CN107614549A - 用于从烷烃分离烯烃的改进的膜 - Google Patents
用于从烷烃分离烯烃的改进的膜 Download PDFInfo
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- CN107614549A CN107614549A CN201680032925.1A CN201680032925A CN107614549A CN 107614549 A CN107614549 A CN 107614549A CN 201680032925 A CN201680032925 A CN 201680032925A CN 107614549 A CN107614549 A CN 107614549A
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- ionomer
- carbon
- film
- sulfonic acid
- alkene
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- 150000001336 alkenes Chemical class 0.000 title claims abstract description 40
- 238000000926 separation method Methods 0.000 title claims abstract description 22
- 150000001335 aliphatic alkanes Chemical class 0.000 title claims abstract description 19
- 229920000554 ionomer Polymers 0.000 claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000007789 gas Substances 0.000 claims description 27
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 20
- 239000000178 monomer Substances 0.000 claims description 17
- 239000002243 precursor Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 150000002430 hydrocarbons Chemical group 0.000 claims description 6
- 229910006095 SO2F Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical compound FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- VQUGQIYAVYQSAB-UHFFFAOYSA-N 1,1,2,2-tetrafluoro-2-(1,2,2-trifluoroethenoxy)ethanesulfonyl fluoride Chemical group FC(F)=C(F)OC(F)(F)C(F)(F)S(F)(=O)=O VQUGQIYAVYQSAB-UHFFFAOYSA-N 0.000 claims description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical compound FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 2
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 claims description 2
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 claims 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- 239000011737 fluorine Substances 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 8
- MEYZYGMYMLNUHJ-UHFFFAOYSA-N tunicamycin Natural products CC(C)CCCCCCCCCC=CC(=O)NC1C(O)C(O)C(CC(O)C2OC(C(O)C2O)N3C=CC(=O)NC3=O)OC1OC4OC(CO)C(O)C(O)C4NC(=O)C MEYZYGMYMLNUHJ-UHFFFAOYSA-N 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 32
