CN109746653A - PET magnet steel assembly machine - Google Patents
PET magnet steel assembly machine Download PDFInfo
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- CN109746653A CN109746653A CN201910196741.4A CN201910196741A CN109746653A CN 109746653 A CN109746653 A CN 109746653A CN 201910196741 A CN201910196741 A CN 201910196741A CN 109746653 A CN109746653 A CN 109746653A
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- magnet steel
- jig
- cylinder
- pet
- apex
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 95
- 239000010959 steel Substances 0.000 title claims abstract description 95
- 238000003825 pressing Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 240000000233 Melia azedarach Species 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 230000007423 decrease Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
一种PET磁钢组装机，包括机台、人机界面、三色报警灯，治具供给流道上方设有治具先端搬运机构，治具供给流道未端接横梁板，横梁板为长条形，横梁板中间贯穿长度方面设长槽，长槽内下方设治具移动部，治具移动部由移动板连移动升降缸，移动升降缸连移动模组、移动模组连电机构成；横梁板沿长度方向侧间隔位置设磁钢供给部，每个磁钢供给部前上方设有磁钢搬运机构，横梁板未端连排出检测机构。本发明结构设计合理,通过设置治具供给流道、治具先端搬运机构、磁钢供给部、磁钢搬运机构和排出检测机构，可实现安装件和磁钢的自动送料、组装,自动化程度高,减少了劳动力，降低了生产成本，提高了产品质量。
A PET magnetic steel assembly machine, including a machine table, a human-machine interface, and a three-color alarm light, a fixture tip handling mechanism is arranged above the fixture supply flow channel, the fixture supply flow channel is not terminated with a beam plate, and the beam plate is long. Bar-shaped, a long groove is set in the middle of the beam plate, and a moving part of the fixture is set under the long groove. The moving part of the fixture is composed of a moving plate connected to a mobile lifting cylinder, a mobile lifting cylinder connected to a mobile module, and a mobile module connected to a motor; Magnetic steel supply parts are arranged on the side of the beam plate along the longitudinal direction, and a magnetic steel conveying mechanism is arranged on the front and upper part of each magnetic steel supply part, and the end of the beam plate is connected with a discharge detection mechanism. The structure of the invention is reasonable in design. By setting the jig supply flow channel, the jig tip conveying mechanism, the magnetic steel supply part, the magnetic steel conveying mechanism and the discharge detection mechanism, the automatic feeding and assembly of the mounting parts and the magnetic steel can be realized, and the degree of automation is high. , Reduce labor, reduce production costs and improve product quality.
Description
Technical field
The present invention relates to a kind of automatic assembling of plastic sheet PET over-assemble magnet steel, PET magnet steel is mainly used for mobile phone.
Background technique
Magnet steel is a kind of widely used permanent-magnet material, be mainly used for various sensors, instrument, electronics, electromechanics, medical treatment,
In the fields such as teaching, automobile, aviation, military technology.
Currently, the assembling of magnet steel is generally using manual or semi-automatic production, not only labor intensity is very big, production efficiency
It is low, and assembled position is it is difficult to ensure that accurate, completed knocked down products quality it is difficult to ensure that, reduce the competitiveness of enterprise.
Summary of the invention
The present invention provides a kind of packaging efficiency height and the high-quality PET magnet steel kludge of completed knocked down products.
The present invention is achieved by the following technical solution: a kind of PET magnet steel kludge, including board, man-machine interface,
Three color alarm lamps are mainly technically characterized by being equipped with jig apex carrying mechanism, jig supply channel above jig supply channel
Header board is not terminated, and header board is strip, sets elongated slot among header board in terms of penetrating length, it is mobile to set jig for lower section in elongated slot
Portion, jig moving portion connect moving lifting cylinder by movable plate, and even mobile mould group, mobile mould group connect motor composition to moving lifting cylinder；It is horizontal
Side gap digit installs magnet steel supply unit to beam slab along its length, and each magnet steel supply unit front upper place is equipped with magnet steel carrying mechanism, horizontal
Beam slab end platoon goes out testing agency.
The jig supply channel includes flow path bodies, and flow path bodies end is equipped with inductor in place and opposite direction alarm sense
Device is answered, so-called flow path bodies are to set conveyer belt in rack.
