CN107297903B - Automatic assembly line for cell coating, hot melting and rubberizing - Google Patents
Automatic assembly line for cell coating, hot melting and rubberizing Download PDFInfo
- Publication number
- CN107297903B CN107297903B CN201710548305.XA CN201710548305A CN107297903B CN 107297903 B CN107297903 B CN 107297903B CN 201710548305 A CN201710548305 A CN 201710548305A CN 107297903 B CN107297903 B CN 107297903B
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- battery cell
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- insulating film
- battery
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- 238000002844 melting Methods 0.000 title claims abstract description 74
- 239000011248 coating agent Substances 0.000 title claims abstract description 73
- 238000000576 coating method Methods 0.000 title claims abstract description 73
- 230000008018 melting Effects 0.000 title claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 100
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 197
- 230000007306 turnover Effects 0.000 claims description 52
- 238000002360 preparation method Methods 0.000 claims description 38
- 239000002390 adhesive tape Substances 0.000 claims description 32
- 238000005538 encapsulation Methods 0.000 claims description 21
- 239000012943 hotmelt Substances 0.000 claims description 21
- 230000002950 deficient Effects 0.000 claims description 16
- 210000000078 claw Anatomy 0.000 claims description 12
- 239000007888 film coating Substances 0.000 claims description 9
- 238000009501 film coating Methods 0.000 claims description 9
- 239000000523 sample Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000003822 cell turnover Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 241000252254 Catostomidae Species 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 238000010992 reflux Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 3
- 238000000429 assembly Methods 0.000 claims 3
- 238000010030 laminating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 7
- 230000006872 improvement Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 16
- 230000004927 fusion Effects 0.000 description 8
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
- Secondary Cells (AREA)
Abstract
The invention relates to the technical field of automation equipment, and provides an automatic assembly line for coating, hot melting and rubberizing of a battery cell, which comprises a support sheet feeding film group, a support sheet transferring module, an insulating film feeding and hot melting film group, a support sheet insulating film transferring module, a battery cell feeding module, a coating module, a rubberizing module, a transferring module and a discharging module, wherein the feeding and hot melting of the insulating film and the support sheet, the feeding, the coating and the rubberizing of the battery cell and the discharging of a finished product material can be realized, the whole process is automatically completed, the materials do not need to be taken, put, circulated, stored for many times, and the like, the manpower and production auxiliary materials can be effectively saved, the efficient high-quality production of the battery cell is facilitated, the production cost is reduced, and the production capacity and the competitiveness are improved for enterprises.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to an automatic assembly line for coating, hot melting and rubberizing of a battery cell.
Background
Today that technology is advancing continuously, new energy power battery's demand is increasing, its production and manufacturing process are great to the quality influence of battery, wherein, the production of electric core is especially important, in the production process of electric core, need wrap up insulating film and rubberizing fixed at its surface, its step roughly includes insulating film and support piece hot melt, insulating film parcel is to electric core surface, rubberizing fixed insulating film etc. on insulating film, among the prior art, above-mentioned step generally carries out separately, for example, insulating film hot melt station is with insulating film and support piece hot melt earlier, then transfer to the diolame station and carry out the diolame, transfer to rubberizing station and rubberize, these processes relate to the multiple of material get put, turnover, store etc. need a large amount of manpowers, the material, and in this process insulating film need carry out transfer many times, easily cause the damage of insulating film, crease or turn over, both need a large amount of production auxiliary material, increase the quality hidden danger again, increase the product defective rate, unfavorable for the high-efficient high-quality production of electric core. Therefore, in order to solve the above problems in the prior art, a technical solution is provided.
Disclosure of Invention
The invention provides an automatic assembly line for cell coating, hot melting and rubberizing, which aims to solve the problem that materials are required to be taken, put, circulated and stored for many times in the process of cell coating, hot melting and rubberizing.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an automated assembly line for cell encapsulation, hot melt and rubberizing is provided, comprising: the battery cell packaging machine comprises a supporting sheet feeding module, a supporting sheet transferring module, an insulating film feeding and heat melting module, a supporting sheet insulating film transferring module, a battery cell feeding module, a coating module, a rubberizing module, a transferring module and a discharging module.
As an improvement of the technical proposal, the supporting sheet feeding module comprises a first frame, a supporting sheet moving device, a supporting sheet bearing device and a supporting sheet turnover device, wherein,
the first rack is provided with at least one first material preparation area and at least one first placement area;
the pallet turnover device is provided with the pallet bearing device and can move to the first material preparation area or can be separated from the first rack;
the supporting piece bearing device is used for bearing a supporting piece to be processed, is dismounted from the supporting piece turnover device, is correspondingly arranged in the first material preparation area, and is independent from the first material preparation area;
the supporting piece transferring device can reciprocate between the first material preparation area and the first placement area, and transfers the supporting piece on the supporting piece bearing device to the supporting piece transferring module.
As a further improvement of the above technical solution, the pallet turnover device includes a cart that can be driven manually or mechanically, the pallet is stacked on the pallet carrying device, the pallet moving device includes a material taking device and a horizontal first moving beam, the first connecting portion can reciprocate along the first moving beam, and the material taking device is connected with the first connecting portion.
As a further improvement of the technical scheme, the insulating film feeding and heat melting module comprises a second frame, an insulating film moving and heat melting device, an insulating film bearing device and an insulating film turnover device, wherein,
the second rack is provided with at least one second material preparation area and at least one second placement area;
the insulating film turnover device is provided with the insulating film bearing device, and can move to the second material preparation area or can be separated from the second rack;
the insulating film bearing device is removed from the insulating film turnover device and correspondingly placed in the second material preparation area, and the insulating film bearing device is independent of the second material preparation area;
the insulating film bearing device is used for bearing an insulating film to be added;
the insulating film material moving and hot melting device can reciprocate between the second material preparation area and the second placement area, and transfers the insulating film on the insulating film bearing device to the supporting piece transferring module, places the insulating film on the supporting piece carrying module and covers the supporting piece, and can perform hot melting on the insulating film and the supporting piece placed on the supporting piece transferring module.
