CN102704226B - Production method of long-segment segment dyed yarn - Google Patents
Production method of long-segment segment dyed yarn Download PDFInfo
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- CN102704226B CN102704226B CN201210018733.9A CN201210018733A CN102704226B CN 102704226 B CN102704226 B CN 102704226B CN 201210018733 A CN201210018733 A CN 201210018733A CN 102704226 B CN102704226 B CN 102704226B
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Abstract
The invention relates to a production method of a long-segment segment dyed yarn in the field of textiles. The production method comprises the following steps of: a, performing segment dyeing on cotton slivers, namely, manufacturing the cotton slivers into be in hank yarn shape, and performing segment dyeing on segment dyeing equipment at intervals to obtain multi-color segment dyed cotton slivers of which a segment distance can be changed randomly; and b, performing spinning, namely, performing process steps of drawing, coarsely-spinning, finely-spinning and doubling. According to the production method, the conventional segment dyeing method is changed, so that the yarn produced by using the production method not only has the effects of unique style, rich colors, novel color matching and strong stereoscopic sensation of the ordinary segment dyed yarn, and has the characteristics of long segment distance periodicity and replacement of a weaving machine by the yarns, so that the functions and the effects of the production method cannot be achieved in the conventional segment dyeing processing field, and the production power is improved.
Description
Technical field
The present invention relates to the production method of a kind of long segment section yarn dyeing of textile technology field, is can contain multiple color and luster fiber, color desktop to one specifically, the deep working method of periodically long section yarn dyeing.
Background technology
All the time, color-woven fabric is all first by yarn dyeing, and then arranges according to the colored shape of design that dyed yarn carries out weaving.The fabric woven is neatly regular, and because every one thread only has a kind of color from the beginning to the end, the style of the fabric therefore woven without new meaning, so through testing widely, putting into practice, sum up, develops a kind of section yarn dyeing line with multiple color with regard to aobvious dullness.
So-called section dye just refers to the color catching two or more on same one thread.Dye by adopting special yarn dyeing equipment and yarn dyeing process in dyeing and finishing technology, same yarn dyes two to multiple different color, fundamentally change traditional monochromatic yarn dyeing mode, regularity is demonstrated in irregular, highlight third dimension in the planes, colorful, levels are rich, farthest meets design and aesthetic needs.Section dye product is novel unique, and the style that the yarn institute of section dye weaves fabric obtains basic breakthrough, so be deeply subject to the favor of consumers in general.
But section yarn dyeing line is through prolonged application, consumer creates visual fatigue to current section dye product, and simultaneously due to the restriction by section dyeing equipment and processing technology, the section of existing section of yarn dyeing line, apart from very limited, is difficult to have in frontier great prominent lame.How section yarn dyeing line is used darker wider, or bring qualitative leap to become the problem of worker one thinking exploration in this respect, need the appearance of innovative section yarn dyeing line, the new development of promotion section yarn dyeing.
Summary of the invention
The present invention is directed to the problems referred to above, a kind of production method of long segment section yarn dyeing is provided, the fabric style that the section yarn dyeing that the method is made is made into obtains basic prominent lame, in irregular middle law of character graphics displaying, show third dimension in the planes, colorful, levels are rich, has again the clearly neat feature of plain color fabric simultaneously.
The invention provides following technical scheme: a kind of production method of long segment section yarn dyeing, step is as follows:
A, sliver section contaminate: sliver is made reeled yarn form, the more enterprising dyeing of section in the ranks on section dyeing equipment, thus obtain polychrome, section apart from the section dye sliver that can change arbitrarily;
B, spinning: comprise drafting, rove, spun yarn, doubling operation.
Sliver first through comb and parallel cotton fibers prior to spinning or combing, then can make the reeled yarn form of definite shape.Before being interrupted dyeing, can first carry out boiling drift dehydration in cone dyeing machine; Between after section dyeing, dress cage enters in cone dyeing machine to soap, fixation and add wax, antistatic treatment, can prevent in drafting process, to produce roll banding phenomenon during spinning, affect the quality of spinning efficiency and finished product yarn, occur the situation such as color dot and evenness fault.During section dye, color can be two chromatographys or many chromatographys, and every look section, apart from requiring to regulate according to design or style, finally can obtain arbitrary hue section apart from adjustable section of dye sliver.
Reeling will be carried out before yarn mercerising or dyeing.To carry out to wet process sliver when carrying out ceeling to sliver, otherwise due to sliver intensity very low, reeled yarn cannot be shaken into.
B. spin: comprise drafting, rove, spun yarn, doubling operation, adopt light quantitatively, the spinning process of fast, the good transfer of slow train, reduce by 15% when speed of a motor vehicle ratio spins true qualities yarn.
Can also carry out mercerization finish after spinning, the alkali of mercerising is dense at 26 ~ 30 Baume degrees, alkali temperature 15 ~ 20 DEG C, and hot water wash temperature is at 60 ~ 70 DEG C, and tensile elongation controls 0 ~ 4%, the processing time be 5 points 30 seconds ~ 7 points 30 seconds.