- 229920000642 polymer Polymers 0.000 description 25
- 229920001577 copolymer Polymers 0.000 description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 229920002313 fluoropolymer Polymers 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- -1 perfluoroalkyl vinyl ether Chemical compound 0.000 description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 239000012188 paraffin wax Substances 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 230000008595 infiltration Effects 0.000 description 7
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- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 7
- 239000011521 glass Substances 0.000 description 6
- 238000003760 magnetic stirring Methods 0.000 description 6
- 239000000376 reactant Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000007600 charging Methods 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000001721 carbon Chemical group 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 3
- 229920006362 Teflon® Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 239000004811 fluoropolymer Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- 239000005935 Sulfuryl fluoride Substances 0.000 description 2
- 150000007513 acids Chemical group 0.000 description 2
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N ammonium carbonate Chemical class N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 235000011162 ammonium carbonates Nutrition 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000002242 deionisation method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- PGFXOWRDDHCDTE-UHFFFAOYSA-N hexafluoropropylene oxide Chemical class FC(F)(F)C1(F)OC1(F)F PGFXOWRDDHCDTE-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 230000003204 osmotic effect Effects 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- OBTWBSRJZRCYQV-UHFFFAOYSA-N sulfuryl difluoride Chemical compound FS(F)(=O)=O OBTWBSRJZRCYQV-UHFFFAOYSA-N 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- RIQRGMUSBYGDBL-UHFFFAOYSA-N 