CN107363143A - A kind of automation equipment and its method of dynamic Laser loading and shaping micro-volume part - Google Patents

A kind of automation equipment and its method of dynamic Laser loading and shaping micro-volume part Download PDF

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Publication number
CN107363143A
CN107363143A CN201710637500.XA CN201710637500A CN107363143A CN 107363143 A CN107363143 A CN 107363143A CN 201710637500 A CN201710637500 A CN 201710637500A CN 107363143 A CN107363143 A CN 107363143A
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CN
China
Prior art keywords
bar
pin
curved bar
punch
conversion
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CN201710637500.XA
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Chinese (zh)
Inventor
刘会霞
张文昊
沈宗宝
马友娟
王霄
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Jiangsu University
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Jiangsu University
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Priority to CN201710637500.XA priority Critical patent/CN107363143A/en
Publication of CN107363143A publication Critical patent/CN107363143A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/06Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure by shock waves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

Abstract

The invention discloses a kind of automation equipment and its method of dynamic Laser loading and shaping micro-volume part;The device includes laser transmitting system, control system, dynamic load formation system and places converting system;The present invention, as energy source, by the collective effect of punch-pin and combined die, realizes dynamic load shaping micro-volume part using pulse laser.Automatic open-close die device realizes automatically opening up and closing for cavity plate in the present invention, is easy to place bar and takes out micro- part, improves operating efficiency, and be hardly damaged the surface quality of formation of parts;When cavity plate closes, the device has auto-lock function, ensure that the precision for shaping micro- part;The automation placement and access of bar, part and punch-pin are realized using converting system is placed, production efficiency is ensure that, improves production security.For the present invention without making complicated mould bases, device is simple and easy.

Description

A kind of automation equipment and its method of dynamic Laser loading and shaping micro-volume part
Technical field
The invention belongs to the micro- part field of the advanced manufacture of laser and automation manufacture field, especially a kind of dynamic Laser to add Carry the automation equipment and its method of shaping micro-volume part.
Background technology
With the fast development of modern industrial technology, scientific and technical makes rapid progress, and Manufactured Theory Makes Enli is weeded out the old and bring forth the new, Also it is micro- in fields such as Aero-Space, precision instrument, biologic medicals as market is kept on improving sci-tech product requirement The application of device is more and more extensive, an important trend for being miniaturizated to industrial manufacturing industry development for product, has promoted pair The exploration of the processing technology of micro element.
Nowadays towards the micromachining technology and technique of MEMS developed on the basis of integrated circuit Come, rely primarily on the Micrometer-Nanometer Processing Technologies such as LIGA, etching, micro- milling, fine electric spark, be subject to processing that efficiency is low, cost is high And the limitation of the problems such as environmental pollution, it is impossible to form large batch of automated production.Therefore, microsecond delay technique has obtained emphasis Concern.However, there is the problems such as micro-mould manufacture is difficult, accuracy of alignment is difficult to ensure that in traditional microsecond delay technique.Thus, it is a kind of Brand-new technique --- dynamic Laser loading microsecond delay technology has very big advantage, and its precision is higher, cost is cheap, it is real to be easy to Existing mass and automated production.
Dynamic Laser loading microsecond delay is a kind of new micro- metallic element forming technique, i.e., is loaded by laser-impact Mode produce high-pressure shocking wave, impacting with high pressure wave direction material internal is propagated so that material produces ultrafast modeling in minisize mould Property deformation, so as to realize Accurate Shaping of the workpiece in micro-mould.The Introduction To Cn Patent of application number 201010505869.3 The technical process of micro- metal device punching is carried out using dynamic Laser loading microsecond delay technology, can be using the method for this patent Mass punching is carried out in pulsatile once laser, easily and effectively.The Introduction To Cn Patent of application number 201610384092.7 one Kind applies the dish-shaped component device of dynamic Laser loading microsecond delay technology shaping high accuracy, and it can overcome traditional dish-shaped part of shaping Technique present in deficiency.
Dynamic Laser loading microsecond delay technology is mainly used in thin plate microsecond delay at present, and its formation of parts is mostly thin plate zero Part.However, the manufacture of many micro- parts is required for using bulk forming technology, micro-volume forming technique is led in the manufacture of micro- part Domain is widely used.The Chinese patent of Application No. 200810023264.3 proposes a kind of laser-impact micro-volume forming technique, But its device complexity is cumbersome, and film flying is used as Indirect Loaded source, it is difficult to ensure that punch-pin obtains enough kinetic energy;Use top Part after bar ejection shaping, on the one hand needs very big power, is on the other hand also easily damaged piece surface;In addition, it is certainly The degree of dynamicization is not also high.
The content of the invention
For above mentioned problem present in the micro- part technology of existing dynamic Laser loading and shaping, the invention provides one kind The automation equipment and its method of dynamic Laser loading and shaping micro-volume part, improve working ability and product quality.
The present invention is to realize above-mentioned technical purpose by following technological means.
