CN107676097A - A kind of high hydraulic pressure soft soil layer HFE composite shield originating methods - Google Patents

A kind of high hydraulic pressure soft soil layer HFE composite shield originating methods Download PDF

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Publication number
CN107676097A
CN107676097A CN201710746792.0A CN201710746792A CN107676097A CN 107676097 A CN107676097 A CN 107676097A CN 201710746792 A CN201710746792 A CN 201710746792A CN 107676097 A CN107676097 A CN 107676097A
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China
Prior art keywords
steel loop
shield
portal
freezing
loop device
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Granted
Application number
CN201710746792.0A
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CN107676097B (en
Inventor
王海
乔国强
郭波
张利强
安向阳
赵香萍
李晓
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China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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China Railway 12th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
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Priority to CN201710746792.0A priority Critical patent/CN107676097B/en
Publication of CN107676097A publication Critical patent/CN107676097A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0635Tail sealing means, e.g. used as end shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0642Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
    • E21D9/0671Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end with means for consolidating the rock in front of the shield by injection of consolidating substances through boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Soil Sciences (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The present invention relates to shield-tunneling construction field, specially a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods, solve soft soil layer shield launching reception technique problem under high water pressures, comprise the following steps:Construction rotary jet strengthening is required according to design drawing;Construct freezing pipe and thermometer hole, lay thermometric line, freezing equipment and start to freeze after freezing pipeline installation and debugging;Shield launching prepares;External steel loop device is connected with outside portal steel loop;Shield launching preparation is completed and abolishes portal building enclosure after consolidation by freezing;Shield machine jacking forward;Shield machine working face builds pressure;Freezing pipe is pulled out in driving profile, and remaining freezing pipe, which works on, applies jelly;External steel loop device alien invasion welds arc, starts synchronous grouting after shield machine is completely into external steel loop device, and completion originates driving.Present invention is particularly suitable for head is high, water is big, do not possess originate precipitation condition soft soil layer in advantage it is particularly evident, promotion prospect is good.

Description

A kind of high hydraulic pressure soft soil layer HFE composite shield originating methods
Technical field
The present invention relates to shield-tunneling construction field, specially a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods.
Background technology
The fast development of China's track traffic in recent years, various regions select this cleaning one after another, comfortable, efficiently large conveying quantity transports Instrument solves the problems, such as urban congestion, ends for the end of the year 2015, and operation, 44 city rails are opened in totally 26 urban track traffics in the whole nation Traffic programme is granted, and circuit is in large scale for planning, construction project is various, and shield method is with the characteristics of its is safe efficient, strong adaptability As a kind of the most commonly used running tunnel construction method.
With the maturation of Shield Construction Technique and the accumulation of construction experience, its security performance gradually steps up, but shield launching The greateset risk point of shield-tunneling construction is remained with receiving, shield launching receives accident and emerged in an endless stream over the years, and serious even floods Do not have shield machine and station, section, cause very big economic loss, jeopardize personal security, in rich water soft soil area near a river, level of ground water Height, underground pore water enrich, and the self-stable ability of the country rock soil body is poor, and weak soil cutterhead does not possess diaphram wall and abolishes ability, need Portal diaphram wall is manually abolished, originates and to receive risk especially prominent.
The content of the invention
In order to solve soft soil layer shield launching reception technique problem under high water pressures, the invention provides a kind of work The high hydraulic pressure soft soil layer composite shield originating method that skill is simple, method is novel, advanced technology, security performance are high.
Suitable for the shield launching of water rich strata, especially head is high, water is big, does not possess and originates the soft of precipitation condition Advantage is particularly evident in soil layer, by optimizing combination to traditional reinforcing mode and portal sealed waterproof device, utilizes height Pressure rotary-spraying(High pressure jet grouting pile)Stake strengthens stratum self-stability, reduces lateral Water And Earth Pressures;Utilize Freezing(Freezing method)Isolation underground water, ensure that portal abolishes safety;Utilize the external steel loop device of portal(The external ring)The hermetic seal in shield launching, reduce shield launching and receive risk, form multiple defence line, advantage is mutual Mend, reduce the weak link originated in scheme, reduce shield launching risk, referred to as a kind of high hydraulic pressure soft soil layer HFE combined types Shield launching method.
