CN104554990B - 装载式托盘箱 - Google Patents

装载式托盘箱 Download PDF

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Publication number
CN104554990B
CN104554990B CN201410649108.3A CN201410649108A CN104554990B CN 104554990 B CN104554990 B CN 104554990B CN 201410649108 A CN201410649108 A CN 201410649108A CN 104554990 B CN104554990 B CN 104554990B
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China
Prior art keywords
case lid
coaming plate
front panel
load mode
box bottom
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CN201410649108.3A
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English (en)
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CN104554990A (zh
Inventor
翁新跃
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LANDPROFIT FAR EAST IMP & EXP Co Ltd
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LANDPROFIT FAR EAST IMP & EXP Co Ltd
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Priority to CN201410649108.3A priority Critical patent/CN104554990B/zh
Publication of CN104554990A publication Critical patent/CN104554990A/zh
Priority to DE202015104570.0U priority patent/DE202015104570U1/de
Priority to FR1570069A priority patent/FR3029177B3/fr
Priority to US14/940,649 priority patent/US10138017B2/en
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Publication of CN104554990B publication Critical patent/CN104554990B/zh
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02—Rigid pallets with side walls, e.g. box pallets
    • B65D19/06—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D19/08—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of metal
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    • B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
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  • Mechanical Engineering (AREA)
