CN1072161C - 复合组装式包装母箱 - Google Patents

复合组装式包装母箱 Download PDF

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Publication number
CN1072161C
CN1072161C CN98102773A CN98102773A CN1072161C CN 1072161 C CN1072161 C CN 1072161C CN 98102773 A CN98102773 A CN 98102773A CN 98102773 A CN98102773 A CN 98102773A CN 1072161 C CN1072161 C CN 1072161C
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iron
side plate
screw
frame
underframe
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Expired - Fee Related
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CN98102773A
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CN1208008A (zh
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刘邦宝
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D19/20—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of paper
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

一种复合组装式包装母箱，包括由一底架、一由前、后、左、右四片侧板组成的箱体、以及一顶盖，前、后侧板为相同形态的结构体，在多层复合瓦楞纸板的左、右端，各用螺丝装设一L形铁，瓦楞纸板上、下端，各用螺丝装设一将其端面包覆的ㄩ形槽铁，ㄩ形槽铁部分覆盖在L形铁上；左、右侧板为另一相同形态，其左、右端装设的“7”形侧边铁不同于前、后侧板的L形铁，“7”形侧边铁宽度恰可嵌置于前、后侧板L形铁形成的空间内，并用螺丝锁合。

Description

复合组装式包装母箱
本发明涉及一种包装箱，特别是涉及一种以铁材为骨架、瓦楞纸为壁面，具有质轻、强度佳且可方便拆装而再循环使用的复合组装式包装母箱。
传统的包装母箱大都脱离不了铁箱、木箱与纸箱的范畴，其中，铁箱是用铁材直接焊接熔合而成，虽然坚固牢靠，但重量太重而不利于运输，而且使用后的空铁箱无法拆卸，造成后处理的困扰；木箱是将木材直接钉合而成，使用后的空木箱不易拆卸，强行撬开会破坏原有木材的完整性，而且随着环保意识的增强，木材的取得愈来愈不容易，成本也随之提高；至于纸箱则因为强度差，无法负载较重的物品，其使用范围有限。而不论是哪一种材质所制成的包装母箱，皆有其特有且无法改变的优缺点，于是集各种材质的优点复合成一包装母箱，则各材质间可取长补短，制造出最实用的包装母箱。
本创作人有鉴于传统包装母箱存在的个别缺点，积极创新一种复合组装式包装母箱，以期能改善传统包装母箱的各种缺点，经不断努力终于研制完成本发明。
本发明的主要目的，在于提供一种复合组装式包装母箱，其设有铁质骨架、瓦楞纸壁面，具有质轻、强度佳且可方便拆装而再循环利用的功效。
本发明的目的是由以下技术方案实现的。
一种复合组装式包装母箱，包括有：一底架，其是以铁材排列结合而成，并于其四周外缘向上形成边框，且边框上预设有数个螺丝孔；一箱体，其是由前、后、左、右四片侧板组成，而恰可容置于底架的边框内，且各侧板底端相对于边框的螺丝孔亦相对设有螺丝孔；一顶盖，其是以铁材制成一恰可嵌套于箱体顶端的框体为主体，并可用螺丝组装于箱体上方，而框体的四边角上可另加设有辅助包装母箱往上堆叠的角铁；其改进之处在于：该前、后侧板为相同形态的结构体，其是在多层复合瓦楞纸板的左、右端，各以螺丝装设一L形铁，而再在瓦楞纸板的上、下端，各以螺丝装设一将其端面包覆的凵形槽铁，且凵形槽铁有部分覆盖在L形铁上；该左、右侧板为另一相同形态的结构体，其左、右端装设有横断面呈“7”形的侧边铁，且该”7”形侧边铁的宽度恰可嵌置于前、后侧板的L形铁所形成的空间内，并可用螺丝锁合固定之；该顶盖的框铁内，螺丝锁固一瓦楞纸板而形成盖面；前述瓦楞纸板与箱体的L形铁、凵形槽铁、”7”形侧边铁以及顶盖的框体间的定位方式，是在螺丝锁定位置的内面，皆设有可配合螺丝锁固的压板，以提高螺丝锁定后的夹持面积。
借由上述构件的组成，其铁材为骨架，瓦楞纸为壁面，而制成具有质轻、强度佳且可方便拆装而再循环使用的包装母箱。
本发明的具体结构由以下实施例及其附图详细给出。