1,1,1,2,2,3,4,5,5,5-decafluoropentane Chemical compound FC(F)(F)C(F)C(F)C(F)(F)C(F)(F)F RIQRGMUSBYGDBL-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- GVIVQCNNFDHBAG-UHFFFAOYSA-N 2,2-dimethyl-1,3-dioxole Chemical class CC1(C)OC=CO1 GVIVQCNNFDHBAG-UHFFFAOYSA-N 0.000 description 1
- 101710134784 Agnoprotein Proteins 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 241001546602 Horismenus Species 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical class CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- PQIOSYKVBBWRRI-UHFFFAOYSA-N methylphosphonyl difluoride Chemical group CP(F)(F)=O PQIOSYKVBBWRRI-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 229920005548 perfluoropolymer Polymers 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000012465 retentate Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000003930 superacid Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Classifications
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- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
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Abstract
包括来自偏二氟乙烯的重复单元的第11族金属的离聚物,其可在包含一层膜时将烯烃与烷烃分离。这些膜在烯烃与烷烃的分离中对烯烃具有优异的渗透性和/或选择性。
Description
发明领域
当用于从这些类型的化合物的混合物中的烷烃分离烯烃时,与其他膜相比,含有包含衍生自偏二氟乙烯的重复单元的第11族金属离聚物的膜具有特别好的耐久性和/或选择性。
政府权利
由能源部奖颁发DE-SC0004672和DE-SC0007510提供支持。美国政府对本专利申请享有权利。
技术背景
无孔但可透过的膜长期以来已被用于分离各种类型的化学品。例如,某些类型的半透膜用于从海水分离饮用水、或从氮气分离氧气、或从烷烃分离烯烃。
从烷烃分离烯烃通常使用氟化聚合物的银离聚物来实现。通常,因为含氟聚合物比未氟化聚合物对于氧化更稳定,所以氟化聚合物的银离聚物通常比未氟化聚合物更稳定。另外,在例如磺酸基或羧基附近含有氟取代基的聚合物往往是非常强的酸(有时称为“超强酸”),其银盐可能更稳定。
在炼油厂或烯烃聚合工厂中,有时存在烯烃和烷烃的混合物并且希望从烷烃分离烯烃。如果这两种类型的化合物的沸点具有显著差异,则这可能是相对容易的,但分离具有相似沸点的此类化合物是更困难且昂贵的,当沸点的温度较低时尤其如此。例如,丙烷在-44.5℃下沸腾并且丙烯在-47.8℃下沸腾。由于高设备和能量成本,通过低温蒸馏分离这两种化合物是非常昂贵的。因此,更便宜、更低能量密集的分离方法是合乎需要的。
授予Erikson等人的美国专利5,191,151描述了使用膜从低级烷烃(含有1至6个碳原子)分离低级烯烃(含有2至4个碳原子),所述膜是四氟乙烯(TFE)和含有磺酸的末端前体基团的全氟乙烯基醚的聚合物的银离聚物。
授予Feiring等人的美国专利申请2015/0025293描述了为氟化聚合物的银离聚物的膜的用途。离聚物包括衍生自全氟化环状单体的重复单元。