Originating method of the present invention comprises the following steps:
S1, calculated to carrying out subsidence pressure circle spray reinforcement in the range of 3 meters on the outside of shield machine according to hydrological geological conditions and Water And Earth Pressures;Press According to design drawing requirement, work out arrangement and method for construction and carry out test pile, construction parameter is determined according to test pile result and constructed, full Rotary jet strengthening body intensity is reduced on the basis of sufficient design requirement as far as possible, is easy to the later stage to tunnel;
S2, according to overall design requirement to freezing to carry out Deepen Design, according to design arrangement freezing pipe and thermometer hole, cloth in thermometer hole If thermometric line, freezing equipment and freeze to start to freeze after pipeline installation and debugging;
S3, the end soil body reinforced is checked, it is ensured that foundation bearing capacity starts shield after meeting lifting appliance construction safety Structure machine assembles, while completes counter-force and support and carry out shield launching preparation after starting assembled negative endless tube piece;Complete shield machine complete machine Assembly and adjustment and the installation and debugging such as vertical transit system and horizontal transportation system, mud disposal system, pulping system, above-mentioned work Period refrigeration system actively freezes, and completes counter-force and supports and form shield launching state after starting assembled negative endless tube piece;
S4, when slurry shield originates, need be connected with external steel loop device station main body outside main body portal steel loop AT STATION External steel loop device is connected with outside portal steel loop;
After S5, the completion of shield launching preparation and consolidation by freezing reach design effect and keep stable, abolish portal and go along with sb. to guard him knot Structure;After shield launching preparation is completed and consolidation by freezing reaches design effect, piecemeal, layering, from the inside to surface, from top to bottom Mode abolishes portal building enclosure, and native side reinforcing bar is met in reservation, and portal continues maintenance during abolishing and freezed, and carries out frost table guarantor Temperature;
S6, for ensure sealing effectiveness and shortening build pressure the time, portal is abolished finish and clear up after the completion of in external steel loop device shape Into airtight cavity in smear lubrication and seal grease;
S7, external steel loop device lubrication and seal grease continue assembled negative ring after the completion of smearing, by shield body jacking forward, shield machine enters Before entering portal, lubricating oil is applied on the outside of cutterhead periphery and cord rubber slab, in case cutter head of shield machine hanging breaking cord rubber slab influences Sealing effectiveness, to ensure freezing pipe safety, 20cm stops jacking before shield body is moved forward into freezes body;
S8, pressure is built to its working face after shield machine is advanced to precalculated position;
S9, after being established when mud hydraulic pressure, ensuring external steel loop device sealing effectiveness, you can start tunnel profile in freezing pipe pull out Remove, remaining freezing pipe continues to freeze;
S10, shield launching stage driving should slowly steer a steady course, fltting speed control in below 10mm/min, when driving extremely Shield body fully enters external steel loop device, and shield tail edge is slightly more forward than external steel loop device alien invasion, external steel loop device hole Pause driving before circle brush intersects with only pulpboard but not yet departed from;
S11, after shield machine shield tail is completely into portal, when the rubber water-proof door curtain made of cloth and pressing plate and section of jurisdiction wall contacts, due to Gap drop instantaneously expands, and to prevent external steel loop device ventral brush and rubber heavy curtain from turning up and causing seal failure, enters in shield tail outer Connect after steel loop device in the circle arc of external steel loop device alien invasion welding one, gap between external steel loop device and section of jurisdiction is carried out Closure, wadding quilt can be filled between arc and ventral brush if necessary, plug, which fills out thing, can not influence ventral brush resilience, it is ensured that shield tail passes through external Steel loop device moment, sealing effectiveness between external steel loop device and section of jurisdiction;
S12, continue slowly to push ahead shield machine, when shield machine completely into external steel loop device and departs from the ring of shield tail 1~2 After start synchronous grouting;
S13, shield machine shield body fully enter portal steel loop and complete to gradually step up otch hydraulic pressure to theory after portal strengthens slip casting Calculated value, completion originate driving, stop Freezing Station operating, remaining freezing pipe are pulled out, into normal tunneling construction.
Shield machine working face is built after pressure refers to the injection of external steel loop device closed chamber grease in step S8, carries out shield The muddy water of machine builds pressure.The injection of external steel loop device closed chamber grease is first carried out, when cutterhead is advanced to precalculated position, with greasing Guan Lian Connect external steel loop device and reserve greasing hole and grease distributing valve, open greasing gate valve, make grease from the reserved note of external steel loop device Fat hole is injected in external steel loop device, fills up its space;To prevent portal percolating water, avoiding mud hydraulic pressure from losing, grease injection Pressure should be greater than otch hydraulic pressure, form overflow;Further, after grease injection reaches predetermined pressure, mud tube is opened, is progressively lifted Height excavates storehouse liquid level, observes external steel loop device spillage situation, suspends mud injection if spillage, continues to fill oil at spillage Fat, if portal reaches sealing effectiveness, otch hydraulic pressure is stepped up, can when building pressure to ensure external steel loop device sealing effectiveness Reduce otch mud hydraulic pressure as far as possible in allowed limits, reduce muddy water to the pressure of external steel loop device, otch mud hydraulic pressure Forbid the pressure voltage more than portal cord rubber.
Freezing pipe is pulled out comprising herein below in step S9 or step S13:
A, it is that 100~150kw electrothermal tubes heat salt solution that general power is installed in brine tank;
B, using every 2~3 groups of freezing pipes to be a collection of, hot salt brine is circulated in freezing pipe or thermometer hole;
C, when frozen soil melts 3~5cm around freezing pipe, loosening freezing pipe is pulled out with casing puller or very heavy jack-up in time;
D, the freezing pipe loosened is quickly extracted with crane;
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
Step S12 slip castings use cement, waterglass dual slurry, cement mortar and waterglass volume ratio 1:0.5, cement pulp-water ash Than 1:1, step S12 slip casting use cement, waterglass dual slurry, and grouting pressure value is:0.1~0.3MPa, slip casting measure ring 1.3~1.8 times of shape critical gap theory volume.And need to control the outlet pressure of dual slurry injection in injection process, avoid pair Shield tail damages.
