;
S10, shield machine (6) originate stage driving and should slowly steer a steady course, and fltting speed control is being no more than 10mm/min, work as pick It proceeds to shield body and fully enters external steel loop device (3), shield tail edge is slightly more forward than external steel loop device (3) alien invasion, external Pause driving before steel loop device (3) hole circle brush (14) intersects with only pulpboard (10) but is not yet detached from;
S11, after shield machine (6) shield tail is completely into portal, when the rubber water-proof door curtain made of cloth and pressing plate and section of jurisdiction outer wall contact, in shield Tail enters after external steel loop device (3) in one circle arc panel (11) of external steel loop device (3) alien invasion welding, and external steel loop is filled Gap between (3) and section of jurisdiction is set to be blocked;
S12, continue slowly to push ahead shield machine, when shield machine completely into external steel loop device (3) and be detached from shield tail 1~ Start synchronous grouting after 2 rings;
S13, shield machine (6) shield body fully enter portal steel loop and complete that notch hydraulic pressure famous dictum is gradually increased after portal reinforces slip casting By calculated value, completion originates driving, stops Freezing Station operating, remaining freezing pipe (7) is pulled out, into normal tunneling construction.
2. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that Shield machine (6) working face builds pressure in step S8, after referring to external steel loop device (3) closed chamber grease injection, carries out shield machine Muddy water builds pressure.
3. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that Freezing pipe (7) is pulled out comprising the following contents in step S9 or step S13:
A, it is that 100~150kw electrothermal tube heats salt water that general power is installed in brine tank;
B, it is a batch with every 2~3 groups of freezing pipes (7), recycles hot salt brine in freezing pipe (7) or thermometer hole (8);
C, it when freezing pipe (7) surrounding frozen soil melts 3~5cm, is pulled out with casing puller or very heavy jack-up in time and is loosened freezing pipe (7);
D, the freezing pipe (7) loosened is quickly extracted with crane;
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
4. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that Step S12 slip casting uses cement, waterglass dual slurry, grouting pressure value are as follows: 0.1~0.3MPa, slip casting measure annular gap 1.3~1.8 times of theoretical volume.
5. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that External steel loop device (3) is made of three seal structures in step S4, first and the second road sealing device it is close by twice rubber Sealing plate, turnover panel, Circular Plate, washer and bolt composition, three seals form two using welding shield tail brush sealing on the outside of steel loop Airtight cavity reserves the greasing hole with gate valve between external two closed chamber of steel loop device.
6. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that External steel loop device includes steel loop (3.18), and both ends are respectively arranged with the first ring along shield machine tunneling direction on the inside of steel loop (3.18) Shape panel (3.17a) and third annular panel (3.17c), steel loop (3.18) middle inside position are provided with the second annular panel (3.17b), first annular panel (3.17a) and the second annular panel (3.17b) are connected separately with rubber heavy curtain (3.4) and turnover panel (3.5), turnover panel (3.5) setting is on rear side of rubber heavy curtain (3.4) and the two is to connect, and third annular panel (3.17c) is even It is connected to wire brush (3.6) and sealing plate (3.19), steel loop (3.18) has oil addition hole (3.7) between annular panel, First annular panel (3.17a), the second annular panel (3.17b) are identical with the structure of third annular panel (3.17c), and in it Diameter is identical as the internal diameter of the pre-buried steel loop of portal (3.1), is provided on annular panel and connects with rubber heavy curtain (3.4) and turnover panel (3.5) The bolt hole connect, turnover panel (3.5) include fixed plate (3.11), axis (3.12) and folding pressing plate (3.13), fixed plate (3.11) On be provided with bolt hole, folding pressing plate (3.13) is hinged on fixed plate (3.11) by axis (3.12), and wire brush (3.6) includes U-shaped steel board head (3.16), U-shaped steel board head (3.16) is interior to be provided with high-strength steel tow (3.15), high-strength steel tow (3.15) Both ends be provided with zinc-plated reinforcement steel plate (3.14).
7. a kind of high hydraulic pressure soft soil layer HFE composite shield originating method according to claim 1, which is characterized in that Abolished in step S5 portal building enclosure (4) according to piecemeal, layering, from it is inner to mode outside from top to bottom cut into The building enclosure internal layer cover to reinforcement for carrying on the back native side is cut first, and cuts away reinforcing bar with gas cutting by row, is further cut and is met native side Cover to reinforcement, until reinforcing steel bars exposed, portal abolish during continues keep consolidation by freezing, carry out frost table heat preservation, Prevent freezes body from thawing.
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