L.Sauguet等人,Fluorinated Copolymers and Terpolymers Based onVinylidene Fluoride and Bearing Sulfonic Acid Side-Group,Journal of PolymerScience,Part A:,Polymer Chemistry,第45卷,(2007),第1814-1834页,报道了含有衍生自偏二氟乙烯和烯属磺酰氟的重复单元的广泛范围的氟化聚合物的合成。没有提及使用此类聚合物或它们的离聚物将链烯与烷烃分离,并且仅讨论碱金属(诸如钾)的离聚物。
授予Doyle等人的美国专利6,025,093描述了含有衍生自偏二氟乙烯和全氟化磺酸前体的重复单元的单价金属的离聚物。
本发明得到具有较高的耐久性和分离烯烃/烷烃分离系数,并且具有比先前使用的烯烃/烷烃分离膜更长的使用寿命的膜。
发明概述
本发明涉及一种第11族金属的离聚物,其包含衍生自偏二氟乙烯的重复单元和含有磺酸基团的前体或磺酸基团的单体,并且前提是碳-氟基团是存在于所述离聚物中的所述碳-氟基团和碳-氢基团总数的至少30%。
本文还描述了一种部分氟化聚合物,其包含衍生自偏二氟乙烯的重复单元;和含有磺酸基团的前体或磺酸基团的单体,前提是碳-氟基团是存在于所述离聚物中的所述碳-氟基团和碳-氢基团总数的至少30%。
本文还描述了一种用于从一种或多种烯烃分离一种或多种烷烃的方法,其包括:
(a)提供包含离聚物层的膜,所述离聚物包含衍生自偏二氟乙烯的重复单元和含有磺酸基团的前体或磺酸基团的单体,所述膜具有第一侧和第二侧,前提是碳-氟基团是存在于所述离聚物中的所述碳-氟基团和碳-氢基团总数的至少30%;
(b)将所述第一侧暴露于包含一种或多种烷烃和一种或多种烯烃的混合物的进料组合物;
(c)提供驱动力;以及
(d)在所述膜的第二侧上产生具有比所述第一混合物更高的烯烃与烷烃比率的第二混合物。
发明细节
本文使用某些术语,并且其中一些在以下定义:
在离聚物中的碳-氢基团和碳氟基团的总数中,30%或更多是碳-氟基团,优选60%或更多、并且更优选80%或更多是碳氟基团。碳-氢基团意指氢原子直接结合到碳原子,而碳-氟基团是氟原子直接结合到碳原子。因此,-CF2-基团含有2个碳氟基团,而-CH3基团含有3个碳-氢基团。在偏二氟乙烯的均聚物中,其中重复基团是-CH2CF2-,碳-氢基团和碳氟基团各自是所存在的碳-氢加上碳-氟基团的总数的50%。在20摩尔%的CF2=CFOCF2CF(CF3)OCF2CF2SO2F和80摩尔%的偏二氟乙烯的共聚物中,碳-氢基团是所存在的碳-氟基团加上碳氢基团的总数的27.6%。所存在的碳-氟和碳氢基团的相对量可通过NMR光谱学(例如,使用14C NMR或19F和质子光谱学的组合)来确定。
“含有磺酸基团的前体的单体”意指当聚合后的聚合物的一部分可易于转化为磺酸时的单体。此类基团包括磺酰卤,特别是磺酰氟、磺酰酯、磺酰胺等。本领域的技术人员将理解,在对通过初始聚合形成的聚合物进行化学处理之后,“含有磺酸基团的前体的单体”常常通过水解转化为磺酸基团。此外,在离聚物形式中,“磺酸”基团实际上至少部分地是第11族金属的磺酸盐。本文为了简单起见,在水解的或以其他方式反应的原始聚合物和离聚物中,这些在本文中有时被称为磺酸基团。
通过膜在分离烯烃和烷烃中的“驱动力”通常意指膜的第一(“进料”)侧上的烯烃的有效浓度高于膜的第二(“产物”)侧上的烯烃的有效浓度。如果在气体进料上进行分离,则可通过在膜的进料侧上具有较高的烯烃分压来实现。因此,气体进料可处于比产物侧更高的压力下,并且/或者烯烃可通过“惰性”气体(诸如氮气)从膜的产物侧被吹走,以降低产物侧上烯烃的分压。如果液体进料被分离,则进料侧可处于更高的压力下,并且/或者烯烃可通过惰性液体在产物侧上被冲走。可使用这些方法和本领域中施加驱动力的其他已知方法。
这可通过数学关系在一定程度上对气体的分离进行量化:
QaαFa(P1a-P2a)
其中Qa是通过膜的组分“a”的流速,Fa是通过膜的组分a的渗透性,P1a是第一(进料)侧上的a的分压,并且P2a是第二(产物)侧上的a的分压。
含有银离聚物的膜意指包含银离聚物的薄无孔层和物理地支持或加强银离聚物层的一个或多个其他聚合物层的膜。优选地,银离聚物层是约0.1μm至约1.0μm厚,更优选约0.2μm至约0.5μm厚。这些其他层对于待分离的烯烃和烷烃应优选是相对可透过的,并且本身并不具有很多(如果有的话)分离烯烃和烷烃的倾向。
在本发明的一个优选实施方案中,第11族金属是铜或银,更优选银。
在离聚物及其前体酸形式中,含有侧链磺酸基团的重复单元优选为存在的总重复单元的至少约5摩尔%、更优选至少约10摩尔%、非常优选至少约20摩尔%以及特别优选至少约25摩尔%。优选的是含有侧链酸性基团的重复单元不超过银离聚物或其前体酸形式中存在的重复单元的45摩尔%。应理解,此类重复单元的任何最小量和此类重复单元的任何最大量可组合以形成这些重复单元的量的优选范围。