External steel loop device is enough into first and the second road sealing device are by twice rubber by three seal structures in step S4 Glue sealing plate, turnover panel, Circular Plate, packing ring and bolt etc. forms.Three seals are using the sealing of welding shield tail brush, shape on the outside of steel loop Into two airtight cavities, the greasing hole with gate valve is reserved between the external closed chamber of steel loop device two.
External steel loop device includes steel loop, and both ends are respectively arranged with first annular face along shield machine tunneling direction on the inside of steel loop Plate and the 3rd annular panel, steel loop middle inside position are provided with the second annular panel, first annular panel and the second ring surface Plate is connected to rubber heavy curtain and turnover panel, and turnover panel is arranged on rubber curtain backstage side and the two is connected for contact, the 3rd ring surface Plate is connected with wire brush and sealing plate, and steel loop has oil addition hole, first annular panel, the second ring between annular panel The structure of shape panel and the 3rd annular panel is identical, and its internal diameter is identical with the internal diameter of the pre-buried steel loop of portal, on annular panel The bolt hole being connected with rubber heavy curtain and turnover panel is provided with, turnover panel includes fixed plate, axis and folding pressing plate, spiral shell is provided with fixed plate Keyhole, folding pressing plate are hinged in fixed plate by axis, and wire brush includes U-shaped steel board head, is provided with U-shaped steel board head High-strength steel tow, high-strength steel tow are provided at both ends with zinc-plated reinforcement steel plate.
The present invention utilizes high-pressure rotary jet grouting pile by optimizing combination to traditional reinforcing mode and portal sealed waterproof device Strengthen stratum self-stability, reduce lateral Water And Earth Pressures;Using freezing isolation underground water, ensure that portal abolishes safety;Utilize hole Steel loop device hermetic seal in shield launching is connect outdoors, is reduced shield launching and is received risk, forms multiple defence line, advantage is mutual Mend, reduce the weak link originated in scheme, reduce shield launching risk, technique is simple, method is novel, advanced technology, safety Performance is high;The present invention is applied to all water rich stratas and originated, but head is high, water is big, does not possess and originates precipitation condition Advantage is particularly evident in soft soil layer, advanced technology, applied widely, practical, and promotion prospect is good.
Brief description of the drawings
Fig. 1 is floor map of the present invention;
Fig. 2 is longitudinal profile schematic diagram of the present invention;
Fig. 3 is that shield machine of the present invention enters external steel loop schematic device;
Fig. 4 is that shield machine of the present invention enters detail drawing at external steel loop device portal;
Fig. 5 is that soft soil layer slurry shield extra long distance tunnels combined type cutter head structure schematic diagram;
Fig. 6 is structure section schematic diagram of the present invention;
Fig. 7 is external steel loop apparatus structure section drawing;
Fig. 8 is external steel loop apparatus structure elevational schematic view;
Fig. 9 is external steel loop device turnover panel front view;
Figure 10 is external steel loop device turnover panel side view;
Figure 11 is external steel loop device wire brush drawing.
In figure:1- rotary jet strengthenings, 2- consolidations by freezing, the external steel loop devices of 3-, 4- portal building enclosures, 5- cutterheads, 6- shields Structure machine, 7- freezing pipes, 8- thermometer holes, 9- main body portals, 10- stop pulpboard, 11- arcs, 12- sections of jurisdiction, 13- cord rubber slabs, 14- holes circle brush, the pre-buried steel loop of 3.1- portals, 3.2- shield machine external diameters, the external steel loop device of 3.3- portals, 3.4- rubber heavy curtains, 3.5- turnover panels, 3.6- wire brushes, 3.7- oil additions hole, 3.8- sections of jurisdiction external diameter, 3.9- stiffener plates, the high-strength spiral shell of 3.10a- double ends Bolt, 3.10b- high-strength bolts, 3.11- fixed plates, 3.12- axis, 3.13- folding pressing plates, the zinc-plated reinforcement steel plates of 3.14-, 3.15- High-strength steel tow, 3.16-U shape steel plate dops, the first annular panels of 3.17a-, the second annular panels of 3.17b-, 3.17c- the 3rd Annular panel, 3.18- steel loops, 3.19- sealing plates, in 5.1- cutterhead bodies, 5.2- cutterheads spoke, 5.3- cutter head panels, 5.4- Heart fish tail knife, 5.5- serrated knives, 5.6- cutting knifes, 5.7- edge blades, 5.8- shells knife, 5.9- hobboing cutters, 5.10- abrasion detections dress Put, 5.11- mud scour holes, 5.12- alloy wear-resisting plates, 5.13- reinforcements.