A kind of automation equipment of dynamic Laser loading and shaping micro-volume part, including laser transmitting system, dynamic load Formation system and placement converting system;
The laser transmitting system includes pulse laser, speculum, adjustable focus lens, lens carrier and pedestal;Institute State lens carrier to be vertically mounted on pedestal, adjustable focus lens are installed on lens carrier, adjustable focus lens will pass through anti- Penetrate the Laser Focusing for carrying out self-pulsing laser of mirror reflection;
The dynamic load formation system includes mold system, automatic open-close die device and three coordinate mobile platforms;It is described Three coordinate mobile platforms are placed in above pedestal;The mold system includes punch-pin and combined die;During work, the punch-pin and group Cavity plate gap is closed to coordinate;Punch-pin upper end is provided with circular-shaped, concave cavity, and circular-shaped, concave cavity is placing restraint layer and absorbed layer;The combination is recessed Mould is arranged on base;Combined die is formed by the docking of two cavity plate components of structure identical, and bottom is provided with rectangular channel and right Claim the limited block of distribution;The rectangular channel is located at two cavity plate component junctions, and the symmetrical limited block is located at two respectively On cavity plate component;
The automatic open-close die device includes base, first hydraulic cylinder, contiguous block, quarter butt and stock;The base is tooth Type structure, and the vertical two sides bottom of base is arranged on three coordinate mobile platforms by screw, and it is symmetrically installed with first Hydraulic cylinder, the piston rod of first hydraulic cylinder are connected with contiguous block, and contiguous block is hinged by bearing pin and two quarter butts, and quarter butt passes through Bearing pin is hinged with stock center, and stock one end is arranged on base by bearing pin, and the other end installed in combined die with opening If the first circular hole in bearing pin be connected;Base on the face of three coordinate mobile platforms parallel to being provided with locating piece, the positioning Block is arranged in the rectangular channel on the downside of combined die, on base, the both sides of locating piece, and is symmetrically opened up perpendicular to locating piece limited Position groove, the stopper slot are used for installing limited block;
The placement converting system includes punch-pin and places converting system and bar placement converting system;
The punch-pin places converting system and bar placement conversion system structure is identical, including conversion cradle, conversion electricity Machine, conversion support, telescopic cylinder and automatic clamping device;The punch-pin places converting system and bar is placed converting system and set On three coordinate mobile platforms, and it is respectively placed in the left side and right side of automatic open-close die device;It is provided with the conversion cradle Conversion support, conversion motor, telescopic cylinder and automatic clamping device are sequentially installed with from bottom to up on conversion support;It is described automatic Clamp device includes conversion platform, second hydraulic cylinder, sliding block, right curved bar, right straight-bar, pin, left straight-bar and left curved bar;
The conversion platform is fixedly mounted on conversion support, and conversion platform is symmetrically set with rectangular opening and pin Hole, the both sides inwall of rectangular opening are provided with chute A;The sliding block both sides offer the slide rail B that thickness is less than rectangular block, sliding block both sides Slide rail B and conversion platform on chute A carry out gap cooperation, so as to realize that sliding block horizontally slips along conversion platform;Second liquid Cylinder pressure is fixed on conversion platform, and the piston rod of second hydraulic cylinder is connected with sliding block;The pin is arranged on conversion platform In pin hole, right straight-bar, one end of left straight-bar are installed on pin, and can be rotated around pin;Right curved bar, left curved bar One end be articulated with sliding block, right straight-bar, left straight-bar the other end distinguish hinge on right curved bar, left curved bar.
Preferably, described combined die size is 2cm × 2cm × 2cm.
Preferably, the connecting portion of the right curved bar and left curved bar is linear pattern, and gripping position is circle, and punch-pin is placed The gripping position diameter of right curved bar and left curved bar is equal to the diameter of punch-pin in converting system, and bar places right curved bar in converting system It is equal to the diameter of bar with the gripping position diameter of left curved bar.
Preferably, the device also includes control system, and the control system includes laser controller, computer, stepper motor Controller, hydraulic control system and three coordinate mobile platform controllers;Laser controller, controllor for step-by-step motor, hydraulic control System and three coordinate mobile platform controllers are connected with computer;The laser controller is connected with pulse laser, uses In the working condition of control pulse laser;Three coordinate mobile platform controllers are connected with three coordinate mobile platforms, for controlling It makees planar movement;The hydraulic control system is connected with first hydraulic cylinder, second hydraulic cylinder, for control first hydraulic cylinder, Second hydraulic cylinder is stretched;The controllor for step-by-step motor is connected with conversion motor, telescopic cylinder, for controlling conversion motor Rotation moves up and down with telescopic cylinder.
Preferably, combined die upper end center offers T-type structure.