The present invention has following advantage:
1, by sliver section contaminate the long segment section yarn dyeing made both the section of maintaining yarn dyeing in irregular, demonstrate regularity, show third dimension in the planes, levels are rich, colorful, there is again plain color yarn and be made into the neat feature of the salubrious rule of fabric;
2, utilize the color changeable of long segment section yarn dyeing, section, apart from the advantage of overlength, can weave the style of thread-adjusting machine, not only greatly reduce equipment investment, and enhance productivity on common circular knitting machine; Common section of dye due to by the restriction segment length of equipment at 10-100CM, and the section yarn dyeing adopting sliver section contaminate to produce can expand thousands of times on original section of distance basis, can reach 2000M;
3, long segment section yarn dyeing can be widely used in knitting and tatting processing, is in and spins in field, can design common section of yarn dyeing institute and to be beyond one's reach the effect of uniqueness;
4, the present invention is not only applicable to cotton class, can also be used in other blended fibre knitwears products such as Tencel, fiber crops cotton, polyester-cotton blend.
Detailed description of the invention
Be described the preferred embodiments of the present invention below, preferred embodiment described herein, only for instruction and explanation of the present invention, is not intended to limit the present invention.
embodiment 1
A kind of 40
sthe production method of/2 liang of chromatography long segment section yarn dyeings, comprises following procedure of processing:
A, sliver section contaminate: by the sliver after comb and parallel cotton fibers prior to spinning or combing, and it is heavily 200g, the long reeled yarn for 136cm of frame that reeling frame is made strand.Put in cone dyeing machine and carry out boiling drift, in the enterprising dyeing of section in the ranks of section dyeing equipment (section distance: A look 72cm, B look 64cm after dehydration; The blue look of color formulas A redness (dyestuff Huang 1.2%, dyestuff red 2.0%, dyestuff orchid 0.01%), B (dyestuff Huang 0.027%, dyestuff red 0.1098%, dyestuff deep blue 0.8%); Bleeding agent 5g/L, defoamer 3g/L, sodium bicarbonate 20g/L, reserve salt 10g/L; Steam temperature 102 DEG C, time 15min); Then refill cage to enter in cone dyeing machine to soap (soaping agent TBS consumption 1g/L, temperature are 95 DEG C, time be 20 minutes), fixation (color-fixing agent EVL consumption 2g/L, temperature are 50 DEG C, time be 20 minutes), special treatment (softener S172 consumption 3.5g/L, organosilicon EY consumption 1.5g/L, antistatic additive consumption be 2g/L, temperature is 95 DEG C, time be 20 minutes);
B, spinning: comprise drafting (drafting multiple is 7.5 times), rove (drafting multiple is 8 times), spun yarn (drafting multiple is 35.6 times), doubling operation, adopt light quantitatively, the spinning process of fast, the good transfer of slow train, reduce by 15% when speed of a motor vehicle ratio spins true qualities yarn;
C. mercerising: the alkali of mercerising is dense at 30 Baume degrees, alkali temperature 20 DEG C, and hot water wash temperature is at 70 DEG C, and tensile elongation controls 4%, the processing time be 7 points 30 seconds.
embodiment 2
A kind of 60
sthe production method of the cotton section yarn dyeing of/2 four chromatography long segment fiber crops, comprises following procedure of processing:
A, sliver section contaminate: by the sliver after comb and parallel cotton fibers prior to spinning or combing, and it is heavily 200g, the long reeled yarn for 136cm of frame that reeling frame is made strand.Put in cone dyeing machine and carry out boiling drift, after dehydration, in the enterprising dyeing of section in the ranks of section dyeing equipment, (section is apart from A look 20cm, B look 24cm, C look 24cm, D look 20cm; Color formulas A coffee color (dyestuff Huang 0.54%, dyestuff red 0.35%, dyestuff deep blue 0.40%), B green (dyestuff Huang 0.50%, dyestuff red 0.023%, dyestuff deep blue 1.2%), C redness (dyestuff Huang 0.36%, dyestuff red 1.8%, dyestuff deep blue 0.15%), the blue look of D (dyestuff Huang 0.091%, dyestuff red 0.65%, dyestuff deep blue 2.5%); Bleeding agent 5g/L, defoamer 3g/L, sodium bicarbonate 20g/L, reserve salt 10g/L; Steam temperature 102 DEG C, time 15min); Then refill cage to enter in cone dyeing machine to soap (soaping agent TBS consumption 1.5g/L, temperature are 95 DEG C, time be 20 minutes), fixation (color-fixing agent EVL consumption 3g/L, temperature are 50 DEG C, time be 20 minutes), special treatment (softener S172 consumption 3.5g/L, organosilicon EY consumption 1.5g/L, antistatic additive consumption be 2g/L, temperature is 95 DEG C, time be 20 minutes);
B, spinning: comprise drafting (drafting multiple is 8.5 times), rove (drafting multiple is 8.1 times), spun yarn (drafting multiple is 53.6 times), doubling operation, adopt light quantitatively, the spinning process of fast, the good transfer of slow train, reduce by 15% when speed of a motor vehicle ratio spins true qualities yarn;
C, mercerising: the alkali of mercerising is dense at 28 Baume degrees, alkali temperature 18 DEG C, and hot water wash temperature is at 65 DEG C, and tensile elongation controls 0%, the processing time be 6 points 30 seconds.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a production method for long segment section yarn dyeing, is characterized in that, method is as follows:
A. sliver section dye: sliver is made reeled yarn form, the more enterprising dyeing of section in the ranks on section dyeing equipment, thus obtain polychrome, section apart from the section dye sliver that can change arbitrarily; B. spin: comprise drafting, rove, spun yarn, doubling operation;
In step a, described sliver is first through comb and parallel cotton fibers prior to spinning or combing process;
Carrying out sliver carrying out to wet process sliver when reeled yarn is made in ceeling.