Embodiment
With reference to accompanying drawing, the embodiment of the present invention is further described:
A kind of high hydraulic pressure soft soil layer as shown in Figure 1 to 4(HFE)Composite shield originating method, suitable for all rich waters Stratum originates, but head is high, water is big, do not possess originate precipitation condition soft soil layer in advantage it is particularly evident, it is described Originating method comprises the following steps:
S1, according to hydrological geological conditions and Water And Earth Pressures calculate strengthening length, generally, shield(Left and right line)On the outside of external diameter 3.0m, it is stabilization zone in the range of bottom, each 3.0m in top, strengthening length is abolished rear Water And Earth Pressures according to portal and calculated, and ensures to reinforce The soil body afterwards need to have good uniformity and self-support stability, and the soil mass consolidation unconfined compressive strength of 28 days reaches More than 1.0Mpa, coefficient of permeability K≤1 × 10-7cm/s.
High-pressure rotary-spray construction is required according to design drawing, arrangement and method for construction is worked out and carries out test pile, determined according to test pile result Construction parameter is simultaneously constructed, and is reduced rotary jet strengthening body intensity as far as possible on the basis of design requirement is met, is easy to the later stage to tunnel;
S2, Deepen Design carried out to consolidation by freezing 2 according to overall design requirement, according to design arrangement freezing pipe 7 and thermometer hole 8, surveyed Lay thermometric line in warm hole 8, freezing equipment and freeze to start to freeze after pipeline installation and debugging;According to overall design requirement to freezing Knot carries out Deepen Design, and while construction needs are met, freezing pipe is arranged in line with scientific and reasonable, economic pragmatic principle.Shield Structure originates and 2 row's freezing holes is respectively arranged on the outside of the line starting end head diaphragm wall of left and right, single 34 freezing holes in termination, pitch of holes 750mm.In order to accurately grasp the state of development of freezing curtain, freeze to enclose in each termination within the scope of curtain and design freezing range Thermometer hole is arranged at edge, lays thermometric line, is reinforced in specific implementation and is set 3 thermometer holes, thermometric hole site can be according to deviational survey Actual conditions are arranged.
Specifically construction technology is:Equipment Foundations setting-out → construction equipment basis → equipment is in place, leveling, fixation → laying Cable → installation electric-control system → refrigerator leak test → refrigerator fills fluorine, oiling → cooling pond water filling → salt dissolving water → refrigeration system System test running → brine tank and refrigerator low-temperature (low temperature) vessel and pipeline heat insulation.
Freezing Station pipeline mounting process is:Main line setting-out → installation pipe support → installation main line → installation branch line → installation Pressure is incubated with temperature point → pipeline leak test → saline line.
Debugged after freezing equipment installs and test running.In test running, each shape such as pressure, temperature is adjusted at any time State parameter, unit is set to be run under the conditions of the technical parameter about technological procedure and design requirement.In freezing process, timing is examined Brine temp, brine flow and frozen soil wall spread scenarios are surveyed, adjust freezing system operational factor if necessary.Freezing system operates just Enter after often and actively freeze, it is desirable to which brine temp is down to less than -25 DEG C in one week.
S3, complete the complete machine assembly and adjustment of shield machine 6 and vertical transit system and horizontal transportation system, mud disposal system, The installation and debugging such as pulping system, refrigeration system actively freezes during above-mentioned work, installs reaction frame and starts assembled negative endless tube piece Shield launching state is formed after 12;
External steel loop device 3 is connected with outside S4, the steel loop of station main body portal 9;
After S5, shield launching preparation are completed and consolidation by freezing 2 reaches design effect, piecemeal, layering, from the inside to surface, from upper Mode under abolishes portal building enclosure 4, and native side reinforcing bar is met in reservation, and portal 4 continues maintenance during abolishing and freezed, and carries out jelly Knot reinforces 2 leakage face insulations in vitro.
S6, portal 4 are abolished finish and clear up after the completion of hand smeared in the external steel loop device 3 put the oil fat.
S7, the external hand of steel loop device 3, which are put the oil after the completion of fat is smeared, continues assembled negative endless tube piece 12, by shield machine 6 to sinciput Enter, before shield machine 6 enters portal, lubricating oil is applied in the peripheral and external outside of 3 cord rubber slab of steel loop device 13 of cutterhead 5, in order to avoid The hanging breaking cord rubber slab 13 of cutter head of shield machine 5 influences sealing effectiveness, and to ensure the safety of freezing pipe 7, shield body is moved forward into freezes body 2 Preceding 20cm stops jacking.
S8, the working face of shield machine 6 build pressure.
S9, after being established when mud hydraulic pressure, ensuring external 3 sealing effectiveness of steel loop device, you can start tunnel profile in freeze Knot pipe 7 is pulled out, and remaining freezing pipe 7 continues to freeze.
S10, shield machine 6 slowly tunnel steadily, fully enter external steel loop device 3 when tunneling to shield body, only the side of pulpboard 10 Edge is slightly more forward than the external alien invasion of steel loop device 3, and the external hole of steel loop device 3 circle brush 14 intersects with only pulpboard 10 but not yet departed from Preceding pause driving.
