CN107429439A - The manufacture method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method - Google Patents
The manufacture method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method Download PDFInfo
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- CN107429439A CN107429439A CN201680021836.7A CN201680021836A CN107429439A CN 107429439 A CN107429439 A CN 107429439A CN 201680021836 A CN201680021836 A CN 201680021836A CN 107429439 A CN107429439 A CN 107429439A
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- twisting
- silk
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- raw silk
- pile
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
Abstract
The present invention provides a kind of raw silk making herbs into wool head fabric products, its not lint and stability and silk is original feels good, and the air layer being adequately formed between twisted filament, has and soft feels and with excellent moisture pick-up properties, moisture releasing performance etc..The manufacture method of raw silk making herbs into wool head fabric products is characterised by, is not handled as follows by particular order：Silk gum fixing process, it is carried out on raw silk；Single sth. made by twisting processing, more raw silks is turned into single by the loose twist for the shape that relaxes and twist with the fingers twisted filament；Mixed processing, it is by making water-soluble line around single sth. made by twisting twisted filament and twisting with the fingers opposite direction twisting, generation mixing twisted filament towards with single；Dissolution process, it dissolves water-soluble line；And pile is made into processing, it is carried out using mixing twisted filament.
Description
Technical field
Fixed the present invention relates to the silk gum for the raw silk for not only making to extract out from silk cocoon and using single raw silk weaving of twisting with the fingers into pile shape
The manufacture method of the raw silk making herbs into wool head fabric products of state and the pile fabric products produced by this method.
Background technology
So far, coat two fibroin fibers by silk gum from the raw silk that silk cocoon is extracted out to form, fibroin fiber
Be made up of hundreds of superfine fibre silks, the usual filament fibers not rub resistance and produce diffusing reflection, so as to seem to turn white.
The raw silk removes the fiber after silk gum, i.e. fibroin fiber is referred to as silk thread, although the characteristic of the silk thread have it is excellent
Good moisture pick-up properties, moisture releasing performance etc., and skin sense of touch is natural feeling and that wears feel that other fibers can not imitate
, but with above-mentioned not rub resistance and as it is irreflexive turn white state the shortcomings that be also well-known.
It is thus known that prior art weaves pile fabric by using the raw silk characteristic containing the silk gum, it is made into skin and touches
Feel the cashmere shell-fabrics such as good towelling.Patent document 1, patent document 2 etc. have been disclosed for following technology：When pile is knitted,
The pile base portion of pile fabric is fixed to be made into towelling by having used the silk gum fixation of crosslinking agent.
Although raw silk pile fabric can be made to turn into using the unique sensation of pile and the suede such as towel with flexibility
Head material, but it is made into technology after all for depend on pile characteristic.It there is further disclosed herein one kind and non-pile fabric be made into by yarn
But with the technology of soft sensation fabric.That is, a kind of technology (with reference to patent document 3) is disclosed, it passes through by water-soluble line and yarn
The mixing that line (natural fiber such as cotton, fiber crops, silk, wool or synthetic fibers) is twisted together, which is twisted thread, is made braid, and this is woven
Water-soluble line in thing, which is dissolved into water, to be removed, so as to which the braid with good characteristics such as light weight, ventilation, rapid-curing cutbacks is made.
It is same as the technology for assigning the soft sense of yarn for being made into fabric to disclose a kind of technology (reference patent document 4), its by
Under the alternate lay of stranding wire state that water-soluble line and yarn are formed, water-soluble line is dissolved in the water removing, is made with light weight, ventilation, speed
It is dry to wait the yarn of good characteristic, and various braids are made using this yarn.
Patent document 1：Japanese Unexamined Patent Application 64-40635 publications
Patent document 2：Japanese Unexamined Patent Publication 2011-236537 publications
Patent document 3：Japanese Unexamined Patent Publication 2006-144183 publications
Patent document 4：Japanese Unexamined Patent Publication 2013-087393 publications
The content of the invention
Be commonly used for the raw silk that pile is knitted be using referred to as and silk (and closing twisting) twisted filament as pile organizine carry out suede
Head is knitted.Here, and silk refers to following technology, its by by more than two from silk cocoon extract out one include two fibroin fibres
The twisted filament for singly twisting with the fingers to obtain after the raw silk alignment of dimension merges two together, and is twisted with the fingers in this condition towards with single opposite direction of twisting with the fingers
Close.The technology is because twisting is stable, therefore even if not heating, twisting also will not backtwisting, stable twisting make it that pile cloth is easy
Manufacture, therefore the weaving that generally raw silk making herbs into wool head is knitted uses and silk thread is as pile organizine.
But when using the simultaneously raw silk weaving pile cloth of silk, solidify phenomenon caused by silk gum is fixed and using complexity
Twisting technique can cause sense of touch easily to harden, moreover, the raw silk for forming simultaneously silk is more, and adding because of complicated opposite direction
Raw silk can be produced by, which twisting with the fingers, falls to twist with the fingers, and generates gap between each lines so that count it is excessively thin and in moisture pick-up properties, put
Wet performance, anti-wear performance, elasticity, feel etc. are upper to have the shortcomings that unfavorable.
As described above, although by and silk be used to pile cloth and can produce cause the phenomenon of disadvantages mentioned above, but as using and silk
The reasons why twisted with the fingers rather than simultaneously the idea of pile fabric is made in silk weaving not using raw silk and using single due in the past original.Reason
It is, as previously described, because single twist with the fingers by the way that to more, usually the raw silk of four silk gum claddings extracted out from silk cocoon carries out twisting shape
Into knitting line, thus each raw silk can easily become at random and need the activity duration only twisted with the fingers in weaving process, on the other hand, in order to
Prevent from becoming the shortcomings that at random and power must not had to and twisted.Then, it can lose sensibility and reduce the original feel of silk and sense
Feel.