As a further improvement of the technical scheme, the insulating film turnover device comprises a trolley which can be driven manually or mechanically, the insulating films are stacked and carried on the insulating film carrying device, the insulating film moving and hot melting device comprises a film sucking and hot melting mechanism, a horizontal second moving beam and a second connecting part, the film sucking and hot melting mechanism is used for taking out and hot melting the insulating films, the second connecting part can reciprocate along the second moving beam, and the film sucking and hot melting mechanism is connected with the second connecting part.
As a further improvement of the technical scheme, the film sucking and hot melting mechanism comprises a film sucking and hot melting device and a film placing platform, the film sucking and hot melting device comprises a film sucking mechanism, a hot melting mechanism and a lifting mechanism, the film sucking mechanism is used for performing slicing and material sucking on the insulating film, the hot melting mechanism is used for hot melting the insulating film and the supporting sheet, the film sucking and hot melting device moves between the second material preparation area and the film placing platform, and the film placing platform is borne by the supporting sheet transferring module and moves along with the movement of the supporting sheet transferring module.
As a further improvement of the technical scheme, the lifting mechanism comprises a lifting support, the film sucking mechanism and the hot melting mechanism are fixedly connected to the lifting support, and the lifting mechanism drives the lifting support to lift.
As a further improvement of the technical scheme, the film sucking mechanism comprises a material taking sucker group mechanism, a probe group and a bearing plate, wherein the material taking sucker group mechanism comprises a plurality of elastic suckers which are distributed and fixed on the bearing plate, the probe group comprises a plurality of probes which are distributed and fixed on the bearing plate, and the bearing plate is fixed on the lifting support.
As a further improvement of the technical scheme, the battery cell feeding module comprises a battery cell conveying device, a battery cell material moving device, a third material preparation area, a battery cell material taking area and a battery cell material discharging area, wherein the battery cell conveying device conveys a battery cell from the third material preparation area to the battery cell material taking area, and the battery cell material moving device can move between the battery cell material taking area and the film coating module and moves the battery cell from the battery cell material taking area to the film coating module.
As a further improvement of the technical scheme, the battery cell conveying device comprises a conveying mechanism, a battery cell jig, a battery cell reversing mechanism, a battery cell jig reflux lifting mechanism and a battery cell turnover mechanism, wherein,
the conveying mechanism comprises a battery cell conveying belt for conveying the battery cells and a battery cell jig conveying belt for recycling the battery cell jigs;
the battery cell is fixed on the battery cell jig, and the battery cell jig is arranged on the battery cell conveyor belt and is conveyed by the battery cell conveyor belt; the battery cell jig conveying belt is positioned below the battery cell conveying belt, the battery cell conveying belt and the battery cell conveying belt are parallel to each other and have opposite conveying directions, the battery cell conveying belt conveys the battery cell from the battery cell reversing mechanism to the battery cell material taking area, and the battery cell jig conveying belt conveys the battery cell jig from the battery cell material taking area to the battery cell reversing mechanism;
The battery cell reversing mechanism is used for reversing the battery cells and conveying the battery cells to the battery cell conveyor belt, and comprises a rotary cylinder and a belt conveyor, wherein the rotary cylinder rotates the belt conveyor belt until the direction of the belt conveyor belt is consistent with that of the battery cell conveyor belt, so that a battery cell jig with the battery cells is conveyed to the battery cell conveyor belt;
the battery cell overturning mechanism is used for grabbing and overturning a battery cell and comprises a battery cell positioning part, a battery cell rotary pushing cylinder and a cam, wherein a rotating shaft is connected to the cam;
the battery cell jig reflow lifting mechanism can lift between the battery cell conveyor belt and the battery cell jig conveyor belt and is used for recovering the battery cell jig on the battery cell conveyor belt and placing the battery cell jig on the battery cell jig conveyor belt.
As the further improvement of above-mentioned technical scheme, still include on the electric core conveyer belt and sweep a yard mechanism and arrange bad mechanism, sweep a yard mechanism set up in one side or both sides of electric core conveyer belt for scan discernment electric core bar code to electric core, arrange bad mechanism and be used for discharging the unqualified products that sweeps yard mechanism discerned out electric core conveyer belt, including arranging bad lift cylinder, arrange bad material clamping jaw and have the material inductor, have the material inductor to be used for responding to the incoming material, arrange bad material clamping jaw and go up and down through arranging bad lift cylinder.
As a further improvement of the above technical solution, the coating module includes:
the film coating platform is used for bearing the insulating film and comprises a pair of film adjusting mechanisms with adjustable distances, and the film coating platform is used for attaching the insulating film to the battery cell;
the battery cell placing table is positioned in the middle of the coating platform and is used for placing battery cells;
the coating lifting mechanism is connected with the battery cell placing table and drives the battery cell placing table to lift;
the method comprises the steps of,
the side surface coating mechanism comprises a first side surface coating mechanism and a second side surface coating mechanism, and the first side surface coating mechanism and the second side surface coating mechanism are symmetrically arranged at two sides of the battery cell placing table.
As a further improvement of the above technical solution, the coating module further includes a cell holding mechanism, where the cell holding mechanism includes a cell holding cylinder and a cell holding plate, the cell holding plate extends and retracts through the cell holding cylinder, and the cell holding plate is used to hold the cell in a state when it is placed.
As a further improvement of the above technical solution, the rubberizing module comprises at least one rubberizing mechanism, wherein the rubberizing mechanism comprises a middle rubberizing mechanism and a bottom rubberizing mechanism, and the middle rubberizing mechanism comprises a middle rubberizing component for pulling out the adhesive tape, a middle rubberizing component for pushing the adhesive tape to the battery core and pressing, a middle rubberizing component for cutting off the adhesive tape and a first discharging disc for placing the adhesive tape; the bottom rubberizing mechanism comprises a bottom rubberizing component used for pulling out the adhesive tape, a bottom rubberizing component used for pushing the adhesive tape to the battery cell and pressing, a bottom rubberizing component used for cutting off the adhesive tape and a second discharging disc used for placing the adhesive tape.
As a further improvement of the technical scheme, the middle rubberizing component and the bottom rubberizing component both comprise rubberizing pushing-out cylinders and elastic rubberizing components, the elastic rubberizing components comprise elastic rubberizing rollers which are made of elastic materials, and the rubberizing pushing-out cylinders push out the elastic rubberizing components and enable the elastic rubberizing rollers to be pressed on the battery cells.