Based on a kind of method of the automation equipment of dynamic Laser loading and shaping micro-volume part, following step is specifically included Suddenly:
S1. by laser controller, controllor for step-by-step motor, hydraulic control system, three coordinate mobile platform controllers and meter Calculation machine connects;Pulse laser is connected with laser controller;
S2. the base in automatic open-close die device is fastened on three coordinate mobile platforms by screw, two the first liquid Cylinder pressure is separately mounted to the front and the centre position at the back side of base, the piston rods of two first hydraulic cylinders respectively with one Contiguous block is connected;Limited block on combined die is put into the stopper slot of base upper surface, rectangular channel is close to locating piece, is placed on On base;The insertion axle in the second circular hole of base and the first circular hole of combined die, the both ends of stock are articulated with axle;Two One end of quarter butt is connected with middle two stocks by hinge respectively, and the other end is connected with contiguous block jointly by pin;Profit The movement of three coordinate mobile platforms is controlled by three coordinate mobile platform controllers with computer so that the matrix cavity of combined die It is centrally located on laser optical path;
S3. bar is placed into converting system using screw and punch-pin places converting system and is fixed on three coordinate mobile platforms On, the height that bar places converting system places converting system less than punch-pin, and now the matrix cavity center of combined die should be located at On the perpendicular bisector of conversion platform long axis direction, bar places converting system and the long axis direction of punch-pin placement converting system is mutually flat OK;After sliding block in automatic clamping device is connected with second hydraulic cylinder, sliding block is fitted into the chute on conversion platform, the second liquid Cylinder pressure is placed at the rectangular opening on conversion platform, and second hydraulic cylinder is fixed on conversion platform using screw, and pin loads In the pin hole of conversion platform;
S4. computer controls the piston rod of second hydraulic cylinder to head on sliding block and travelled forward by hydraulic control system, sliding block Right curved bar, left curved bar are driven, the planar linkage mechanism synergy for forming right curved bar, left curved bar, right straight-bar, left straight-bar, is made Obtain right curved bar and left curved bar opens;Restraint layer and absorbed layer are put into the cavity of punch-pin, and places it in punch-pin and places and turn Change between the right curved bar of system and left curved bar;Computer sends instruction, hydraulic control system control second to hydraulic control system Hydraulic cylinder moves backward together with sliding block, planar linkage mechanism synergy so that right curved bar and left curved bar clamp punch-pin;Profit With identical method so that bar places the right curved bar of converting system and left curved bar together clamps bar;
S5. computer control hydraulic control system, the piston rod of hydraulic control system control first hydraulic cylinder head on connection Block moves upwards, i.e. the two of control combination cavity plate cavity plate component moves upwardly together, and opens combined die;
S6. computer sends instruction to controllor for step-by-step motor, and controllor for step-by-step motor first controls bar to place conversion system The conversion motor of system rotates clockwise 90 degree, then controls bar to place the telescopic cylinder of converting system and be moved downwardly to group At the upper surface for closing cavity plate;Computer is controlled by hydraulic control system and opens automatic clamping device, and bar enters combined die In;The telescopic cylinder that controllor for step-by-step motor control bar places converting system moves upward to original position, then controls bar to put The conversion motor for putting converting system rotates clockwise 90 degree;
S7. computer sends instruction to controllor for step-by-step motor, and controllor for step-by-step motor first controls cavity plate to place conversion system The conversion motor of system rotates clockwise 90 degree, then controls cavity plate to place the telescopic cylinder of converting system and be moved downwardly to group At the upper surface for closing cavity plate;Computer is controlled by hydraulic control system and opens automatic clamping device, and punch-pin enters combined die In;The telescopic cylinder that controllor for step-by-step motor control cavity plate places converting system moves upward to original position, then controls cavity plate to put The conversion motor for putting converting system rotates clockwise 90 degree;
S8. computer sends instruction, hydraulic control system control first hydraulic cylinder and contiguous block one to hydraulic control system Rise and move downward, control automatic open-close die device closes combined die automatically;
S9. speculum and adjustable focus lens are adjusted, the laser light restraint layer that pulse laser is sent is focused on into suction Receive on layer, absorbed layer surface portion produces HTHP plasma after being vaporized and ionizing, and plasma rapidly outwards sprays Splash expansion, its reaction force can form strong shock wave, strong shock wave and punch-pin, combined die collective effect under, bar hair Raw high speed plastic deformation, so as to complete the process of dynamic Laser loading and shaping micro-volume part;
S10. computer control hydraulic control system, the piston rod of hydraulic control system control first hydraulic cylinder head on connection Block moves upwards, i.e. the two of control combination cavity plate cavity plate component moves upwardly together, and opens combined die;Taking-up machines Finished parts;
S11. computer controls the piston rod of second hydraulic cylinder to head on sliding block and travelled forward by hydraulic control system, sliding block Right curved bar, left curved bar are driven, the planar linkage mechanism for forming right curved bar, left curved bar, right straight-bar, left straight-bar so that right curved bar Opened with left curved bar;Restraint layer and absorbed layer are put into the cavity of punch-pin, and punch-pin is placed on punch-pin and places converting system Right curved bar and left curved bar between;Computer sends instruction, hydraulic control system control second hydraulic cylinder to hydraulic control system With being moved backward together with sliding block so that right curved bar and left curved bar together clamp punch-pin;Utilize identical method so that bar is put The right curved bar and left curved bar for putting converting system together clamp bar;Hence into next dynamic Laser loading and shaping micro-volume The part cycle.
The beneficial effects of the invention are as follows:
The present invention using laser as shaping power source, realize dynamic Laser loading and shaping micro-volume part process and its Automation, the high efficiency, high accuracy, production in enormous quantities of micro-volume part can be carried out.Automatic open-close die device realizes cavity plate Automatically open up and close, be easy to place bar and take out micro- part, improve operating efficiency, and be hardly damaged the table of formation of parts Face quality;When cavity plate closes, the device has auto-lock function, ensure that the precision of formation of parts.It is real using converting system is placed The automation for having showed bar, part and punch-pin is placed and accessed, and be ensure that production efficiency, is improved production security.Without system Make complicated mould bases, device is simple and easy.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the automation equipment of dynamic Laser loading and shaping micro-volume part of the present invention;
Fig. 2 is the three dimensional structure diagram of mold system in the present invention;
Fig. 3 is the sectional view that convex mould, bar, restraint layer, absorbed layer and combined die of the present invention assemble;
Fig. 4 is the three dimensional structure diagram of automatic open-close die device in the present invention;
Fig. 5 is the three dimensional structure diagram that converting system is placed in the present invention;
Fig. 6 is the structural representation of automatic clamping device in the present invention;
Fig. 7 is the three dimensional structure diagram of final finished part in the present invention.