Therefore, it may be considered that following raw silk pile is made into technology, by carrying out single sth. made by twisting rather than simultaneously silk to raw silk, eliminates
And disadvantages mentioned above caused by silk, the technology of water-soluble line is then woven into and dissolved by being added when singly twisting with the fingers, is eliminated caused by single twist with the fingers
Disadvantages mentioned above.That is, the present invention is by being combined twisting by the raw silk after single twist with the fingers and water-soluble line and being made into towel to weave towel
Cloth etc..
I.e., in the present invention, when being knitted using raw silk progress pile, although being fixed using silk gum is implemented using crosslinking agent
Singly twisted filament made of four to eight raw silks of processing, but make loose twist of the twisting for non-tight beam when carrying out single sth. made by twisting of raw silk,
And then in twisted filament using water miscible water-soluble line inversely twisting after, dissolve water-soluble line, thus not lint and make stability and
The original sensation of silk is good, and the air layer being adequately formed between twisted filament, so as to be made with it is soft sensation and
Raw silk making herbs into wool head fabric products with excellent moisture pick-up properties, moisture releasing performance etc..
The present invention provides a kind of manufacture method of raw silk making herbs into wool head fabric products, it is characterised in that is not carried out by particular order
Following processing：Silk gum fixing process, it is carried out on raw silk；The processing of single sth. made by twisting, its by the loose twist for the shape that relaxes make more raw silks into
Twisted filament is twisted with the fingers to be single；Mixed processing, it is generated by making water-soluble line be twisted around single sth. made by twisting twisted filament and towards the direction opposite with single sth. made by twisting
Mix twisted filament；Dissolution process, it dissolves water-soluble line；Pile is made into processing, and it is carried out using mixing twisted filament.
And, there is provided the pile fabric products that a kind of manufacture method by raw silk making herbs into wool head fabric products manufactures, it is characterised in that
The manufacture method of the raw silk making herbs into wool head fabric products is not handled as follows by particular order：Silk gum fixing process, it is in raw silk
Upper progress；Single sth. made by twisting processing, it makes more raw silks turn into single sth. made by twisting twisted filament by the loose twist for the shape that relaxes；Mixed processing, it is by making water
Solvus is twisted around single sth. made by twisting twisted filament and towards with single opposite direction of twisting with the fingers, generation mixing twisted filament；Dissolution process, it dissolves water-soluble line；
Pile is made into processing, and it is carried out using mixing twisted filament.
According to the present invention, when being knitted using raw silk progress pile, by not being handled as follows by particular order：Silk gum is consolidated
Fixed processing, it is carried out on raw silk；Single sth. made by twisting processing, it makes more raw silks turn into single sth. made by twisting twisted filament by the loose twist for the shape that relaxes；Mixing
Processing, it is by making water-soluble line around single sth. made by twisting twisted filament and twisting with the fingers opposite direction twisting, generation mixing twisted filament towards with single；At dissolving
Reason, it dissolves water-soluble line；Pile is made into processing, and it is carried out using mixing twisted filament, so as to which silk gum to be fixed on to the base of pile
Hold easily single shape twisted with the fingers twisted filament boundling and firmly hold that pile knits at random simultaneously, so as to using pile knit when weaving cotton cloth
Sensation can not only be experienced, and moisture pick-up properties can be improved.
And then particularly by as considered feel the loose twist state singly twisted with the fingers, have make pile when knitting adjacent pile it
Between turn into the pile cloth that impartial order arrange and turns into densification, thus the stability of raising pile form, so as to more
Play as the special individual moisture pick-up properties of silk, moisture releasing performance and other effects, and also there is anti-wear performance also to become good, because
And the pile that pile cloth turns into order keeps shape, so as to put forward elastomeric effect.
Especially in the raw silk singly twisted with the fingers, by making twisting mode for the loose twist of relaxation state rather than the state of fastening,
Due to the silk egg when single sth. made by twisting twisted filament of raw silk is woven (pile holds up motion) and knitted into pile, being contained in fixed silk gum
When white fiber is wound with mutually adjacent single fibroin fiber for twisting with the fingers twisted filament, the loose twist of relaxation state is singly twisted as, therefore not only
Generation therebetween is most suitable for the gap felt, and the gap interaction between the gap and pile can produce on web surface
Raw harsh feeling, so as to have following effects, for the coarse presence sense of skin design on fabric surface can be paid during pile fabric, such as make
The foaming of perfumed soap improves, and can pay the stimulation that sensitive skin feel is good as baby as dry cloth friction cloth.
Not only have this loose twist generation using raw silk is single to twist with the fingers effect caused by twisted filament, by being surrounded and then by water-soluble line
Simultaneously twisted in single twist with the fingers of raw silk in twisted filament towards the direction opposite with single sth. made by twisting, after water-soluble line is dissolved, the dissolving portion of water-soluble line
Space is divided into, and air is contained in the part, and then, when the water-soluble line dissolving inversely twisted, the backtwisting stress inversely twisted
Can act on turns into the raw silk that list twists with the fingers twisted filament, it is thus possible to the further effect of increase loose twist, can make raw silk so as to have
Soft sense after the pile of system is made into is doubled.
Brief description of the drawings
Fig. 1 is the sectional view for representing raw silk.
Fig. 2 is to represent single schematic diagram for twisting with the fingers twisted filament after twisted raw silk.
Fig. 3 (a) is to represent that the pile that twisted filament is twisted with the fingers using list knits schematic diagram, (b) is to represent the pile using single sth. made by twisting twisted filament
Knit schematic diagram.
