CN107522546A - A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue - Google Patents

A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue Download PDF

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Publication number
CN107522546A
CN107522546A CN201710763467.5A CN201710763467A CN107522546A CN 107522546 A CN107522546 A CN 107522546A CN 201710763467 A CN201710763467 A CN 201710763467A CN 107522546 A CN107522546 A CN 107522546A
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bacteria residue
polypeptide antibiotics
organic fertilizer
polypeptide
produced
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CN201710763467.5A
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刘惠玲
吴树洁
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Harbin Institute of Technology
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Harbin Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C3/00Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D1/00Fertilisers containing potassium
    • C05D1/02Manufacture from potassium chloride or sulfate or double or mixed salts thereof
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity

Abstract

A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue, it is related to harmless treatment and the resource utilization method of polypeptide antibiotics bacteria residue.It is high the invention solves existing polypeptide antibiotics bacteria residue processing cost, the problems such as environmental risk is remained after processing, to use persulfate, as oxidant, to fresh polypeptide class antibiotic bacterium dregs, (residual quantity of polypeptide antibiotics is 800~1500mg/kg to the method for the present invention, pH=6.5~8.0) carry out oxidation processes, to handling bacteria residue centrifugal treating, after auxiliary material mixing granulation, organic fertilizer is prepared.Fertilizer reparation technology is simple in the present invention, it is easily operated, processing cost is low, polypeptide antibiotics degradation efficiency is high in the present invention, polypeptide antibiotics drug-fast bacteria can be killed effectively in bacteria residue, safe to use, a kind of method that the present invention can provide bacteria residue safe disposal and recycling for pharmacy corporation of fertilizer, by reducing processing cost, certain economic benefit is brought for enterprise.

