CN107429439B - The manufacturing method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method - Google Patents
The manufacturing method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method Download PDFInfo
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- CN107429439B CN107429439B CN201680021836.7A CN201680021836A CN107429439B CN 107429439 B CN107429439 B CN 107429439B CN 201680021836 A CN201680021836 A CN 201680021836A CN 107429439 B CN107429439 B CN 107429439B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The present invention provides a kind of raw silk making herbs into wool head fabric products, and lint and stability and silk be not original feels good, and is adequately formed the air layer between twisted filament, has soft sense and with excellent moisture pick-up properties, moisture releasing performance etc..The manufacturing method of raw silk making herbs into wool head fabric products is characterized in that, is not handled as follows by particular order: silk gum fixing process carries out on raw silk；Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；Mixed processing generates mixing twisted filament by twisting water-soluble line around single twirl twisted filament and towards with single opposite direction of twisting；Dissolution process dissolves water-soluble line；And pile is made into processing, is carried out using mixing twisted filament.
Description
Technical field
The present invention relates to not only fix the silk gum for the raw silk extracted out from silk cocoon and using single raw silk weaving of twisting at pile shape
The manufacturing method of the raw silk making herbs into wool head fabric products of state and the pile fabric products produced by this method.
Background technique
So far, the raw silk extracted out from silk cocoon coats two fibroin fibers by silk gum and constitutes, fibroin fiber
Be made of hundreds of superfine fibre silks, the usual filament fibers not rub resistance and generate diffusing reflection, to seem to whiten.
The raw silk removes the fiber after silk gum, i.e. fibroin fiber is referred to as silk thread, although the characteristic of the silk thread is with excellent
Good moisture pick-up properties, moisture releasing performance etc., and skin sense of touch be natural feeling and wear feel that other fibers can not imitate
, but have the shortcomings that above-mentioned not rub resistance and become irreflexive state of whitening and be also well-known.
It is thus known that the prior art, which passes through, weaves pile fabric using the raw silk characteristic containing the silk gum, it is made into skin touching
Feel the cashmere shell-fabrics such as good towelling.Following technology has been disclosed in patent document 1, patent document 2 etc.: when pile is knitted,
Towelling is made into and having used the silk gum of crosslinking agent fixed to fix the pile base portion of pile fabric.
Although raw silk pile fabric can be made to become using the unique feeling of pile and the suedes such as towel with flexibility
Head material, but technology is made into after all for depend on pile characteristic.There is further disclosed herein one kind to be made into non-pile fabric by yarn
But with the soft technology for feeling fabric.That is, a kind of technology (referring to patent document 3) is disclosed, by by water-soluble line and yarn
The mixing that line (natural fibers such as cotton, fiber crops, silk, wool or synthetic fibers) is twisted together, which is twisted thread, is made braided fabric, and by the braiding
Water-soluble line in object, which is dissolved into water, to be removed, so as to which the braided fabric with good characteristics such as light weight, ventilation, rapid-curing cutbacks is made.
It is same as the technology for assigning the soft sense of yarn for being made into fabric to disclose a kind of technology (reference patent document 4), by
Under the alternate lay of stranding threadiness state that water-soluble line and yarn are constituted, water-soluble line is dissolved in the water removing, is made with light weight, ventilation, speed
The dry yarn for waiting good characteristics, and various braided fabrics are made using this yarn.
Patent document 1: Japanese Unexamined Patent Application 64-40635 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2011-236537 bulletin
Patent document 3: Japanese Unexamined Patent Publication 2006-144183 bulletin
Patent document 4: Japanese Unexamined Patent Publication 2013-087393 bulletin
Summary of the invention
Be commonly used for the raw silk that pile is knitted be will be referred to as and silk (and closing twisting) twisted filament as pile organizine progress suede
Head is knitted.Here, and silk refers to following technology, by including two fibroin fibres by two or more one extracted out from silk cocoon
The twisted filament singly twisted after the raw silk alignment of dimension merges two together, and twists in this state towards with single opposite direction of twisting
It closes.The technology due to twisting stablize, even if not heating, twisting will not backtwisting, stable twisting so that pile cloth be easy
Manufacture, therefore the weaving that usually raw silk making herbs into wool head is knitted uses and silk thread is as pile organizine.
But when using the simultaneously raw silk weaving pile cloth of silk, due to the fixed solidification phenomenon generated of silk gum and complexity is used
Twisting technique can make sense of touch easily harden, moreover, the raw silk for constituting simultaneously silk is more, and adding because of complicated opposite direction
Raw silk can be generated by, which twisting, falls to twist, and generates gap between each lines so that count it is excessively thin and in moisture pick-up properties, put
It is unfavorable that wet performance, wear-resisting property, elasticity, feel etc. above have the shortcomings that.
As described above, although will and silk be used for pile cloth and can generate the phenomenon that causing disadvantages mentioned above, as using and silk
The reasons why there is no twist rather than simultaneously the idea of pile fabric is made in silk weaving using raw silk and using single due to previous original.Reason
It is, as previously described, because single twist by the way that more, the raw silk that usually four silk gum extracted out from silk cocoon coat carries out twisting shape
At knitting line, thus in weaving process, each raw silk can be easy to become the activity duration that is at random and needing only to twist, on the other hand, in order to
It prevents from becoming disadvantage at random and power must not had to and twisted.Then, it can lose sensibility and reduce silk original feel and sense
Feel.