含有磺酸基团或磺酸基团的前体的可用单体包括CF2=CFOCF2CF2SO2F、CF2=CFOCH2CF2CF2SO2F和CF2=CFOCF2CF(CF3)OCF2CF2SO2F中的一种或多种,并且CF2=CFOCF2CF(CF3)OCF2CF2SO2F是优选的。在含有磺酸或其前体的另一类优选单体中,结合到磺酸基团的碳原子具有结合到此碳原子的至少一个氟原子。
优选地,本文所述的各种形式的VF2共聚物(指的是“Y”究竟是什么,特别是当Y是第11族金属阳离子时)是所谓的“玻璃态”共聚物。这意味着当使用ASTM测试D3418-12e1,使用10℃/min的加热和冷却速率通过差示扫描量热法测量时并且是在第二次加热中测量,所述共聚物不具有高于约30℃的熔点,具有3J/g或更高的熔化热。另外,玻璃态共聚物具有高于约40℃、更优选约40℃的玻璃化转变温度(Tg)。根据ASTM测试D3418-12e1以10℃/min的加热和冷却速率测量Tg,并且将Tg作为第二次加热中的转化中点(拐点)。优选地,Tg小于约220℃,因为例如如果Tg太高,则可能难以溶解聚合物以形成涂层或层。
优选地,第11族金属离聚物通过在液体介质中使含有侧链磺酸基团(不是金属磺酸盐)的氟化聚合物与第11族金属盐接触来产生,所述第11族金属盐的阴离子共轭布朗斯台德酸在25℃下在水中具有小于1.0的pKa。
离聚物的聚合物部分可含有衍生自其他单体的重复单元,只要存在聚合物的其他组成限制,诸如碳-氟基团的最小分数。可用的单体包括四氟乙烯、三氟氯乙烯、氟乙烯、三氟乙烯、六氟丙烯以及乙烯中的一种或多种。
优选的是衍生自环状或可环化全氟化单体的重复单元不存在于离聚物中。环状全氟化单体意指全氟化烯烃,其中烯烃的双键呈环的形式,或者双键是外双键,其中双键的一个端部位于环碳原子处。可环化全氟化单体意指非环状全氟化化合物,其含有两个烯烃键,并且在聚合时在聚合物的主链中形成环状结构(参见例如N.Sugiyama,PerfluoropolymersObtained by Cyclopolymereization and Their Applications,in J.Schiers编,ModernFiuoropoiymers.John Wiley&Sons,New York,1997,第541-555页,所述文献以引用的方式在此包括在内)。此类全氟化环状和可环化化合物包括全氟(2,2-二甲基-1,3-间二氧杂环戊烯)、全氟(2-亚甲基-4-甲基-1,3-二氧戊环)、全氟链烯基全氟乙烯基醚以及2,2,4-三氟-5-三氟甲氧基-1,3-间二氧杂环戊烯。
优选地,当使用ASTM测试D3418-12e1,使用10℃/min的加热速率通过差示扫描量热法测量时并且是在第二次加热中测量,第11族金属离聚物不具有高于约0℃的熔点,具有3J/g或更高的熔化热。还优选地,离聚物不具有高于50℃的玻璃化转变温度(Tg)。根据ASTM测试D3418-12e1以10℃/min的加热速率测量Tg,并且将Tg作为转化中点。优选地,不存在高于30℃并且更优选高于10℃的Tg。可选地,当实际上从一种或多种烯烃分离一种或多种烷烃时,离聚物(如果存在的话)的Tg低于所述方法运行的温度。
离聚物可通过描述于本申请、授予Feiring等人的美国专利申请2015/0025293、授予Erikson等人的美国专利5,191,151以及Sauguet等人,Fluorinated Copolymers andTerpolymers Based on Vinylidene Fluoride and Bearing Sulfonic Acid Side-Group,Journal of Polymer Science,Part A:,Polymer Chemistry,第45卷,(2007),第1814-1834页中的方法产生,所有这些以引用的方式在此包括在内。可用于本发明中的聚合物的一些组成也由Feiring等人描述,并且含有侧链酸性基团的其中所述的此类聚合物也可如本文所述被处理以形成银离聚物。
烯烃/烷烃分离的渗透性和选择性的测定
对于渗透性(GPU,以sec/cm2s-cm Hg的单位报告)和选择性的测定,使用以下程序。从较大的平板3英寸复合膜上冲孔出47mm的平盘膜。然后将47mm圆盘放置在由进料口、滞留物口、吹扫入口和渗透物口构成的不锈钢横流测试单元中。使用四个六角螺栓将膜牢牢地固定在具有13.85cm2的总有效区域的测试单元中。
将单元放置在包括进料管、滞留物管、吹扫管和渗透物管的测试装置中。进料由烯烃(丙烯)气体和石蜡(丙烷)气体的混合物组成。每种气体均由单独的气缸供应。对于烯烃,使用聚合级丙烯(99.5体积%纯度),并且对于石蜡,使用99.9体积%纯度的丙烷。然后将这两种气体进料至各自的质量流量控制器,在那里可制成任何组成的混合物。在200mL/min的总气体流速下,标准混合组成为20体积%的烯烃和80摩尔%的石蜡。将混合气体通过水起泡器以加湿气体混合物,使相对湿度大于90%。在滞留物管中使用背压调节器来控制至膜的进料压力。在背压调节器之后将气体排出,进料压力通常保持在60psig(0.41MPa)。