图1是本发明的较佳实施例的外观立体示意图。
图2是本发明的较佳实施例的分解立体示意图。
图3是本发明的较佳实施例侧板组装形态的立体示意图。
图4是本发明的较佳实施例侧板组装形态的俯视图。
图5是本发明的较佳实施例堆叠状态的示意图。
图6是本发明的较佳实施例侧板加设横杆的剖示图。
图7是本发明的较佳实施例侧板改变瓦楞纸板厚度而加设一形铁的状态示意图。
图8是本发明的另一可行实施例底架与箱体组装状态的立体示意图。
图9是本发明的另一可行实施例底架与箱体组装状态的剖示图。
图10是本发明又一可行实施例底架构造的立体示意图。
图11是图10中11-11断面示意图。
图12是图10底架的支撑杆示意图。
图13是支撑杆的实施例图。
首先，请参阅图1-图5所示，本发明较佳实施例包括有：
一底架(1)，其是以铁材相互垂直交错排列结合而成，并于其四周外缘向上形成边框(11)，且边框(11)上预设有数个螺丝孔(12)；
一箱体(2)，其是由前、后、左、右四片侧板(2a)、(2b)、(2c)、(2d)组成，恰可容置于底架(1)的边框(11)内，且各侧板(2a)、(2b)、(2c)、(2d)底端相对于边框(11)的螺丝孔(12)亦相对设有螺丝孔(21)；
一顶盖(3)，其是以铁材制成一恰可嵌套于箱体(2)顶端的框体(31)为主体，并可用螺丝(4)组装于箱体(2)上方，而框体(31)的四边角上可另加设有辅助包装母箱往上堆叠的角铁(32)；
其特征在于：
前述前、后侧板(2a)、(2b)为相同形态的结构体，其是在多层复合瓦楞纸板(5)的左、右端，各用螺丝(4)装设一L形铁(22)，而再在瓦楞纸板(5)的上、下端，各用螺丝(4)装设一将其端面包覆的凵形槽铁(23)，且凵形槽铁(23)有部分覆盖在L形铁(22)上；
前述左、右侧板(2c)、(2d)为另一相同形态的结构体，其左、右端装设有横断面呈“7”形的侧边铁(24)，不同于前、后侧板(2a)、(2b)横断面为L形铁(22)的结构特征，且该“7”形侧边铁(24)的宽度恰可嵌置于前、后侧板(2a)、(2b)的L形铁(22)所形成的空间内，并可用螺丝(4)锁合固定；
前述顶盖(3)的框铁(31)内，以螺丝(4)锁固一瓦楞纸板(5)而形成盖面；
前述瓦楞纸板(5)与箱体(2)的L形铁(22)、凵形槽铁(23)、”7”形侧边铁(24)以及顶盖(3)的框体(31)间的定位方式，是在螺丝(4)锁定位置的内面，皆设有可配合螺丝(4)锁固的压板(6)，提高螺丝(4)锁定后的夹持面积。
借由上述构件的组成，其是采用铁材为骨架，瓦楞纸为壁面，而制成具有质轻、强度佳且可方便拆装而再循环使用的包装母箱。
再者，除了前述较佳实施例外，本发明亦可如图1、2、6所示，该箱体(2)的四片侧板(2a)、(2b)、(2c)、(2d)的板面上，锁固有为防止不当的侧向冲击而损坏瓦楞纸板(5)的横杆(25)。
又，如图7所示，为了因需求而将瓦楞纸板(5)的厚度调整到(d1)时，各侧板(2a)、(2b)、(2c)、(2d)槽宽(D)的上、下凵形槽铁(23)间，各纵向加设一高度(d2)的形铁(26)，而其中D=d1+d2。
另，如图8、9所示，该底架(1)直接嵌套一凵形组装件(13)，借由凵形组装件(13)侧边用螺丝(4)将底架(1)与箱体(2)组装一起。
进一步，请参阅图10-图12所示，本发明的底架(1)，其中间架体构成可依需要而配设，例如使用形铁(14)可增加强度及方便组装，且该底架(1)的底部支撑杆(15)，可利用矩形管体，在中间位置向内冲压一凹槽(151)，而原先凹槽(151)所在位置的馀料，则向内挤压成连续性圆滑弯曲的结构形态(152)，基于这种结构的支撑杆(15)，具有可增强结构强度且加工容易的功效。该凹槽(151)恰可供堆高机的叉举杆(fork)(F)插入，并利用冲压过程中所产生的馀料补强凹槽(151)的抗压强度，而解决包装箱搬运的功效。其实施情况是如图13所示。
经上述说明可看出本发明的具体结构形态，兹再将其可获得的功效详细说明如下：
本发明是以铁材作为整体支撑的骨架，而以瓦楞纸作为修饰的壁面，其没有传统铁箱的笨重，却具有相当好的承载强度，使整体轻量化而易于运输或堆叠存放；再者，由于各构件间的组装方式，皆以螺丝直接锁固，使用时方便组装，使用后亦可拆卸成各个小单元构件，予以回收后再使用。
本发明方便组装且可拆卸的设计，亦可方便货物的装卸，例如机车的较重货物，若使用传统的无法拆卸的包装母箱，则需用天车吊上、吊下帮助装卸，而使用本发明的包装母箱，仅需将箱体的四片侧板一一拆卸，即可轻松地将机车牵出，而有助于简化货物装卸的程序。
所以，本发明具有铁箱高强度的特点，且兼具有纸箱的弹韧性，拥有一般铁箱及木箱的坚固、耐压的特性，但也具备轻巧的优点，且在相同的承载强度下成本均较铁箱、木箱以及纸箱低廉；此外，由于复合组装式的精巧设计，能拆解再循环使用，而且各构件若有损坏，仅需更换受损的构件即可再使用；在此资源缺乏，环保意识高涨的时代，提供一种价美物廉且兼具有实用性及环保概念的包装母箱，是具有极大的实用价值。

