CN107186468B - Magnetic steel iron core assembling machine - Google Patents
Magnetic steel iron core assembling machine Download PDFInfo
- Publication number
- CN107186468B CN107186468B CN201710555651.0A CN201710555651A CN107186468B CN 107186468 B CN107186468 B CN 107186468B CN 201710555651 A CN201710555651 A CN 201710555651A CN 107186468 B CN107186468 B CN 107186468B
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- Prior art keywords
- iron core
- magnetic steel
- clamp
- fixture
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Specific Conveyance Elements (AREA)
Abstract
A magnetic steel iron core assembling machine comprises a machine body, an air valve and a human-computer interface control platform, and consists of an iron core supply part, a magnetic steel supply part, a fixture supply part, an assembling part and a discharge runner. The iron core supply part is formed by supporting a horizontally placed strip-shaped iron core clamp on the machine body platform by a vibrating body, and an assembling part is arranged at the relative position of the front end of the iron core clamp. The front end of the iron core supply part can be provided with an iron core alignment part, namely, a vibrating disc is arranged on the frame, a circular rail of the vibrating disc is led into a groove in the iron core clamp, the iron core clamp is arranged on the vibrating guide rail, and the iron core clamp is provided with an end inductor; the feeding lifting module and the transverse moving module which are connected with the clamping jaw cylinder are respectively of a motor screw rod structure; the invention simultaneously assembles the fixture into the magnetic steel core, thereby greatly reducing the assembly time, improving the efficiency, saving the manpower and outputting 12-14 fixtures per minute.
Description
Technical Field
The invention relates to an assembling machine for automatically assembling a magnetic steel iron core.
Background
The magnetic steel iron core is a component formed by two cylindrical magnetic steel strip middle iron core, and is a part applied to a mobile phone. The prior art is generally assembled manually, which is very time-consuming, small in parts and inconvenient to operate.
Disclosure of Invention
The invention provides an assembling machine for automatically assembling a magnetic steel iron core, which has a compact structure and small occupied area.
The invention is realized by the following technical scheme: the magnetic steel iron core assembling machine is mainly technically characterized by comprising an iron core feeding part, a magnetic steel feeding part, a fixture feeding part, an assembling part and a discharge runner, wherein the iron core feeding part is formed by supporting a horizontally placed strip-shaped iron core fixture by a vibrator on a machine body platform, the assembling part is arranged at the opposite position of the front end of the iron core fixture, and the assembling part is formed by a fixed cross beam arranged in the vertical direction of the horizontal plane of the iron core fixture, a fixture movable cross beam in a sliding fixed cross beam and a positioning cylinder arranged below the fixture movable cross beam; the upper interval distance of the iron core clamp is provided with an iron core pushing mechanism, the iron core pushing mechanism is formed by fixing a plurality of push pins through a connecting plate by an iron core pushing cylinder, the opposite position of the front end of the iron core clamp is also provided with an iron core lifting baffle, the iron core lifting baffle is connected with the iron core lifting cylinder, the upper end position near the iron core lifting baffle is provided with iron core jacks which transversely penetrate through the iron core lifting baffle, the number of the iron core jacks and the mutual interval distance are matched with the number of the push pins and the mutual interval distance, and a plurality of magnetic stop bars are arranged in the vertical direction of the middle position of the iron core jacks; the magnetic steel pushing device comprises an iron core feeding part, a magnetic steel pushing cylinder, a magnetic steel receiving table, a magnetic steel through hole, a magnetic steel clamp and a magnetic steel clamp, wherein the magnetic steel feeding part is arranged at the interval distance between two sides of the iron core feeding part, the magnetic steel feeding part respectively comprises a plurality of magnetic steel pushing pins which are connected with the magnetic steel pushing cylinder through connecting plates, the magnetic steel receiving table is arranged at the relative position of the magnetic steel pushing pins, the magnetic steel receiving table is a vertical baffle, the baffle is provided with a magnetic steel through hole matched with the pushing pins, the diameter of the through hole is matched with the diameter of the magnetic steel, and the magnetic steel clamp is vertically arranged on a vertical plane between the magnetic steel receiving table and the pushing pins; the fixture supply part is formed by connecting a clamping jaw with a clamping jaw cylinder, connecting the clamping jaw cylinder with a supply lifting module and a transverse movement module, and the clamping jaw cylinder is provided with a positioning needle; the exhaust runner comprises an exhaust cylinder, an exhaust transition connecting plate and an exhaust runner, wherein the exhaust transition connecting plate is connected with the exhaust runner, and the exhaust runner is formed by connecting a motor with a conveying belt;