Description

A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue
Technical field
The present invention relates to the harmless treatment of polypeptide antibiotics bacteria residue and resource utilization method.
Background technology
China is antibiotics production big country, and China's antibiotic yield in 2011 is 111.6 ten thousand tons and accounts for world market total amount More than 70%.The production of antibiotic mainly based on class of fermenting, often produces 1t antibiotic and about produces 8-10t wet bacteria slags.Antibiosis A large number of nutrients is rich in plain bacteria residue, but because wherein containing a small amount of antibiotic residue, to prevent antibiotic residue from triggering environment The risk of middle bacterial resistance, antibiotic bacterium dregs must first pass around processing and remove wherein antibiotic residue, then can just be subject to profit With.If mishandling, ecological environment and health can be seriously endangered.Antibiotic bacterium dregs have been put into new revision within 2008 《National Hazard waste register》, culture medium waste that antibiotic bacterium dregs belong to during chemicals production of raw medicine must be by danger Dangerous waste is managed.Therefore how rationally to dispose antibiotic bacterium dregs, solve antibiotic bacterium dregs outlet have become very compel Cutting for task.
Paradigm polypeptide class antibiotic mainly include bacitracin, colistin, capreomycin, its bacteria residue mainly by mycelium, Remaining culture medium, fermentating metabolism product composition, wherein containing substantial amounts of polysaccharide, protein and several amino acids and trace element, Contain a small amount of antibiotic residue simultaneously.And domestic pharmaceutical factory is substantially carried out burning disposal to this kind of antibiotic bacterium dregs at present, but by Larger (about more than 75%) in bacteria residue water content, not only burning cost is too high, can bring new atmosphere pollution risk, and cause Resource serious waste.At present, the problem has had influence on the sound development of China's pharmaceutical industry.Therefore, find a kind of as what is the need Except nutriment contained by bacteria residue moderate resistance life element residual, rational exploitation and utilization bacteria residue, the innoxious and recycling of bacteria residue is realized, this is right Economize on resources, prevent the pollution of the environment, developing a circular economy has great importance.
For the realistic problem such as antibiotic bacterium dregs yield is big, intractability is big,《Pharmaceuticals industry pollution prevention technique political affairs Plan》" reutilization technology of encouraging exploitation fermentation bacteria residue in production technology, harmless treatment skill are proposed in (exposure draft) Art, comprehensive utilization technique " policy and suggestion.
It is main to close in the method that the relevant polypeptide antibiotics bacteria residue processing delivered both at home and abroad at present utilizes with Fertilizer Transformed Note the wherein removal of antibiotic residue and the fertilizer efficiency as organic fertilizer, not yet concern handle after bacteria residue and made fertilizer whether Containing polypeptide antibiotics drug-fast bacteria, whether there is security as Fertilizer application.
The content of the invention
It is high the invention solves existing polypeptide antibiotics bacteria residue processing cost, environmental risk etc. is remained after processing and is asked A kind of topic, there is provided method that organic fertilizer is produced using polypeptide antibiotics bacteria residue.Polypeptide antibiotics of the present invention includes bar Bacterium peptide, colistin, capreomycin.
A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue of the present invention, it is to follow the steps below 's:
First, fresh polypeptide class antibiotic bacterium dregs are gathered, adds water to adjust moisture content to 80%~90%, obtains pending bacteria residue;
2nd, add in the bacteria residue handled through step 1, mix using persulfate as oxidant;Wherein, polypeptide antibiosis The mol ratio of residual antibiotic and over cure acid group in plain bacteria residue is 1:40~70;
3rd, the bacteria residue handled through step 2 is placed in 70~95 DEG C of water-baths, 0.3~1.0h of oxidation processes;
4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the bar that rotating speed is 4000~8000r/min Under part, 20min is centrifuged, obtained bacteria residue precipitation is mixed into drying with auxiliary material humic acid or bentonite is granulated, that is, completes institute That states produces organic fertilizer using polypeptide antibiotics bacteria residue;
The residual quantity of polypeptide antibiotics is 800~1500mg/kg, pH 6.5 in described polypeptide antibiotics bacteria residue ~8.0.
The present invention principle be:By thermal activation persulfate, potentiometric titrations yield, potentiometric titrations are improved There is very strong oxidisability, can effectively destroy polypeptide antibiotics molecular structure, remove antibiotic residue, while kill in bacteria residue Antibiotic resistant bacteria, make bacteria residue organic fertilizer without antibiotic resistant bacteria and do not trigger bacterial resistance in soil, improve fertilizer Safety in utilization, so as to realize the harmless treatment of bacteria residue and recycling.
The removal that polypeptide antibiotics remains in the high solid phase bacteria residue slurry of the present invention is different from organic matter removal in waste water, gives up The target of water process is the organic matter of all kinds in water removal, and the target of bacteria residue processing is to remove antibiotic residue and retain The organic nutrient substance beneficial to plant growth such as polysaccharide, protein, amino acid, i.e., organic matter is selective removal in bacteria residue, And thermal activation improves the clearance of polypeptide antibiotics residual, while have the function that to kill drug-fast bacteria in bacteria residue.