吹扫管包括纯的潮湿氮气流。将来自气缸的氮气连接至质量流量控制器。将质量流量控制器设定为300mL/min的流量。将氮气进料至水起泡器以使相对湿度大于90%。在起泡器之后,将氮气进料至膜的吹扫口,以将任何渗透气体输送到渗透物口。
渗透管包括通过膜的渗透气体和吹扫气体以及水蒸汽。将渗透物连接至三通阀,因此可进行流量测量。使用具有GS-GasPro毛细管柱(0.32mm,30m)的450GC气相色谱仪(GC)分析渗透物流中烯烃和石蜡的比率。渗透侧的压力通常在1.20和1.70psig(8.3至11.7kPa)之间。实验在室温下进行。
在实验过程中记录了以下各项:进料压力、渗透压力、温度、吹扫进入流速(氮气+水蒸汽)和总渗透流速(渗透物+氮气+水蒸汽)。
根据记录的结果确定以下各项:基于进料流量和进料压力的所有单独的进料分压;基于测量的渗透流量、吹扫流量和来自GC的组分的所有单独的渗透流量;基于渗透流量和渗透压力的所有单独的渗透分压。由此计算单个组分的跨膜分压差。从渗透的方程式
Qi=Fi/(A.Δpi)
计算渗透性(Qi),其中Qi=物质‘i’的渗透性,Fi=物质‘i’的渗透物流速,Δpi=物质‘i’的跨膜分压差,并且A是膜的面积(13.85cm2)。
在实施例中,使用某些缩写,并且它们是:
HFPO-六氟环氧丙烷(用于制备HFPO二聚体过氧化物,参见美国专利7,112,314,所述专利以引用的方式在此包括在内。HFPO二聚体[206298-8]可从Synquest实验室,Alachua,FL,USA获得)
PDD-全氟(2,2-二甲基-1,3-间二氧杂环戊烯)
SEFVE-CF2=CFOCF2CF(CF3)OCF2CF2SO2F
VF2-偏二氟乙烯(H2C=CF2)
比较实施例A
PDD/SEFVE(进料比率;100/200总)共聚物的合成和水解在0℃下在氩气吹扫5分钟之后,向100mL梨形玻璃反应烧瓶中放入磁性搅拌棒、4.0g PDD、29.3g SEFVE、10mL 2,3-二氢十氟戊烷(XF specialty fluid,E.I.DuPont de Nemours&Co.公司,Wilmington,DE 19898,USA)和0.8mL由CF3CF3CF3OCF(CF3)CFO与碱性过氧化氢反应制备的六氟环氧丙烷(HFPO)二聚体过氧化物(0.12M)(参见美国专利7112314,其以引用的方式在此包括在内,用于合成这种过氧化物)的XF中的引发剂溶液。将反应混合物用橡胶隔膜密封,用氩气球保护、搅拌并且在水浴中温热至室温。在搅拌过夜之后,通过注射器将4.0g PDD和0.8mL HFPO二聚体过氧化物溶液(0.12M)加入到反应混合物中。在再搅拌一天之后,将烧瓶向环境空气打开,并且将40mL丙酮加入到混合物中。在搅拌15分钟之后滗出液体,并且加入40mL新鲜丙酮。在搅拌15分钟之后,再次滗出液体,并且将固体残渣转移至表面皿。在100℃下的烘箱中干燥过夜,产生10.0g白色固体PDD/SEFVE共聚物。
向250mL圆底玻璃烧瓶中加入10.0g在以上程序中合成的PDD/SEFVE共聚物、60mL去离子水、60mL乙醇、3.0g氢氧化钾和磁性搅拌棒。将反应混合物加热至回流并搅拌过夜。将混合物中的乙醇蒸发,并且将100mL 2.0M盐酸加入到混合物中。将固体从混合物中过滤,并且然后浸入100mL 2.0M盐酸两次。将所得固体用100mL去离子水洗涤三次并且在每次洗涤后过滤。最后将其在100℃下的烘箱中干燥3小时,以产生9.4g褐色固体,含有磺酸基团的水解共聚物PDD/SEFVE。此共聚物具有39℃的Tg。
向玻璃瓶中加入1g在前一段FC770(可从3M公司,3M中心,St.Paul,MN,USA获得)中制备的聚合物和30mL 30%过氧化氢。将反应混合物在环境温度下搅拌过夜,并且然后滤出聚合物并真空干燥。将干燥的聚合物(0.1g)加入到含有3.5g异丙醇和1.5g7300的瓶中,并且然后加入47mg AgNO3,并将初始混合物搅拌1-2小时直到聚合物完全溶解且固体AgNO3不可见。然后通过具有1.2μm标称孔尺寸的玻璃纤维滤器过滤溶液。
将在770(可从3M公司,3M中心,Sty.Paul,MN,USA获得)中的AF2400的0.3%溶液(可从DuPont公司,Wilmington,DE 19898,USA获得)(关于AF的进一步信息,参见P.R.Resnick等人,Teflon AF Amorphous Fluoropolymers,J.Schiers编,Modern Fluoropolymers,John Wiley&Sons,New York,1997,第397-420页,所述文献以引用的方式在此包括在内)涂覆到(由Nanostone Water,10250Valley View Rd.,EdenPrairie,MN 53344,USA制备的)PAN350膜(据信PAN350膜由聚丙烯腈制成,并且据信这是一种微孔膜)上以形成双层膜,并且然后在100℃下干燥1小时。优选地,Teflon AF2400层的厚度为约0.1至约0.2μm。在相对湿度<30%的情况下,将在前一段中制备的银离聚物溶液涂覆到双层膜的Teflon AF2400层上,并且然后在100℃下干燥1小时。