Reference is as follows:
1- pulse lasers;2- speculums;3- adjustable focus lens;4- lens carriers;5- bases;6- bars are placed automatically Converting system;7- automatic open-close die devices;8- mold systems;The coordinate mobile platforms of 9- tri-;10- punch-pin places converting system;11- Three coordinate mobile platform controllers;12- hydraulic control systems;13- controllor for step-by-step motor;14- computers;15- laser controllings Device;16- restraint layers;17- absorbed layers;18- punch-pin;19- bars;20- combined dies;21- limited blocks;22- bases;23- first Hydraulic cylinder;24- contiguous blocks;25- quarter butts;26- stocks;27- conversion cradles;28- conversion motors;29- conversion supports;30- stretches Cylinder;31- automatic clamping devices;32- conversion platforms;33- second hydraulic cylinders;34- sliding blocks;The right curved bars of 35-;The right straight-bars of 36-; 37- pins;The left straight-bars of 38-;The left curved bars of 39-;40- rectangular channels;41- locating pieces;42- stopper slots;The circular holes of 43- first;44- Two circular holes;45- finished parts.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously Not limited to this.
A kind of structure of dynamic Laser loading and shaping micro-volume component device of the present invention, with reference to shown in accompanying drawing 1, bag Include laser transmitting system, control system, dynamic load formation system and place converting system.
The laser transmitting system includes pulse laser 1, speculum 2, adjustable focus lens 3, lens carrier 4, pedestal 5;Lens carrier 4 is fixed on pedestal 5, and adjustable focus lens 3, which are arranged on lens carrier 4 and are located across speculum 2, to be reflected On laser optical path afterwards;The laser that pulse laser 1 is sent is by the reflex of speculum 2 and gathering for adjustable focus lens 3 Jiaozhuo is used, and the surface of absorbed layer 17 is arrived in irradiation.The vertical bar of lens carrier 4 is connected with horizon bar by trip bolt, unscrews screw Horizon bar can move along vertical bar direction afterwards, so as to realize the purpose of adjustment laser facula size.
The dynamic load formation system includes mold system 7, automatic open-close die device 8, three coordinate mobile platforms 9;Three Coordinate mobile platform 9 is positioned over the top of pedestal 5;Base 22 in automatic open-close die device 8 is fastened on three seats by positioning screw Mark on mobile platform 9;Combined die 20 is connected by two symmetrical through holes with the axle in automatic open-close die device 8;
With reference to shown in accompanying drawing 2, the size of combined die 20 is 2cm × 2cm × 2cm, is made up of two cavity plate components, described The bottom of combined die 20 is provided with two symmetrical limited blocks 21 and a rectangular channel 40, and the rectangular channel 40 is located at two cavity plate groups The junction of part, described two symmetrical limited blocks 21 are respectively on two cavity plate components.
With reference to shown in accompanying drawing 4, described automatic open-close die device 8 include base 22, first hydraulic cylinder 23, contiguous block 24, Quarter butt 25, stock 26;The bottom of base 22 is fastened on three coordinate mobile platforms 9 by screw, and the upper surface of base 22 is provided with Two stopper slots 42 on same straight line, and one vertical with the stopper slot 42 and between two stopper slots Locating piece 41.
Two limited blocks 21 of the combined die 20 are loaded in the stopper slot 42 on the base 22 respectively, to ensure Combined die 20 still has enough fit precision after folding repeatedly, and the locating piece 41 is embedded in the rectangular channel 40, square Shape groove 40 is in contact with the locating piece 41 of the upper surface of automatic switch die device 8, ensures the accurate positioning of combined die 20.Two first Hydraulic cylinder 23 is separately mounted to the front and the back side of base 22, the piston rod of the first hydraulic cylinder 23 respectively with a contiguous block 24 are connected.Contiguous block 24 is rectangular block, and the piston rod that screwed hole is used for connecting first hydraulic cylinder 23, the centre of rectangular block are arranged at bottom Position is machined with pin hole, and contiguous block 24 is connected by pin with one end of two quarter butts 25, and quarter butt 25 can be around pin rotation. Interlude of the other end of each quarter butt 25 respectively with a stock 26 is hinged, two groups of full symmetric planar linkages before and after composition Mechanism;One end of the stock 26 is hinged with base 22, the other end and combined die 20 are be hinged.
It is be hinged by through base 22, group between the stock 26 and base 22, combined die 20 in the present embodiment The axle for closing cavity plate 20 is realized.Specifically, one is respectively equipped with two cavity plate components of the combined die 20 positioned at same The first circular hole 43 in plane, both are symmetrical on axis.Base 22 is provided with two and is generally aligned in the same plane the second interior circle Hole 44, and both are symmetrical on the axis of base 22.First circular hole 43, the second circular hole 44 are parallel, the first circular hole 43rd, an axle is installed with the second circular hole 44.Loaded on the axle in the first circular hole 43 and the interference fits of the first circular hole 43.Loaded on second Axle and the interference fits of the second circular hole 44 in circular hole 44, the both ends of axle are tapped and are provided with the diameter of step, i.e. axle both ends Less than the diameter in the middle part of axle.Positioned at the both ends in the front of the base 22 and the stock 26 at the back side be provided with circular hole and with the between centers Gap coordinates, and ensures that stock 26 can rotate around the axis, then the both ends installation locking nut in axle.The step at axle both ends, stock 26 and Space is left between locking nut, all stocks 26 can be rotated around axle, pass through locking nut and the step at axle both ends Ensure stock 26 all the time in a move in plane.
The stretching motion of piston rod in first hydraulic cylinder 23 is changed into the rotation of stock 26 by automatic open-close die device 8, long The rotation of bar 26 drives two cavity plate components of combined die 20 to be moved upwardly or downwardly together, at the same time two cavity plate groups The distance between part accordingly increase or reduce, and two cavity plate components remained at during raising and lowering it is same Plane, so as to realize the opening and closing of automatic control combination cavity plate 20.When combined die 20 closes, first hydraulic cylinder 23 causes Automatic open-close die device 8 has auto-lock function, ensure that the precision of formation of parts.