Therefore, it may be considered that following raw silk pile is made into technology, by carrying out single twirl to raw silk rather than simultaneously silk, eliminates
And the disadvantages mentioned above that silk generates eliminates what single twirl generated then by the technology being woven into and dissolve water-soluble line additional in singly twirl
Disadvantages mentioned above.That is, raw silk and water-soluble line of the present invention after twisting list are combined and twist and weave towel and being made into towel
Cloth etc..
That is, in the present invention, when being knitted using raw silk progress pile, although being fixed using silk gum is implemented using crosslinking agent
Singly twisted filament made of four to eight raw silks of processing, but make twisting be the loose twist of non-tight beam in the single twirl for carrying out raw silk,
And then after inversely twist in twisted filament using water-soluble water-soluble line, dissolve water-soluble line, because without lint and make stability with
The original feeling of silk is good, and the air layer being adequately formed between twisted filament, so as to be made with it is soft feeling and
Raw silk making herbs into wool head fabric products with excellent moisture pick-up properties, moisture releasing performance etc..
The present invention provides a kind of manufacturing method of raw silk making herbs into wool head fabric products, which is characterized in that does not carry out by particular order
Following processing: silk gum fixing process carries out on raw silk；The processing of single twirl, by the loose twist of relaxation shape make more raw silks at
Twisted filament is twisted to be single；Mixed processing, by twisting water-soluble line around single twirl twisted filament and towards the direction opposite with single twirl, generation
Mix twisted filament；Dissolution process dissolves water-soluble line；Pile is made into processing, is carried out using mixing twisted filament.
Also, provide a kind of pile fabric products that the manufacturing method by raw silk making herbs into wool head fabric products manufactures, which is characterized in that
The manufacturing method of the raw silk making herbs into wool head fabric products is not handled as follows by particular order: silk gum fixing process, in raw silk
Upper progress；Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；Mixed processing, by making water
Solvus is twisted around single twirl twisted filament and towards with single opposite direction of twisting, and generates mixing twisted filament；Dissolution process dissolves water-soluble line；
Pile is made into processing, is carried out using mixing twisted filament.
According to the present invention, when being knitted using raw silk progress pile, by not being handled as follows by particular order: silk gum is solid
Fixed processing, carries out on raw silk；Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；Mixing
Processing generates mixing twisted filament by twisting water-soluble line around single twirl twisted filament and towards with single opposite direction of twisting；At dissolution
Reason dissolves water-soluble line；Pile is made into processing, is carried out using mixing twisted filament, so as to which silk gum to be fixed on to the base of pile
It holds and list at random will be easy and twist twisted filament boundling and firmly hold the shape that pile is knitted, thus in the woven fabric knitted using pile
Feeling can not only be experienced, and can be improved moisture pick-up properties.
In turn, particularly by the loose twist state singly twisted of feeling of being contemplated is become, have when knitting pile adjacent pile it
Between become the pile cloth that impartial sequence arrange and becomes densification, thus the stability of raising pile form, so as to more
Play as the special individual moisture pick-up properties of silk, moisture releasing performance and other effects, and also have wear-resisting property also become well, because
And the pile that pile cloth becomes sequence keeps shape, to propose elastomeric effect.
Especially in the raw silk singly twisted, by making the loose twist of twisting mode relaxation state rather than the state of fastening,
Due to silk egg when single twirl twisted filament when raw silk, which is woven (pile holds up movement), knits at pile, being contained in fixed silk gum
When white fiber and single fibroin fiber for twisting twisted filament adjacent to each other are wound, it is singly twisted as the loose twist of relaxation state, therefore not only
The gap for being most suitable for feeling is generated therebetween, and the gap interaction between the gap and pile can produce on web surface
Raw harsh feeling, to have following effects, can be paid when for pile fabric skin design on fabric surface it is coarse there are senses, such as make
The blistering of perfumed soap improves, and the good stimulation of sensitive skin feel as baby can be paid as dry cloth friction cloth.
Not only have the effect of that this loose twist using raw silk generates single twirl twisted filament and generates, by surrounding water-soluble line
It is simultaneously twisted towards the direction opposite with single twirl in twisted filament in single twist of raw silk, after dissolving water-soluble line, the dissolution portion of water-soluble line
It is divided into gap, and air is contained in the part, in turn, when the water-soluble line dissolution inversely twisted, the backtwisting stress inversely twisted
It can act on and have become single raw silk for twisting twisted filament, it is thus possible to the effect of loose twist is further increased, so that raw silk can be made by having
Soft sense after the pile of system is made into is doubled.
Detailed description of the invention
Fig. 1 is the cross-sectional view for indicating raw silk.
Fig. 2 is single schematic diagram for twisting twisted filament after indicating twisted raw silk.
(a) of Fig. 3 is to indicate that the pile that twisted filament is twisted using list knits schematic diagram, (b) is the pile indicated using single twirl twisted filament
Knit schematic diagram.
Fig. 4 is the matrix diagram for illustrating the pile fabric products manufacturing method sequence using raw silk.
Fig. 5 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Fig. 6 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Fig. 7 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Fig. 8 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Fig. 9 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Figure 10 is the figure for illustrating the pile fabric products manufacturing method sequence using raw silk.