实施例1
VF2/SEFVE(进料比率;200/100)共聚物的合成和水解银离聚合物的膜
在氩气吹扫5分钟之后,全部在0℃下向150mL不锈钢压力容器中加入磁性搅拌棒、6.69g SEFVE、20mLXF、0.7mL HFPO二聚体过氧化物溶液(0.12M)和1.92g偏二氟乙烯气体。将反应混合物密封在压力容器中并且在水浴中在室温下搅拌。在过夜反应之后,将反应容器向环境空气打开,并且将30mL氟化溶剂(甲基全氟丙基醚,其可从3M公司,Electronic Materials Solutions Div.,St.Paul,MN 55144,USA获得)加入到反应混合物中。将全部溶液转移至玻璃皿,并且在室温下在通风橱中干燥3小时并且然后在100℃下在烘箱中干燥过夜以产生7.0g为无色粘性泡沫的VF2/SEFVE共聚物。此聚合物具有39℃的Tg。
向250mL圆底玻璃烧瓶中加入5.4g在以上程序中合成的VF2/SEFVE共聚物、20mL去离子水、40mL甲醇、2.7g碳酸铵和磁性搅拌棒。搅拌反应混合物并且保持在50℃-60℃下过夜。将混合物中的甲醇蒸发,并且将50mL 2.0M盐酸加入到混合物中。在搅拌15分钟之后滗出液体,并且添加50mL 2.0M盐酸。在搅拌15分钟之后,再次滗出液体并且添加50mL去离子水。重复两次水洗涤,并且将固体残渣在100℃下在烘箱中干燥过夜。获得的5.0g褐色固体是具有游离磺酸基团的VF2/SEFVE共聚物。此聚合物具有39℃的Tg。
通过与比较实施例A中所述相同的方法制备具有在前一段中制备的含有磺酸的聚合物的银离聚物的层的膜。
实施例2
VF2/SEFVE(进料比率;100/100)共聚物的合成和水解,以及银离聚合物的膜。
在氩气吹扫5分钟之后,向150mL不锈钢压力容器中加入磁性搅拌棒、8.92gSEFVE、15mLXF、0.5mL HFPO二聚体过氧化物溶液(0.12M),并且然后在0℃下加入1.28g偏二氟乙烯气体。将反应混合物密封在压力容器中并且在水浴中在室温下搅拌。在过夜反应之后,将反应容器向环境空气打开,并且将30mL7100氟化溶剂加入到反应混合物中。将全部溶液转移至玻璃皿,并且在室温下在通风橱中干燥3小时并且然后在100℃下在烘箱中干燥过夜以产生7.0g为无色粘性泡沫的VF2/SEFVE共聚物。
向250mL圆底玻璃烧瓶中加入7.0g在前一段中合成的共聚物、30mL去离子水、60mL甲醇、3.5g碳酸铵和磁性搅拌棒。搅拌反应混合物并且保持在50℃-60℃下。在过夜反应之后,将混合物中的甲醇蒸发,并且将50mL 2.0M盐酸加入到混合物中。在搅拌15分钟之后滗出液体,并且添加50mL 2.0M盐酸。在搅拌15分钟之后,再次滗出液体并且添加50mL去离子水。重复两次水洗涤,并且将固体残渣在100℃下在烘箱中干燥过夜。获得含有游离磺酸基团的褐色固体共聚物(5.5g)。共聚物具有52℃的Tg。
除了仅使用31mg的AgNO3之外,通过与实施例1中所述相同的方法制备含有银离聚物层的膜。
实施例3
表1列出来自实施例A、实施例1和实施例2的膜的初始渗透性。用于渗透测量的膜单元使用47mm直径的平膜片。进料气体组合物由通过水性起泡器来增湿,并且在室温下为20摩尔%丙烯(聚合物合成级)和80%丙烷。两种气体的总流速是200mL/min。进料气体(丙烯和丙烷的混合物)压力是60psig,并且膜的第二侧上的吹扫气体是在0.0至0.3psig的压力下的潮湿氮气。通过FTIR分析来自膜的第二侧的渗透物以确定丙烷和丙烯的总渗透量。渗透性(GPU)以cm3/cm2/sec/cm Hg x 106的单位给出。
表1
表1显示本发明组合物的离聚物令人惊讶地具有比现有技术膜更优异的烯烃渗透性和/或选择性。
Claims (10)
1.一种第11族金属的离聚物,其包含衍生自偏二氟乙烯的重复单元和含有磺酸基团的前体或磺酸基团的单体,前提是碳-氟基团是存在于所述离聚物中的所述碳-氟基团和碳-氢基团总数的至少30%。
2.如权利要求1所述的离聚物,其中所述第11族金属是银。
3.如权利要求2所述的离聚物,其中存在含有所述侧链磺酸基团或含有至少约10摩尔%所述重复单元的磺酸基团前体的单体的重复单元。
4.如权利要求2所述的离聚物,其中所述碳-氟基团是存在于所述离聚物中的所述碳-氟和所述碳氢基团总数的至少约60%。