Advantages of the present invention:
1. fertilizer reparation technology is simple in the present invention, easily operated, processing cost is low.
2. polypeptide antibiotics degradation efficiency is high in the present invention, polypeptide antibiotics drug-fast bacteria can be killed effectively in bacteria residue Go out, fertilizer it is safe to use.
3. the oxidant used in the present invention is potassium peroxydisulfate or ammonium persulfate, they change during bacteria residue is handled Into potassium sulfate or ammonium sulfate, be advantageous to improve the content for producing the nutritional ingredient of potassium and nitrogen in fertilizer.
4. the polypeptide antibiotics residual quantity that the present invention is handled is 800~1500mg/kg, content is very high, and bacteria residue In also have other complicated ingredients, the use to oxidant causes very big difficulty, and the polypeptide for how handling such high concentration resists Raw plain bacteria residue, is currently that no correlation technique can be used for reference.The present invention is using thermal activation persulfate to polypeptide antibiotics Removal efficiency is up to 99.5%, and sterilizing ability is strong, and process cycle is short, can be completed no more than 1 hour.
5. treatment process condition is relatively mild in the present invention, low for the organic matter nutrients destructiveness in bacteria residue, have Beneficial to the recovery for realizing nutriment.
6. the present invention can provide a kind of method of bacteria residue safe disposal and recycling for pharmacy corporation, at reduction Cost is managed, certain economic benefit is brought for enterprise.
Embodiment
Embodiment one:A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue of present embodiment, It is followed the steps below:
First, fresh polypeptide class antibiotic bacterium dregs are gathered, adds water to adjust moisture content to 80%~90%, obtains pending bacteria residue;
2nd, add in the bacteria residue handled through step 1, mix using persulfate as oxidant;Wherein, polypeptide antibiosis The mol ratio of residual antibiotic and over cure acid group in plain bacteria residue is 1:40~70;
3rd, the bacteria residue handled through step 2 is placed in 70~95 DEG C of water-baths, 0.3~1.0h of oxidation processes;
4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the bar that rotating speed is 4000~8000r/min Under part, 20min is centrifuged, obtained bacteria residue precipitation is mixed into drying with auxiliary material humic acid or bentonite is granulated, that is, completes institute That states produces organic fertilizer using polypeptide antibiotics bacteria residue;
The residual quantity of polypeptide antibiotics is 800~1500mg/kg, pH=6.5 in described polypeptide antibiotics bacteria residue ~8.0.
Embodiment two:Present embodiment is unlike embodiment one:Moisture content in step 1 is adjusted Save to 85%~90%.It is other identical with embodiment one.
Embodiment three:Present embodiment is unlike embodiment one:Moisture content in step 1 is adjusted Save to 87%~90%.It is other identical with embodiment one.
Embodiment four:Present embodiment is unlike embodiment one:In polypeptide antibiotics bacteria residue The mol ratio of residual antibiotic and over cure acid group be 1:50~70.It is other identical with embodiment one.
Embodiment five:Present embodiment is unlike embodiment one:In polypeptide antibiotics bacteria residue The mol ratio of residual antibiotic and over cure acid group be 1:60~70.It is other identical with embodiment one.
Embodiment six:Present embodiment is unlike embodiment one:In polypeptide antibiotics bacteria residue The mol ratio of residual antibiotic and over cure acid group be 1:50~65.It is other identical with embodiment one.
Embodiment seven:Present embodiment is unlike embodiment one:Described polypeptide antibiotics The residual quantity of polypeptide antibiotics is 1000~1500mg/kg in bacteria residue, pH=6.5~8.0.Other and embodiment one It is identical.
Embodiment eight:Present embodiment is unlike embodiment one:Described polypeptide antibiotics The residual quantity of polypeptide antibiotics is 1200~1500mg/kg in bacteria residue, pH=6.5~8.0.Other and embodiment one It is identical.
Embodiment nine:Present embodiment is unlike embodiment one:The bacterium that will be handled through step 2 Slag is placed in 70~90 DEG C of water-baths, 0.3~0.8h of oxidation processes.It is other identical with embodiment one.
Embodiment ten:Present embodiment is unlike embodiment one:Described persulfate was Potassium sulfate or ammonium persulfate.It is other identical with embodiment one.
Present invention is not limited only to the content of the respective embodiments described above, the group of one of them or several embodiments Contract sample can also realize the purpose of invention.
Beneficial effects of the present invention are verified by following examples:
Embodiment 1
A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue of the present embodiment, it is entered according to following steps Capable:
First, fresh bacitracin bacteria residue is gathered, adds water to adjust moisture content to 85%, obtains pending bacteria residue;
2nd, add in the bacteria residue handled through step 1, mix using ammonium persulfate as oxidant;Wherein, polypeptide antibiosis The mol ratio of residual antibiotic and over cure acid group in plain bacteria residue is 1:45;
3rd, the bacteria residue handled through step 2 is placed in 75 DEG C of water-baths, oxidation processes 0.5h;
4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the bar that rotating speed is 4000~8000r/min Under part, 20min is centrifuged, obtained bacteria residue precipitation is mixed into drying with auxiliary material humic acid or bentonite is granulated, that is, completes institute That states produces organic fertilizer using polypeptide antibiotics bacteria residue;
The residual quantity of bacitracin is 850mg/kg, pH=7.0 in described bacitracin bacteria residue.
Fertilizer reparation technology is simple in the present embodiment, easily operated, and processing cost is low.Polypeptide antibiotics in the present embodiment Degradation efficiency is high, and bacitracin drug-fast bacteria can be killed effectively in bacteria residue, fertilizer it is safe to use.