Claims (2)

1、一种复合组装式包装母箱，包括有：
一底架，其是以铁材排列结合而成，并于其四周外缘向上形成边框，且边框上预设有数个螺丝孔；
一箱体，其是由前、后、左、右四片侧板组成，而恰可容置于底架的边框内，且各侧板底端相对于边框的螺丝孔亦相对设有螺丝孔；
一顶盖，其是以铁材制成一恰可嵌套于箱体顶端的框体为主体，并可用螺丝组装于箱体上方，而框体的四边角上可另加设有辅助包装母箱往上堆叠的角铁；
其特征在于：
该前、后侧板为相同形态的结构体，其是在多层复合瓦楞纸板的左、右端，各以螺丝装设一L形铁，而再在瓦楞纸板的上、下端，各以螺丝装设一将其端面包覆的凵形槽铁，且凵形槽铁有部分覆盖在L形铁上；该左、右侧板为另一相同形态的结构体，其左、右端装设有横断面呈“7”形的侧边铁，且该”7”形侧边铁的宽度恰可嵌置于前、后侧板的L形铁所形成的空间内，并可用螺丝锁合固定之；
该顶盖的框铁内，螺丝锁固一瓦楞纸板而形成盖面；前述瓦楞纸板与箱体的L形铁、凵形槽铁、”7”形侧边铁以及顶盖的框体间的定位方式，是在螺丝锁定位置的内面，皆设有可配合螺丝锁固的压板。
2、根据权利要求1所述的复合组装式包装母箱，其特征在于，所述的底架中间可由形铁构成，且底架的支撑杆是利用矩形管体在中间位置冲压一凹槽，而原先凹槽所在位置的馀料，则向内挤压成连续性圆滑弯曲结构的形态。
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