Specific embodiment
Embodiment
The present invention provides a kind of manufacturing method of raw silk making herbs into wool head fabric products, which is characterized in that does not carry out by particular order
Following processing: silk gum fixing process carries out on raw silk；Single twirl processing becomes more raw silks by the loose twist for the shape that relaxes
It is single to twist twisted filament；Mixed processing, by twisting water-soluble line around single twirl twisted filament and towards the direction opposite with single twirl, generation is mixed
Close twisted filament；Dissolution process dissolves water-soluble line；Pile is made into processing, is carried out using mixing twisted filament.
Also, a kind of pile fabric products that the manufacturing method using raw silk making herbs into wool head fabric products manufactures are provided, feature exists
In the manufacturing method of the raw silk making herbs into wool head fabric products is not handled as follows by particular order: silk gum fixing process,
It is carried out on raw silk；Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；Mixed processing, by making
Water-soluble line is twisted around single twirl twisted filament and towards the direction opposite with single twirl, generation mixing twisted filament；Dissolution process dissolves water-soluble
Line；Pile is made into processing, is carried out using mixing twisted filament.
The embodiment of the present invention is described in detail with reference to the accompanying drawings.
Pile fabric products of the invention are mainly manufactured by managing content everywhere in (A) below~(E), but can be examined
Consider the treatment process that treatment process is the first various ways for equally making each processing sequence different to sixth embodiment as be described hereinafter.
(A) to the silk gum fixing process of raw silk
(B) single twirl processing of raw silk
(C) single to twist the reverse generation processing of twisting the mixing twisted filament that generates of the raw silk with water-soluble line
(D) dissolution process of water-soluble line
(E) processing is made into using the pile of mixing twisted filament
In the following, being illustrated to above-mentioned each process content.
[the silk gum fixing process of (A) to raw silk]
It is internal containing two fibroin fibers (silk) and by silk gum packet from silk thread, that is, raw silk of silkworm cocoon reelability state
It covers.The fibroin fiber that the silk gum and weight ratio for being about usually 25% by weight ratio are about 75% is constituted, in fibroin fibre
Contain hundreds of ultra-fine referred to as filametntary fibers in dimension.Generally, the fiber filament of the superfine fibre not rub resistance, since it is unrestrained
Reflection is to whiten.
Silk gum fixing process is carried out to the raw silk that the silk gum coats using crosslinking agent.The fixing process of the silk gum uses crosslinking
Agent etc. simultaneously uses yarn package dyeing machine, hank-dyeing machine etc., washes after circular treatment 70 minutes at 70~90 DEG C, then using weak
Acidic liquid circular treatment washing and drying after ten minutes, it will be able to which silk gum is fixed on raw silk.
It is phonetic to can be used alone dichlorotriazine type crosslinking agent, poly- halogenated pyrimidine type crosslinking agent, one chlorine of difluoro as crosslinking agent
Pyridine type crosslinking agent, fluoromethyl chlorine pyrimidine Type crosslinking agent, dichloro-quinoxaline type crosslinking agent and/or diglycidyl ether type crosslinking agent etc.
Or mixture.
In addition, in the present invention, remove carried out under the raw silk state from silkworm cocoon reelability state the fixing process of silk gum with
Outside, single explanation for twisting processing of following list (B) raw silk, has carried out single twirl in the raw silk to more (such as four) sometimes
The fixing process of silk gum is carried out under loose twist state.
[single twirl of (B) raw silk is handled]
In single twirl processing of the raw silk, it is twisted together into single twirl from the raw silk of silkworm cocoon reelability by four, and generate twisting side
Formula is that the single of the loose twist of relaxation shape twists raw silk.
Twisting mode as usual raw silk is it has been known that there is loose twist, regular lay, and three kinds of heavy twist.Loose twist refers to the twirl of every 1m raw silk
Number is about the twisting mode in 300 times or less (300 twirl portions), regular lay refer to the twisting count of every 1m raw silk be about 500~
The twisting mode in 600 times (500~600 twirl portions), heavy twist refer to the twisting count of every 1m raw silk be about 800 times or more (800
Above twirl portion) twisting mode.
Different according to the twisting count of raw silk, the physical property of fabric is different.That is, the present invention has following feature, by knitting pile
Raw silk used in weaving be set as defined in loose twist raw silk, generate with the entirely different feeling of existing raw silk pile cloth and
Function.
In the present invention, the raw silk for more being bundled together from the raw silk that silk cocoon is extracted out, and more being bundled together
Alignment carries out single twirl, forms the silk of 60~180 denier, then uses the raw silk singly twisted.Denier is to indicate silk thickness
Weight is that the silk that 1g length is 9000m is known as 1 denier by unit, and weight is thicker more increasing then silk when length is 9000m, but
Neil number is then bigger.
In the present invention, the raw silk of 60~180 denier or 12~20 denier is applied every 1m80 times by single twist
~200 loose twists.Therefore, in the weaving of common pile when the pile cloth of the pile height for about 3mm, such as work as twirl
When number is 100 times, 1 twisting (1 twirl portion) will form in the raw silk that length is about 10mm.
That is, as Fig. 3 (a) shown in, the gap L between the twirl portion d singly twisted and twirl portion d is about 10mm, pile height about
In the pile cloth of 3mm, to form 1 twirl portion d in 1 pile or since in pile base portion, there are twirl portions, in suede
In head itself and twirl portion d is not present.
As shown in (b) of Fig. 3, it is assumed that when single twirl that twisting count is about 200 times, due to will form in the raw silk of 10mm long
2 twisting (2 twirl portion d), thus can at most have 2 or 1 twirl portion in the pile cloth of about 3mm high and in 1 pile.