the front end of the tool clamp is provided with a groove capable of containing 12 products, and the rear end of the tool clamp is provided with a sheath hole capable of positioning and moving;
the iron core clamp is provided with a plurality of strip-shaped grooves for the iron core to pass through, the front end of the iron core clamp is provided with an iron core stop block, and a positioning spring is arranged in the iron core stop block;
the magnetic steel clamp is provided with a plurality of strip-shaped grooves for the magnetic steel to pass through;
a backflow runner is arranged below the clamping jaw of the tool clamp supply part and is formed by connecting a motor with a conveying belt, and a front end stop block and a runner in-place sensor are arranged at the front end of the backflow runner conveying belt;
the bottom of the positioning cylinder is connected with a moving module which is of a motor screw rod structure;
a sheath needle is arranged at a corresponding position on the movable cross beam of the tool clamp and can be inserted into a sheath hole of the tool clamp;
the front end of the iron core supply part can be provided with an iron core alignment part, namely, a vibrating disc is arranged on the frame, a circular rail of the vibrating disc is led into a groove in the iron core clamp, the iron core clamp is arranged on the vibrating guide rail, and the iron core clamp is provided with an end inductor;
and the feeding lifting module and the transverse moving module which are connected with the clamping jaw cylinder are respectively of a motor screw rod structure.
The invention simultaneously assembles the fixture into the magnetic steel core, thereby greatly reducing the assembly time, improving the efficiency, saving the manpower and outputting 12-14 fixtures per minute.
Description of the drawings:
FIG. 1 is a schematic diagram of the overall structure of an assembly machine;
FIG. 2 is a schematic view of an assembled part of the machine body;
fig. 3 is a schematic diagram of a core supply section structure;
FIG. 4 is a schematic diagram of a magnetic steel supply section;
FIG. 5 is a schematic view of a tooling fixture supply;
FIG. 6 is a schematic view of an assembly structure;
FIG. 7 is a schematic view of a return flow path structure;
fig. 8 is a schematic diagram of a core clamp structure;
FIG. 9 is a schematic diagram of a magnetic steel fixture;
FIG. 10 is a schematic diagram of the structure of a finished clamp;
fig. 11 is a schematic diagram of the core alignment structure;
fig. 12 is a schematic view of a discharge flow path structure.
The specific embodiment is as follows:
as shown in fig. 1 and 2, the magnetic steel iron core assembling machine comprises a machine body 1, an air valve 2, a human-computer interface control table 3, an iron core supply part 4, a magnetic steel supply part 5, a tool fixture supply part 6, an assembling part 7, a discharge flow passage assembly 8 and a backflow flow passage 11.
As shown in fig. 3, the iron core supply part is formed by supporting a horizontally placed strip-shaped iron core clamp 4-2 on a machine body platform by a vibrating body 4-1, an iron core pushing mechanism is arranged above the iron core clamp, the iron core pushing mechanism is formed by fixing 12 push pins 4-5 by an iron core pushing cylinder 4-3 through a connecting plate 4-4, an iron core lifting baffle 4-6 is also arranged at the relative position of the front end of the iron core clamp, the iron core lifting baffle is connected with an iron core lifting cylinder 4-7, iron core jacks 4-8 which transversely penetrate through the iron core lifting baffle are arranged at the near upper end position of the iron core lifting baffle, the number of the iron core jacks is 12, the mutual interval distance is matched with the mutual interval distance of the push pins, and 12 magnetic stop rods 4-9 are arranged in the vertical direction of the middle position of the iron core jacks. The iron core reaches the position of an iron core jack in the front iron core lifting baffle plate through vibration, is sucked by the magnetic stop rod and then rises to the position which is level with the push pin along with the iron core lifting baffle plate, and is pushed into the fixture by the push pin, so that the assembly is completed.
As shown in fig. 4, the magnetic steel supply part comprises 12 magnetic steel push pins 5-1 connected with a magnetic steel pushing cylinder 5-3 through a connecting plate 5-2, a magnetic steel receiving table 5-4 is arranged at the relative position of the magnetic steel push pins, the magnetic steel receiving table is a vertical baffle plate, a magnetic steel through hole 5-5 matched with the push pins is arranged on the baffle plate, the diameter of the through hole is matched with the diameter of the magnetic steel, and a magnetic steel clamp 5-6 is vertically arranged between the magnetic steel receiving table and the push pins. The two magnetic steel supply parts are respectively arranged at two sides of the interval distance of the iron core supply part.