As a further improvement of the technical scheme, the rubberizing module comprises a rubberizing turntable, a turntable rotating mechanism, a turntable positioning mechanism and two rubberizing mechanisms, wherein the two rubberizing mechanisms are fixedly arranged on the rubberizing turntable, the rubberizing turntable rotates through the turntable rotating mechanism, and the turntable positioning mechanism is used for limiting the rotation of the rubberizing turntable.
As a further improvement of the technical scheme, the transferring module comprises a transferring robot and a clamping device, the transferring robot drives the clamping device to move among the coating module, the rubberizing module and the blanking conveying mechanism, the clamping device comprises a battery cell clamping mechanism and an insulating film retaining plate, the battery cell clamping mechanism is used for clamping a battery cell, and the insulating film retaining plate is used for supporting an insulating film wrapped on the battery cell.
As a further improvement of the technical scheme, the blanking module comprises a blanking conveying mechanism and a blanking area, the blanking conveying mechanism comprises a blanking turnover device and a blanking device, the blanking turnover device comprises a battery core clamp, a turnover cam and a turnover cylinder, the battery core clamp is connected with the turnover cam through a rotating shaft, the turnover cam can be driven to rotate by the extension and retraction of the turnover cylinder, and the battery core clamp is driven to turn by the rotation of the turnover cam; the blanking device comprises a blanking clamping claw and a blanking moving beam, and the blanking moving beam moves the blanking clamping claw between the blanking overturning device and the blanking area.
The beneficial effects of the invention are as follows:
an automated assembly line for cell encapsulation, hot melt and rubberizing is provided, comprising: the device comprises a support sheet feeding module, a support sheet transferring module, an insulating film feeding and heat melting module, a support sheet insulating film transferring module, a battery core feeding module, a coating module, a rubberizing module, a transferring module and a discharging module, wherein the feeding, the coating and the rubberizing of the insulating film and the support sheet and the discharging of a finished product material can be realized, the whole process is automatically completed, the materials do not need to be taken, put, circulated, stored for many times, and the like, manpower and production auxiliary materials can be effectively saved, the efficient high-quality production of the battery core is facilitated, and the device is beneficial to enterprises to reduce the production cost, improve the production capacity and the competitiveness.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following description will simply explain the practical drawings required in the description of the embodiments:
FIG. 1 is a top view of a structure of one embodiment of the present invention;
FIG. 2 is a schematic perspective view of an embodiment of the present invention;
FIG. 3 is a schematic diagram illustrating an embodiment of a blade feeding module according to the present invention;
FIG. 4 is a schematic diagram of an embodiment of an insulating film-fed hot melt pattern assembly according to the present invention;
FIG. 5 is a schematic diagram illustrating an embodiment of a cell transfer apparatus of a cell loading module according to the present invention;
FIG. 6 is a schematic diagram of an embodiment of a battery cell turnover mechanism on a battery cell transfer apparatus according to the present invention;
FIG. 7 is a schematic diagram of an embodiment of an encapsulation module according to the present invention;
FIG. 8 is a schematic diagram illustrating an embodiment of a transfer module, a tape module and a blanking module according to the present invention;
FIG. 9 is a schematic diagram illustrating an embodiment of a rubberizing mechanism of a rubberizing module according to the invention;
FIG. 10 is a schematic diagram of a transfer module according to an embodiment of the present invention;
FIG. 11 is a schematic diagram illustrating a structure of a blanking module according to an embodiment of the present invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The description of the orientations of the various elements of the invention in relation to the top, bottom, left, right, etc. is merely illustrative of the relative positions of the various elements of the invention in the drawings. The technical features of the invention can be interactively combined on the premise of no contradiction and conflict.
Referring to fig. 1 and 2 in combination, fig. 1 is a top view of one embodiment of the present invention; FIG. 2 is a schematic perspective view of an embodiment of the present invention; the embodiment of the automatic assembly line for coating, hot melting and rubberizing of the battery cells comprises a supporting sheet feeding module, a supporting sheet transferring module 2, an insulating film feeding and hot melting module 3, a supporting sheet insulating film transferring module 4, a battery cell feeding module 5, a coating module 6, a rubberizing module 7, a transferring module 8 and a blanking module 9.
Wherein the supporting sheet transferring module 2 moves 3 between the supporting sheet feeding module and the insulating film feeding and heat melting mold set, the supporting sheet insulating film transferring module 4 moves between the insulating film feeding and heat melting mold set 3 and the coating module 6, the transferring module 8 moves between the coating module, the rubberizing module 7 and the blanking conveying mechanism,
the support sheet feeding module is used for feeding the support sheet, the support sheet transferring module 2 moves the support sheet to the insulating film feeding and heat melting module 3, the insulating film feeding and heat melting module 3 is used for realizing the feeding and heat melting operation of the insulating film, the support sheet after heat melting and the semi-finished insulating film are moved to the coating module 6 through the support sheet insulating film transferring module 4, the coating module 6 is used for realizing the coating of the battery cells, the battery cells after coating are transferred to the rubberizing module 7 for rubberizing through the transferring module 8, the rubberizing module 7 is used for realizing the rubberizing of the battery cells, and the battery cells after rubberizing are transferred to the blanking module through the transferring module 8 and are subjected to the blanking operation through the blanking module 9.
Referring to fig. 3, fig. 3 is a schematic structural view of an embodiment of a pallet feeding module according to the present invention, wherein the pallet feeding module includes a first frame 11, a pallet moving device 12, a pallet carrying device 13 and a pallet turnover device (not shown in the drawings), and wherein,
the first frame 11 is provided with at least one first material preparation area 112 and at least one first placement area 113;
a pallet turnover device (not shown) carrying a pallet carrying device 13 movable to the first stock area 112 or detachable from the first frame 11, the pallet turnover device comprising a trolley which can be driven manually or mechanically;
the pallet carrying device 13 is used for carrying pallets to be processed, the pallets are carried on the pallet carrying device in a stacking manner, and the pallet carrying device 13 is removed from a pallet turnover device (not shown in the figure) and correspondingly placed in the first material preparation area 112, and is independent from the first material preparation area;
the pallet transferring device 12 can reciprocate between the first stock area 112 and the first placement area 113, and transfers the pallet on the pallet carrying device 13 to the pallet transferring module 2, so as to realize uninterrupted loading of the pallet.