S11, enclosed after shield machine stops the external steel loop device 3 of the entrance of pulpboard 10 in the external alien invasion of steel loop device 3 welding one Arc 11, gap between external steel loop device 3 and section of jurisdiction 12 is blocked, if necessary can be between arc 11 and hole circle brush 14 Wadding quilt is filled in, plug, which fills out thing, can not influence hole circle 14 resiliences of brush, it is ensured that shield tail passes through external steel loop device 3 of external steel loop device moment With the sealing effectiveness of section of jurisdiction 12.
S12, continuation are slowly pushed ahead steadily, when shield tail fully enters external steel loop device 3, and disengage the ring of shield tail 1 ~ 2 After start synchronous grouting.
S13, shield body 6 fully enter the steel loop of portal 9 and complete to gradually step up otch hydraulic pressure to theory after portal strengthens slip casting Calculated value, completion originate driving, stop Freezing Station operating, pull out remaining freezing pipe 7, originate driving and complete, into normal driving Construction.
The step S8 excavation faces build briquetting and contain herein below:
(1) the external closed chamber grease of steel loop device 3 injection
When cutterhead is advanced to precalculated position, connecting external steel loop device with greasing pipe reserves greasing hole and grease distributing valve, opens Greasing gate valve, grease is reserved greasing hole from external steel loop device 3 and inject in external steel loop device 3, fill up its space;To prevent The percolating water of portal 9, mud hydraulic pressure is avoided to lose, grease injection pressure should be greater than otch hydraulic pressure, form overflow.
(2) muddy water builds pressure
After grease injection reaches predetermined pressure, mud tube is opened, lifting step by step excavates storehouse liquid level, observes external steel loop device 3 and leak Slurry situation, suspend mud injection if spillage, continue to fill grease at spillage, if portal 9 reaches sealing effectiveness, progressively carry High otch hydraulic pressure, can be tried one's best in allowed limits to ensure the external sealing effectiveness of steel loop device 3, when building pressure reduces otch muddy water Pressure, reduces pressure of the muddy water to external steel loop device 3, and otch mud hydraulic pressure forbids the pressure voltage more than the cord rubber of portal 9.
Step S9, the S13 freezing pipe 7 is pulled out comprising herein below:
A, it is that 100~150kw electrothermal tubes heat salt solution that general power is installed in brine tank.
B, it is a collection of with every 2~3 groups of freezing pipes 7, hot salt brine is circulated in freezing pipe 7 or temperature tube 8.
C, when frozen soil melts 3~5cm around freezing pipe, pulled out with casing puller or very heavy jack-up in time and loosened freezing pipe 7.
D, the freezing pipe 7 loosened is quickly extracted with crane.
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
The step S12 originates synchronous grouting and selects cement mortar, waterglass dual slurry, and dual slurry is controlled in injection process The outlet pressure of injection, avoid damaging shield tail.
As shown in figure 5, the present invention tunnels combined type cutter head structure using new soft soil layer slurry shield extra long distance, Reinforcement 5.13 is connected with using cutterhead spoke 5.2 and the composite structure of cutter head panel 5.3, and between the two, on cutterhead body 1 Center fish tail knife 5.4, serrated knife 5.5, cutting knife 5.6, edge blade 5.7, shell knife 8, hobboing cutter 9 are installed tunneling boring is carried out to tunnel Excavate, positive and negative bidirectional rotation can be achieved;According to different geology operating modes, center fish tail knife 5.4 and serrated knife 5.5 can whole or portions Divide and be replaced with hobboing cutter 5.9.The aperture opening ratio of cutterhead body 5.1 about 37%, compound design, which can provide, to be propped up the machinery of face Support, bulk strength and rigidity meet the driving requirement of tunneling boring hard rock, increase the reliability of cutterhead body 5.1, while can prevent Big particle diameter boulder enters to excavate cabin and formed and blocked.
Cutterhead body 1 is anterior to be provided with continous way wear detector 5.10, and the wear condition of cutter effectively can be examined Survey, cutterhead outer ring is welded with embedded alloy wearing plate 5.12, in addition to wear-resisting functions, moreover it is possible to ensures the diameter of cutter head 5.1.Cutterhead master 64 cutting knifes 5.6 are installed, including the both ends of cutterhead spoke 2 are grown along it and cut to being symmetrically arranged with 48 on the cutterhead spoke 5.2 of body 1 The 16 of intraoral setting are welded with latticed wear-resisting cutting knife 5.6, the side heap of cutting knife 5.6 on knife 5.6 and the Y shape of cutter head panel 3 Layer, be advantageous to protect cutter corner and reduce abrasion;Blade can be extended using the design of large-sized three rows wearable hard alloy Cutter life;Segment design is 5 degree of horn structure forms of band, effectively increases the ability that quarrel soil is peeled off in the cutting of cutting knife 5.6; In the fringe region close to cutterhead body 5.1, the quantity of cutters layout is added, improves the service life of edge blade 5.7.