The apex carrying mechanism includes that motor connects apex carrying mould group, and apex carries mould group and connects apex lifting cylinder, first
End lifting cylinder connects clamping jaw cylinder, and clamping jaw cylinder connects clamping jaw；Apex is carried mould group and is made of screw rod sliding block, and apex is carried mould and assembled
Motor movement.
The magnet steel supply unit includes workbench, and workbench front end vertical direction is equipped with magnet steel fixture, and magnet steel fixture is along vertical
To the channel for being equipped with several placement magnet steel, magnet steel fixture is equipped with workbench joint horizontal plane and pushes pin histogram, described to push pin
Number and position are corresponding with the channel of magnet steel is placed, and the company of pushing pin pushes pin cylinder；Under magnet steel fixture is vertical with workbench joint
Side is corresponding with the channel of magnet steel is placed equipped with lower thimble, lower thimble number and position, and lower thimble connects lower thimble cylinder.
The magnet steel fixture and workbench joint are equipped with through-hole, and through-hole other side Lian Shoutai is equipped with demoulding by platform lower section
Magnetic conductive board, demoulding magnetic conductive board connect demoulding cylinder.
The magnet steel carrying mechanism includes that motor connects magnet steel carrying mould group, and magnet steel, which is carried, connects carrying lifting cylinder under mould group,
It carries lifting cylinder and connects demoulding cylinder, upper demoulding cylinder connects magnetic conduction needle, and upper magnetic conduction needle connects suction nozzle.
The discharge testing agency includes discharge flow path bodies, and discharge runner body side is equipped with polarity detector, polarity
Pressing cylinder is set above the discharge runner of the detector other side, lower section sets rising cylinder, and side sets block, and block sets gear gas
Cylinder；Runner end is discharged and is equipped with sensors in place.
The clamping jaw of the apex carrying mechanism sets position sheath；Set in the suction nozzle of the magnet steel carrying mechanism around each one it is fixed
Position sheath；The positioning sheath of corresponding jig position is set on header board；The positioning sheath of corresponding jig position is set on movable plate.
It is described by platform set position sheath aperture.
The jig positions sheath aperture equipped with jig, magnet steel position positions sheath aperture, PET location hole, movable plate position sheath aperture,
Side positioning sheath aperture.
The present invention has following remarkable result: structure of the invention design rationally, by setting jig supply channel, is controlled
Have apex carrying mechanism, magnet steel supply unit, magnet steel carrying mechanism and discharge testing agency, it can be achieved that installation part and magnet steel it is automatic
Feeding, assembling, high degree of automation reduce labour, reduce production cost, improve product quality.
Detailed description of the invention:
Fig. 1 is general assembly drawing of the invention；
Fig. 2 is main view of the invention；
Fig. 3 is supply channel structural schematic diagram；
Fig. 4 is jig apex carrying mechanism structural schematic diagram；
Fig. 5 is magnet steel supply unit structural schematic diagram；
Fig. 6 is magnet steel supply unit side structure schematic diagram；
Fig. 7 is magnet steel trucking department structural schematic diagram；
Fig. 8 is jig moving portion structural schematic diagram；
Fig. 9 is discharge testing agency's structural schematic diagram；
Figure 10 is jig assembling structure schematic diagram；
Figure 11 is jig assembling structure schematic diagram；
Figure 12 is jig assembling structure schematic diagram；
Figure 13 is jig assembling structure schematic diagram.
Specific embodiment:
As shown in Fig. 1-Figure 13, this PET magnet steel kludge, including board 1, man-machine interface 2, three color alarm lamps 3, jig supply stream
Jig apex carrying mechanism 5 is equipped with above road 4, jig supply channel does not terminate header board 6, and header board is strip, header board
Elongated slot is set in terms of intermediate penetrating length, lower section sets jig moving portion 7 in elongated slot, and the positioning sheath of corresponding jig position is set on header board
6-1；The positioning sheath 7-5 of corresponding jig position is set on movable plate.Such as Fig. 8, jig moving portion connects moving lifting cylinder by movable plate 7-1
7-2, even mobile mould group 7-3, mobile mould group connect motor 7-4 composition to moving lifting cylinder；Header board side interval location along its length
If magnet steel supply unit 8, each magnet steel supply unit front upper place is equipped with magnet steel carrying mechanism 9, and header board end platoon goes out testing agency
10。
Such as Fig. 3, jig supply channel 4 includes flow path bodies 4-1, and flow path bodies end is equipped with inductor 4-2 in place and instead
Alarm inductor 4-3 in direction, and so-called flow path bodies are to set conveyer belt in rack.