  • Pallets (AREA)
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Abstract

本发明公开了一种集装箱，提供了一种箱盖开关方便、箱体拆装方便、强度高、易于贮运的装载式托盘箱，解决了现有技术中存在的体积大、贮运难度大，装箱或拆箱卸货时箱盖需完全拆除，费时费力等的技术问题，它包括方形的箱体底板及垂直设于箱体底板上的前围板、后围板、左围板和右围板，箱体底板与前围板、后围板、左围板和右围板共同围合成方形的容纳腔，在容纳腔的上端口互配扣罩有箱盖，在靠近所述容纳腔上端口的后围板外壁面上悬设有水平转轴，与水平转轴两端对应的箱盖左、右侧面上分别设有水平长排孔，箱盖通过水平长排孔转动连接在水平转轴上。

Description

装载式托盘箱
技术领域
本发明涉及一种集装箱，尤其涉及一种箱盖开关方便、箱体拆装方便、易于贮运的装载式托盘箱。
背景技术
装载功能的托盘箱或储物箱多用于仓储物流行业的货物收纳，使用时需要运输移动到工作现场进行装箱作业，目前市场上的装载式托盘箱一般是木制或铁制的固定结构箱体，产品的体积非常大，且由于无法拆解，因此运输十分的不便，且在装箱或拆箱卸货时需将箱盖完全拆除，费时费力。
中国专利“集装箱（CN203714508U）”公开了一种集装箱，它包括底架，底架包括底侧梁，底侧梁分别位于集装箱的底部两侧，底横梁位于底侧梁之间，地板铺设在底横梁的上面且沿集装箱的纵向延伸，其中地板包括沿集装箱的横向交替排列的至少一条钢地板和多条木地板，且每条木地板沿横向的尺寸均相等。虽然此集装箱可便于制作木地板，节省生产成本，但同样存在，产品的体积非常大，且由于无法拆解，因此运输十分的不便，且在装箱或拆箱卸货时需将箱盖完全拆除，费时费力等技术问题。
发明内容
本发明主要是提供了一种箱盖开关方便、箱体拆装方便、强度高、易于贮运的装载式托盘箱，解决了现有技术中存在的体积大、贮运难度大，装箱或拆箱卸货时箱盖需完全拆除，费时费力等的技术问题。
本发明的上述技术问题主要是通过下述技术方案得以解决的：一种装载式托盘箱，包括方形的箱体底板及垂直设于箱体底板上的前围板、后围板、左围板和右围板，箱体底板与前围板、后围板、左围板和右围板共同围合成方形的容纳腔，在容纳腔的上端口互配扣罩有箱盖，在靠近所述容纳腔上端口的后围板外壁面上悬设有水平转轴，与水平转轴两端对应的箱盖左、右侧面上分别设有水平长排孔，箱盖通过水平长排孔转动连接在水平转轴上。通过在方形的箱体底板上表面顺沿每个边垂直固定前围板、后围板、左围板和右围板并围合成方形的容纳腔，并在容纳腔的上端口扣罩箱盖，组合式安装，强度高、拆装方便，拆解后叠放贮运，节省了贮运空间，由于箱盖的后侧边通过水平长排孔转动连接在水平转轴上，当箱盖向上翻转并完全展开时，水平长排孔翻转为纵向，此时在箱盖自身重力的作用下，箱盖沿水平转轴向下自动滑移，水平转轴与箱盖的后侧边距离增加，箱盖后仰，箱盖的后侧边边沿即抵接在后围板外壁面上，使箱盖翻转并定位在设定的安全仰角上，箱盖闭合时反向翻转即可，操作省时省力，箱盖开关方便。
作为优选，所述前围板和后围板的底边分别向外水平延伸形成下翻边，左围板和右围板的底边和两侧边分别向外水平延伸形成侧围板下翻边和侧围板侧翻边，下翻边和侧围板下翻边平抵在对应的箱体底板上表面并保持活动连接，侧围板侧翻边平抵在对应的前围板和后围板的内侧面并保持活动连接。前、后围板和左、右围板间及四者与箱体底板间通过翻边平面平抵后对接，既提高了组装的稳定性，又增强了横向抗变形的性能，同时使得围板的左右连接构件坚固不易变形，同时侧围板作为前后围板的靠山，也有效抵消了组装过程中的张力，使得围板构件坚固不会变形。
作为更优选，在所述下翻边和侧围板下翻边与对应的箱体底板上表面间夹设有密封条。密封条保证了箱体底板接缝的密封性。
作为优选，所述前围板、后围板、左围板和右围板的顶边分别向外延伸形成上翻边，箱盖闭合时其下表面平抵在上翻边上表面上。上翻边不仅使围板的结合部更加稳定，同时又避免雨水顺沿围板与箱盖的接缝渗入箱体内，因此提高了箱体的防水性能。
作为更优选，在与所述上翻边对应的箱盖内侧面上设有缓冲条。缓冲条可避免箱盖闭合时与围板边沿发生刚性碰撞，同时也提高了箱盖闭合时的密封性。