For potassium peroxydisulfate or ammonium persulfate, they change the oxidant used in the present embodiment during bacteria residue is handled Into potassium sulfate or ammonium sulfate, be advantageous to improve the content for producing the nutritional ingredient of potassium and nitrogen in fertilizer.
The present embodiment is up to 99.5% using thermal activation persulfate to polypeptide antibiotics removal efficiency, sterilizing ability By force, process cycle is short, can be completed no more than 1 hour.Bacteria residue organic fertilizer and application fertilizer (dose 1%) are after 1~30 day The testing result of bacitracin drug-fast bacteria drug resistant gene is negative in soil.
Treatment process condition is relatively mild in the present embodiment, low for the organic matter nutrients destructiveness in bacteria residue, has Beneficial to the recovery for realizing nutriment.
The present embodiment can provide a kind of method of bacteria residue safe disposal and recycling for pharmacy corporation, at reduction Cost is managed, certain economic benefit is brought for enterprise.
Embodiment 2
A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue of the present embodiment, it is entered according to following steps Capable:
First, fresh colistin bacteria residue is gathered, adds water to adjust moisture content to 85%, obtains pending bacteria residue;
2nd, add in the bacteria residue handled through step 1, mix using potassium peroxydisulfate as oxidant;Wherein, polypeptide antibiosis The mol ratio of residual antibiotic and over cure acid group in plain bacteria residue is 1:55;
3rd, the bacteria residue handled through step 2 is placed in 80 DEG C of water-baths, oxidation processes 0.5h;
4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the bar that rotating speed is 4000~8000r/min Under part, 20min is centrifuged, obtained bacteria residue precipitation is mixed into drying with auxiliary material humic acid or bentonite is granulated, that is, completes institute That states produces organic fertilizer using polypeptide antibiotics bacteria residue;
The residual quantity of antibiotic is 930mg/kg, pH=7.2 in described colistin bacteria residue.
Fertilizer reparation technology is simple in the present embodiment, easily operated, and processing cost is low.Polypeptide antibiotics in the present embodiment Degradation efficiency is high, and colistin drug-fast bacteria can be killed effectively in bacteria residue, fertilizer it is safe to use.
For potassium peroxydisulfate or ammonium persulfate, they change the oxidant used in the present embodiment during bacteria residue is handled Into potassium sulfate or ammonium sulfate, be advantageous to improve the content for producing the nutritional ingredient of potassium and nitrogen in fertilizer.
The present embodiment is up to 99.5% using thermal activation persulfate to colistin removal efficiency, and sterilizing ability is strong, place The reason cycle is short, can be completed no more than 1 hour.In the soil of bacteria residue organic fertilizer and application fertilizer (dose 1%) after 1~30 day The testing result of colistin drug-fast bacteria drug resistant gene is negative.
Treatment process condition is relatively mild in the present embodiment, low for the organic matter nutrients destructiveness in bacteria residue, has Beneficial to the recovery for realizing nutriment.
The present embodiment can provide a kind of method of bacteria residue safe disposal and recycling for pharmacy corporation, at reduction Cost is managed, certain economic benefit is brought for enterprise.
Embodiment 3
A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue of the present embodiment, it is entered according to following steps Capable:
First, fresh capreomycin bacteria residue is gathered, adds water to adjust moisture content to 90%, obtains pending bacteria residue;
2nd, add in the bacteria residue handled through step 1, mix using potassium peroxydisulfate as oxidant;Wherein, polypeptide antibiosis The mol ratio of residual antibiotic and over cure acid group in plain bacteria residue is 1:60;
3rd, the bacteria residue handled through step 2 is placed in 80 DEG C of water-baths, oxidation processes 0.7h;
4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the bar that rotating speed is 4000~8000r/min Under part, 20min is centrifuged, obtained bacteria residue precipitation is mixed into drying with auxiliary material humic acid or bentonite is granulated, that is, completes institute That states produces organic fertilizer using polypeptide antibiotics bacteria residue;
The residual quantity of capreomycin is 1300mg/kg, pH=7.2 in described capreomycin bacteria residue.
Fertilizer reparation technology is simple in the present embodiment, easily operated, and processing cost is low.Polypeptide antibiotics in the present embodiment Degradation efficiency is high, and capreomycin drug-fast bacteria can be killed effectively in bacteria residue, fertilizer it is safe to use.
For potassium peroxydisulfate or ammonium persulfate, they change the oxidant used in the present embodiment during bacteria residue is handled Into potassium sulfate or ammonium sulfate, be advantageous to improve the content for producing the nutritional ingredient of potassium and nitrogen in fertilizer.
The present embodiment is up to 99.5% using thermal activation persulfate to polypeptide antibiotics removal efficiency, sterilizing ability By force, process cycle is short, can be completed no more than 1 hour.Bacteria residue organic fertilizer and application fertilizer (dose 1%) are after 1~30 day The testing result of capreomycin drug-fast bacteria drug resistant gene is negative in soil.
Treatment process condition is relatively mild in the present embodiment, low for the organic matter nutrients destructiveness in bacteria residue, has Beneficial to the recovery for realizing nutriment.
The present embodiment can provide a kind of method of bacteria residue safe disposal and recycling for pharmacy corporation, at reduction Cost is managed, certain economic benefit is brought for enterprise.