As shown in figure 4, apex carrying mechanism 5 includes that motor 5-1 connects apex carrying mould group 5-2, apex carries mould group even first
Lifting cylinder 5-3 is held, apex lifting cylinder connects clamping jaw cylinder 5-4, and clamping jaw cylinder connects clamping jaw 5-5, the clamping jaw of apex carrying mechanism
Set position sheath；Apex is carried mould group and is made of screw rod sliding block, and apex carries mould and assembles motor movement.
As shown in Figure 5, Figure 6, magnet steel supply unit 8 includes workbench 8-1, and workbench front end vertical direction is equipped with magnet steel fixture
8-2, magnet steel fixture are vertically equipped with the channel 8-3 of several placement magnet steel, and magnet steel fixture and workbench joint are horizontal
Face is equipped with and pushes pin 8-4, it is described push pin number and position it is corresponding with the placement channel of magnet steel, the company of pushing pin pushes pin cylinder 8-5；Magnet steel
It is opposite with the channel of magnet steel is placed that fixture and workbench joint vertical lower are equipped with lower thimble 8-6, lower thimble number and position
It answers, lower thimble connects lower thimble cylinder 8-7.
Magnet steel fixture 8-2 and workbench joint are equipped with through-hole, and the through-hole other side is de- by being equipped with below platform even by platform 8-8
Film magnetic conductive board 8-9, demoulding magnetic conductive board connect demoulding cylinder 8-10, by setting position sheath aperture in platform.
Such as Fig. 7, magnet steel carrying mechanism 9 includes that motor 9-1 connects magnet steel carrying mould group 9-2, and magnet steel, which is carried, connects carrying under mould group
Lifting cylinder 9-3 carries lifting cylinder and connects demoulding cylinder 9-4, and upper demoulding cylinder connects magnetic conduction needle 9-5, and upper magnetic conduction needle is even inhaled
Head 9-6, product is magnet steel, with magnetic gravitational attraction, sets each positioning sheath around in the suction nozzle of magnet steel carrying mechanism.
As shown in figure 9, discharge testing agency 10 includes discharge flow path bodies 10-1, discharge runner body side is equipped with polarity
Pressing cylinder 10-3 is set in the discharge runner top of detector 10-2, the polarity detector other side, and lower section, which is set, rises cylinder 10-4,
Side sets block 10-5, and block sets gear cylinder 10-6；Runner end is discharged and is equipped with sensors in place.
Such as Figure 10-Figure 13, jig 11 is equipped with jig positioning sheath aperture 11-1, magnet steel position positioning sheath aperture 11-2, PET positioning
Hole 11-3, movable plate position sheath aperture 11-4, side positioning sheath aperture 11-5.Such as Figure 12, the magnet steel 11-6 on jig be can according to need
Arbitrary shape arrangement.Such as Figure 13, jig reverse side is equipped with corresponding fool proof magnet steel, and guarantee will not be anti-loaded.
Its course of work: 1, operating personnel swings in PET into jig, then jig is put into supply channel, flows into confession
Runner apex is given, supply channel apex is equipped with each sensors in place in left and right, after sensors in place lights simultaneously, if intermediate
Reversed sensor lights, and will call the police, illustrates that jig is anti-loaded.
2, apex carries mould group and moves to right end, the decline of apex lifting cylinder, and clamping jaw cylinder is closed, and positions sheath on clamping jaw
It is directed at jig side and positions sheath aperture, jig is clamped, then apex lifting cylinder rises, and apex carrying mould group moves to most left
End, apex lifting cylinder decline, jig is put into the header board of jig moving portion, and after clamping jaw cylinder opens, jig is fallen into
Positioning sheath on header board.
3, mobile mould group rises in left position (i.e. initial position), moving lifting cylinder in jig moving portion, movable plate
On positioning sheath insertion jig movable plate location hole in, mobile mould group move right to right end position (final position, and under
Block jig position), moving lifting cylinder decline, jig is fallen on header board on the positioning sheath of second piece of jig position.