Also, just because of the synnema for being simply formed with the raw silk extracted out from silk cocoon between the twirl portion of pile, synnema surface
It is easy fluffing state that is at random and becoming raw silk.It is 1 suede in the pile cloth of about 3mm high according to situation assumed above
The twirl portion that head (coil) is singly twisted there is only 0~2, investigating feeling and moisture absorption, heat insulation function of the pile cloth of the situation etc. can obtain
Such as draw a conclusion out.
That is, due to there is only 0~2 twirl portion, will form between the raw silk for constituting pile in pile it is defined between
Gap, in the gap, fine raw silk becomes natural hairy on the Raw Silk Surface of 20 to 60 synnemas of Shu Yu together
Vegetation state, and raw silk is in state at random between twirl portion.Therefore, because intensively there is the fine vertical of raw silk between each pile
Hair or raw silk at random, it is thus possible to further increase the moisture absorbing that heat insulation function or capillarity generate, and due to
The piloerection of fine raw silk or fine, soft fur at random are in high density state between the twirl portion of pile, therefore feel also to become good.Also,
Since twirl portion is spread at interval of certain intervals, and more synnemas twist state in single, it is thus possible to make in order as much as possible pile into
Row weaving is uniformly felt so as to make pile cloth become whole.
When the list generated by this twisting mode (that is, making twisting count be about the loose twist of 100 times or 200 times by single twirl) is twisted
When raw silk is used as pile organizine, since the gap between mutual strand is formed by making in order, adjacent pile is each other
It can become close due to single twirl raw silk of loose twist.
[(C) singly twists raw silk and water-soluble line inversely twists the generation processing of the mixing twisted filament generated]
In the generation processing of the mixing twisted filament, formed by using to single twirl loose twist is carried out from the raw silk of silkworm cocoon reelability
It is single twist raw silk, and water-soluble line is generated towards with single orientation opposite direction twisted filament for twisting raw silk and mixes twisted filament.
As long as being not particularly limited, but preferred water for there is water-soluble with single twisted water-soluble line of raw silk of twisting
Solvus be water-soluble line itself is individually immersed in the hot water of predetermined temperature (such as 70 DEG C or more) and place the stipulated time (such as
30 minutes) when, water-soluble is the water-soluble line of fixed proportion (such as quality is 95% or more).That is, when water-soluble line
When water-soluble is lower, the dissolution for mixing the water-soluble line in twisted filament is insufficient, very soft therefore, it is difficult to obtain light weight and important
Raw silk making herbs into wool head organizine soft and with good touch.
As long as there is enough water-solubles as water-soluble line, water-soluble polyvinyl alcohol fibers, water-soluble can be used
Sex ethylene-vinyl alcohol copolymer fibres, water soluble polyamide fiber etc..It is based especially on the Gao Rong of fibre strength, water (hot water)
Xie Xing, Biodegradable obtain the viewpoints such as difficulty, it is preferable to use water-soluble polyvinyl alcohol fibers, water-soluble ethylene-vinyl alcohol are total
Polymer fibre.So far, water-soluble polyvinyl alcohol fibers such as water-soluble vinylon it is well known that selling
In.
These water soluble resins individually or can also be used in combination.
Moreover, as long as water-soluble line is water solubility, either yarn, is also possible to long filament (long fibre).Due to hydrophilic
Property solvent removing easy to dissolve, therefore preferred long filament.And due to that can be removed rapidly and well when dissolution removes water-soluble line
Water-soluble line is removed, and is easy the yarn single line using ramuscule and can reduce the composite rate of water-soluble line in mixing twisted filament and reduce into
This, therefore particularly preferred multifilament.
Based on twisting the twisted difficulty of raw silk with single, twist dissolution in raw silk from single and remove the difficulty of water-soluble line and water-soluble
The viewpoints such as the productivity of line, the thickness of preferably water-soluble line are mutually all for example 60~180 denier or 12~20 with single raw silk of twisting
Denier.Also, it is preferred that the ratio of compound raw silk and water-soluble line be such as weight ratio for the former/the latter=90/10~70/30 is left
It is right.
The ratio that raw silk and water-soluble line are twisted according to above-mentioned list is being twisted water-soluble line in raw silk after dissolution removing from single with water,
It is capable of forming with excellent expansion, feeling, light weight, thermal insulation property, flexibility, weaving braiding property, the stability of twisting etc.
Expanded wire.Braided fabric (pile fabric products) light weight that is obtained using the expanded wire and important, it is very soft and have excellent
Sense of touch has excellent thermal insulation property, water absorbing properties, and the duration of these characteristics is excellent, and will not lint, have excellent
Good anti-pilling property.
Feeling, light weight, expansion, the limitation of the frame radical of twisting frame, qualitative control based on raw silk making herbs into wool head organizine
Viewpoint, in mixing twisted filament, it is preferable that the radical (line radical) of compound raw silk and water-soluble line be that single twirl raw silk is 1, and water-soluble line
It is 1~2.
In addition, by above-mentioned single raw silk of twisting, with the twisted mixing twisted filament being made into of water-soluble line, the orientation for mixing twisted filament is (single to twist
Orientation during two kinds of lines of raw silk and water-soluble line are twisted) it is single opposite direction for twisting raw silk orientation.Also, mix twisted filament twisting count with
Single raw silk of twisting is identical, is every 1m100 times or 200 times or so.