Fig. 4 is the matrix diagram for illustrating the pile fabric products manufacture method order using raw silk.
Fig. 5 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Fig. 6 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Fig. 7 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Fig. 8 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Fig. 9 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Figure 10 is the figure for illustrating the pile fabric products manufacture method order using raw silk.
Embodiment
Embodiment
The present invention provides a kind of manufacture method of raw silk making herbs into wool head fabric products, it is characterised in that is not carried out by particular order
Following processing：Silk gum fixing process, it is carried out on raw silk；Single sth. made by twisting processing, turns into more raw silks by the loose twist for the shape that relaxes
It is single to twist with the fingers twisted filament；Mixed processing, it is generated mixed by making water-soluble line be twisted around single sth. made by twisting twisted filament and towards the direction opposite with single sth. made by twisting
Close twisted filament；Dissolution process, it dissolves water-soluble line；Pile is made into processing, and it is carried out using mixing twisted filament.
And, there is provided the pile fabric products that a kind of manufacture method using raw silk making herbs into wool head fabric products manufactures, its feature exist
In the manufacture method of the raw silk making herbs into wool head fabric products, not being handled as follows by particular order：Silk gum fixing process, its
Carried out on raw silk；Single sth. made by twisting processing, more raw silks is turned into single by the loose twist for the shape that relaxes and twist with the fingers twisted filament；Mixed processing, it is by making
Water-soluble line is twisted around single sth. made by twisting twisted filament and towards the direction opposite with single sth. made by twisting, generates mixing twisted filament；Dissolution process, its dissolving are water-soluble
Line；Pile is made into processing, and it is carried out using mixing twisted filament.
Embodiments of the invention are described in detail with reference to the accompanying drawings.
The pile fabric products of the present invention are mainly manufactured by following (A)~(E) each process content, but can be examined
Consider treatment process equally makes the treatment process of the different various ways of each processing sequence for first as be described hereinafter to sixth embodiment.
(A) to the silk gum fixing process of raw silk
(B) single sth. made by twisting processing of raw silk
(C) generation of the mixing twisted filament of single reverse twisting generation for twisting with the fingers raw silk and water-soluble line is handled
(D) dissolution process of water-soluble line
(E) it is made into processing using the pile for mixing twisted filament
Below, above-mentioned each process content is illustrated.
[the silk gum fixing process of (A) to raw silk]
Silk thread from silkworm cocoon reelability state is raw silk, and it is internal containing two fibroin fibers (silk) and by silk gum bag
Cover.Generally by weight than be about 25% silk gum and weight ratio be about 75% fibroin fiber form, it is fine in fibroin
Contain hundreds of ultra-fine referred to as filametntary fibers in dimension.Typically, the filament of the superfine fibre not rub resistance, because it is unrestrained
Reflect so as to turn white.
The raw silk coated using crosslinking agent to the silk gum carries out silk gum fixing process.The fixing process of the silk gum uses crosslinking
Agent etc. is washed after 70 minutes simultaneously using yarn package dyeing machine, hank-dyeing machine etc., in 70~90 DEG C of circular treatments, then using weak
Acidic liquid circular treatment washing and drying after 10 minutes, it becomes possible to which silk gum is fixed on raw silk.
It is phonetic that dichlorotriazine type crosslinking agent, poly- halogenated pyrimidine type crosslinking agent, the chlorine of difluoro one are can be used alone as crosslinking agent
Pyridine type crosslinking agent, fluoromethyl chlorine pyrimidine Type crosslinking agent, dichloro-quinoxaline type crosslinking agent and/or diglycidyl ether type crosslinking agent etc.
Or mixture.
In addition, in the present invention, remove carried out under the raw silk state from silkworm cocoon reelability state the fixing process of silk gum with
Outside, single explanation for twisting with the fingers processing of (B) raw silk is listd as follows, has carried out single sth. made by twisting in the raw silk to more (such as four) sometimes
The fixing process of silk gum is carried out under loose twist state.
[single sth. made by twisting processing of (B) raw silk]
In single sth. made by twisting processing of the raw silk, single sth. made by twisting is twisted together into from the raw silk of silkworm cocoon reelability by four, and generate twisting side
Formula twists with the fingers raw silk for the single of loose twist of relaxation shape.
As having loose twist, regular lay, three kinds of heavy twist known to the twisting mode of usual raw silk.Loose twist refers to the sth. made by twisting of every 1m raw silks
Number is about the twisting mode in less than 300 times (the sth. made by twisting portions of 300), regular lay refer to the twisting count of every 1m raw silks be about 500~
The twisting mode in 600 times (the sth. made by twisting portions of 500~600), heavy twist refer to the twisting count of every 1m raw silks be about more than 800 times (800
More than sth. made by twisting portion) twisting mode.
Different according to the twisting count of raw silk, the physical property of fabric is different.That is, the present invention has following feature, by the way that pile is knitted
The raw silk used in weaving be set as defined in loose twist raw silk, generation and the entirely different sensation of existing raw silk pile cloth and
Function.
In the present invention, the raw silks more extracted out from silk cocoon are bundled together, and by more raw silks bundled together
Alignment carries out single sth. made by twisting, forms the silk of 60~180 denier, the raw silk then singly twisted with the fingers using this.Denier is expression silk thickness
Unit, it is that the silk that 1g length is 9000m is referred to as 1 denier by weight, it is thicker more to increase then silk for weight when length is 9000m, but
Neil number is then bigger.
In the present invention, the raw silk of 60~180 denier or 12~20 denier is applied per 1m80 times by single twist with the fingers
The loose twist of~200 times.Therefore, when in the weaving of common pile when the pile cloth of the pile height for about 3mm, such as sth. made by twisting is worked as
When number is 100 times, the twisting (1 sth. made by twisting portion) of 1 time can be formed in the raw silk that length is about 10mm.
