CN107379664A - 一种防静电旅行背包复合面料及其生产工艺 - Google Patents

一种防静电旅行背包复合面料及其生产工艺 Download PDF

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CN107379664A
CN107379664A CN201710604738.2A CN201710604738A CN107379664A CN 107379664 A CN107379664 A CN 107379664A CN 201710604738 A CN201710604738 A CN 201710604738A CN 107379664 A CN107379664 A CN 107379664A
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fabric
parts
antistatic
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composite material
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谢恩旺
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Anhui Tianen Travel Goods Technology Co Ltd
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Abstract

本发明公开了一种防静电旅行背包复合面料，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉45‑62份、化纤复合面料18‑25份、天丝纤维14‑18份，所述表层各组份的重量份数为竹纤维28‑35份、防静电丝交织17‑22份、涤棉纱线14‑20份。与现有技术相比，本发明采用防静电丝交织、纯棉和氨纶纺织而成，防静电丝交织具有抗静电功能，避免面料由于脱水后面料易与皮肤之间产生静电，能有效降低面料的摩擦系数，减少摩擦中静电荷的产生量，具有较高的防静电性；同时通过十四烷基三甲基氯化铵和纳米二氧化硅粉体结合能够有效提高面料的抗静电性能，且抗静电更持久。

Description

一种防静电旅行背包复合面料及其生产工艺
技术领域
本发明涉及复合面料技术领域，具体涉及一种防静电旅行背包复合面料及其生产工艺。
背景技术
旅行包所用的面料织物一般的性能要求是耐磨性高、使用强度较好，从而使制成的旅行包能够承载更多重量，户外安全使用更久时间。现有这类面料织物在制备工艺中，一般采用传统的普通材质织物经过传统工艺加工而成，现有的面料一般是由化学纤维面料制成，该面料水分易于挥发，并且环境比较干燥的季节，静电就成了问题，静电一般会让抗静电面料易起毛起球、容易沾染灰尘污垢、贴近皮肤并伴有电击感等。
发明内容
本发明旨在提供了一种防静电旅行背包复合面料及其生产工艺。
本发明提供如下技术方案：
一种防静电旅行背包复合面料，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉45-62份、化纤复合面料18-25份、天丝纤维14-18份，所述表层各组份的重量份数为竹纤维28-35份、防静电丝交织17-22份、涤棉纱线14-20份。
一种旅行背包防静电复合面料的生产工艺，包括以下步骤：
(1)选取纯棉、化纤复合面料和天丝纤维作为内层面料织造的原材料，利用空气变形设备将上述原材料加工成内层面料；选取竹纤维和涤棉纱线作为外层面料织造的原材料，利用空气变形设备将上述原材料加工成外层面料，在织造过程中间隔织入防静电丝，制得防静电外层面料；所述空气变形设备加工时的空气压力为8-10kg，超喂率控制为12-15％；
(2)取三氯异氰尿酸钠和2-羟基-4-正辛氧基二苯甲酮，分别用水配制成1.2-1.5wt％的二氯异氰尿酸钠溶液和2-4wt％的2-羟基-4-正辛氧基二苯甲酮溶液，然后按重量比2：3混合均匀，调节溶液pH至4.5-6.5后再加入十四烷基三甲基氯化铵和纳米二氧化硅粉体，混合均匀，得处理液；
(3)将内层面料和外层面料放入步骤(1)混合均匀的染液中，二浸二扎，轧余率70％-85％，再在110-150℃下进行预烘1min，再在100-130℃下烘1min，定型；
(4)染色定型后对内层面料和外层面料依次进行涂层、防水、焙烘处理，得防静电面料，涂层处理所使用的涂层胶为PA胶，防水处理使用日本旭硝子C6防水剂，焙烘处理时的温度为155-170℃。
所述防静电丝交织采用的规格为3.8-5.6tex。
所述内层面料通过胶黏剂与所述外层面料黏合。
所述步骤(3)中染液为STE蓝染液，用量为0.006-0.008g/L。
与现有技术相比，本发明的有益效果是：本发明采用防静电丝交织、纯棉和氨纶纺织而成，防静电丝交织具有抗静电功能，避免面料由于脱水后面料易与皮肤之间产生静电，能有效降低面料的摩擦系数，减少摩擦中静电荷的产生量，具有较高的防静电性；同时通过十四烷基三甲基氯化铵和纳米二氧化硅粉体结合能够有效提高面料的抗静电性能，且抗静电更持久。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1一种防静电旅行背包复合面料，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉45份、化纤复合面料18份、天丝纤维14份，所述表层各组份的重量份数为竹纤维28份、防静电丝交织17份、涤棉纱线14份。