The carrier sheet moving device 12 comprises a material taking device 121, a first connecting portion 122 and a horizontal first moving beam 123, the first connecting portion 122 can reciprocate along the first moving beam 123, and the material taking device 121 is connected with the first connecting portion 122, so that reciprocating movement between the first material preparation area 112 and the first placing area 113 can be realized through the first moving beam, the material taking device 121 takes materials from the carrier sheet bearing device 13, and then moves to the first placing area 113 to place the carrier sheet on the carrier sheet moving module 2, and uninterrupted material loading of the carrier sheet is realized.
The carrier sheet transfer module 2 is reciprocally movable between the first placement area 113 of the carrier sheet loading module and the insulating film loading and heat fusion mold group 3.
Referring to FIG. 4, FIG. 4 is a schematic view showing the structure of an embodiment of the insulating film feeding and heat-fusible pattern group 3 according to the present invention, wherein the insulating film feeding and heat-fusible pattern group 3 comprises a second frame 31, an insulating film feeding and heat-fusible pattern device 32, an insulating film carrying device 33 and an insulating film turn-around device (not shown), wherein
The second frame 31 is provided with at least one second material preparation area 311 and at least one second placement area;
an insulating film turn-around device (not shown) carries an insulating film carrying device 33 which is movable to the second stock area 311 or is detachable from the second frame 31;
the insulating film carrying device 33 is used for carrying an insulating film to be processed; the insulating film carrying device 33 is removed from the insulating film turn-around device (not shown in the figure), and is correspondingly placed in the second stock region 311, and is independent from the second stock region 311;
the insulating film transferring and hot melting device 32 can reciprocate between the second material preparation area 311 and the second placement area, and transfers the insulating film on the insulating film bearing device 33 to the supporting sheet transferring module 2, places the insulating film on the supporting sheet transferring module 2 carrying the supporting sheet, and after covering the supporting sheet, the insulating film transferring and hot melting device 32 can perform hot melting on the insulating film and the supporting sheet placed on the supporting sheet transferring module.
The insulating film turn-around device (not shown) includes a cart that can be driven manually or mechanically, and the insulating films are stacked and carried on the insulating film carrying device 33.
The insulating film transferring and hot-melting device 32 comprises a film sucking and hot-melting mechanism 321, a horizontal second moving beam 322 and a second connecting part 323, wherein the film sucking and hot-melting mechanism 321 is used for taking and hot-melting the insulating film, the second connecting part 323 can reciprocate along the second moving beam 322, and the film sucking and hot-melting mechanism is connected with the second connecting part, so that reciprocating motion along the second moving beam 322 can be realized.
The film sucking and hot melting mechanism 321 comprises a film taking and hot melting device and a film placing platform, the film taking and hot melting device comprises a film sucking mechanism 3213, a hot melting mechanism (not shown in the figure) and a lifting mechanism 3215, the film sucking mechanism 3213 is used for separating and taking an insulating film, the hot melting mechanism is used for hot melting the insulating film and a supporting sheet, the film placing and hot melting device moves between a second material preparation area and the film placing platform, and the film placing platform is borne by the supporting sheet transferring module 2 and moves along with the movement of the supporting sheet transferring module.
The lifting mechanism 3215 comprises a lifting bracket 3216, the film sucking mechanism 3213 and the hot melting mechanism are fixedly connected to the lifting bracket 3216, and the lifting mechanism drives the lifting bracket to perform lifting movement. The film sucking mechanism 3213 comprises a material taking sucker group mechanism, a probe group and a bearing plate, wherein the material taking sucker group mechanism comprises a plurality of elastic suckers 32131 which are distributed and fixed on the bearing plate, the probe group comprises a plurality of probes 32132 which are distributed and fixed on the bearing plate, and the bearing plate is fixed on the lifting bracket.
Referring to fig. 5 and fig. 6, fig. 5 is a schematic structural diagram of an embodiment of a battery cell conveying device of a battery cell feeding module according to the present invention, and fig. 6 is a schematic structural diagram of an embodiment of a battery cell turnover mechanism on a battery cell conveying device according to the present invention, where the battery cell feeding module includes a battery cell conveying device, a battery cell moving device 52, a third material preparation area (not shown in the figure), a battery cell material taking area and a battery cell material discharging area, the battery cell conveying device conveys a battery cell from the third material preparation area to the battery cell material taking area, and the battery cell moving device 52 is capable of moving between the battery cell material taking area and the coating module 6 and moving the battery cell from the battery cell material taking area to the coating module.
The cell transfer device comprises a transfer mechanism 511, a cell jig 512, a cell reversing mechanism 513, a cell jig reflow elevating mechanism 514 and a cell turning mechanism 515, wherein,
the transfer mechanism 511 includes a cell transfer belt 5111 for transferring the cells and a cell jig transfer belt 5112 for recovering the cell jigs;
the battery cell is fixed on the battery cell jig 512, and the battery cell jig 512 is arranged on the battery cell conveyor 5111 and is conveyed by the battery cell conveyor; the battery cell jig conveyor 5112 is positioned below the battery cell conveyor, the two conveyor are parallel to each other and have opposite conveying directions, the battery cell conveyor conveys the battery cells from the battery cell reversing mechanism 513 to the battery cell material taking area, and the battery cell jig conveyor 5112 conveys the battery cell jigs from the battery cell material taking area to the battery cell reversing mechanism 513;
The cell reversing mechanism 513 is used for reversing the cell and feeding the cell to the cell conveyor 5111, and comprises a rotary cylinder 5131 and a belt conveyor 5132, wherein the rotary cylinder 5131 rotates the belt conveyor 5132 to be consistent with the direction of the cell conveyor 5111, so that the cell jig 512 with the cell is fed to the cell conveyor 5111;
the battery core overturning mechanism 515 is used for grabbing and overturning a battery core, and comprises a battery core positioning part 5151, a battery core rotating and pushing cylinder 5152 and a cam 5153, wherein a rotating shaft 5154 is connected to the cam, the battery core positioning part 5151 is connected with the rotating shaft 5154, the battery core positioning part 5151 is used for grabbing the battery core, and the battery core rotating and pushing cylinder 5152 stretches and contracts to drive the cam 5153 to rotate so as to enable the rotating shaft 5154 to rotate, and further enable the battery core positioning part 5151 to overturn;
the battery cell jig reflow elevating mechanism 514 is capable of elevating between the battery cell conveyor 5111 and the battery cell jig conveyor 5112, and is used for recovering the battery cell jig 512 on the battery cell conveyor and placing the battery cell jig onto the battery cell jig conveyor 5112.