That is, as shown in Fig. 3 (a), the gap L between the sth. made by twisting portion d and sth. made by twisting portion d that singly twist with the fingers is about 10mm, in pile height about
For in 3mm pile cloth, 1 sth. made by twisting portion d is formed in 1 pile or due to there are sth. made by twisting portion in pile base portion, therefore in suede
In head itself and it is not present sth. made by twisting portion d.
As shown in Fig. 3 (b), it is assumed that when twisting count is that about 200 times single twists with the fingers, due to that can be formed in the raw silk grown in 10mm
2 twisting (2 sth. made by twisting portion d), thus can at most have 2 or 1 sth. made by twisting portion in the high pile cloths of about 3mm and in 1 pile.
Also, just because of the synnema for the raw silk for being simply formed with extracting out from silk cocoon between the sth. made by twisting portion of pile, synnema surface
Fluffing state that is easily at random and turning into raw silk.It is 1 suede in the high pile cloths of about 3mm according to situation assumed above
Head (coil) only exists 0~2 sth. made by twisting singly twisted with the fingers portion, and investigating sensation and moisture absorption, heat insulation function of the pile cloth of the situation etc. can obtain
Go out as drawn a conclusion.
That is, due to only existing 0~2 sth. made by twisting portion in pile, therefore between as defined in being formed between forming the raw silk of pile
Gap, in the gap, fine raw silk turns into natural hairy on 20 Raw Silk Surfaces to 60 synnemas of Shu Yu together
Vegetation state, and raw silk is in state at random between sth. made by twisting portion.Therefore, because intensive between each pile have the fine vertical of raw silk
Hair or raw silk at random, it is thus possible to moisture absorbing caused by further raising heat insulation function or capillarity, and due to
The piloerection of fine raw silk or fine, soft fur at random are in high density state between the sth. made by twisting portion of pile, therefore feel also to become good.Also,
Because sth. made by twisting portion is at interval of certain intervals distribution, and more synnemas twist with the fingers state in single, it is thus possible to make pile in order as much as possible and enter
Row weaving, so as to make pile cloth be integrally formed uniform sensation.
Twisted with the fingers when by this twisting mode (that is, making the loose twist that twisting count is about 100 times or 200 times by single sth. made by twisting) the single of generation
When raw silk is used as pile organizine, because the gap process between mutual strand is made in order and formed, therefore adjacent pile is each other
It can become close because of single sth. made by twisting raw silk of loose twist.
[generation that (C) singly twists with the fingers the mixing twisted filament that raw silk and water-soluble line inversely twist generation is handled]
In the generation processing of the mixing twisted filament, formed by using to carrying out single sth. made by twisting loose twist from the raw silk of silkworm cocoon reelability
It is single twist with the fingers raw silk, and water-soluble line is generated towards with single twist direction opposite direction twisted filament for twisting with the fingers raw silk and mixes twisted filament.
For as long as there is water-soluble, being not particularly limited with single twisted water-soluble line of raw silk of twisting with the fingers, but preferred water
Solvus for water-soluble line is individually immersed in the hot water of set point of temperature (such as more than 70 DEG C) in itself and place the stipulated time (such as
30 minutes) when, water-soluble is the water-soluble line of fixed proportion (such as quality is more than 95%).That is, when water-soluble line
When water-soluble is relatively low, it is insufficient to mix the dissolving of water-soluble line in twisted filament, very soft therefore, it is difficult to obtain light weight and important
Raw silk making herbs into wool head organizine soft and with good touch.
As water-soluble line as long as there is enough water-solubles, water-soluble polyvinyl alcohol fibers, water-soluble can be used
Sex ethylene-vinyl alcohol copolymer fibres, water soluble polyamide fiber etc..It is based especially on fibre strength, the Gao Rong of water (hot water)
Xie Xing, Biodegradable, the viewpoints such as difficulty are obtained, it is preferably common using water-soluble polyvinyl alcohol fibers, water-soluble ethylene-vinyl alcohol
Polymer fibre.So far, water-soluble polyvinyl alcohol fibers such as water-soluble vinylon it is well known that selling
In.
These water soluble resins individually or can also be used in combination.
As long as moreover, water-soluble line for water solubility, both can be yarn or long filament (long fibre).Due to hydrophilic
Property solvent be easy to dissolving and remove, therefore preferred long filament.And due to can be removed rapidly and well when dissolving removes water-soluble line
Water-soluble line is removed, and easily uses the yarn single line of ramuscule and the composite rate of mixing twisted filament reclaimed water solvus can be reduced and reduced into
This, therefore particularly preferred multifilament.
Based on twisting with the fingers the twisted difficulty of raw silk with single, twist with the fingers dissolving in raw silk from single and remove the difficulty of water-soluble line and water-soluble
The viewpoints such as the productivity of line, it is all mutually 60~180 denier or 12~20 that the thickness of preferably water-soluble line for example twists with the fingers raw silk with list
Denier.Also, it is preferred that the ratio of compound raw silk and water-soluble line be such as weight ratio for the former/the latter=90/10~70/30 is left
It is right.
The ratio of raw silk and water-soluble line is twisted with the fingers according to above-mentioned list, after water-soluble line is dissolved into removing from single sth. made by twisting raw silk with water,
It can be formed with excellent expansion, sensation, light weight, heat-insulating property, flexibility, weaving braiding property, the stability of twisting etc.
Expanded wire.Braid (pile fabric products) light weight that is obtained using the expanded wire and important, it is very soft and with excellent
Sense of touch, there are excellent heat-insulating property, water absorbing properties, and the continuation of these characteristics is excellent, and will not lint, have excellent
Good anti-pilling property.