作为优选，在所述箱盖完全展开时，与水平转轴对应的箱盖底边抵接在水平转轴下方对应的后围板外壁面上，且箱盖的展开角为95゜至105゜。展开角为95゜至105゜时既节省了箱盖展开的占用空间，又确保箱盖打开时不会自动闭合，安全可靠。
作为优选，在靠近所述容纳腔端口的前围板外壁面上设有U形锁芯，U形锁芯水平延伸在箱盖的前侧面与前围板的外壁面之间，与U形锁芯对应的箱盖前侧面上设有锁孔。箱盖的前侧向前侧延伸形成防水沿，并在防水沿上切孔形成锁孔，锁孔与固定在箱体前围板上的U形锁芯相对应，形成箱盖与箱体的锁合结构，从而用户可选择使用挂锁，集锁合功能于一体。
作为更优选，所述箱盖闭合后并推动箱盖水平向后滑动时，U形锁芯互配插接在锁孔内。由于箱盖通过水平长排孔转动连接在水平转轴上，当箱盖闭合时拉动箱盖水平向前滑动，使前围板上的U形锁芯与箱盖防水沿上的锁孔相对应，再推动箱盖水平向后滑动，使U形锁芯互配插接在锁孔内即锁紧箱盖，构思巧妙，操作省时省力，并避免了箱体侧翻等意外情况发生时箱盖自然打开，确保贮存在箱体内的物品不会散落至箱体外，提高了使用的安全性。
作为优选，所述箱体底板与前围板、后围板、左围板和右围板，以及左围板、右围板与前围板、后围板间分别通过若干个螺栓固定连接，且对应于每组对接边两端的螺栓均靠近对应的转角。通过螺栓连接拆装方便；将螺栓固定在靠近围板的转角处时，可充分利用直角折边的抗弯强度，使得每块围板组装后不会开口变形而影响箱体的密封，保证了箱体的尺寸和使用性能。
作为优选，在所述箱体底板的底面两侧设有U形撑脚或在箱体底板的底面转角处分别设有滚轮。在底板箱体设置U形撑脚形成支撑功能，即贮运移动托盘的功能，同时又适用于使用叉车进行搬运；在箱体底板的底面还可以设置滚轮，使箱体具有滑行功能，方便搬运。
因此，本发明的装载式托盘箱具有下述优点：箱体的六面体结构由统一定位孔加螺栓进行拼接，强度高，易于拆解和组装，组装前散件包装的体积是成品体积的20%左右，既降低了运输成本，又简化了箱体的结构；同时也完善了箱盖的开启功能和自动锁定功能，使用方便安全可靠；六面体接触面分别粘贴由PU泡沫薄片制成的缓冲条或密封条，结合箱盖防水沿的防水结构，形成了整个箱体的防水结构，密封性好。箱体底部的U形撑脚或滚轮，便于使用叉车进行搬运或滑行搬运。
附图说明：
图1是本发明装载式托盘箱一个方向的立体图；
图2是本发明装载式托盘箱另一个方向的立体图；
图3是本发明中箱盖完全展开时的局部结构示意图；
图4是本发明中箱体底板与后围板和左围板连接部位的放大图；
图5是本发明第一种实施方式时U形锁芯与锁孔配合的剖视图；
图6是本发明第二种实施方式时U形锁芯与锁孔配合的剖视图。
具体实施方式：
下面通过实施例，并结合附图，对本发明的技术方案作进一步具体的说明。
实施例1：
如图1所示，本发明的一种装载式托盘箱，包括长方形的箱体底板1，在箱体底板1底面长度方向的两侧对称固定着U形撑脚17，在箱体底板1上表面四条边的边沿处分别对应的垂直固定着前围板2、后围板3、左围板4和右围板5，箱体底板1与前围板2、后围板3、左围板4和右围板5共同围合成长方体形状的容纳腔6，在容纳腔6的上端口互配扣罩有箱盖7，箱体底板1、前围板2、后围板3、左围板4、右围板5和箱盖7均由铝合金型材制成，其中的前围板2和后围板3的底边分别向外水平延伸形成下翻边10，左围板4和右围板5的底边分别向外水平延伸形成侧围板下翻边11，左围板4和右围板5的两侧边分别向外水平延伸形成侧围板侧翻边12，下翻边10平抵在对应的箱体底板1上表面并通过六个螺栓16固定连接，侧围板下翻边11平抵在对应的箱体底板1上表面并通过三个螺栓16固定连接，侧围板侧翻边12平抵在对应的前围板2和后围板3的内侧面并通过三个螺栓16固定连接，且对应于每组对接边两端的螺栓16均靠近对应的转角。