The battery cell conveyor 5111 further comprises a code scanning mechanism 516 and a defective discharging mechanism 517, wherein the code scanning mechanism 516 is arranged on one side or two sides of the battery cell conveyor 5111 and is used for scanning and identifying a battery cell bar code, the defective discharging mechanism 517 is used for discharging defective products identified by the code scanning mechanism 516 out of the battery cell conveyor 5111 and comprises a defective discharging and lifting cylinder 5171, defective discharging clamping claws 5172 and a material sensor, the material sensor is used for sensing incoming materials, and the defective discharging clamping claws 5172 are lifted through the defective discharging and lifting cylinder 5171.
Referring to fig. 7, fig. 7 is a schematic structural diagram of an embodiment of an encapsulation module 6 according to the present invention, where the encapsulation module 6 includes: the coating platform 61 is used for bearing an insulating film, and the coating platform 61 comprises a pair of film adjusting mechanisms 611 with adjustable distances, which are used for attaching the insulating film to the battery cells 003;
the battery cell placing table is positioned in the middle of the coating platform and is used for placing battery cells;
the coating lifting mechanism 63, the battery cell placing table is connected with the coating lifting mechanism, and the coating lifting mechanism drives the battery cell placing table to lift;
the side coating mechanism comprises a first side coating mechanism 641 and a second side coating mechanism 642 which are symmetrically arranged at two sides of the battery cell placing table;
and a coating transfer mechanism for moving the cells on the cell flipping mechanism 515 to the coating platform 61.
The envelope module further includes a cell holding mechanism 65 including a cell holding cylinder 651 through which the cell holding plate is extended and retracted, and a cell holding plate 652 for holding the cell in a state when placed.
Referring to fig. 8-11, fig. 8 is a schematic diagram of a combination structure of an embodiment of a transferring module, a rubberizing module and a blanking module in the present invention, fig. 9 is a schematic diagram of a structure of an embodiment of a rubberizing mechanism of a rubberizing module in the present invention, fig. 10 is a schematic diagram of a structure of an embodiment of a transferring module in the present invention, fig. 11 is a schematic diagram of a structure of a blanking module in the present invention, a coated battery cell is transferred to a rubberizing module 7 by a transferring module 8 for rubberizing, or is temporarily placed in a coating temporary storage area 66, and after rubberizing is completed, the transferring module 8 moves the battery cell to a blanking module 9 for blanking operation.
The rubberizing module comprises at least one rubberizing mechanism, wherein the rubberizing mechanism comprises a middle rubberizing mechanism and a bottom rubberizing mechanism, and the middle rubberizing mechanism comprises a middle rubberizing component 711 for pulling out the adhesive tape, a middle rubberizing component 712 for pushing the adhesive tape to the battery core and pressing, a middle rubberizing component 713 for cutting off the adhesive tape and a first discharging disc 714 for placing the adhesive tape; the bottom rubberizing mechanism comprises a bottom rubberizing component for pulling out the adhesive tape, a bottom rubberizing component 722 for pushing the adhesive tape to the battery cell and pressing, a bottom rubberizing component 723 for cutting off the adhesive tape and a second discharging disc 724 for placing the adhesive tape.
The middle rubberizing component 712 includes a rubberizing push-out cylinder 7122 and an elastic rubberizing component 7121, the elastic rubberizing component 7121 is an elastic rubberizing roller which is made of an elastic material, and the rubberizing push-out cylinder 7122 pushes out the elastic rubberizing component 7121 and enables the elastic rubberizing roller to roll on the battery cell 003. The bottom rubberizing assembly 722 includes a rubberizing ejector cylinder 7221 and an elastomeric rubberizing assembly 7222 that function in concert with the rubberizing ejector cylinder 7122 and elastomeric rubberizing assembly 7121 of the middle rubberizing assembly.
In this embodiment, rubberizing module includes rubberizing carousel, carousel rotary mechanism, carousel positioning mechanism 75 and two rubberizing mechanism, two rubberizing mechanisms are fixed to be set up on the rubberizing carousel, the rubberizing carousel passes through carousel rotary mechanism and realizes rotating, carousel positioning mechanism 75 is used for spacing the rotation of rubberizing carousel, when carousel rotation is straight relevant position, its cylinder stretches out, it is spacing with the carousel, this embodiment sets up two rubberizing mechanisms and carries out rubberizing in turn, when one of them rubberizing mechanism sticky tape runs out, rotatable rubberizing carousel, utility another rubberizing mechanism carries out rubberizing to change the sticky tape that runs out simultaneously, do not influence the normal running of assembly line.
The transferring module 8 comprises a transferring robot 82 and a clamping device 81, the transferring robot is a four-axis robot, the transferring robot drives the clamping device 81 to move among the coating module 6, the rubberizing module 7 and the blanking module 9, the clamping device 81 comprises a battery core clamping mechanism 811 and an insulating film retaining plate 812, the battery core clamping mechanism is used for clamping a battery core, and the insulating film retaining plate is used for supporting an insulating film wrapped on the battery core.
The blanking module 9 comprises a blanking conveying mechanism 91 and a blanking area, the blanking conveying mechanism 91 comprises a blanking turnover device 911 and a blanking device 912, the blanking turnover device comprises a battery core clamp 9111, a turnover cam 9112 and a turnover cylinder 9113, the battery core clamp 9111 is connected with the turnover cam 9112 through a rotating shaft, the turnover cam 9112 can be driven to rotate by the expansion and contraction of the turnover cylinder 9113, and the battery core clamp 9111 is driven to turn by the rotation of the turnover cam 9112; the blanking device 912 includes a blanking clamp claw 9121 and a blanking moving beam 9122 that moves the blanking clamp claw between the blanking flipping device 911 and the blanking area.