The limitation of the frame radical of sensation, light weight, expansion, twisting frame based on raw silk making herbs into wool head organizine, qualitative control
Viewpoint, in twisted filament is mixed, it is preferable that the radical of compound raw silk and water-soluble line (line radical) is that single raw silk of twisting with the fingers is 1, and water-soluble line
For 1~2.
In addition, being twisted together by above-mentioned single raw silk of twisting with the fingers with water-soluble line in the mixing twisted filament being made into, the twist direction for mixing twisted filament is (single to twist with the fingers
Twist direction during two kinds of lines of raw silk and water-soluble line are twisted) it is single opposite direction for twisting with the fingers raw silk twist direction.Also, mix twisted filament twisting count with
Single raw silk of twisting with the fingers is identical, is every 1m100 times or 200 times or so.
Therefore, by making the twisting count of mixing twisted filament identical with single sth. made by twisting raw silk, twist with the fingers and (carry out in the conjunction for manufacturing mixing twisted filament
During upper sth. made by twisting) when, the not only morphological stability (stability of twisting) of holding mixing twisted filament, and upper sth. made by twisting acts on and twists with the fingers raw silk to single
Twisting (twisting) carry out backtwisting direction so that above twist with the fingers when singly twist with the fingers raw silk filament length it is elongated.Moreover, although twisting with the fingers raw silk with single
Twist direction opposite direction on can form mixing twisted filament with water-soluble line, but form single raw silk fiber for twisting with the fingers raw silk by the same of backtwisting
When, the twist direction of original twisting can be kept.Therefore, in upper sth. made by twisting, single raw silk of twisting with the fingers can rearrange raw silk.As a result, singly twisting with the fingers life
Expansion is produced in silk, thus with excellent sensation, light weight, heat-insulating property, water absorbing properties etc., and these property can be formed
Can the excellent expanded mixing twisted filament of the invention of continuation.
[dissolution process of (D) water-soluble line]
In the water-soluble line dissolution process in singly twisting with the fingers mixing twisted filament of the twisted filament with water-soluble line composition, when the shape in mixing twisted filament
When dissolving removes water-soluble line under state, dissolving removing is water-soluble under the pile fabric state being made into by alternate lay of stranding velvet head sometimes
Line.When dissolving removes water-soluble line under the thread state of alternate lay of stranding, mixing twisted filament is extracted out using winch spool (カ セ) although can utilize
Processing method, will mix twisted filament in a manner of cylinder yarn shape wound on dyeing with the processing method extracted out in the state of on socket,
Twisted filament will be mixed wound on dyeing with processing method extracted out in the state of on creel etc., but be based on small lot high efficiency and enter
The viewpoint of row production, it is preferably used in the processing method that mixing twisted filament is wound into and extracted out under cylinder yarn shape state.
Remove beyond water, hydrophilic solvent can use alcohol type, ketone, ether class, cellosolvo class, carbitol
Class etc..Both these hydrophilic solvents had been can be used alone, or can also both combination of the above uses.
Method for extracting water-soluble line out is not particularly limited, but based on simplicity method efficiently remove water-soluble line
Viewpoint, the method being preferably immersed in the hydrophilic solvent of high temperature (such as more than 90 DEG C).
When water is used as into hydrophilic solvent, it both can be neutrality to extract water out, or alkalescence or acidic aqueous solution.And
And can also be the aqueous solution that with the addition of interfacial agent etc..
Pump-and-treat system temperature can be according to the kinds of fibers for forming water-soluble line or solubility, the form of line relative to solvent
Or thickness etc. is adjusted, but the viewpoint based on removal efficiency, preferably more than the temperature (solution temperature) for drastically dissolving beginning
The temperature temperature of 10~20 DEG C or so of solution temperature (especially higher than) handled.
The ratio of hydrophilic solvent is such as preferably 5~50 times more than twice (quality criteria) relative to mixing twisted filament
Left and right.When hydrophilic solvent amount very little when, the removing of water-soluble line can be insufficient.In addition, when extracting to remove insufficient, also may be used
To use the fresh hydrophilic solvent for not containing water-soluble line, and extract to remove water-soluble line in hydrophilic solvent bath again.
According to the species of water-soluble line or the device used, treatment temperature and production efficiency, stability can be considered, obtain
The quality of raw silk making herbs into wool head organizine, performance etc. suitably adjust the dissolution process time.
Processing machinery for carrying out dissolution process is not particularly limited, removed when the pot using dye line overflow dyeing machine dissolves
During water-soluble line, it can efficiently dissolve and remove water-soluble line.When using the pot of dye line overflow dyeing machine, it can also be removed in dissolving water-soluble
The expanded wire for using identical pot continuing that dissolving is removed water-soluble line and obtained after line dyes.Also, from alternate lay of stranding
After dissolving removes water-soluble line in silk, in order to remove the water-soluble line composition being attached on silk, preferred pair mixing twisted filament in itself or
The pile fabric being made into alternate lay of stranding velvet head is washed.
[(E) is made into processing using the pile for mixing twisted filament]
Above-mentioned single raw silk of twisting with the fingers is knitted with the twisted mixing twisted filament being made into of water-soluble line as raw silk making herbs into wool head organizine progress pile
Into.Thus pile fabric products are made into.
In the present invention, it is not only to implement above-mentioned (A) silk gum fixing process to raw silk, (B) raw silk successively
The generation that the mixing twisted filament that raw silk and water-soluble line inversely twist generation is singly twisted with the fingers in single sth. made by twisting processing, (C) is handled, the dissolving of (D) water-soluble line
Processing, (E) are made into processing using the pile for mixing twisted filament, and each processing sequence suitably can be changed.