Placing converting system includes punch-pin placement converting system 10 and bar placement converting system 6, its three-dimensional structural representation Figure is as shown in Figure 5.Punch-pin places converting system 10 and both structures of bar placement converting system 6 are identical, by conversion cradle 27th, conversion motor 28, conversion support 29, telescopic cylinder 30, automatic clamping device 31 form;Both are by conversion cradle 27 Screw hole is connected with three coordinate mobile platforms 9.
The structural representation of automatic clamping device is shown with reference to accompanying drawing 6.Automatic clamping device 31 include conversion platform 32, Second hydraulic cylinder 33, sliding block 34, right curved bar 35, right straight-bar 36, pin 37, left straight-bar 38, left curved bar 39;Conversion platform 32 is solid Dingan County is machined with pin hole and rectangular opening on the conversion support 29 on the axis of conversion platform 32, in the both sides of rectangular opening Wall is provided with chute;The both sides of sliding block 34 are provided with the slide rail that thickness is less than rectangular block, the slide rails of the both sides of sliding block 34 with conversion platform 32 Chute carry out gap cooperation;Second hydraulic cylinder 33 is located at the rectangular opening of conversion platform 32 and is fixed on conversion platform, the The piston rod of two hydraulic cylinders 33 is connected with sliding block 34;Pin 37 is arranged in the pin hole on conversion platform 32, right straight-bar 36, a left side One end of straight-bar 38 is jointly on pin 37, and can be rotated around pin 37;Right curved bar 35, one end of left curved bar 39 are total to With being articulated with sliding block 34, right straight-bar 36, the other end of left straight-bar 38 distinguish hinge on right curved bar 35, left curved bar 39.
Control system includes laser controller 15, computer 14, controllor for step-by-step motor 13, hydraulic control system 12, three Coordinate mobile platform controller 11;Laser controller 15, controllor for step-by-step motor 13, hydraulic control system 12, the movement of three coordinates Platform controller 11 is connected with computer 14;Laser controller 15 is connected with pulse laser 1, for controlling pulse laser The working condition of device 1;Three coordinate mobile platform controllers 11 are connected with three coordinate mobile platforms 9, for controlling it to make plane shifting It is dynamic;Hydraulic control system 12 is connected with hydraulic cylinder 23,33, for controlling the flexible of hydraulic cylinder 23,33;Controllor for step-by-step motor 13 It is connected with conversion motor 28, telescopic cylinder 30, for controlling the rotation of conversion motor 28 and moving up and down for telescopic cylinder 30.
Described dynamic Laser loading and shaping micro-volume part method, specifically comprises the following steps:
S1. laser controller 15, controllor for step-by-step motor 13, hydraulic control system 12, three coordinate mobile platforms are controlled Device 11 is connected with computer 14;Pulse laser 1 is connected with laser controller 15;
S2. the base 22 in automatic open-close die device 8 is fastened on three coordinate mobile platforms 9 by screw, two One hydraulic cylinder 23 is separately mounted to the centre position in the front and the back side of base 22, the piston rod of two first hydraulic cylinders 23 It is connected respectively with a contiguous block 24;Limited block 21 on combined die 20 is put into the stopper slot 42 of the upper surface of base 22, makes square Shape groove 40 is close to locating piece 41, is placed on base 22;The insertion axle in the through hole of base 22 and combined die 20, stock 26 Both ends be articulated with axle;One end of two quarter butts 25 is connected with middle two stocks 26 by hinge respectively, and the other end leads to Pin is crossed jointly with contiguous block 24 to be connected;Three coordinates are controlled to move by three coordinate mobile platform controllers 11 using computer 15 The movement of platform 9 so that the matrix cavity of combined die 20 is centrally located on laser optical path;
S3. bar is placed into converting system 6 using screw and punch-pin placement converting system 10 is fixed on the movement of three coordinates and put down On platform 9, the height that bar places converting system 6 places converting system 10 less than punch-pin, now in the matrix cavity of combined die 20 The heart should be located on the perpendicular bisector of the long axis direction of conversion platform 32, and bar places converting system 6 and punch-pin places converting system 10 Long axis direction is parallel to each other;After sliding block 34 in automatic clamping device 31 is connected with second hydraulic cylinder 33, sliding block 34, which loads, to be turned Change in the chute on platform 32, second hydraulic cylinder 33 is placed at the rectangular opening on conversion platform 32, using screw by the second liquid Cylinder pressure 33 is fixed on conversion platform 32, and pin 37 is fitted into the pin hole of conversion platform 32, and straight-bar and curved bar pass through hinge phase Lian Hou, one end of two straight-bars is articulated with conversion platform 32 by pin 37, one end of two curved bars is articulated with sliding block 34;