2. the production method of a kind of long segment section yarn dyeing according to claim 1, is characterized in that: in step a, before being interrupted dyeing, carries out boiling drift dehydration in cone dyeing machine.
3. the production method of a kind of long segment section yarn dyeing according to claim 1, is characterized in that: in step a, after being interrupted dyeing, carries out soaping in cone dyeing machine, fixation and add wax, antistatic treatment.
4. a kind of production method of long segment section yarn dyeing according to the arbitrary claim of claim 1-3, is characterized in that: in step b: spinning process adopt light quantitatively, the spinning process of fast, the good transfer of slow train, reduce by 15% when speed of a motor vehicle ratio spins true qualities yarn.
5. a kind of production method of long segment section yarn dyeing according to the arbitrary claim of claim 1-3, is characterized in that: after step b, also comprises mercerising step, carry out mercerization finish by yarn in skein mercerizer, forms long segment mercerising section yarn dyeing.
6. the production method of a kind of long segment section yarn dyeing according to claim 5, it is characterized in that: the alkali of mercerising is dense at 26 ~ 30 Baume degrees, alkali temperature 15 ~ 20 DEG C, and hot water wash temperature is at 60 ~ 70 DEG C, tensile elongation controls 0 ~ 4%, the processing time be 5 points 30 seconds ~ 7 points 30 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210018733.9A CN102704226B (en) | 2012-01-20 | 2012-01-20 | Production method of long-segment segment dyed yarn |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210018733.9A CN102704226B (en) | 2012-01-20 | 2012-01-20 | Production method of long-segment segment dyed yarn |
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| Publication Number | Publication Date |
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| CN102704226A CN102704226A (en) | 2012-10-03 |
| CN102704226B true CN102704226B (en) | 2015-01-14 |
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| CN201210018733.9A Expired - Fee Related CN102704226B (en) | 2012-01-20 | 2012-01-20 | Production method of long-segment segment dyed yarn |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103835152B (en) * | 2013-12-23 | 2016-03-02 | 苏州大学 | The preparation method of embroidery or weaving done in fine silks and gold thread by the tapestry method silk thread |
| CN103938392B (en) * | 2014-04-25 | 2016-06-08 | 何炽斌 | The production method of a kind of yarn mercerising and open width Mercerising machines for yarns |
| CN105821607A (en) * | 2016-04-27 | 2016-08-03 | 芜湖富春染织有限公司 | Cotton yarn multicolored dyeing and weaving device |
| CN113481636B (en) * | 2021-06-28 | 2022-08-19 | 保定鹿王毛纺有限公司 | Spinning method of multicolor gradient yarns |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1061171A2 (en) * | 1999-06-14 | 2000-12-20 | Mannington Mills, Inc. | Method and apparatus for dyeing and treating yarns |
| CN1448559A (en) * | 2003-05-10 | 2003-10-15 | 徐明良 | Method of producing camouflage knitting wool |
| CN101591822A (en) * | 2009-06-23 | 2009-12-02 | 北京京棉纺织集团有限责任公司 | The spinning method for genuine of variegated woolen yarns |
| CN101624736A (en) * | 2009-07-29 | 2010-01-13 | 无锡市天然纺织实业有限公司 | Method for processing high grade color yarns treated by post mercerization |
| CN101864630A (en) * | 2010-07-05 | 2010-10-20 | 无锡市天然绿色纤维科技有限公司 | Production method of nanometer waterproof mercerized yarns |
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2012
- 2012-01-20 CN CN201210018733.9A patent/CN102704226B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1061171A2 (en) * | 1999-06-14 | 2000-12-20 | Mannington Mills, Inc. | Method and apparatus for dyeing and treating yarns |
| CN1448559A (en) * | 2003-05-10 | 2003-10-15 | 徐明良 | Method of producing camouflage knitting wool |
| CN101591822A (en) * | 2009-06-23 | 2009-12-02 | 北京京棉纺织集团有限责任公司 | The spinning method for genuine of variegated woolen yarns |
| CN101624736A (en) * | 2009-07-29 | 2010-01-13 | 无锡市天然纺织实业有限公司 | Method for processing high grade color yarns treated by post mercerization |
| CN101864630A (en) * | 2010-07-05 | 2010-10-20 | 无锡市天然绿色纤维科技有限公司 | Production method of nanometer waterproof mercerized yarns |
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