As shown in the matrix of the processing sequence of Fig. 4 pile fabric products, the present invention has above-mentioned each processing sequence different
First embodiment to 6 kinds of pile fabric products of sixth embodiment manufacture method.I.e., in the first embodiment, carry out as
(A) the silk gum fixing process of one processing, single sth. made by twisting as (B) raw silk of second processing are handled, (C) mixing as the 3rd processing
Twisted filament generation processing, as fourth process (D) water-soluble line dissolution process, finally carry out as the 5th processing (E) suede
Head is made into processing, so as to manufacture pile fabric products.
In a second embodiment, single sth. made by twisting processing as (B) raw silk of the first processing, (A) as second processing are carried out
Silk gum fixing process, as the 3rd processing (C) mixing twisted filament generation processing, as fourth process (D) water-soluble line it is molten
Solution processing, finally carry out being made into processing as (E) pile of the 5th processing, so as to manufacture pile fabric products.
In the third embodiment, it is raw that (A) the silk gum fixing process as the first processing, (B) as second processing are carried out
Single sth. made by twisting processing of silk, (C) as the 3rd processing mix the generation processing of twisted filament, (E) pile as fourth process is made into place
Reason, finally carry out as the 5th processing (D) water-soluble line dissolution process, so as to manufacture pile fabric products.
In the fourth embodiment, single sth. made by twisting processing as (B) raw silk of the first processing, (A) as second processing are carried out
Silk gum fixing process, (C) as the 3rd processing mix the generation processing of twisted filament, (E) pile as fourth process is made into place
Reason, the dissolution process of (D) water-soluble line as the 5th processing is finally carried out, so as to manufacture pile fabric products.
In the 5th embodiment, single sth. made by twisting processing as (B) raw silk of the first processing, (C) as second processing are carried out
The generation processing of mixing twisted filament and then the dissolving for carrying out (A) the silk gum fixing process and (D) water-soluble line as the 3rd processing simultaneously
Processing, finally carry out being made into processing as (E) pile of fourth process, so as to manufacture pile fabric products.
In the sixth embodiment, single sth. made by twisting processing as (B) raw silk of the first processing, (C) as second processing are carried out
Mixing twisted filament generation processing, as the 3rd processing (E) pile be made into processing, finally at the same carry out as fourth process
(A) silk gum fixing process and the dissolution process of (D) water-soluble line, so as to manufacture pile fabric products.Below, in sequence to Fig. 4 institutes
The first embodiment shown to the manufacture method of 6 kinds of pile fabric products of sixth embodiment illustrates.
[first embodiment]
Below, the first embodiment that reference picture 5 manufactures to the pile fabric products of the manufacture present invention illustrates.In the implementation
In example, above-mentioned (A)~(E) each processing performs according to (A) → (B) → (C) → (D) → (E) order.
In the first embodiment, the silk gum fixing process (step S10) of (A) to raw silk is carried out first.Thus, silk gum is fixed
On unwinding raw silk from silk cocoon.
Then, single sth. made by twisting processing (step S11) of above-mentioned (B) raw silk is carried out.Thus, generation using it is single twist with the fingers to more (such as
Four) raw silk carries out loose twist (100 times or 200 times) and the single of formation twists with the fingers raw silk.
Then, carry out above-mentioned (C) and singly twist with the fingers the generation processing (step that raw silk inversely twists the mixing twisted filament of generation with water-soluble line
S12).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with single twist direction opposite direction twisted filament for twisting with the fingers raw silk.
Then, the dissolution process (step S13) of above-mentioned (D) water-soluble line is carried out.Thus, generate to dissolve from mixing twisted filament and remove
Go expanded mixing twisted filament after water-soluble line.
Finally, by generated in above-mentioned steps S10~S13 it is expanded after mixing twisted filament be used as pile organizine, and carry out
(E) processing is made into using the pile for mixing twisted filament, is made into pile fabric products (step S14).
[second embodiment]
Below, reference picture 6 illustrates to the second embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing performs according to (B) → (A) → (C) → (D) → (E) order.
In a second embodiment, single sth. made by twisting processing (step S20) of above-mentioned (B) raw silk is carried out first.Thus, generation utilizes list
Twist with the fingers single sth. made by twisting raw silk that more (such as four) raw silks are carried out loose twist (100 times or 200 times) and formed.
Then, the silk gum fixing process (step S21) of (A) to raw silk is carried out.Thus, silk gum is fixed on unwinding from silk cocoon
The single of state is twisted with the fingers on raw silk.
Then, the generation for the mixing twisted filament processing (step that above-mentioned (C) singly twists with the fingers raw silk and water-soluble line inversely twists generation is carried out
S22).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with single twist direction opposite direction twisted filament for twisting with the fingers raw silk.
Then, the dissolution process (step S23) of above-mentioned (D) water-soluble line is carried out.Thus, generate to dissolve from mixing twisted filament and remove
Go expanded mixing twisted filament after water-soluble line.
Finally, by generated in above-mentioned steps S20~S23 it is expanded after mixing twisted filament be used as pile organizine, and carry out
(E) processing is made into using the pile for mixing twisted filament, is made into pile fabric products (step S24).
[3rd embodiment]
Below, reference picture 7 illustrates to the third embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing performs according to (A) → (B) → (C) → (E) → (D) order.
In the third embodiment, the silk gum fixing process (step S30) of (A) to raw silk is carried out first.Thus, silk gum is fixed
On unwinding raw silk from silk cocoon.