S4. computer 14 controls the piston rod of second hydraulic cylinder 33 to head on sliding block 34 and transported forward by hydraulic control system 12 Dynamic, sliding block 34 drives right curved bar 35, left curved bar 39, forms right curved bar 35, left curved bar 39, right straight-bar 36, left straight-bar 38 flat Face linkage synergy so that right curved bar 35 and left curved bar 39 open;The He of restraint layer 16 is put into the cavity of punch-pin 18 Absorbed layer 17, and place it between right curved bar 35 and left curved bar 39 that punch-pin places converting system 10;Computer 14 is to liquid Pressure control system 12 sends instruction, and hydraulic control system 12 controls second hydraulic cylinder 33 to be moved backward together with sliding block 34, plane Linkage acts synergistically so that right curved bar 35 and left curved bar 39 are by punch-pin 18 and clamp;Utilize identical method so that bar The right curved bar 35 and left curved bar 39 for placing converting system 6 together clamp bar 19;
S5. computer 14 controls hydraulic control system 12, and hydraulic control system 12 controls the piston rod of first hydraulic cylinder 23 Head on contiguous block 24 to move upwards, i.e. the two of control combination cavity plate 20 cavity plate component moves upwardly together, and opens combined die 20;
S6. computer 14 sends instruction to controllor for step-by-step motor 13, and controllor for step-by-step motor 13 first controls bar to place The conversion motor 28 of converting system 6 rotates clockwise 90 degree, then controls the telescopic cylinder 30 of bar placement converting system 6 downward Move at the upper surface of combined die 20;Computer 14 is controlled by hydraulic control system 12 opens automatic clamping dress Put, bar 19 enters in combined die 20;Controllor for step-by-step motor 13 control bar place converting system 6 telescopic cylinder 30 to On move to original position, then control bar place converting system 6 conversion motor 28 rotate clockwise 90 degree;
S7. computer 14 sends instruction to controllor for step-by-step motor 13, and controllor for step-by-step motor 13 first controls cavity plate to place The conversion motor 28 of converting system 10 rotates clockwise 90 degree, then control cavity plate place converting system 10 telescopic cylinder 30 to Under move at the upper surface of combined die 20;Computer 14 is controlled by hydraulic control system 12 opens automatic clamping dress Put, punch-pin 18 enters in combined die 20;Controllor for step-by-step motor 13 controls the telescopic cylinder 30 of cavity plate placement converting system 10 Original position is moved upward to, then controls cavity plate to place the conversion motor 28 of converting system 10 and rotates clockwise 90 degree;
S8. computer 14 sends instruction to hydraulic control system 12, hydraulic control system 12 control first hydraulic cylinder 23 with Contiguous block 24 moves downwardly together, and control automatic open-close die device 8 closes combined die 20 automatically;
S9. speculum 2 and adjustable focus lens 3 are adjusted, the laser light restraint layer 16 that pulse laser 1 is sent is focused on Onto absorbed layer 17, the surface portion of absorbed layer 17 produces HTHP plasma after being vaporized and ionizing, and plasma is quick The outside splash expansion in ground, its reaction force can form strong shock wave, in strong shock wave and punch-pin 18, the common work of combined die 20 Under, high speed plastic deformation occurs for bar 19, so as to complete the process of dynamic Laser loading and shaping micro-volume part;
S10. computer 14 controls hydraulic control system 12, and hydraulic control system 12 controls the piston rod of first hydraulic cylinder 23 Head on contiguous block 24 to move upwards, i.e. the two of control combination cavity plate 20 cavity plate component moves upwardly together, and opens combined die 20;Take out the finished parts 45 machined;
S11. computer 14 controls the piston rod of second hydraulic cylinder 33 to head on sliding block 34 forward by hydraulic control system 12 Motion, sliding block 34 drive right curved bar 35, left curved bar 39, form right curved bar 35, left curved bar 39, right straight-bar 36, left straight-bar 38 Planar linkage mechanism acts synergistically so that right curved bar 35 and left curved bar 39 open;Restraint layer 16 is put into the cavity of punch-pin 18 With absorbed layer 17, and place it in punch-pin place converting system 10 right curved bar 35 and left curved bar 39 between;Computer 14 to Hydraulic control system 12 sends instruction, and hydraulic control system 12 controls second hydraulic cylinder 33 to be moved backward together with sliding block 34, puts down Face linkage synergy so that right curved bar 35 and left curved bar 39 together clamp punch-pin 18;Utilize identical method so that Bar places the right curved bar 35 of converting system 6 and left curved bar 39 together clamps bar 19;Hence into next dynamic Laser The loading and shaping micro-volume part cycle.
The embodiment is preferred embodiment of the invention, but the present invention is not limited to above-mentioned embodiment, not Away from the present invention substantive content in the case of, those skilled in the art can make it is any it is conspicuously improved, replace Or modification belongs to protection scope of the present invention.