Therefore, it by keeping the twisting count for mixing twisted filament identical as single twirl raw silk, twists and (carries out in the conjunction for manufacturing mixing twisted filament
When upper twirl) when, the morphological stability (stability of twisting) of mixing twisted filament is not only kept, but also upper twirl acts on and twists raw silk to single
Twisting (twisting) carry out backtwisting direction so that the filament length for singly twisting raw silk when upper twirl is elongated.Moreover, although twisting raw silk with single
Orientation opposite direction on will form mixing twisted filament with water-soluble line, but constitute single raw silk fiber for twisting raw silk by the same of backtwisting
When, the orientation of original twisting can be kept.Therefore, in upper twirl, single raw silk of twisting can rearrange raw silk.As a result, singly twisting life
Generate expansion in silk, thus there are excellent feeling, light weight, thermal insulation property, water absorbing properties etc., and it is capable of forming these property
The excellent extruding of the invention of the duration of energy mixes twisted filament.
[dissolution process of (D) water-soluble line]
In the water-soluble line dissolution process in the mixing twisted filament for singly twisting twisted filament and water-soluble line composition, when the shape in mixing twisted filament
When dissolution removes water-soluble line under state, dissolution removing is water-soluble under the pile fabric state being made by alternate lay of stranding velvet head sometimes
Line.When dissolution removes water-soluble line under alternate lay of stranding filiform state, mixing twisted filament is extracted out using winch spool (カ セ) although can use
Processing method, will mix twisted filament in a manner of cylinder yarn shape wound on dyeing on socket in the state of extract out processing method,
Twisted filament will be mixed wound on the dyeing processing method etc. extracted out in the state of on creel, but based on can small lot high efficiency into
The viewpoint of row production is, it is preferable to use the processing method extracted out in the case where that will mix twisted filament and be wound into cylinder yarn shape state.
It removes other than water, alcohol type, ketone, ether class, cellosolvo class, carbitol can be used in hydrophilic solvent
Class etc..Both these hydrophilic solvents can be used alone, or can also the two combination of the above use.
Method for extracting water-soluble line out is not particularly limited, but based on efficiently removing water-soluble line in easy method
Viewpoint, the method being preferably immersed in the hydrophilic solvent of high temperature (such as 90 DEG C or more).
When water is used as hydrophilic solvent, extraction water both can be neutrality, or alkalinity or acidic aqueous solution.And
It and may be the aqueous solution for being added to interfacial agent etc..
Pump-and-treat system temperature can be according to the kinds of fibers for constituting water-soluble line or solubility, the form of line relative to solvent
Or thickness etc. is adjusted, but the viewpoint based on removal efficiency, preferably more than the temperature (solution temperature) for sharply dissolving beginning
Temperature (especially higher than 10~20 DEG C of solution temperature or so of temperature) handled.
The ratio of hydrophilic solvent is twice (quality criteria) or more, such as preferably 5~50 times relative to mixing twisted filament
Left and right.When the amount of hydrophilic solvent is very little, the removing of water-soluble line can be insufficient.In addition, when extracting to remove insufficient, it can also
To use the fresh hydrophilic solvent for not containing water-soluble line, and water-soluble line is extracted to remove in hydrophilic solvent bath again.
According to the type of water-soluble line or the device used, treatment temperature and it can consider production efficiency, stability, acquisition
Quality, the performance etc. of raw silk making herbs into wool head organizine suitably adjust the dissolution process time.
Processing machinery for carrying out dissolution process is not particularly limited, is removed when the pot using dye line overflow dyeing machine dissolves
When water-soluble line, it can efficiently dissolve and remove water-soluble line.When using the pot of dye line overflow dyeing machine, it can also be removed in dissolution water-soluble
It is dyed after line using the expanded wire that identical pot continues to remove water-soluble line to dissolution and obtain.Also, from alternate lay of stranding
After dissolution removes water-soluble line in silk, in order to remove the water-soluble line ingredient being attached on silk, preferably to mixing twisted filament itself or
It is washed with the pile fabric that alternate lay of stranding velvet head is made into.
[(E) is made into processing using the pile of mixing twisted filament]
Above-mentioned single twirl raw silk is used as raw silk making herbs into wool head organizine progress pile with the twisted mixing twisted filament being made into of water-soluble line to knit
At.Thus pile fabric products are made into.
It in the present invention, is not the silk gum fixing process only successively implemented above-mentioned (A) to raw silk, (B) raw silk
Raw silk is singly twisted in single twirl processing, (C) and water-soluble line inversely twists generation processing, the dissolution of (D) water-soluble line of the mixing twisted filament generated
Processing, (E) are made into processing using the pile of mixing twisted filament, can suitably change to each processing sequence.
As shown in the matrix of the processing sequence of the pile fabric products of Fig. 4, the present invention has above-mentioned each processing sequence different
First embodiment to sixth embodiment 6 kinds of pile fabric products manufacturing method.That is, in the first embodiment, carrying out as
One processing (A) silk gum fixing process, as second processing (B) raw silk single twirl processing, as third processing (C) mixing
Twisted filament generation processing, as fourth process (D) water-soluble line dissolution process, finally carry out as the 5th processing (E) suede
Head is made into processing, to manufacture pile fabric products.
In a second embodiment, single twirl processing as (B) raw silk of the first processing is carried out, as (A) of second processing
Silk gum fixing process, as third processing (C) mixing twisted filament generation processing, as fourth process (D) water-soluble line it is molten
Solution processing finally carries out being made into processing as (E) pile of the 5th processing, to manufacture pile fabric products.