As shown in fig. 5, the fixture supply part is composed of a clamping jaw 6-1, a clamping jaw cylinder 6-2, a supply lifting module 6-3 and a transverse moving module 6-4, and a positioning needle 6-5 is arranged at the clamping jaw side. The feeding lifting module and the transverse moving module are respectively of a conventional motor screw rod structure. The fixture is lifted to the height of the assembly part through the clamping jaw, and then the fixture is translated to the initial position of the fixture movable cross beam of the assembly part through the transverse moving module.
As shown in fig. 6, the assembly part is composed of a fixed cross beam 7-6 perpendicular to the iron core clamp, a tool clamp moving cross beam 7-1 in the sliding fixed cross beam, and a positioning cylinder 7-2 arranged below the tool clamp moving cross beam. A flat plate 7-3 and a vertical positioning rod 7-4 penetrating through the flat plate are arranged above the positioning cylinder, and when the positioning cylinder ascends, a sheath needle on a movable beam of the tool clamp is inserted into a sheath hole of the tool clamp; the bottom of the positioning cylinder is connected with a moving module 7-5 which is of a motor screw rod structure.
As shown in FIG. 7, the backflow channel is formed by a motor 11-1 and a conveying belt 11-2, a front end stop block 11-3 and a channel in-place sensor 11-4 are arranged at the front end of the backflow channel conveying belt, and the in-place state of the fixture is monitored and controlled.
As shown in fig. 6 and 12, the exhaust runner assembly includes an exhaust cylinder 8-1 connected with an exhaust transition connecting plate 8-2, the exhaust transition connecting plate connected with an exhaust runner 8-3, and the exhaust runner is formed by a motor 8-5 connected with a conveyor belt 8-4.
As shown in fig. 8, the iron core clamp is provided with 12 elongated slots 4-2-1 for the iron core to pass through, the front end of the iron core clamp is provided with an iron core stop block 4-2-2, and a positioning spring is arranged in the iron core stop block.
As shown in fig. 9, the magnetic steel clamp 5-6 is provided with 12 elongated slots 5-6-1 for the magnetic steel to pass through.
As shown in fig. 10, a slot 9-1 capable of containing 12 products is formed at the front end of the fixture 9, the magnetic steel-iron core-magnetic steel is respectively contained in the slot 9-1 through the procedure, a sheath hole 9-2 capable of positioning and moving is formed at the rear end of the fixture, and the clamping jaw is fixed by extending into the sheath hole when gripping or positioning the positioning rod.
As shown in fig. 11, a vibration plate 10-1 is provided on the frame of the core alignment portion 10, a vibration plate circular rail is introduced into a groove in the core holder 4-2, the core holder is provided on the vibration rail 10-2, and a tip sensor is provided on the core holder.
The whole working process is as follows: 1. the empty fixture is placed on the backflow channel in order manually, a channel arrival time sensor is arranged in the front end stop block, and when the fixture is sensed, the backflow channel stops.
2. When sensing frock clamp, the supply lift module of frock clamp supply portion begins to descend, and the locating pin that is equipped with on the clamping jaw cylinder inserts the sheath hole on the frock clamp, and the clamping jaw presss from both sides tightly, and supply lift module rises, and supply removes the module and remove to initial position, and supply lift module descends, puts down the frock clamp, and supply lift module rises.
3. After the initial position of the assembly part of the fixture, the positioning cylinder on the movable module of the assembly part is lifted, the sheath needle on the movable cross beam of the fixture is inserted into the sheath hole of the fixture, the movable module starts to move to the magnetic steel assembly position I, the positioning cylinder is lowered, and the movable module returns to the original position.
4. When the fixture is in the magnet steel assembly position I, the magnet steel pushing cylinder on the magnet steel supply part I moves, the magnet steel pushing pin pushes the magnet steel in the magnet steel fixture into the fixture through the magnet steel receiving table, and the magnet steel pushing cylinder retracts.