It is disposed with the panel of cutterhead 5.1 on 29 shell knives 5.8, including the cutter head panel 5.3 of one, three quadrants and sets respectively It is equipped with 6 shell knives 5.8, two, be respectively arranged with 4 shell knives 5.8 on the cutter head panel 5.3 of four-quadrant, in addition in cutterhead spoke The 9 of bar 5.2 and the outer rim of cutterhead body 5.1 are shell knife 5.8.Wherein, connect positioned at cutterhead spoke 5.2 and the outer rim of cutterhead body 5.1 The 9 of position are touched shell knife 5.8, including the marginal position at three of cutterhead spoke 5.2 each 2 is shell knife 5.8, cutterhead spoke at one 5.2 in marginal position 3 shell knife 5.8,9 altogether, all sizes of shell knife 5.8 are identical, and its height is 160mm, shell Knife 5.8 can carry out peeling off broken, the mobility of improvement quarrel soil to quarrel soil;Blade is using the big alloy in both ends and middle three row's alloys Combination Design, has very high impact resistance and anti-wear performance, and cutter hub surrounding build-up wear-resistant layer can prevent cutter hub to be cut The erosive wear of soil.
The edge of cutterhead body 5.1 installation 16 is edge blade 5.7, including cutter head panel 5.3 and cutterhead outer rim contact position 8 and 8 of cutterhead spoke 5.2 and cutterhead outer rim contact position, edge blade 5.7 is clearing up the quarrel of periphery excavation Soil, the direct abrasion of the outer rim of cutterhead body 5.1 is prevented, ensure the precision of digging diameter, blade uses three rows large-sized wear-resisting Hard alloy, can tool life.
Cutterhead body 5.1 configures 8 on cutter head panel 5.3 and hobboing cutter 5.9 is revolved with reducing to originate with the high pressure of middle vertical shaft Spray the abrasion of reinforcing body and the concrete element wall that may be used to the cutter of cutterhead body 5.1.Serrated knife 5.5, shell knife 5.8, cutting knife 5.6 height reduce successively, contact face successively, reduce knife disc tool abrasion, cutterhead spoke 5.2 is in the interstitial site of cutting knife 5.6 It is provided with mud scour hole 5.11.
Number of changing knife can be effectively reduced using the present invention, extend cutterhead life-span, raising drivage efficiency, reduction construction risk, With larger promotional value.
External mounted shield launching portal hermetic seal device as shown in Fig. 6~Figure 11, by close by twice turnover panel heavy curtain Seal and three seals two seal cavities of formation that wire brush sealing is formed are lengthened with together with, cavity internal pressure grease injection when originating, really Confidential letter effect, when shield launching is sealed by portal, the propulsion of rubber heavy curtain, the bending direction of turnover panel and wire brush and shield Direction is consistent, with the material such as water, sand or slurries flow direction on the contrary, Water And Earth Pressures are acted on rubber heavy curtain and wire brush, heavy curtain and Wire brush stirrup shield body or section of jurisdiction and grease play sealing function jointly.
External mounted shield launching portal hermetic seal device includes the external steel loop dress of the supporting pre-buried steel loop 1 of portal, portal Put 3.3, twice rubber heavy curtain 3.4, twice turnover panel 3.5, wire brush 3.6, oil addition hole 3.7, sealing plate 3.19 and strengthen Gusset 3.9 forms, and is sealed to lengthen wire brush 3.6 with together with and seal by twice turnover panel 3.5, rubber heavy curtain 3.4 and forms two sealings Cavity., can be by oil addition hole 3.7 to cavity internal pressure grease injection, it is ensured that sealing effectiveness when originating.
The pre-buried steel loop 1 of portal pours integral, the diameter and shield of the pre-buried steel loop 1 of portal by dowel with station agent structure Structure machine outer dia matches, when originating, the pre-buried steel loop 3.1 of portal 200 ~ 300mm generally big compared with shield machine;The pre-buried steel loop of portal 3.1 back sides are arranged parallel to the flange of metope, reserve 72 bolts hole of φ 24 on flange, are uniformly distributed with 5 ° of angles along flange, The pre-buried steel loop 3.1 of portal and the preferably thick 16mm of flange thickness, can slightly be adjusted according to shield machine diameter, when shield machine diameter compared with When big, the pre-buried steel loop 3.1 of portal and flange thickness can accordingly increase.
The external steel loop device 3.3 of portal is formed by three pieces of ring surface plate welds positioned at the inner side of steel loop 3.18, annular panel Including first annular panel 3.17a, the second annular annular panel 3.17c of panel 3.17b and the 3rd, its structure is identical, and thickness is equal For 16mm, internal diameter steel loop 3.1 pre-buried with portal is identical, the 3.18 wide 700mm of steel loop contained by the external steel loop device 3.3 of portal, the One annular panel 3.17a, the second annular panel 3.17b, the 3rd annular panel 3.17c and outside steel loop 3.18 thickness are 20mm, first of annular annular panel 3.17b of panel 3.17a and second are provided with bolt hole, bolt hole size, position and portal Connecting hole on pre-buried steel loop 3.1 matches, second annular panel 3.17b, the 3rd annular panel 3.17c and steel loop 3.18 Between be evenly arranged 24 pieces of stiffener plates 3.9 respectively.