一种旅行背包防静电复合面料的生产工艺，包括以下步骤：
(1)选取纯棉、化纤复合面料和天丝纤维作为内层面料织造的原材料，利用空气变形设备将上述原材料加工成内层面料；选取竹纤维和涤棉纱线作为外层面料织造的原材料，利用空气变形设备将上述原材料加工成外层面料，在织造过程中间隔织入防静电丝，制得防静电外层面料；所述空气变形设备加工时的空气压力为8-10kg，超喂率控制为12-15％；
(2)取三氯异氰尿酸钠和2-羟基-4-正辛氧基二苯甲酮，分别用水配制成1.2-1.5wt％的二氯异氰尿酸钠溶液和2-4wt％的2-羟基-4-正辛氧基二苯甲酮溶液，然后按重量比2：3混合均匀，调节溶液pH至4.5-6.5后再加入十四烷基三甲基氯化铵和纳米二氧化硅粉体，混合均匀，得处理液；
(3)将内层面料和外层面料放入步骤(1)混合均匀的染液中，二浸二扎，轧余率70％-85％，再在110-150℃下进行预烘1min，再在100-130℃下烘1min，定型；
(4)染色定型后对内层面料和外层面料依次进行涂层、防水、焙烘处理，得防静电面料，涂层处理所使用的涂层胶为PA胶，防水处理使用日本旭硝子C6防水剂，焙烘处理时的温度为155-170℃。
所述防静电丝交织采用的规格为3.8-5.6tex。
所述内层面料通过胶黏剂与所述外层面料黏合。
所述步骤(3)中染液为STE蓝染液，用量为0.006-0.008g/L。
实施例2一种防静电旅行背包复合面料，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉62份、化纤复合面料25份、天丝纤维18份，所述表层各组份的重量份数为竹纤维35份、防静电丝交织22份、涤棉纱线20份。
一种旅行背包防静电复合面料的生产工艺，包括以下步骤：
(1)选取纯棉、化纤复合面料和天丝纤维作为内层面料织造的原材料，利用空气变形设备将上述原材料加工成内层面料；选取竹纤维和涤棉纱线作为外层面料织造的原材料，利用空气变形设备将上述原材料加工成外层面料，在织造过程中间隔织入防静电丝，制得防静电外层面料；所述空气变形设备加工时的空气压力为8-10kg，超喂率控制为12-15％；
(2)取三氯异氰尿酸钠和2-羟基-4-正辛氧基二苯甲酮，分别用水配制成1.2-1.5wt％的二氯异氰尿酸钠溶液和2-4wt％的2-羟基-4-正辛氧基二苯甲酮溶液，然后按重量比2：3混合均匀，调节溶液pH至4.5-6.5后再加入十四烷基三甲基氯化铵和纳米二氧化硅粉体，混合均匀，得处理液；
(3)将内层面料和外层面料放入步骤(1)混合均匀的染液中，二浸二扎，轧余率70％-85％，再在110-150℃下进行预烘1min，再在100-130℃下烘1min，定型；
(4)染色定型后对内层面料和外层面料依次进行涂层、防水、焙烘处理，得防静电面料，涂层处理所使用的涂层胶为PA胶，防水处理使用日本旭硝子C6防水剂，焙烘处理时的温度为155-170℃。
所述防静电丝交织采用的规格为3.8-5.6tex。
所述内层面料通过胶黏剂与所述外层面料黏合。
所述步骤(3)中染液为STE蓝染液，用量为0.006-0.008g/L。
实施例3一种防静电旅行背包复合面料，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉54份、化纤复合面料22份、天丝纤维16份，所述表层各组份的重量份数为竹纤维32份、防静电丝交织19份、涤棉纱线17份。
一种旅行背包防静电复合面料的生产工艺，包括以下步骤：
(1)选取纯棉、化纤复合面料和天丝纤维作为内层面料织造的原材料，利用空气变形设备将上述原材料加工成内层面料；选取竹纤维和涤棉纱线作为外层面料织造的原材料，利用空气变形设备将上述原材料加工成外层面料，在织造过程中间隔织入防静电丝，制得防静电外层面料；所述空气变形设备加工时的空气压力为8-10kg，超喂率控制为12-15％；
(2)取三氯异氰尿酸钠和2-羟基-4-正辛氧基二苯甲酮，分别用水配制成1.2-1.5wt％的二氯异氰尿酸钠溶液和2-4wt％的2-羟基-4-正辛氧基二苯甲酮溶液，然后按重量比2：3混合均匀，调节溶液pH至4.5-6.5后再加入十四烷基三甲基氯化铵和纳米二氧化硅粉体，混合均匀，得处理液；
(3)将内层面料和外层面料放入步骤(1)混合均匀的染液中，二浸二扎，轧余率70％-85％，再在110-150℃下进行预烘1min，再在100-130℃下烘1min，定型；
(4)染色定型后对内层面料和外层面料依次进行涂层、防水、焙烘处理，得防静电面料，涂层处理所使用的涂层胶为PA胶，防水处理使用日本旭硝子C6防水剂，焙烘处理时的温度为155-170℃。
所述防静电丝交织采用的规格为3.8-5.6tex。
所述内层面料通过胶黏剂与所述外层面料黏合。
所述步骤(3)中染液为STE蓝染液，用量为0.006-0.008g/L。
对于本领域技术人员而言，显然本发明不限于所述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是所述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (5)