In the third embodiment, it is raw that (A) the silk gum fixing process as the first processing, (B) as second processing are carried out
Single twirl processing of silk, as third processing (C) mixing twisted filament generation processing, as (E) pile of fourth process be made into place
Reason, the dissolution process for finally carrying out (D) the water-soluble line handled as the 5th, to manufacture pile fabric products.
In the fourth embodiment, single twirl processing as (B) raw silk of the first processing is carried out, as (A) of second processing
Silk gum fixing process, as third processing (C) mixing twisted filament generation processing, as (E) pile of fourth process be made into place
Reason finally carries out the dissolution process of (D) water-soluble line as the 5th processing, to manufacture pile fabric products.
In the 5th embodiment, single twirl processing as (B) raw silk of the first processing is carried out, as (C) of second processing
The generation processing of mixing twisted filament, the dissolution for then carrying out (A) the silk gum fixing process and (D) water-soluble line that handle as third simultaneously
Processing finally carries out being made into processing as (E) pile of fourth process, to manufacture pile fabric products.
In the sixth embodiment, single twirl processing as (B) raw silk of the first processing is carried out, as (C) of second processing
Mixing twisted filament generation processing, as third processing (E) pile be made into processing, finally at the same carry out as fourth process
(A) dissolution process of silk gum fixing process and (D) water-soluble line, to manufacture pile fabric products.In the following, in sequence to Fig. 4 institute
The manufacturing method of 6 kinds of pile fabric products of the first embodiment shown to sixth embodiment is illustrated.
[first embodiment]
In the following, being illustrated referring to Fig. 5 to the first embodiment that pile fabric products of the invention manufacture is manufactured.In the implementation
In example, reason is executed according to (A) → (B) → (C) → (D) → (E) sequence everywhere in above-mentioned (A)~(E).
In the first embodiment, (A) is carried out first to the silk gum fixing process (step S10) of raw silk.Silk gum is fixed as a result,
From raw silk unwinding in silk cocoon.
Then, the single twirl for carrying out above-mentioned (B) raw silk handles (step S11).Generate as a result, using it is single twist to more (such as
Four) raw silk carries out loose twist (100 times or 200 times) and the single of formation twists raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S12).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with single orientation opposite direction twisted filament for twisting raw silk.
Then, the dissolution process (step S13) of above-mentioned (D) water-soluble line is carried out.It generates to dissolve from mixing twisted filament as a result, and remove
Go the mixing twisted filament of extruding after water-soluble line.
Finally, the mixing twisted filament after the extruding generated in above-mentioned steps S10~S13 is used as pile organizine, and carry out
(E) it is made into processing using the pile of mixing twisted filament, is made into pile fabric products (step S14).
[second embodiment]
In the following, being illustrated referring to Fig. 6 to the second embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing is executed according to (B) → (A) → (C) → (D) → (E) sequence.
In a second embodiment, single twirl processing (step S20) of above-mentioned (B) raw silk is carried out first.It is generated as a result, using single
Twist single twirl raw silk that loose twist (100 times or 200 times) are carried out to more (such as four) raw silks and are formed.
Then, (A) is carried out to the silk gum fixing process (step S21) of raw silk.Silk gum is fixed on unwinding from silk cocoon as a result,
The single of state twists on raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S22).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with single orientation opposite direction twisted filament for twisting raw silk.
Then, the dissolution process (step S23) of above-mentioned (D) water-soluble line is carried out.It generates to dissolve from mixing twisted filament as a result, and remove
Go the mixing twisted filament of extruding after water-soluble line.
Finally, the mixing twisted filament after the extruding generated in above-mentioned steps S20~S23 is used as pile organizine, and carry out
(E) it is made into processing using the pile of mixing twisted filament, is made into pile fabric products (step S24).
[3rd embodiment]
In the following, being illustrated referring to Fig. 7 to the third embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing is executed according to (A) → (B) → (C) → (E) → (D) sequence.
In the third embodiment, (A) is carried out first to the silk gum fixing process (step S30) of raw silk.Silk gum is fixed as a result,
From raw silk unwinding in silk cocoon.
Then, the single twirl for carrying out above-mentioned (B) raw silk handles (step S31).Generate as a result, using it is single twist to more (such as
Four) raw silk carries out loose twist (100 times or 200 times) and the single of formation twists raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S32).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with single orientation opposite direction twisted filament for twisting raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S10~S12 is used as pile organizine, and it is mixed to carry out (E) utilization
The pile for closing twisted filament is made into processing, is made into pile fabric products (step S33).
Finally, carrying out the dissolution process (step S34) of above-mentioned (D) water-soluble line.It is molten from the pile fabric products being made into as a result,
Solution removes water-soluble line, becomes the pile fabric products formed by the mixing twisted filament after extruding.
[fourth embodiment]
In the following, being illustrated referring to Fig. 8 to the fourth embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing is executed according to (B) → (A) → (C) → (E) → (D) sequence.
In the fourth embodiment, single twirl processing (step S40) of above-mentioned (B) raw silk is carried out first.It is generated as a result, using single
Twist single twirl raw silk that loose twist (100 times or 200 times) are carried out to more (such as four) raw silks and are formed.