5.根据权利要求1至4中任一项所述的离聚物,其中所述前体是CF2=CFOCF2CF2SO2F、CF2=CFOCH2CF2CF2SO2F和CF2=CFOCF2CF(CF3)OCF2CF2SO2F中的一种或多种。
6.根据权利要求1至4中任一项所述的第11族金属的离聚物,其中所述离聚物另外包含衍生自四氟乙烯、三氟氯乙烯、氟乙烯、三氟乙烯、六氟丙烯以及乙烯中的一种或多种的重复单元。
7.一种用于使用膜从一种或多种烯烃分离一种或多种烷烃的方法,其中所述改进包括使用包含如权利要求1至6中任一项所述的离聚物的无孔层的膜。
8.如权利要求7所述的方法,其中所述烷烃和烯烃是气体。
9.一种膜,其包含含有如权利要求1至6中任一项所述的离聚物的无孔层。
10.如权利要求1所述的离聚物,其中不存在衍生自环状或可环化全氟化单体的重复单元。
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- 2016-05-06 JP JP2017558732A patent/JP2018519372A/ja active Pending
- 2016-05-06 EP EP16793237.5A patent/EP3294694A1/en not_active Withdrawn
- 2016-05-06 CN CN201680035437.6A patent/CN107683273B/zh active Active
- 2016-05-06 EP EP16793238.3A patent/EP3294695B1/en active Active
- 2016-05-06 US US15/573,199 patent/US20180085714A1/en not_active Abandoned
- 2016-05-06 KR KR1020177035568A patent/KR20180008559A/ko unknown
- 2016-05-06 KR KR1020177035638A patent/KR20180008564A/ko not_active Application Discontinuation
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- 2016-05-06 CN CN201680032939.3A patent/CN107614466A/zh active Pending
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US10399044B2 (en) | 2019-09-03 |
US20180085714A1 (en) | 2018-03-29 |
CN107683273A (zh) | 2018-02-09 |
KR102118877B1 (ko) | 2020-06-05 |
EP3294695B1 (en) | 2020-09-30 |
EP3294696A1 (en) | 2018-03-21 |
CN107614466A (zh) | 2018-01-19 |
EP3294695A4 (en) | 2018-12-12 |
US20180111098A1 (en) | 2018-04-26 |
KR20180008564A (ko) | 2018-01-24 |
CN107835797A (zh) | 2018-03-23 |
JP2018517549A (ja) | 2018-07-05 |
KR20180008563A (ko) | 2018-01-24 |
EP3294782A1 (en) | 2018-03-21 |
JP6774966B2 (ja) | 2020-10-28 |
US20180093230A1 (en) | 2018-04-05 |
WO2016182887A1 (en) | 2016-11-17 |
WO2016182889A1 (en) | 2016-11-17 |
EP3294696A4 (en) | 2018-12-19 |
WO2016182886A1 (en) | 2016-11-17 |
JP2018518561A (ja) | 2018-07-12 |
KR20180008559A (ko) | 2018-01-24 |
CN107683273B (zh) | 2021-09-10 |
JP2018519372A (ja) | 2018-07-19 |
EP3294695A1 (en) | 2018-03-21 |
US20180111099A1 (en) | 2018-04-26 |
EP3294694A1 (en) | 2018-03-21 |
WO2016182880A1 (en) | 2016-11-17 |
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