如图4所示，且在下翻边10和侧围板下翻边11与对应的箱体底板1上表面间分别夹持着由PU泡沫薄片制成的密封条18，前围板2、后围板3、左围板4和右围板5的顶边分别向外延伸形成上翻边13，如图2所示，在靠近容纳腔6上端口的后围板3外壁面上通过三个U形撑板悬设着一根水平转轴8，如图3所示，与水平转轴8两端对应的箱盖7左、右侧面（防水沿）上分别开有一个水平长排孔9，箱盖7通过水平长排孔9转动连接在水平转轴8上，在箱盖7完全展开时，与水平转轴8对应的箱盖7底边抵接在水平转轴8下方对应的后围板3外壁面上，且箱盖7的展开角为100゜，箱盖7向下闭合时其下表面平抵在上翻边13的上表面上，如图1、5和6所示，在与上翻边13对应的箱盖7内侧面上粘贴着由PU泡沫薄片制成的缓冲条19，在靠近容纳腔6端口的前围板2中部的外壁面上水平固定着一个U形锁芯14，U形锁芯14的两端垂直穿过前围板2后通过螺母紧固，使U形锁芯14位于箱盖7的前侧面与前围板2的外壁面之间，在与U形锁芯14对应的箱盖7前侧面上对应的开有一个长方形的锁孔15，如图5所示，穿过锁孔15和U形锁芯14装有一把挂锁。
实施例2：
如图6所示，箱盖7闭合后并推动箱盖7水平向后滑动时，U形锁芯14互配插接在锁孔15内，且在箱体底板1的底面转角处分别安装一个滚轮。其余部分与实施例1完全相同。
实施例3：
在箱体底板1底面长度方向的两侧对称固定着U形撑脚17，与箱体底板1的底面转角对应的U形撑脚17上分别安装一个滚轮。其余部分与实施例2完全相同。
本文中所描述的具体实施例仅仅是对本发明的构思作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (10)

1.一种装载式托盘箱，包括方形的箱体底板（1）及垂直设于箱体底板（1）上的前围板（2）、后围板（3）、左围板（4）和右围板（5），箱体底板（1）与前围板（2）、后围板（3）、左围板（4）和右围板（5）共同围合成方形的容纳腔（6），在容纳腔（6）的上端口互配扣罩有箱盖（7），其特征在于：在靠近所述容纳腔（6）上端口的后围板（3）外壁面上悬设有水平转轴（8），与水平转轴（8）两端对应的箱盖（7）左、右侧面上分别设有水平长排孔（9），箱盖（7）通过水平长排孔（9）转动连接在水平转轴（8）上。
2.根据权利要求1所述的装载式托盘箱，其特征在于：所述前围板（2）和后围板（3）的底边分别向外水平延伸形成下翻边（10），左围板（4）和右围板（5）的底边和两侧边分别向外水平延伸形成侧围板下翻边（11）和侧围板侧翻边（12），下翻边（10）和侧围板下翻边（11）平抵在对应的箱体底板（1）上表面并保持活动连接，侧围板侧翻边（12）平抵在对应的前围板（2）和后围板（3）的内侧面并保持活动连接。
3.根据权利要求2所述的装载式托盘箱，其特征在于：在所述下翻边（10）和侧围板下翻边（11）与对应的箱体底板（1）上表面间夹设有密封条（18）。
4.根据权利要求1或2或3所述的装载式托盘箱，其特征在于：所述前围板（2）、后围板（3）、左围板（4）和右围板（5）的顶边分别向外延伸形成上翻边（13），箱盖（7）闭合时其下表面平抵在上翻边（13）上表面上。
5.根据权利要求4所述的装载式托盘箱，其特征在于：在与所述上翻边（13）对应的箱盖（7）内侧面上设有缓冲条（19）。
6.根据权利要求1或2或3所述的装载式托盘箱，其特征在于：在所述箱盖（7）完全展开时，与水平转轴（8）对应的箱盖（7）底边抵接在水平转轴（8）下方对应的后围板（3）外壁面上，且箱盖（7）的展开角为95゜至105゜。
7.根据权利要求1或2或3所述的装载式托盘箱，其特征在于：在靠近所述容纳腔（6）端口的前围板（2）外壁面上设有U形锁芯（14），U形锁芯（14）水平延伸在箱盖（7）的前侧面与前围板（2）的外壁面之间，与U形锁芯（14）对应的箱盖（7）前侧面上设有锁孔（15）。
8.根据权利要求7所述的装载式托盘箱，其特征在于：所述箱盖（7）闭合后并推动箱盖（7）水平向后滑动时，U形锁芯（14）互配插接在锁孔（15）内。
9.根据权利要求1或2或3所述的装载式托盘箱，其特征在于：所述箱体底板（1）与前围板（2）、后围板（3）、左围板（4）和右围板，以及左围板（4）、右围板（5）与前围板（2）、后围板（3）间分别通过若干个螺栓（16）固定连接，且对应于每组对接边两端的螺栓（16）均靠近对应的转角。
10.根据权利要求1或2或3所述的装载式托盘箱，其特征在于：在所述箱体底板（1）的底面两侧设有U形撑脚（17）或在箱体底板（1）的底面转角处分别设有滚轮。
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