5. The positioning cylinder on the movable module rises to insert the sheath needle on the movable beam of the fixture into the sheath hole of the fixture, the movable module moves to a position, as before, of the fixture, the fixture at the initial position moves to a magnetic steel assembly position I, and the fixture at the magnetic steel assembly position I moves to the subsequent station: the iron core is assembled in place.
6. The vibrator on the iron core feeding part vibrates, the iron core in the iron core clamp vibrates into the iron core lifting baffle, the iron core lifting cylinder ascends, the iron core pushing cylinder moves, the push pin pushes the iron core into the tool clamp provided with one magnetic steel, at the moment, the magnetic steel and the iron core in the tool clamp are attracted, and the iron core pushing cylinder retracts.
7. And 5, repeating the operation, wherein the tool clamps on the iron core assembly position are moved to the magnetic steel assembly position II, and the corresponding tool clamps are moved to the next station.
8. When the fixture is assembled into the position II, the magnet steel pushing cylinder on the magnet steel feeding part II moves, the magnet steel pushing pin pushes the magnet steel in the magnet steel fixture into the fixture through the magnet steel receiving table, the magnet steel pushing cylinder retracts, and then the magnet steel, the iron core and the magnet steel are arranged in the fixture to be attracted.
9. And 5, repeating the operation, wherein the fixture on the magnetic steel assembly position II moves to the row, and the corresponding fixture on the first stations moves to the next station.
10. And the discharging air cylinder discharges the tool clamp to a discharging flow passage through a discharging transition connecting plate, and the tool clamp is manually taken out for carrying out other procedures.
And the steps 4, 6, 8 and 10 can be simultaneously assembled, so that the assembly time is greatly reduced, the efficiency is improved, and 12-14 tool clamps are produced per minute.
Claims (7)
1. The magnetic steel iron core assembling machine comprises a machine body, an air valve and a human-computer interface control platform and is characterized by comprising an iron core supply part, a magnetic steel supply part, a fixture supply part, an assembling part and a discharge flow channel, wherein the iron core supply part is formed by supporting a horizontally placed strip-shaped iron core fixture on a machine body platform by a vibrator, the assembling part is arranged at the relative position of the front end of the iron core fixture, and consists of a fixed cross beam arranged along the vertical direction of the horizontal plane of the iron core fixture, a fixture movable cross beam arranged in the fixed cross beam in a sliding manner and a positioning cylinder arranged below the fixture movable cross beam; the front end of the tool clamp is provided with a groove capable of containing 12 products, the rear end part of the tool clamp is provided with a sheath hole capable of positioning and moving, and a sheath needle is arranged at a corresponding position on a movable cross beam of the tool clamp and can be inserted into the sheath hole of the tool clamp; the upper interval distance of the iron core clamp is provided with an iron core pushing mechanism, the iron core pushing mechanism is formed by fixing a plurality of push pins through a connecting plate by an iron core pushing cylinder, the opposite position of the front end of the iron core clamp is also provided with an iron core lifting baffle, the iron core lifting baffle is connected with the iron core lifting cylinder, the upper end position near the iron core lifting baffle is provided with iron core jacks which transversely penetrate through the iron core lifting baffle, the number of the iron core jacks and the mutual interval distance are matched with the number of the push pins and the mutual interval distance, and a plurality of magnetic stop bars are arranged in the vertical direction of the middle position of the iron core jacks; the magnetic steel pushing device comprises an iron core, a magnetic steel feeding part, a magnetic steel pushing cylinder, a magnetic steel receiving table, a magnetic steel through hole, a magnetic steel clamp and a magnetic steel clamp, wherein the magnetic steel feeding part is arranged at the interval distance between two sides of the iron core feeding part, the magnetic steel feeding part respectively comprises a plurality of magnetic steel pushing pins which are connected with the magnetic steel pushing cylinder through connecting plates, the magnetic steel receiving table is arranged at the relative position of the magnetic steel pushing pins, the magnetic steel receiving table is a vertical baffle, the baffle is provided with a magnetic steel through hole matched with the magnetic steel pushing pins, the diameter of the through hole is matched with the diameter of the magnetic steel, and the magnetic steel clamp is vertically arranged between the magnetic steel receiving table and the magnetic steel pushing pins; the fixture supply part is formed by connecting a clamping jaw with a clamping jaw cylinder, connecting the clamping jaw cylinder with a supply lifting module and a transverse movement module, and the clamping jaw cylinder is provided with a positioning needle; the exhaust runner is formed by connecting an exhaust cylinder with an exhaust transition connecting plate and connecting an exhaust runner with an electric motor and a conveyer belt.