Claims (6)

  1. A kind of 1. automation equipment of dynamic Laser loading and shaping micro-volume part, it is characterised in that including laser transmitting system, Dynamic load formation system and placement converting system;
    The laser transmitting system include pulse laser (1), speculum (2), adjustable focus lens (3), lens carrier (4) and Pedestal (5);The lens carrier (4) is vertically mounted on pedestal (5), and lens carrier is provided with adjustable focus lens on (4) (3), adjustable focus lens (3) will pass through the Laser Focusing for coming self-pulsing laser (1) of speculum (2) reflection;
    The dynamic load formation system includes mold system (7), automatic open-close die device (8) and three coordinate mobile platforms (9); The three coordinates mobile platform (9) is placed in above pedestal (5);The mold system (7) includes punch-pin (18) and combined die (20);During work, the punch-pin (18) and combined die (20) gap coordinate;Punch-pin (18) upper end is provided with circular-shaped, concave cavity, circular Cavity is placing restraint layer (16) and absorbed layer (17);The combined die (20) is arranged on base (22);Combined die (20) formed by the two cavity plate component docking of structure identical, and bottom is provided with rectangular channel (40) and symmetrical limited block (21);The rectangular channel (40) is located at two cavity plate component junctions, and the symmetrical limited block (21) is recessed positioned at two respectively On membrane module;
    The automatic open-close die device (8) includes base (22), first hydraulic cylinder (23), contiguous block (24), quarter butt (25) and length Bar (26);The base (22) is tooth type structures, and the vertical two sides bottom of base (22) is arranged on three coordinates by screw On mobile platform (9), and first hydraulic cylinder (23) is symmetrically installed with, piston rod and contiguous block (24) phase of first hydraulic cylinder (23) Connection, contiguous block (24) is be hinged by bearing pin and two quarter butts (25), and quarter butt (25) passes through bearing pin and stock (26) center Be hinged, stock (26) one end is arranged on base (22) by bearing pin, the other end with opened up installed in combined die (20) the Bearing pin in one circular hole (43) is connected;Base (22) on the face of three coordinate mobile platforms (9) parallel to being provided with locating piece (41), the locating piece (41) is arranged in the rectangular channel (40) on the downside of combined die (20), on base (22), locating piece (41) Both sides, and stopper slot (42) is symmetrically offered perpendicular to locating piece (41), the stopper slot (42) is used for installing limited block (21);
    The placement converting system includes punch-pin and places converting system (10) and bar placement converting system (6);
    The punch-pin places converting system (10) and bar placement converting system (6) structure is identical, including conversion cradle (27), Conversion motor (28), conversion support (29), telescopic cylinder (30) and automatic clamping device (31);The punch-pin places converting system (10) place converting system (6) with bar and be arranged on three coordinate mobile platforms (9), and be respectively placed in automatic open-close die device (8) left side and right side;Conversion support (29) is installed on the conversion cradle (27), on conversion support (29) from bottom to up according to It is secondary that conversion motor (28), telescopic cylinder (30) and automatic clamping device (31) are installed;The automatic clamping device (31) includes Conversion platform (32), second hydraulic cylinder (33), sliding block (34), right curved bar (35), right straight-bar (36), pin (37), left straight-bar And left curved bar (39) (38);
    The conversion platform (32) is fixedly mounted on conversion support (29), and conversion platform (32) is symmetrically set with rectangular opening And pin hole, the both sides inwall of rectangular opening are provided with chute A;Sliding block (34) both sides offer the slide rail that thickness is less than rectangular block B, the slide rail B and the chute A on conversion platform (32) of sliding block (34) both sides carry out gap cooperation, so as to realize that sliding block (34) edge turns Platform (32) is changed to horizontally slip;Second hydraulic cylinder (33) is fixed on conversion platform (32), the piston rod of second hydraulic cylinder (33) It is connected with sliding block (34);The pin (37) is arranged in the pin hole on conversion platform (32), right straight-bar (36), left straight-bar (38) one end is installed on pin (37), and can be rotated around pin (37);Right curved bar (35), left curved bar (39) One end is articulated with sliding block (34), and right straight-bar (36), the other end of left straight-bar (38) distinguish hinge in right curved bar (35), Zuo Qu On bar (39).
  2. 2. a kind of automation equipment of dynamic Laser loading and shaping micro-volume part according to claim 1, its feature exist In:Described combined die (20) size is 2cm × 2cm × 2cm.
  3. 3. a kind of automation equipment of dynamic Laser loading and shaping micro-volume part according to claim 1, its feature exist In:The connecting portion of the right curved bar (35) and left curved bar (39) is linear pattern, and gripping position is circle, and punch-pin places conversion The gripping position diameter of right curved bar (35) and left curved bar (39) is equal to the diameter of punch-pin (18) in system (10), and bar places conversion The gripping position diameter of right curved bar (35) and left curved bar (39) is equal to the diameter of bar (19) in system (6).
  4. 4. a kind of automation equipment of dynamic Laser loading and shaping micro-volume part according to claim 1, its feature exist In:The device also includes control system, and the control system includes laser controller (15), computer (14), step motor control Device (13), hydraulic control system (12) and three coordinate mobile platform controllers (11);Laser controller (15), step motor control Device (13), hydraulic control system (12) and three coordinate mobile platform controllers (11) are connected with computer (14);The laser Controller (15) is connected with pulse laser (1), for controlling the working condition of pulse laser (1);The movement of three coordinates is flat Platform controller (11) is connected with three coordinate mobile platforms (9), for controlling it to make planar movement;The hydraulic control system (12) It is connected with first hydraulic cylinder (23), second hydraulic cylinder (33), for controlling first hydraulic cylinder (23), second hydraulic cylinder (33) to stretch Contracting;The controllor for step-by-step motor (13) is connected with conversion motor (28), telescopic cylinder (30), for controlling conversion motor (28) Rotation and telescopic cylinder (30) move up and down.
  5. 5. a kind of automation equipment of dynamic Laser loading and shaping micro-volume part according to claim 1, its feature exist In combined die (20) the upper end center position offers T-type structure.