Turnover panel 3.5 is made up of fixed plate 3.11, axis 3.12 and folding pressing plate 3.13, thickness 20mm, width and length Determined according to shield machine size, fixed plate 3.11 is separately fixed at the annular panel 3.17b of first annular panel 3.17a and second On, folding pressing plate 3.13 can rotate along axis 3.12, and shield machine forms rigid support after tunneling forward after rubber heavy curtain 3.4, Prevent rubber heavy curtain 3.4 from turning over.
By wide 100mm, the thick 1mm inner clip high-strength steel tow 3.15 of zinc-plated reinforcement steel plate 3.14, one end passes through wire brush 3.6 U-shaped steel board first 3.16, which is fixed, is integrated into the wide wire brushes 3.6 of 100mm, U-shaped steel plate 3.16 thick 4mm, long 176mm, steel tendon 3.15 length is according to the external steel loop device 3.3 of portal and the determination of section of jurisdiction gap, preferred length 60mm.
External mounted shield launching portal hermetic seal device passes through double end high-strength bolt 3.10a and the pre-buried steel loop 3.1 of portal Installation rubber heavy curtain 3.4, first of annular panel among connection, the pre-buried steel loop 3.1 of portal and first annular panel 3.17a Installation turnover panel 3.5 forms first of rubber turnover panel heavy curtain sealing, the outside of steel loop 3.18 and the pre-buried steel loop 3.1 of portal on the outside of 3.17a Between welding 16 pieces of triangle gussets 3.9 strengthened, triangle gusset 3.9 is uniformly distributed;The sealing of second rubber turnover panel heavy curtain is fixed On the second annular panel 3.17b, according to the second annular panel 3.17b, rubber heavy curtain 3.4, fixed ring flat-plate, turnover panel 3.5 it is suitable Sequence is fixed by high-strength connecting bolt 3.10b;Wire brush 3.6 is connected by welding to 3.17c on the 3rd annular panel, forms the Three wire brushes seal.Oil addition hole 3.7 makes at the scene, determines position as needed.
Sealing plate 3.19 stops pulpboard in shield tail and has just enter into the external steel loop device 3.3 of portal but wire brush 3.6 with only pulpboard still Without departing from when, be welded on wire brush U-shaped steel board first 3.16, wherein sealing thickness of slab 10mm, width according to external ring 3.3 with pipe Piece gap determines.
In use, the bottom of rubber heavy curtain 3.4 and turnover panel 3.5 contacts with shield machine external diameter 3.2, sealing plate 3.19 and section of jurisdiction External diameter 3.8 contacts, and ensures to seal with this, reaches water-stagnating effect.
Combined type cutterhead is tunneled by soft soil layer slurry shield extra long distance and the sealing of external mounted shield launching portal stops The utilization of water installations, advantageously originate safety in the high hydraulic pressure weak soil basic unit composite shield for ensureing the present invention.

Claims (7)

1. a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods, it is characterised in that comprise the following steps:
S1, calculated to carrying out subsidence pressure circle spray reinforcement in the range of 3 meters on the outside of shield machine according to hydrological geological conditions and Water And Earth Pressures (1);
S2, construction freezing pipe(7)And thermometer hole(8), thermometric line is laid, freezing equipment and freezes to open after pipeline installation and debugging Beginning freezes;
S3, the end soil body reinforced is checked, it is ensured that foundation bearing capacity starts shield after meeting lifting appliance construction safety Structure machine assembles, while completes counter-force and support and carry out shield launching preparation after starting assembled negative endless tube piece;
S4, when slurry shield originates, need be connected with external steel loop device station main body outside main body portal steel loop AT STATION Portal(9)External steel loop device is connected with outside steel loop(3);
S5, shield launching preparation is completed and consolidation by freezing(2)After reaching design effect and keeping stable, abolish portal and go along with sb. to guard him Structure(4);
S6, for ensure sealing effectiveness and shortening build pressure the time, portal is abolished finish and clear up after the completion of in external steel loop device(3) Lubrication and seal grease is smeared in the airtight cavity of formation;
S7, external steel loop device(3)Lubricant grease continues assembled negative ring after the completion of smearing, by shield machine(6)Jacking forward, shield Machine(6)Into before portal, lubricating oil is applied on the outside of cutterhead periphery and cord rubber slab, in order to avoid shield machine(6)Cutterhead hanging breaking cord Rubber slab influences sealing effectiveness, while to ensure freezing pipe safety, by shield machine(6)Move forward to the position of 20cm before freezes body Put stopping jacking;
S8, work as shield machine(6)It is advanced to behind precalculated position and pressure is built to its working face;
S9, work as shield machine(6)Mud hydraulic pressure is established and ensures external steel loop device(3)After sealing effectiveness, to freezing in driving profile Knot pipe(7)Pull out, remaining freezing pipe(7)Work on and apply jelly;
S10, shield machine(6)Originating stage driving should slowly be steered a steady course, and fltting speed is controlled no more than 10mm/min, works as pick Proceed to shield body and fully enter external steel loop device(3), shield tail edge is than external steel loop device(3)Alien invasion is slightly forward, external Steel loop device(3)Hole circle brush(14)With only pulpboard(10)The intersecting but not yet preceding pause of disengaging is tunneled;
S11, work as shield machine(6)After shield tail is completely into portal, when the rubber water-proof door curtain made of cloth and pressing plate and section of jurisdiction wall contacts, in shield Tail enters external steel loop device(3)Afterwards in external steel loop device(3)The circle arc of alien invasion welding one(11), external steel loop is filled Put(3)Gap is blocked between section of jurisdiction;
S12, continue slowly to push ahead shield machine, when shield machine is completely into external steel loop device(3)And depart from shield tail 1~ Start synchronous grouting after 2 rings;
S13, shield machine(6)Shield body fully enters portal steel loop and completes to gradually step up otch hydraulic pressure famous dictum after portal strengthens slip casting By calculated value, completion originates driving, stops Freezing Station operating, pulls out remaining freezing pipe(7), into normal tunneling construction.