Claims (10)

  1. A kind of 1. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue, it is characterised in that it is to follow the steps below 's:
    First, fresh polypeptide class antibiotic bacterium dregs are gathered, adds water to adjust moisture content to 80%~90%, obtains pending bacteria residue;
    2nd, add in the bacteria residue handled through step 1, mix using persulfate as oxidant;Wherein, polypeptide antibiotics bacterium The mol ratio of residual antibiotic and over cure acid group in slag is 1:40~70;
    3rd, the bacteria residue handled through step 2 is placed in 70~95 DEG C of water-baths, 0.3~1.0h of oxidation processes;
    4th, the bacteria residue after the completion of step 3 oxidation reaction is cooled to room temperature, in the condition that rotating speed is 4000~8000r/min Under, 20min is centrifuged, obtained bacteria residue is precipitated and is granulated with auxiliary material humic acid or bentonite mixing drying, i.e., described in completion Produce organic fertilizer using polypeptide antibiotics bacteria residue;
    The residual quantity of polypeptide antibiotics is 800~1500mg/kg in described polypeptide antibiotics bacteria residue, pH=6.5~ 8.0。
  2. A kind of 2. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that Moisture content in step 1 is adjusted to 85%~90%.
  3. A kind of 3. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that Moisture content in step 1 is adjusted to 87%~90%.
  4. A kind of 4. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that The mol ratio of residual antibiotic and over cure acid group in polypeptide antibiotics bacteria residue is 1:50~70.
  5. A kind of 5. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 4, it is characterised in that The mol ratio of residual antibiotic and over cure acid group in polypeptide antibiotics bacteria residue is 1:60~70.
  6. A kind of 6. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 5, it is characterised in that The mol ratio of residual antibiotic and over cure acid group in polypeptide antibiotics bacteria residue is 1:50~65.
  7. A kind of 7. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that The residual quantity of polypeptide antibiotics is 1000~1500mg/kg in described polypeptide antibiotics bacteria residue, pH=6.5~8.0.
  8. A kind of 8. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 7, it is characterised in that The residual quantity of polypeptide antibiotics is 1200~1500mg/kg in described polypeptide antibiotics bacteria residue, pH=6.5~8.0.
  9. A kind of 9. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that The bacteria residue handled through step 2 is placed in 70~90 DEG C of water-baths, 0.3~0.8h of oxidation processes.
  10. A kind of 10. method that organic fertilizer is produced using polypeptide antibiotics bacteria residue according to claim 1, it is characterised in that Described persulfate is potassium peroxydisulfate or ammonium persulfate.
CN201710763467.5A 2017-08-30 2017-08-30 A kind of method that organic fertilizer is produced using polypeptide antibiotics bacteria residue Pending CN107522546A (en)

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CN114573379A (en) * 2022-03-22 2022-06-03 丽珠集团福州福兴医药有限公司 Method for fertilizing antibiotic mushroom dregs and organic fertilizer

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Application publication date: 20171229