4, it is magnet steel supply unit that second piece of jig position is just corresponding, and magnet steel is passed through operating personnel and puts well before in magnet steel
In fixture, lower jacking cylinder is moved downward, and lower thimble is magnetic conduction iron staff, to by platform and separating, then lower thimble pulls down magnet steel
Push cylinder travels forward, and magnet steel is pushed by platform apex by push jack, attracting with demoulding magnetic conductive board.
5, magnet steel trucking department carries mould group and is moved to inside (initial position), carries lifting cylinder decline, and suction nozzle positions sheath
Sheath aperture, demoulding cylinder decline are positioned by platform to entering, demoulding magnetic conductive board is separated with magnet steel, and mobile carrying cylinder rises, and carries mould group
It is moved to outside, lifting cylinder decline, suction nozzle positions sheath and rises to magnet steel position positioning sheath aperture, upper demoulding cylinder is entered, upper magnetic conduction
After needle is separated with magnet steel, lifting cylinder rises, and completes primary assembling.
6, second and third, four assemblings with the 3rd, 4,5 steps repeat.
7, discharge cylinder discharge: the jig being completed is pushed into discharge testing agency, is flowed into Check up polarity position
After stop, rising cylinder and rise, jig is lifted with Check up polarity mechanism close to detecting, it is anti-loaded to see if there is polarity, just
Lower pressing cylinder location is flowed into after often, gear cylinder blocks jig, after the sensors in place in block lights, rises cylinder
Rise, lower pressing cylinder decline completes one step press effect, returns to original position simultaneously after pressing, jig normally flows out, and manually takes
Finished goods out.
Claims (10)
1. a kind of PET magnet steel kludge, including board, man-machine interface, three color alarm lamps, it is characterised in that in jig supply channel
Side is equipped with jig apex carrying mechanism, and jig supply channel does not terminate header board, and header board is strip, runs through among header board
Elongated slot is set in terms of length, lower section sets jig moving portion in elongated slot, and jig moving portion connects moving lifting cylinder, moving lifting by movable plate
Even mobile mould group, mobile mould group connect motor composition to cylinder；Side gap digit installs magnet steel supply unit, each magnetic to header board along its length
Steel supply unit front upper place is equipped with magnet steel carrying mechanism, and header board end platoon goes out testing agency.
2. a kind of PET magnet steel kludge as described in claim 1, it is characterised in that the jig supply channel includes runner master
Body, flow path bodies end are equipped with inductor in place and opposite direction alarm inductor, and so-called flow path bodies are to set conveying in rack
Band.
3. a kind of PET magnet steel kludge as described in claim 1, it is characterised in that the apex carrying mechanism includes that motor connects
Apex carries mould group, and apex carries mould group and connects apex lifting cylinder, and apex lifting cylinder connects clamping jaw cylinder, and clamping jaw cylinder even presss from both sides
Pawl；Apex is carried mould group and is made of screw rod sliding block, and apex carries mould and assembles motor movement.
4. a kind of PET magnet steel kludge as described in claim 1, it is characterised in that the magnet steel supply unit includes workbench,
Workbench front end vertical direction is equipped with magnet steel fixture, and magnet steel fixture is vertically equipped with the channel of several placement magnet steel, magnetic
Steel clamp tool is equipped with workbench joint horizontal plane pushes pin, and number and the position of pushing pin is corresponding with the placement channel of magnet steel,
The company of pushing pin pushes pin cylinder；Magnet steel fixture and workbench joint vertical lower are equipped with lower thimble, lower thimble number and position and put
The channel for setting magnet steel is corresponding, and lower thimble connects lower thimble cylinder.
5. a kind of PET magnet steel kludge as claimed in claim 4, it is characterised in that the magnet steel fixture and workbench joint
Equipped with through-hole, through-hole other side Lian Shoutai, by demoulding magnetic conductive board is equipped with below platform, demoulding magnetic conductive board connects demoulding cylinder.
6. a kind of PET magnet steel kludge as described in claim 1, it is characterised in that the magnet steel carrying mechanism includes that motor connects
Magnet steel carries mould group, and magnet steel, which is carried, connects carrying lifting cylinder under mould group, carries lifting cylinder and connects demoulding cylinder, upper demoulding cylinder
Magnetic conduction needle is connected, upper magnetic conduction needle connects suction nozzle.