  6. 6. according to any one of claim 1 to 5 based on a kind of automation of dynamic Laser loading and shaping micro-volume part The method of device, it is characterised in that specifically comprise the following steps:
    S1. by laser controller (15), controllor for step-by-step motor (13), hydraulic control system (12), three coordinate mobile platform controls Device (11) processed is connected with computer (14);Pulse laser (1) is connected with laser controller (15);
    S2. the base (22) in automatic open-close die device (8) is fastened on three coordinate mobile platforms (9) by screw, two First hydraulic cylinder (23) is separately mounted to the centre position in the front and the back side of base (22), two first hydraulic cylinders (23) Piston rod be connected respectively with a contiguous block (24);Limited block (21) on combined die (20) is put into base (22) upper surface Stopper slot (42), rectangular channel (40) is close to locating piece (41), be placed on base (22);In the second circular hole of base (22) (44) and in the first circular hole (43) of combined die (20) insertion axle, the both ends of stock (26) are articulated with axle;Two quarter butts (25) one end is connected with middle two stocks (26) by hinge respectively, the other end by pin jointly with contiguous block (24) It is connected;The movement of three coordinate mobile platforms (9) is controlled by three coordinate mobile platform controllers (11) using computer (15), is made The matrix cavity for obtaining combined die (20) is centrally located on laser optical path;
    S3. bar is placed into converting system (6) using screw and punch-pin placement converting system (10) is fixed on the movement of three coordinates and put down On platform (9), the height that bar places converting system (6) places converting system (10) less than punch-pin, now combined die (20) Matrix cavity center should be located on the perpendicular bisector of conversion platform (32) long axis direction, and bar places converting system (6) and punch-pin is placed The long axis direction of converting system (10) is parallel to each other;By the sliding block (34) in automatic clamping device (31) and second hydraulic cylinder (33) After being connected, sliding block (34) is fitted into the chute on conversion platform (32), and second hydraulic cylinder (33) is placed on conversion platform (32) Rectangular opening at, second hydraulic cylinder (33) is fixed on conversion platform (32) using screw, pin (37) load conversion platform (32) in pin hole;
    S4. computer (14) by hydraulic control system (12) control second hydraulic cylinder (33) piston rod head on sliding block (34) to Preceding motion, sliding block (34) drive right curved bar (35), left curved bar (39), make right curved bar (35), left curved bar (39), right straight-bar (36), The planar linkage mechanism synergy that left straight-bar (38) is formed so that right curved bar (35) and left curved bar (39) open;In punch-pin (18) restraint layer (16) and absorbed layer (17) are put into cavity, and places it in the right song that punch-pin places converting system (10) Between bar (35) and left curved bar (39);Computer (14) sends instruction, hydraulic control system (12) to hydraulic control system (12) Control second hydraulic cylinder (33) is moved backward together with sliding block (34), planar linkage mechanism synergy so that right curved bar (35) Punch-pin (18) is clamped with left curved bar (39);Utilize identical method so that bar places the right curved bar (35) of converting system (6) Bar (19) is clamped together with left curved bar (39);
    S5. computer (14) control hydraulic control system (12), the work of hydraulic control system (12) control first hydraulic cylinder (23) Stopper rod heads on contiguous block (24) and moved upwards, i.e. two cavity plate components of control combination cavity plate (20) move upwardly together, and opens Combined die (20);
    S6. the telescopic cylinder (30) of converting system (6) is moved downwardly at the upper surface of combined die (20);Computer (14) controlled by hydraulic control system (12) and open automatic clamping device, bar (19) enters in combined die (20);Stepping The telescopic cylinder (30) that electric machine controller (13) control bar places converting system (6) moves upward to original position, then control rod The conversion motor (28) that material places converting system (6) rotates clockwise 90 degree;
    S7. computer (14) sends instruction to controllor for step-by-step motor (13), and controllor for step-by-step motor (13) first controls cavity plate to put The conversion motor (28) for putting converting system (10) rotates clockwise 90 degree, then controls cavity plate to place the flexible of converting system (10) Cylinder (30) is moved downwardly at the upper surface of combined die (20);Computer (14) is controlled by hydraulic control system (12) System opens automatic clamping device, and punch-pin (18) enters in combined die (20);Controllor for step-by-step motor (13) control cavity plate is placed The telescopic cylinder (30) of converting system (10) moves upward to original position, then the conversion electricity for controlling cavity plate to place converting system (10) Machine (28) rotates clockwise 90 degree;
    S8. computer (14) sends instruction, hydraulic control system (12) control first hydraulic cylinder to hydraulic control system (12) (23) moved downwardly together with contiguous block (24), control automatic open-close die device (8) closes combined die (20) automatically;
    S9. speculum (2) and adjustable focus lens (3), the laser light restraint layer (16) that pulse laser (1) is sent are adjusted Focus on absorbed layer (17), absorbed layer (17) surface portion be vaporized and ionize after produce HTHP plasma, wait from Daughter rapidly outside splash expansion, its reaction force can form strong shock wave, in strong shock wave and punch-pin (18), combined die (20) under collective effect, high speed plastic deformation occurs for bar, so as to complete the mistake of dynamic Laser loading and shaping micro-volume part Journey;
    S10. computer (14) control hydraulic control system (12), the work of hydraulic control system (12) control first hydraulic cylinder (23) Stopper rod heads on contiguous block (24) and moved upwards, i.e. two cavity plate components of control combination cavity plate (20) move upwardly together, and opens Combined die (20);Take out the finished parts (45) machined;
    S11. computer (14) controls the piston rod of second hydraulic cylinder (33) to head on sliding block (34) by hydraulic control system (12) Travel forward, sliding block (34) drives right curved bar (35), left curved bar (39), makes right curved bar (35), left curved bar (39), right straight-bar (36), the planar linkage mechanism that left straight-bar (38) is formed so that right curved bar (35) and left curved bar (39) open;In punch-pin (18) Restraint layer (16) and absorbed layer (17) are put into cavity, and punch-pin (18) is placed on to the right song of punch-pin placement converting system (10) Between bar (35) and left curved bar (39);Computer (14) sends instruction, hydraulic control system (12) to hydraulic control system (12) Control second hydraulic cylinder (33) is moved backward together with sliding block (34) so that right curved bar (35) and left curved bar (39) are together by punch-pin (18) clamp;Utilize identical method so that bar places the right curved bar (35) of converting system (6) and left curved bar (39) together will Bar (19) is clamped;Hence into next dynamic Laser loading and shaping micro-volume part cycle.
CN201710637500.XA 2017-07-31 2017-07-31 A kind of automation equipment and its method of dynamic Laser loading and shaping micro-volume part Pending CN107363143A (en)

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