The automatic assembly line for coating, hot melting and rubberizing of the battery cells can realize the feeding and hot melting of the insulating film and the supporting sheet, the feeding, coating and rubberizing of the battery cells and the discharging of the finished product materials, and the whole process is automatically completed, and the general working process is as follows:
And (3) supporting sheet feeding: the pallet turnover device places the pallet bearing device 13 carrying the pallet to the first material preparation area 112, the material taking device 121 of the pallet moving device 12 takes the pallet out of the pallet bearing device 13, and the pallet is moved to the pallet moving module 2 through the first moving beam 123 to be placed on the pallet; the material taking device 121 reciprocates between the pallet carrying device 13 and the pallet transferring module 2 along the first moving beam 123 to take and discharge materials, so that uninterrupted loading of pallets is realized. In this embodiment, two parallel support sheet transferring modules 2 are arranged in parallel to alternately operate, so that the production efficiency is improved.
And (3) insulating film feeding: an insulating film turnover device (not shown in the figure) is provided with an insulating film bearing device 33 for bearing the insulating film 002 to be processed and is arranged in the second material preparation area 311, the insulating film transfer module 2 moves to the insulating film feeding and heat fusion module 3 along the track of the insulating film transfer module, the insulating film to be processed 002 is taken out of the insulating film bearing device 33 by a film sucking mechanism 3213 on the insulating film transfer heat fusion device 32, the insulating film is moved to the upper side of the insulating film transfer module 2 for bearing the supporting film by a second moving beam 322, the insulating film transfer heat fusion device 32 descends and places the insulating film on the supporting film transfer module 2, the heat fusion mechanism descends and carries out heat fusion on the insulating film and the supporting film, and after the heat fusion is finished, the insulating film transfer heat fusion device 32 ascends and returns to the second material preparation area by the second moving beam 322 to continue taking materials.
And (3) moving the thermally fused supporting sheet insulating film: the insulation film after the hot melting is moved to the film coating module 6 through the supporting piece insulation film transferring module 4. In this embodiment, two parallel supporting sheet insulating film transferring modules 4 are provided, and the two parallel modules operate alternately, so that the production efficiency is improved.
And (3) feeding the battery cell: the battery cell 003 is arranged in the battery cell jig 512 and is sent to the battery cell conveyor 5111 through the battery cell reversing mechanism 513, the code scanning mechanism 516 on the battery cell conveyor carries out code scanning identification on the battery cell, and the defective discharge mechanism 517 on the battery cell conveyor discharges the battery cell with unqualified code scanning out of the battery cell conveyor; the battery cell reaches the battery cell turnover mechanism 515 along with the battery cell conveyor belt, and the battery cell turnover mechanism 515 takes out the battery cell and turns over the battery cell so that the battery cell is in an upright state; the cell jig 512 is recovered by the cell jig return lifting mechanism, lowered to the cell jig conveyor 5112 for conveyance, and recovered by the cell reversing mechanism 513.
Cell coating: the film coating transfer mechanism moves the upright battery cells on the battery cell overturning mechanism 515 to the film coating platform 61, the insulating film is recessed downwards along with the falling positions of the battery cells, and when the battery cells fall, the battery cell holding cylinder 651 on the battery cell holding mechanism 65 stretches out the battery cell holding plates 652, and the battery cell holding plates 652 are propped against the battery cell cover plates, so that the battery cells are kept in an upright state when being placed; the coating lifting mechanism 63 drives the battery cell placing table to descend, the battery cell descends due to the action of dead weight, the insulating film downwards descends along with the descent of the battery cell and is attached to the first parallel surface of the battery cell under the action of the film finishing mechanism 611 on the coating platform 61, so that the battery cell placing table is coated on the first parallel surface of the battery cell, and the battery cell placing table continuously descends until the coating of the first parallel surface is completed; the battery cell placing table stops descending, the first coating cylinder of the first side coating mechanism 641 stretches out the first coating mechanism from the side of the battery cell, so that the insulating film is coated along the second parallel surface of the battery cell, and the first coating of the second parallel surface of the battery cell is completed; the second coating cylinder of the second side coating mechanism stretches the second coating mechanism out of the side of the battery cell, so that the insulating film is coated along the second parallel surface of the battery cell and coated on the insulating film of the first coating, and the second coating of the second parallel surface of the battery cell is completed.
And (3) transferring the coated battery cell: the transfer robot 82 on the transfer module 8 will complete the upright cell grabbing of the envelope and move to the glue module 7 or place in the envelope buffer 66.
Coating cell rubberizing: the transfer robot 82 on the transfer module 8 grabs the upright battery cells with the films coated, moves to the rubberizing module 7, the rubberizing component 711 of the middle rubberizing mechanism pulls out the adhesive tape, the rubberizing pushing-out cylinder 7122 of the middle rubberizing component 712 pushes out the elastic rubberizing component 7121, the adhesive tape is pressed towards the middle part of the battery cells, and the rubberizing component 713 cuts off the adhesive tape to finish rubberizing of the middle part of the battery cells; the rubberizing pushing cylinder 7221 of the bottom rubberizing component 722 stretches out the elastic rubberizing component 7222, the elastic rubberizing component 7222 presses the adhesive tape towards the bottom of the battery cell, and the adhesive tape is cut off by the adhesive tape cutting component 723, so that rubberizing of the bottom of the battery cell is completed; the middle rubberizing component and the bottom rubberizing component are elastically propped against the battery cell, so that the errors of the overall dimension of the battery cell can be adapted, and the adhesive tape is ensured to be attached to the battery cell.
And (3) blanking: the transfer module 8 transfers the finished product material battery core subjected to rubberizing to a blanking turnover device 911 of the blanking module, the blanking turnover device 911 turns the upright battery core to be in a lying state, a blanking clamping claw 9121 of a blanking device 912 grabs the battery core in the lying state, a blanking moving beam 9122 moves the blanking clamping claw to a blanking area, and the blanking clamping claw places the battery core in the blanking area to finish blanking. The blanking clamping claw moves between the blanking overturning device 911 and the blanking area through the blanking moving beam, so that automatic blanking is realized.
The present application is not limited to the above-described preferred embodiments, but various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present application, and these equivalent modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.