7. a kind of PET magnet steel kludge as described in claim 1, it is characterised in that the discharge testing agency includes discharge stream
Road main body, discharge runner body side are equipped with polarity detector, set pressing above the discharge runner of the polarity detector other side
Cylinder, lower section set rising cylinder, and side sets block, and block sets gear cylinder；Runner end is discharged and is equipped with sensors in place.
8. a kind of PET magnet steel kludge as described in claim 1 or 3 or 6, it is characterised in that the folder of the apex carrying mechanism
Pawl sets position sheath；Each positioning sheath around is set in the suction nozzle of the magnet steel carrying mechanism；Corresponding jig position is set on header board
Positioning sheath；The positioning sheath of corresponding jig position is set on movable plate.
9. a kind of PET magnet steel kludge as claimed in claim 5, it is characterised in that described by setting position sheath aperture in platform.
10. a kind of PET magnet steel kludge as claimed in claim 8, it is characterised in that the jig is equipped with jig and positions sheath
Hole, magnet steel position positioning sheath aperture, PET location hole, movable plate position sheath aperture, side positioning sheath aperture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910196741.4A CN109746653A (en) | 2019-03-15 | 2019-03-15 | PET magnet steel assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910196741.4A CN109746653A (en) | 2019-03-15 | 2019-03-15 | PET magnet steel assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109746653A true CN109746653A (en) | 2019-05-14 |
Family
ID=66408786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910196741.4A Pending CN109746653A (en) | 2019-03-15 | 2019-03-15 | PET magnet steel assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109746653A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091146A (en) * | 2019-05-30 | 2019-08-06 | 宁波磁声精密电子有限公司 | A kind of toy isosceles trapezoid magnet steel kludge |
| CN113510465A (en) * | 2021-04-28 | 2021-10-19 | 信阳圆创磁电科技有限公司 | Automatic iron block assembling equipment |
| CN113601138A (en) * | 2021-08-25 | 2021-11-05 | 苏州峰之建精密设备有限公司 | Automatic magnet assembling equipment for wireless earphone charging box |
| CN114083286A (en) * | 2021-12-28 | 2022-02-25 | 信阳圆创磁电科技有限公司 | Automatic assembling equipment for PET (polyethylene terephthalate) magnetic steel |
| CN115026538A (en) * | 2022-08-12 | 2022-09-09 | 昆山佰奥智能装备股份有限公司 | Magnetic steel material assembling mechanism |
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| KR20170003342A (en) * | 2015-06-30 | 2017-01-09 | 신장 골드윈드 사이언스 앤 테크놀로지 컴퍼니., 리미티드. | Automatic feeding device for magnetic steel |
| CN107186468A (en) * | 2017-07-10 | 2017-09-22 | 强氏自动化科技（杭州）有限公司 | Magnet steel iron core group founds machine |
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| CN208539752U (en) * | 2018-08-14 | 2019-02-22 | 苏州田心方莫自动化科技有限公司 | A kind of automatic slotting magnet steel machine of permanent magnet DC motor assembling |
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2019
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091146A (en) * | 2019-05-30 | 2019-08-06 | 宁波磁声精密电子有限公司 | A kind of toy isosceles trapezoid magnet steel kludge |
| CN110091146B (en) * | 2019-05-30 | 2024-04-16 | 宁波磁声实业有限公司 | Toy isosceles trapezoid magnetic steel assembly machine |
| CN113510465A (en) * | 2021-04-28 | 2021-10-19 | 信阳圆创磁电科技有限公司 | Automatic iron block assembling equipment |
| CN113601138A (en) * | 2021-08-25 | 2021-11-05 | 苏州峰之建精密设备有限公司 | Automatic magnet assembling equipment for wireless earphone charging box |
| CN114083286A (en) * | 2021-12-28 | 2022-02-25 | 信阳圆创磁电科技有限公司 | Automatic assembling equipment for PET (polyethylene terephthalate) magnetic steel |
| CN115026538A (en) * | 2022-08-12 | 2022-09-09 | 昆山佰奥智能装备股份有限公司 | Magnetic steel material assembling mechanism |
| CN115026538B (en) * | 2022-08-12 | 2022-10-28 | 昆山佰奥智能装备股份有限公司 | Magnetic steel material assembling mechanism |
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