Then, (A) is carried out to the silk gum fixing process (step S41) of raw silk.Silk gum is fixed on unwinding from silk cocoon as a result,
The single of state twists on raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S42).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with single orientation opposite direction twisted filament for twisting raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S40~S42 is used as pile organizine, and it is mixed to carry out (E) utilization
The pile for closing twisted filament is made into processing, is made into pile fabric products (step S43).
Finally, carrying out the dissolution process (step S44) of above-mentioned (D) water-soluble line.It is molten from the pile fabric products of completion as a result,
Solution removes water-soluble line, becomes the pile fabric products formed by the mixing twisted filament after extruding.
[the 5th embodiment]
In the following, being illustrated referring to Fig. 9 to the fifth embodiment of the present invention.In this embodiment, above-mentioned (A)~(E's)
Each processing executes according to (B) → (C) → (A)+(D) → (E) sequence and completes pile fabric products.
In the 5th embodiment, firstly, the single twirl for carrying out above-mentioned (B) raw silk handles (step S50).It generates and utilizes as a result,
Single list for carrying out loose twist (100 times or 200 times) to more (such as four) raw silks and being formed of twisting twists raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S51).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with the orientation opposite direction twisted filament of compound raw silk.
Then, while above-mentioned (A) is carried out to the silk gum fixing process of raw silk and the dissolution of above-mentioned (D) water-soluble line except place to go
It manages (step S52).Silk gum is fixed on from the single of state unwinding in silk cocoon and twists on raw silk as a result, and generates molten from mixing twisted filament
Mixing twisted filament after the water-soluble line of solution removing after extruding, to generate the pile organizine of raw silk composition.
Finally, the mixing twisted filament after the extruding generated in above-mentioned steps S50~S52 is used as pile organizine, and carry out
(E) it is made into processing using the pile of mixing twisted filament, is made into pile fabric products (step S53).
[sixth embodiment]
In the following, 0 pair of sixth embodiment of the present invention is illustrated referring to Fig.1.In this embodiment, above-mentioned (A)~(E's)
Each processing executes according to (B) → (C) → (E) → (A)+(D) sequence and completes pile fabric products.
In the sixth embodiment, firstly, the single twirl for carrying out above-mentioned (B) raw silk handles (step S60).It generates and utilizes as a result,
Single list for carrying out loose twist (100 times or 200 times) to more (such as four) raw silks and being formed of twisting twists raw silk.
Then, the generation processing (step that above-mentioned (C) singly twists raw silk and water-soluble line inversely twists the mixing twisted filament generated is carried out
S61).It is generated as a result, by single raw silk and water-soluble line twisted towards the mixing twisted filament with single orientation opposite direction twisted filament for twisting raw silk.
Then, the mixing twisted filament generated in above-mentioned steps S60~S62 is used as raw silk making herbs into wool head organizine, and carries out (E)
It is made into processing using the pile of mixing twisted filament, is made into pile fabric products (step S62).
Finally, carrying out above-mentioned (A) simultaneously to the silk gum fixing process of raw silk and the dissolution of above-mentioned (D) water-soluble line except place to go
It manages (step S63).Silk gum is fixed on the raw silk (compound raw silk) for constituting mixing twisted filament as a result, and is made into from alternate lay of stranding
Pile fabric products (step S63) made of raw silk making herbs into wool head organizine in silk after the water-soluble line of dissolution removing after extruding.
The 5th above-mentioned embodiment and sixth embodiment are characterized in that, while being carried out for the life to mixing twisted filament is constituted
The silk gum fixing process of silk and the processing that the water-soluble line of removing is dissolved from mixing twisted filament.That is, by using yarn package dyeing machine, twisting
Dyeing yarn machine etc., the circular treatment stipulated time (such as 70 points) in the high-temperature water (such as 70 DEG C~90 DEG C) for being put into crosslinking dose
After washed, dissolution can remove water-soluble line from mixing twisted filament, and by faintly acid liquid circular treatment after ten minutes into
Silk gum, can be fixed on raw silk by row washing, drying.Therefore, by carrying out the molten of silk gum fixing process and water-soluble line simultaneously
Releasing goes to handle, and can shorten to the process before pile fabric products of the invention are made into.
The mixing twisted filament formed by the respective embodiments described above is only deposited in 1 pile (coil) of the pile cloth of about 3mm high
In 0~2 single twirl twirl portion, and it is formed with defined gap between the raw silk for constituting pile, in the gap, 20~60
On the Raw Silk Surface for the synnema that root is bundled together, fine raw silk becomes natural hairy vegetation state, and raw silk twirl portion it
Between be in state at random.
Therefore, when dissolving the water-soluble line of removing from the specific blend twisted filament containing raw silk itself using hydrophilic solvent,
Acquisition can substantially expand compared with the mixing twisted filament before removing, and the compound raw silk after the lesser extruding of torque, it is thus possible to
It is formed and improves feeling and light weight performance, anti-pilling property, and the raw silk making herbs into wool head organizine that braiding property and productivity are improved.
This raw silk BR > P pile organizine for implementing expanding processing can wait depending on the application, do not reduce expansion,
Under the conditions of light weight performance, thermal insulation property, water absorbing properties, feeling etc., it also can according to need and carry out dyeing processing, for promoting profit
Sliding finish pay the functions processing agent such as processing, water-proofing treatment, antibacterial pay processing, close twist etc. silks processing etc..Especially, by
It is easy to become the extraction process of the water-soluble line to fade in the silk color after dyeing, therefore is suitable for before weaving pile fabric
The method of dye silk in advance.