Then, single sth. made by twisting processing (step S31) of above-mentioned (B) raw silk is carried out.Thus, generation using it is single twist with the fingers to more (such as
Four) raw silk carries out loose twist (100 times or 200 times) and the single of formation twists with the fingers raw silk.
Then, the generation for the mixing twisted filament processing (step that above-mentioned (C) singly twists with the fingers raw silk and water-soluble line inversely twists generation is carried out
S32).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with single twist direction opposite direction twisted filament for twisting with the fingers raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S10~S12 is used as pile organizine, and it is mixed to carry out (E) utilization
The pile for closing twisted filament is made into processing, is made into pile fabric products (step S33).
Finally, the dissolution process (step S34) of above-mentioned (D) water-soluble line is carried out.Thus, it is molten from the pile fabric products being made into
Solution removes water-soluble line, turns into the pile fabric products formed by the mixing twisted filament after expanded.
[fourth embodiment]
Below, reference picture 8 illustrates to the fourth embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing performs according to (B) → (A) → (C) → (E) → (D) order.
In the fourth embodiment, single sth. made by twisting processing (step S40) of above-mentioned (B) raw silk is carried out first.Thus, generation utilizes list
Twist with the fingers single sth. made by twisting raw silk that more (such as four) raw silks are carried out loose twist (100 times or 200 times) and formed.
Then, the silk gum fixing process (step S41) of (A) to raw silk is carried out.Thus, silk gum is fixed on unwinding from silk cocoon
The single of state is twisted with the fingers on raw silk.
Then, the generation for the mixing twisted filament processing (step that above-mentioned (C) singly twists with the fingers raw silk and water-soluble line inversely twists generation is carried out
S42).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with single twist direction opposite direction twisted filament for twisting with the fingers raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S40~S42 is used as pile organizine, and it is mixed to carry out (E) utilization
The pile for closing twisted filament is made into processing, is made into pile fabric products (step S43).
Finally, the dissolution process (step S44) of above-mentioned (D) water-soluble line is carried out.Thus, it is molten from the pile fabric products of completion
Solution removes water-soluble line, turns into the pile fabric products formed by the mixing twisted filament after expanded.
[the 5th embodiment]
Below, reference picture 9 illustrates to the fifth embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing performs according to (B) → (C) → (A)+(D) → (E) order and completes pile fabric products.
In the 5th embodiment, first, single sth. made by twisting processing (step S50) of above-mentioned (B) raw silk is carried out.Thus, generation utilizes
Single list that more (such as four) raw silks are carried out loose twist (100 times or 200 times) and formed of twisting with the fingers twists with the fingers raw silk.
Then, the generation for the mixing twisted filament processing (step that above-mentioned (C) singly twists with the fingers raw silk and water-soluble line inversely twists generation is carried out
S51).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with the twist direction opposite direction twisted filament of compound raw silk.
Then, while carry out the dissolving of above-mentioned (A) to the silk gum fixing process and above-mentioned (D) water-soluble line of raw silk and remove place to go
Manage (step S52).Thus, silk gum is fixed on the single of unwinding state from silk cocoon and twisted with the fingers on raw silk, and generates molten from mixing twisted filament
Solution remove it is expanded after water-soluble line after mixing twisted filament, so as to generate the pile organizine of raw silk composition.
Finally, by generated in above-mentioned steps S50~S52 it is expanded after mixing twisted filament be used as pile organizine, and carry out
(E) processing is made into using the pile for mixing twisted filament, is made into pile fabric products (step S53).
[sixth embodiment]
Below, reference picture 10 illustrates to the sixth embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing performs according to (B) → (C) → (E) → (A)+(D) order and completes pile fabric products.
In the sixth embodiment, first, single sth. made by twisting processing (step S60) of above-mentioned (B) raw silk is carried out.Thus, generation utilizes
Single list that more (such as four) raw silks are carried out loose twist (100 times or 200 times) and formed of twisting with the fingers twists with the fingers raw silk.
Then, the generation for the mixing twisted filament processing (step that above-mentioned (C) singly twists with the fingers raw silk and water-soluble line inversely twists generation is carried out
S61).Thus, generate single raw silk and water-soluble line twisted with the fingers towards the mixing twisted filament with single twist direction opposite direction twisted filament for twisting with the fingers raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S60~S62 is used as raw silk making herbs into wool head organizine, and carries out (E)
Processing is made into using the pile for mixing twisted filament, is made into pile fabric products (step S62).
Finally, while carry out the dissolving of above-mentioned (A) to the silk gum fixing process and above-mentioned (D) water-soluble line of raw silk and remove place to go
Manage (step S63).Thus, silk gum is fixed on for forming the raw silk (compound raw silk) of mixing twisted filament, and is made into from alternate lay of stranding
In silk dissolving remove it is expanded after water-soluble line after raw silk making herbs into wool head organizine made of pile fabric products (step S63).
The 5th above-mentioned embodiment and sixth embodiment are characterised by, while carry out the life for mixing twisted filament to forming
The silk gum fixing process of silk and the processing that the water-soluble line of removing is dissolved from mixing twisted filament.That is, by using yarn package dyeing machine, twist
Dyeing yarn machine etc., the circular treatment stipulated time (such as 70 points) in the high-temperature water (such as 70 DEG C~90 DEG C) for be put into crosslinking dose
Laggard water-filling is washed, and dissolving can remove water-soluble line from mixing twisted filament, and by laggard in faintly acid liquid circular treatment 10 minutes
Water-filling is washed, dried, and silk gum can be fixed on raw silk.Therefore, by carrying out the molten of silk gum fixing process and water-soluble line simultaneously
Releasing goes to handle, and can shorten to the process before pile fabric products of the invention are made into.