A kind of 2. high hydraulic pressure soft soil layer HFE composite shield originating methods according to claim 1, it is characterised in that Shield machine in step S8(6)Working face builds pressure, refers to external steel loop device(3)After the injection of closed chamber grease, shield machine is carried out Muddy water builds pressure.
3. a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods according to claim 1 or 2, its feature exist The freezing pipe in, step S9 or step S13(7)Pull out and include herein below:
A, it is that 100~150kw electrothermal tubes heat salt solution that general power is installed in brine tank;
B, with every 2~3 groups of freezing pipes(7)To be a collection of, in freezing pipe(7)Or thermometer hole(8)It is middle to be circulated hot salt brine;
C, freezing pipe is treated(7)When surrounding frozen soil melts 3~5cm, loosening freezing pipe is pulled out with casing puller or very heavy jack-up in time(7);
D, the freezing pipe loosened is quickly extracted with crane(7);
E, clay or low-grade cement mortar sealing of hole are used after tube drawing.
A kind of 4. high hydraulic pressure soft soil layer HFE composite shield originating methods according to claim 3, it is characterised in that Step S12 slip castings use cement, waterglass dual slurry, and grouting pressure value is:0.1~0.3MPa, slip casting measure annular gap 1.3~1.8 times of theoretical volume.
5. a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods according to claim 1 or 2, its feature exist In external steel loop device in step S4(3)It is enough into first and the second road sealing device are by twice rubber by three seal structures Sealing plate, turnover panel, Circular Plate, packing ring and bolt etc. is formed, and three seals are formed using welding shield tail brush sealing on the outside of steel loop Two airtight cavities, the greasing hole with gate valve is reserved between the external closed chamber of steel loop device two.
6. a kind of high hydraulic pressure soft soil layer HFE composite shield originating methods, its feature exist according to claim 1 or 5 In external steel loop device includes steel loop(3.18), steel loop(3.18)Inner side both ends are respectively arranged with along shield machine tunneling direction One annular panel(3.17a)With the 3rd annular panel(3.17c), steel loop(3.18)Middle inside position is provided with the second ring surface Plate(3.17b), first annular panel(3.17a)With the second annular panel(3.17b)It is connected to rubber heavy curtain(3.4)With turn over Plate(3.5), turnover panel(3.5)It is arranged on rubber heavy curtain(3.4)Rear side and the two for contact connect, the 3rd annular panel(17c)Even It is connected to wire brush(3.6)And sealing plate(3.19), steel loop(3.18)Oil addition hole is had between annular panel(3.7), First annular panel(3.17a), the second annular panel(3.17b)With the 3rd annular panel(3.17c)Structure it is identical, and in it Footpath and the pre-buried steel loop of portal(3.1)Internal diameter it is identical, be provided with annular panel and rubber heavy curtain(3.4)And turnover panel(3.5)Even The bolt hole connect, turnover panel(3.5)Including fixed plate(3.11), axis(3.12)With folding pressing plate(3.13), fixed plate(3.11) On be provided with bolt hole, folding pressing plate(3.13)Pass through axis(3.12)It is hinged on fixed plate(3.11)On, wire brush(3.6)Including U-shaped steel board head(3.16), U-shaped steel board head(3.16)Inside it is provided with high-strength steel tow(3.15), high-strength steel tow(3.15) Be provided at both ends with zinc-plated reinforcement steel plate(3.14).
A kind of 7. high hydraulic pressure soft soil layer HFE composite shield originating methods according to claim 1, it is characterised in that Portal building enclosure is abolished in step S5(4)According to piecemeal, layering, from it is inner to mode outside from top to bottom cut into OK, the building enclosure internal layer cover to reinforcement for carrying on the back native side is cut first, and reinforcing bar is cut away with gas cutting, further cut and meet native side Cover to reinforcement, untill reinforcing steel bars exposed, portal continue during abolishing keep consolidation by freezing, carry out frost table insulation, Prevent freezes body from thawing.
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