1.一种防静电旅行背包复合面料，其特征在于，由内层面料和外层面料组成，其特征在于，所述内层各组份的重量份数为纯棉45-62份、化纤复合面料18-25份、天丝纤维14-18份，所述表层各组份的重量份数为竹纤维28-35份、防静电丝交织17-22份、涤棉纱线14-20份。
2.一种如权利要求1所述的旅行背包防静电复合面料的生产工艺，其特征在于，包括以下步骤：
(1)选取纯棉、化纤复合面料和天丝纤维作为内层面料织造的原材料，利用空气变形设备将上述原材料加工成内层面料；选取竹纤维和涤棉纱线作为外层面料织造的原材料，利用空气变形设备将上述原材料加工成外层面料，在织造过程中间隔织入防静电丝，制得防静电外层面料；所述空气变形设备加工时的空气压力为8-10kg，超喂率控制为12-15％；
(2)取三氯异氰尿酸钠和2-羟基-4-正辛氧基二苯甲酮，分别用水配制成1.2-1.5wt％的二氯异氰尿酸钠溶液和2-4wt％的2-羟基-4-正辛氧基二苯甲酮溶液，然后按重量比2：3混合均匀，调节溶液pH至4.5-6.5后再加入十四烷基三甲基氯化铵和纳米二氧化硅粉体，混合均匀，得处理液；
(3)将内层面料和外层面料放入步骤(1)混合均匀的染液中，二浸二扎，轧余率70％-85％，再在110-150℃下进行预烘1min，再在100-130℃下烘1min，定型；
(4)染色定型后对内层面料和外层面料依次进行涂层、防水、焙烘处理，得防静电面料，涂层处理所使用的涂层胶为PA胶，防水处理使用日本旭硝子C6防水剂，焙烘处理时的温度为155-170℃。
3.根据权利要求1所述的一种防静电旅行背包复合面料及其生产工艺，其特征在于：所述防静电丝交织采用的规格为3.8-5.6tex。
4.根据权利要求1所述的一种防静电旅行背包复合面料及其生产工艺，其特征在于：所述内层面料通过胶黏剂与所述外层面料黏合。
5.根据权利要求1所述的一种防静电旅行背包复合面料及其生产工艺，其特征在于：所述步骤(3)中染液为STE蓝染液，用量为0.006-0.008g/L。
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CN101280522A (zh) * 2008-04-17 2008-10-08 中国人民解放军总后勤部军需装备研究所 一种箱包用高强耐磨面料织物及其制造方法
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CN105862449A (zh) * 2016-05-16 2016-08-17 安徽天恩旅行用品科技有限公司 一种摄像包用高强度耐磨面料织物的制造方法

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