The raw silk making herbs into wool head organizine made of the various embodiments described above is the precursor for weaving pile fabric, by as winding
It is modulated at twisted or tubulose curled hair, is suitably used for weaving pile fabric.
Description of symbols
A raw silk
B fibroin fiber
C silk gum
D twirl portion
S is mono- to be twisted
Claims (9)
1. a kind of manufacturing method of raw silk making herbs into wool head fabric products, which is characterized in that be not handled as follows by particular order:
Silk gum fixing process carries out on raw silk；
Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；
Mixed processing, by twisting water-soluble line around single twirl twisted filament and towards the direction opposite with single twirl, generation alternate lay of stranding
Silk；
Dissolution process dissolves water-soluble line；
Pile is made into processing, is carried out using mixing twisted filament,
Single twirl twisted filament is constituted in the following way, that is, is bundled together the raw silk extracted out from silk cocoon, is formed 60~180 daniers
The single of raw silk twist,
Moreover, single twist of raw silk is constituted in the following way, that is, carry out 80 times~200 times loose twists to every 1m raw silk.
2. a kind of pile fabric products that the manufacturing method of raw silk making herbs into wool head fabric products produces, which is characterized in that
The manufacturing method of the raw silk making herbs into wool head fabric products is not carried out the following processing by particular order:
Silk gum fixing process carries out on raw silk；
Single twirl processing makes more raw silks become single and twists twisted filament by the loose twist for the shape that relaxes；
Mixed processing, by twisting water-soluble line around single twirl twisted filament and towards the direction opposite with single twirl, generation alternate lay of stranding
Silk；
Dissolution process dissolves water-soluble line；And
Pile is made into processing, is carried out using mixing twisted filament,
Single twirl twisted filament is constituted in the following way, that is, is bundled together the raw silk extracted out from silk cocoon, is formed 60~180 daniers
The single of raw silk twist,
Moreover, single twist of raw silk is constituted in the following way, that is, carry out 80 times~200 times loose twists to every 1m raw silk.
3. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 1, which is characterized in that
It is made into according to the silk gum fixing process, single twirl processing, the mixed processing, the dissolution process, the pile
The sequence of processing is successively handled.
4. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 3, which is characterized in that
With silk gum fixing process described in preposterous sequential processes and single twirl processing.
5. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 3, which is characterized in that
The dissolution process is handled in a manner of preposterous and the pile is made into processing.
6. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 4, which is characterized in that
Processing is made into dissolution process described in preposterous sequential processes and the pile.
7. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 1, which is characterized in that
It is successively handled first, in accordance with the sequence of single twirl processing, the mixed processing, then carries out the silk gum simultaneously
Fixing process and the dissolution process finally carry out the pile and are made into processing.
8. the manufacturing method of raw silk making herbs into wool head fabric products according to claim 1, which is characterized in that
It is handled first, in accordance with the sequence of single twirl processing, the mixed processing, then carries out the pile and be made into processing,
It is last to carry out the silk gum fixing process and the dissolution process simultaneously.
9. a kind of pile fabric products, the manufacturing method of pile fabric products as described in any one of claim 3 to 8 are made to
It arrives.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-113528 | 2015-06-03 | ||
| JP2015113528A JP6068561B2 (en) | 2015-06-03 | 2015-06-03 | Pile woven product manufacturing method using raw yarn and pile woven product |
| PCT/JP2016/065752 WO2016194824A1 (en) | 2015-06-03 | 2016-05-27 | Method for producing pile-woven product from raw silk and pile-woven product produced by said method |
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| Publication Number | Publication Date |
|---|---|
| CN107429439A CN107429439A (en) | 2017-12-01 |
| CN107429439B true CN107429439B (en) | 2019-11-12 |
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| CN201680021836.7A Expired - Fee Related CN107429439B (en) | 2015-06-03 | 2016-05-27 | The manufacturing method of raw silk making herbs into wool head fabric products and the pile fabric products manufactured by this method |
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| Country | Link |
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| JP (1) | JP6068561B2 (en) |
| CN (1) | CN107429439B (en) |
| WO (1) | WO2016194824A1 (en) |
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| IT202100017822A1 (en) * | 2021-07-06 | 2023-01-06 | Mantero Seta S P A | Ultralight silk fabric and method of making it |
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| JP5824131B1 (en) * | 2014-10-08 | 2015-11-25 | 森博多織株式会社 | Pile woven product manufacturing method using raw yarn and pile woven product |
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2015
- 2015-06-03 JP JP2015113528A patent/JP6068561B2/en active Active
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- 2016-05-27 CN CN201680021836.7A patent/CN107429439B/en not_active Expired - Fee Related
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| GB333268A (en) * | 1929-04-09 | 1930-08-11 | Collins & Aikman Corp | Improved pile fabric and method of making same |
| CN86107589A (en) * | 1985-10-24 | 1987-04-29 | 钟渊化学工业株式会社 | Pile compositions having expanded fibers |
| JPS6440635A (en) * | 1987-07-17 | 1989-02-10 | Fukuoka Prefecture | Production of pile fabric using silk yarn |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2016194824A1 (en) | 2016-12-08 |
| CN107429439A (en) | 2017-12-01 |
| JP2016223044A (en) | 2016-12-28 |
| JP6068561B2 (en) | 2017-01-25 |
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