Claims (16)
1. An automatic assembly line for cell coating, hot melting and rubberizing, which is characterized in that: the device comprises a support sheet feeding module, a support sheet transferring module, an insulating film feeding and heat melting module, a support sheet insulating film transferring module, a battery cell feeding module, a coating module, a rubberizing module, a transferring module and a blanking module, wherein the support sheet transferring module moves between the support sheet feeding module and the insulating film feeding and heat melting module; the battery cell feeding module comprises a battery cell conveying device, a battery cell moving device, a third material preparation area, a battery cell taking area and a battery cell discharging area, wherein the battery cell conveying device conveys a battery cell from the third material preparation area to the battery cell taking area, and the battery cell moving device can move between the battery cell taking area and the coating module and moves the battery cell from the battery cell taking area to the coating module;
The battery cell conveying device comprises a conveying mechanism, a battery cell jig, a battery cell reversing mechanism, a battery cell jig reflux lifting mechanism and a battery cell turnover mechanism,
the conveying mechanism comprises a battery cell conveying belt for conveying the battery cells and a battery cell jig conveying belt for recycling the battery cell jigs;
the battery cell is fixed on the battery cell jig, and the battery cell jig is arranged on the battery cell conveyor belt and is conveyed by the battery cell conveyor belt; the battery cell jig conveying belt is positioned below the battery cell conveying belt, the battery cell conveying belt and the battery cell conveying belt are parallel to each other and have opposite conveying directions, the battery cell conveying belt conveys the battery cell from the battery cell reversing mechanism to the battery cell material taking area, and the battery cell jig conveying belt conveys the battery cell jig from the battery cell material taking area to the battery cell reversing mechanism;
the battery cell reversing mechanism is used for reversing the battery cells and conveying the battery cells to the battery cell conveyor belt, and comprises a rotary cylinder and a belt conveyor, wherein the rotary cylinder rotates the belt conveyor belt until the direction of the belt conveyor belt is consistent with that of the battery cell conveyor belt, so that a battery cell jig with the battery cells is conveyed to the battery cell conveyor belt;
the battery cell overturning mechanism is used for fixing and overturning a battery cell and comprises a battery cell positioning part, a battery cell rotary pushing cylinder and a cam, wherein a rotating shaft is connected to the cam;
The electric core jig reflow lifting mechanism can lift between the electric core conveyor belt and the electric core jig conveyor belt and is used for recovering the electric core jigs on the electric core conveyor belt and placing the electric core jigs on the electric core jig conveyor belt.
2. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the supporting sheet feeding module comprises a first frame, a supporting sheet moving device, a supporting sheet bearing device and a supporting sheet turnover device, wherein,
the first rack is provided with at least one first material preparation area and at least one first placement area;
the pallet turnover device is provided with the pallet bearing device and can move to the first material preparation area or can be separated from the first rack;
the supporting piece bearing device is used for bearing a supporting piece to be processed; the supporting piece bearing device is detached from the supporting piece turnover device and correspondingly placed in the first material preparation area, and the supporting piece bearing device is independent of the first material preparation area;
the supporting piece transferring device can reciprocate between the first material preparation area and the first placement area, and transfers the supporting piece on the supporting piece bearing device to the supporting piece transferring module.
3. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 2, wherein: the tray turnover device comprises a trolley which can be driven manually or mechanically, the tray is piled up and carried on the tray carrying device, the tray moving device comprises a material taking device, a first connecting portion and a horizontal first moving beam, the first connecting portion can reciprocate along the first moving beam, and the material taking device is connected with the first connecting portion.
4. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the insulating film feeding and heat melting module comprises a second frame, an insulating film moving and heat melting device, an insulating film bearing device and an insulating film turnover device, wherein,
the second rack is provided with at least one second material preparation area and at least one second placement area;
the insulating film turnover device is provided with the insulating film bearing device, and can move to the second material preparation area or can be separated from the second rack;
the insulating film bearing device is used for bearing an insulating film to be processed, is removed from the insulating film turnover device, is correspondingly placed in the second material preparation area, and is independent from the second material preparation area;
the insulating film material moving and hot melting device can reciprocate between the second material preparation area and the second placement area, and transfers the insulating film on the insulating film bearing device to the supporting piece transferring module, places the insulating film on the supporting piece carrying module and covers the supporting piece, and can perform hot melting on the insulating film and the supporting piece placed on the supporting piece transferring module.
5. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 4, wherein: the insulating film turnover device comprises a trolley which can be driven by manual or mechanical modes, insulating films are stacked and carried by the insulating film carrying device, the insulating film material moving and hot melting device comprises a film sucking and hot melting mechanism, a horizontal second moving beam and a second connecting portion, the film sucking and hot melting mechanism is used for taking out and hot melting the insulating films, the second connecting portion can reciprocate along the second moving beam, and the film sucking and hot melting mechanism is connected with the second connecting portion.
6. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 5, wherein: the film sucking and hot melting mechanism comprises a film sucking and hot melting device and a film placing platform, the film sucking and hot melting device comprises a film sucking mechanism, a hot melting mechanism and a lifting mechanism, the film sucking mechanism is used for carrying out slicing and material sucking on an insulating film, the hot melting mechanism is used for carrying out hot melting on the insulating film and a supporting sheet, the film sucking and hot melting device moves between the second material preparation area and the film placing platform, and the film placing platform is borne by the supporting sheet transferring module and moves along with the movement of the supporting sheet transferring module.
7. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 6, wherein: the lifting mechanism comprises a lifting support, the film sucking mechanism and the hot melting mechanism are fixedly connected to the lifting support, and the lifting mechanism drives the lifting support to perform lifting movement.
8. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 7, wherein: the film sucking mechanism comprises a material taking sucker group mechanism, a probe group and a bearing plate, wherein the material taking sucker group mechanism comprises a plurality of elastic suckers which are distributed and fixed on the bearing plate, the probe group comprises a plurality of probes which are distributed and fixed on the bearing plate, and the bearing plate is fixed on the lifting bracket.
9. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the battery cell conveyor belt is characterized by further comprising a code scanning mechanism and a defective discharging mechanism, wherein the code scanning mechanism is arranged on one side or two sides of the battery cell conveyor belt and used for scanning and identifying a battery cell bar code on a battery cell, the defective discharging mechanism is used for discharging defective products identified by the code scanning mechanism out of the battery cell conveyor belt and comprises a defective discharging lifting cylinder, a defective discharging clamping jaw and a material inductor, the material inductor is used for sensing incoming materials, and the defective discharging clamping jaw is lifted through the defective discharging lifting cylinder.
10. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein said encapsulation module comprises:
the film coating platform is used for bearing the insulating film and comprises a pair of film adjusting mechanisms with adjustable distances, and the film coating platform is used for attaching the insulating film to the battery cell;
the battery cell placing table is positioned in the middle of the coating platform and is used for placing battery cells;
the coating lifting mechanism is connected with the battery cell placing table and drives the battery cell placing table to lift;
the method comprises the steps of,
the side surface coating mechanism comprises a first side surface coating mechanism and a second side surface coating mechanism, and the first side surface coating mechanism and the second side surface coating mechanism are symmetrically arranged at two sides of the battery cell placing table.
11. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 10, wherein: the coating module further comprises a battery core holding mechanism, wherein the battery core holding mechanism comprises a battery core holding cylinder and a battery core holding plate, the battery core holding plate stretches out and withdraws through the battery core holding cylinder, and the battery core holding plate is used for holding the battery core in a state when the battery core is placed.
12. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the rubberizing module comprises at least one rubberizing mechanism, wherein the rubberizing mechanism comprises a middle rubberizing mechanism and a bottom rubberizing mechanism, and the middle rubberizing mechanism comprises a middle rubberizing assembly for pulling out an adhesive tape, a middle rubberizing assembly for pushing the adhesive tape to a battery cell and laminating, a middle rubberizing assembly for cutting off the adhesive tape and a first discharging disc for placing the adhesive tape; the bottom rubberizing mechanism comprises a bottom rubberizing component used for pulling out the adhesive tape, a bottom rubberizing component used for pushing the adhesive tape to the battery cell and pressing, a bottom rubberizing component used for cutting off the adhesive tape and a second discharging disc used for placing the adhesive tape.
13. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 12, wherein: the middle rubberizing assembly and the bottom rubberizing assembly comprise rubberizing pushing-out cylinders and elastic rubberizing assemblies, the elastic rubberizing assemblies comprise elastic rubberizing rollers which are made of elastic materials, and the rubberizing pushing-out cylinders push out the elastic rubberizing assemblies and enable the elastic rubberizing rollers to press the adhesive tape against the electric core.
14. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 12, wherein: the rubberizing module still includes rubberizing carousel, carousel rotary mechanism, carousel positioning mechanism and two rubberizing mechanism, two rubberizing mechanisms are fixed to be set up on the rubberizing carousel, the rubberizing carousel passes through carousel rotary mechanism realizes rotating, carousel positioning mechanism is used for spacing rubberizing carousel's rotation.
15. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the transfer module comprises a transfer robot and a clamping device, the transfer robot drives the clamping device to move among the coating module, the rubberizing module and the blanking module, the clamping device comprises a battery cell clamping mechanism and an insulating film retaining plate, the battery cell clamping mechanism is used for clamping a battery cell, and the insulating film retaining plate is used for supporting an insulating film wrapped on the battery cell.
16. The automated assembly line for cell encapsulation, hot melt and rubberizing of claim 1, wherein: the blanking module comprises a blanking conveying mechanism and a blanking area, wherein the blanking conveying mechanism comprises a blanking turnover device and a blanking device, the blanking turnover device comprises a battery core clamp, a turnover cam and a turnover cylinder, the battery core clamp is connected with the turnover cam through a rotating shaft, the turnover cam can be driven to rotate by the expansion and contraction of the turnover cylinder, and the turnover cam is driven to turn over by the rotation of the turnover cam; the blanking device comprises a blanking clamping claw and a blanking moving beam, and the blanking moving beam moves the blanking clamping claw between the blanking overturning device and the blanking area.
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| US4123305A (en) * | 1976-04-21 | 1978-10-31 | Societe Anonyme Dite: Weber Et Broutin | Method of heating for connecting a plate element to a support by means of a thermofusible glue |
| KR20090132702A (en) * | 2008-06-23 | 2009-12-31 | (주)텔리오솔라코리아 | Auto laminator and solarcell module laminating method using thereof |
| CN201994347U (en) * | 2010-12-14 | 2011-09-28 | 比亚迪股份有限公司 | Battery wrapping equipment |
| CN102610851A (en) * | 2011-01-21 | 2012-07-25 | 欣旺达电子股份有限公司 | Lithium ion battery |
| DE102012009161A1 (en) * | 2012-04-26 | 2013-10-31 | Harro Höfliger Verpackungsmaschinen GmbH | Device for making electrode stack of accumulator, has separator material fixed on frame such that separator material is wound, and anode or cathode sheet is wound in separator material by rotation of frame |
| CN205039208U (en) * | 2015-08-26 | 2016-02-17 | 深圳市誉辰自动化设备有限公司 | Automatic mylar packing welding machine of power battery |
| CN105870490A (en) * | 2016-06-14 | 2016-08-17 | 广东利元亨智能装备有限公司 | Battery core Mylar packaging equipment |
| CN106129447A (en) * | 2016-08-08 | 2016-11-16 | 深圳市海目星激光科技有限公司 | A kind of automatic production line for battery battery core with shell assembling |
| CN106602126A (en) * | 2016-12-30 | 2017-04-26 | 惠州金源精密自动化设备有限公司 | Cell pairing rubberizing system |
| CN106684428A (en) * | 2016-12-30 | 2017-05-17 | 惠州金源精密自动化设备有限公司 | External film packaging system |
| CN106684398A (en) * | 2016-12-30 | 2017-05-17 | 惠州金源精密自动化设备有限公司 | Square aluminum shell battery automatic assembly line |
| CN106711510A (en) * | 2017-01-16 | 2017-05-24 | 镇江成泰自动化技术有限公司 | Cell automatic coating casing-entering mechanism |
| CN207014804U (en) * | 2017-07-06 | 2018-02-16 | 深圳市海目星激光科技有限公司 | It is a kind of to be used for battery core coating, hot melt and the automatic production line of rubberizing |
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