Only deposited in 1 pile (coil) of pile cloth high about 3mm by the mixing twisted filament that the respective embodiments described above are formed
In 0~2 single sth. made by twisting sth. made by twisting portion, and formed with defined gap between the raw silk of pile is formed, in the gap, 20~60
On the Raw Silk Surface of root synnema bundled together, fine raw silk turn into natural hairy vegetation state, and raw silk sth. made by twisting portion it
Between be in state at random.
Therefore, when dissolving the water-soluble line of removing from the specific blend twisted filament containing raw silk itself using hydrophilic solvent,
Acquisition can significantly be expanded compared with the mixing twisted filament before removing, and moment of torsion it is less it is expanded after compound raw silk, it is thus possible to
Formed and improve sensation and light weight performance, anti-pilling property, and the raw silk making herbs into wool head organizine that braiding property and productivity are improved.
This raw silk BR ＞ P piles organizine for implementing expanding processing can according to purposes etc., do not reduce expansion,
Under the conditions of light weight performance, heat-insulating property, water absorbing properties, sensation etc., dyeing processing can also be carried out as needed, for promoting to moisten
Sliding finish pays paying processing, closing the silks such as sth. made by twisting processing etc. for the function processing agent such as processing, water-proofing treatment, antibacterial.Especially, by
Easily become the extraction process of the water-soluble line of colour fading in the silk color after dyeing, therefore suitable for before pile fabric is weaved
The method of dye silk in advance.
Raw silk making herbs into wool head organizine is the precursor for weaving pile fabric made of the various embodiments described above, by as winding
It is modulated into twisted or tubulose curled hair, is suitably used for weaving pile fabric.
Description of reference numerals
A raw silks
B fibroin fibers
C silk gum
D sth. made by twisting portion
S is mono- to be twisted with the fingers
Claims (9)
1. a kind of manufacture method of raw silk making herbs into wool head fabric products, it is characterised in that be not handled as follows by particular order：
Silk gum fixing process, it is carried out on raw silk；
Single sth. made by twisting processing, it makes more raw silks turn into single sth. made by twisting twisted filament by the loose twist for the shape that relaxes；
Mixed processing, it is by making water-soluble line be twisted around single sth. made by twisting twisted filament and towards the direction opposite with single sth. made by twisting, generation alternate lay of stranding
Silk；
Dissolution process, it dissolves water-soluble line；
Pile is made into processing, and it is carried out using mixing twisted filament.
A kind of 2. pile fabric products that manufacture method of raw silk making herbs into wool head fabric products produces, it is characterised in that
The manufacture method of the raw silk making herbs into wool head fabric products does not carry out following handle by particular order：
Silk gum fixing process, it is carried out on raw silk；
Single sth. made by twisting processing, it makes more raw silks turn into single sth. made by twisting twisted filament by the loose twist for the shape that relaxes；
Mixed processing, it is by making water-soluble line be twisted around single sth. made by twisting twisted filament and towards the direction opposite with single sth. made by twisting, generation alternate lay of stranding
Silk；
Dissolution process, it dissolves water-soluble line；And
Pile is made into processing, and it is carried out using mixing twisted filament.
3. the manufacture method of raw silk making herbs into wool head fabric products according to claim 1, it is characterised in that
It is made into according to the silk gum fixing process, single sth. made by twisting processing, the mixed processing, the dissolution process, the pile
The order of processing is handled successively.
4. the manufacture method of raw silk making herbs into wool head fabric products according to claim 3, it is characterised in that
With silk gum fixing process described in preposterous sequential processes and single sth. made by twisting processing.
5. the manufacture method of raw silk making herbs into wool head fabric products according to claim 3, it is characterised in that
The dissolution process is handled in a manner of preposterous and the pile is made into processing.
6. the manufacture method of raw silk making herbs into wool head fabric products according to claim 4, it is characterised in that
Processing is made into dissolution process described in preposterous sequential processes and the pile.
7. the manufacture method of raw silk making herbs into wool head fabric products according to claim 1, it is characterised in that
Be first according to the single sth. made by twisting processing, the order of the mixed processing is handled successively, then carry out the silk gum simultaneously
Fixing process and the dissolution process, finally carry out the pile and be made into processing.
8. the manufacture method of raw silk making herbs into wool head fabric products according to claim 1, it is characterised in that
Be first according to the single sth. made by twisting processing, the order of the mixed processing is handled, then carry out the pile and be made into processing,
It is last to carry out the silk gum fixing process and the dissolution process simultaneously.
9. a kind of pile fabric products, it is made to as the manufacture method of the pile fabric products any one of claim 3 to 8
Arrive.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-113528 | 2015-06-03 | ||
| JP2015113528A JP6068561B2 (en) | 2015-06-03 | 2015-06-03 | Pile woven product manufacturing method using raw yarn and pile woven product |
| PCT/JP2016/065752 WO2016194824A1 (en) | 2015-06-03 | 2016-05-27 | Method for producing pile-woven product from raw silk and pile-woven product produced by said method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107429439A true CN107429439A (en) | 2017-12-01 |
| CN107429439B CN107429439B (en) | 2019-11-12 |
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| CN201680021836.7A Expired - Fee Related CN107429439B (en) | 2015-06-03 | 2016-05-27 | The manufacturing method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6068561B2 (en) |
| CN (1) | CN107429439B (en) |
| WO (1) | WO2016194824A1 (en) |
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| IT202100017822A1 (en) * | 2021-07-06 | 2023-01-06 | Mantero Seta S P A | Ultralight silk fabric and method of making it |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6068561B2 (en) | 2017-01-25 |
| WO2016194824A1 (en) | 2016-12-08 |
| JP2016223044A (en) | 2016-12-28 |
| CN107429439B (en) | 2019-11-12 |
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