2. The magnetic steel iron core assembling machine according to claim 1, wherein the iron core clamp is provided with a plurality of strip-shaped grooves for the iron core to pass through, the front end of the iron core clamp is provided with an iron core stop block, and a positioning spring is arranged in the iron core stop block.
3. The magnetic steel iron core assembling machine according to claim 1, wherein the magnetic steel clamp is provided with a plurality of strip-shaped grooves for magnetic steel to pass through.
4. The magnetic steel iron core assembling machine according to claim 1, wherein a backflow channel is arranged below the clamping jaw of the tool clamp supply part, the backflow channel is formed by a motor and a conveying belt, and a front end stop block and a channel in-place sensor are arranged at the front end of the backflow channel conveying belt.
5. The magnetic steel iron core assembling machine according to claim 1, wherein the bottom of the positioning cylinder is connected with a moving module, and the moving module is of a motor screw rod structure.
6. The magnetic steel iron core assembling machine according to claim 1, wherein the front end of the iron core supplying part is provided with an iron core arranging part, namely, a vibrating disc is arranged on the frame, a circular rail of the vibrating disc is led into a groove in the iron core clamp, the iron core clamp is arranged on the vibrating guide rail, and the iron core clamp is provided with an end inductor.
7. The magnetic steel iron core assembling machine as claimed in claim 1, wherein the feeding lifting module and the transverse moving module connected to the clamping jaw cylinder are respectively of motor screw rod structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710555651.0A CN107186468B (en) | 2017-07-10 | 2017-07-10 | Magnetic steel iron core assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710555651.0A CN107186468B (en) | 2017-07-10 | 2017-07-10 | Magnetic steel iron core assembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107186468A CN107186468A (en) | 2017-09-22 |
| CN107186468B true CN107186468B (en) | 2023-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710555651.0A Active CN107186468B (en) | 2017-07-10 | 2017-07-10 | Magnetic steel iron core assembling machine |
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| CN (1) | CN107186468B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746653A (en) * | 2019-03-15 | 2019-05-14 | 强氏自动化科技（杭州）有限公司 | PET magnet steel kludge |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102932729A (en) * | 2012-10-11 | 2013-02-13 | 嘉兴市佳宏电声科技有限公司 | Magnetic circuit assembling machine |
| CN204103689U (en) * | 2014-08-06 | 2015-01-14 | 常州市武进金宝电机有限公司 | The automatic inserting apparatus of magnetic steel of motor |
| CN105071608A (en) * | 2015-08-21 | 2015-11-18 | 江门市智能装备制造研究院有限公司 | Motor rotor shaft automatic assembling machine |
| CN106787520A (en) * | 2016-12-28 | 2017-05-31 | 南通凯蒂亚智能设备制造有限公司 | A kind of motor winding kludge |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6920909B2 (en) * | 2003-10-22 | 2005-07-26 | International Engine Intellectual Property Company, Llc | Core assembly apparatus and process for assembly of in-line six cylinder core packages |
-
2017
- 2017-07-10 CN CN201710555651.0A patent/CN107186468B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102932729A (en) * | 2012-10-11 | 2013-02-13 | 嘉兴市佳宏电声科技有限公司 | Magnetic circuit assembling machine |
| CN204103689U (en) * | 2014-08-06 | 2015-01-14 | 常州市武进金宝电机有限公司 | The automatic inserting apparatus of magnetic steel of motor |
| CN105071608A (en) * | 2015-08-21 | 2015-11-18 | 江门市智能装备制造研究院有限公司 | Motor rotor shaft automatic assembling machine |
| CN106787520A (en) * | 2016-12-28 | 2017-05-31 | 南通凯蒂亚智能设备制造有限公司 | A kind of motor winding kludge |
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| Publication number | Publication date |
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| CN107186468A (en) | 2017-09-22 |
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Effective date of registration: 20190918 Address after: 311400 Building 6, Changkou Town Changkang Road, Fuyang District, Hangzhou City, Zhejiang Province Applicant after: Yiyang Precision Technology (Hangzhou) Co.,Ltd. Address before: 311400, Hangzhou District, Zhejiang City, Fuyang Province Town Court Road No. 6, 8 Kang Road Applicant before: QIANGSHI AUTOMATION TECHNOLOGY (HANGZHOU) CO.,LTD. |
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