CN208063012U - The assembly feed arrangement of rotor magnetic steel - Google Patents
The assembly feed arrangement of rotor magnetic steel Download PDFInfo
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- CN208063012U CN208063012U CN201721566420.1U CN201721566420U CN208063012U CN 208063012 U CN208063012 U CN 208063012U CN 201721566420 U CN201721566420 U CN 201721566420U CN 208063012 U CN208063012 U CN 208063012U
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- magnet steel
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- feed arrangement
- shake table
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Abstract
The utility model provides the assembly feed arrangement of rotor magnetic steel, including feeding system, conveyer system, feed system and is communicated with above system to control the control system of these systems.Feeding system includes vibratory driver, direction vibration platform, vacuum slot, mechanical arm, vision camera, single vibration magazine, wherein magazine is mounted on the upper surface of shake table, and the discharge port of magazine is against shake table；Vibrator is mounted below shake table, and is drivingly connected with shake table and magazine, is allowed to generate vibration motion；Suction nozzle is installed below mechanical arm on mechanical arm；Camera is suspended on above shake table and limits visual zone.By the assembly feed arrangement of the brushless electric motor rotor magnet steel of the utility model, magnet steel batch feeding, batch mixing automatic identification may be implemented, the magnet steel of compatible different model, and remodel without machinery, and automatic material returning when remodeling, it substantially increases production efficiency and flexibility is horizontal.
Description
Technical field
The utility model is related to a kind of assembly feed arrangements of brushless electric motor rotor magnet steel.
Background technology
In brushless motor, rotor generally all assembles permanent magnet, typically magnet steel.One of crucial work in brushless motor manufacture
Magnet steel indentation is exactly assembled in rotor by sequence.But motor type is depended on, the length of rotor magnetic steel is variation.Therefore,
Difficult point is how to realize the flexibility of assembly process, i.e.,：It is assembled according to magnet steel length.
In the prior art, the assembly feeding mode of magnet steel passes through a set of feed mechanism using the mode of pipeline feeding
Magnet steel in tubular wrapping is sequentially sent in the disk of a cartridge-type, magnet steel is then transmitted to pressure by rotating cartridge clip
(entering) fills (matching) position, to realize the feeding of magnet steel.One example of this assembly feed arrangement of rotor magnetic steel is in Fig. 1
It shows.
As shown in Figure 1, assembly feed arrangement 1 includes rotatable feeding turntable (feed mechanism) 10,20 and of upper material clamp
Propulsion unit 30.The construction of feeding turntable 10, upper material clamp 20 and propulsion unit 30 is shown in detail in Fig. 2 and Fig. 3 respectively.Such as figure
Shown in 2, turntable 10 includes pedestal 11；Motor 12 for making turntable 10 rotate；Turntable plane 13；Magnetic on uniformly distributed and turntable 10
Ladle sleeved 14；Corresponding sensor 15, for detecting no also magnet steel in tubular wrapping；The column being fixed on turntable
16, it is used to support upper mounting plate 17, hole 18 is evenly equipped in upper mounting plate 17；With cylinder 19.As shown in figure 3, fixture 20 includes cartridge-type
Disk 21 and accommodate the magnetic slot 22 and blanking port 23 and motor 24 of magnet steel, the depth of magnetic slot 22 needs the length with magnet steel
Degree is consistent, in order to avoid the dry propulsion unit of magnet steel 30 when rotating circular disc 21.Propulsion unit 30 includes cylinder 31,32 and 33.
What feeding turntable 10 and upper material clamp 20 were specially designed both for magnet steel model.It, first will be identical when feeding magnet steel
The magnet steel packet of type is in tubular wrapping, and then by being inserted into hole 18, lower end is fixed in magnet steel package sleeve 14.Then, lead to
Cross the cylinder 19 being fixed in turntable plane 13 pushes a piece of magnet steel in magnet steel package sleeve 14 to enter fixture 20 every time
Blanking port 23 in, eventually enter into the magnetic slot 22 on disk 21.Then, by 24 rotating circular disc 21 of motor, by magnet steel from
Fixture 20 is transmitted to propulsion unit 30, and magnet steel is transmitted to press fitting position finally by cylinder 31,32,33, alinco assembled is arrived
In rotor.After the magnet steel of one packaging runs out of, sensor 15 sends out signal, keeps 12 rotating table 10 of motor, feeding next
The magnet steel of a packaging.
But such assembly feed arrangement can not be compatible with the magnet steel of different model.This is because the magnet steel of different model
Length is inconsistent, therefore needs replacing feeding turntable 10 and corresponding upper material clamp 20 to realize the assembly of different model magnet steel.
Moreover, if magnet steel gets stuck, need turntable 10 disassembling the magnet steel that could be taken out and block.Therefore, it is current into
It is to the shortcomings that device：It remodels more, time-consuming for repair.In addition, magnet steel needs to wrap carrys out feeding in tubular wrapping, in order to avoid batch mixing,
This is wasted time, and generates packing cost.
Invention content
The purpose of the utility model is to overcome the drawbacks described above of the prior art.Therefore, the utility model provides a kind of new
The assembly feed arrangement of brushless electric motor rotor magnet steel realizes the flexible feeding of the magnet steel of different type (length).
The assembly feed arrangement of the rotor magnetic steel of the utility model includes mainly three digest journals, i.e.,：Feeding system, transmission system
System and feed system.It further includes control system to assemble feed arrangement, is communicated with above system, to control these systems.
Embodiment according to the present utility model, feeding system include vibratory driver, direction vibration platform, vacuum slot, machine
Tool arm, vision camera, single vibration magazine.Magazine is mounted on the upper surface of shake table, and the discharge port of magazine is vibrated against shake table
Device is mounted below shake table, and is drivingly connected with shake table and magazine, is allowed to generate vibration motion.Suction nozzle is in mechanical arm
It is installed below on mechanical arm.Camera is suspended on above shake table and limits visual zone, takes a picture to the magnet steel in visual zone,
To obtain the length and coordinate value of magnet steel.It is arranged with this, feeding of magnet steel can produce several hours, and be changed without machinery
Type has been saved the feed supplement time, and can be avoided with automatic identification batch mixing because batch mixing causes to shut down by camera.
Preferably, feeding system further includes feeding safety door.Feeding safety door is mounted at the feed inlet of magazine.
Preferably, feeding system further includes material returned box, and material returned box is mounted on the at one end of shake table, with conveyer system phase
It is right.It is arranged with this, when remodeling, shake table reversal of vibrations can be made by control system, extra magnet steel is recovered to the material returned
In box, automatic material returning is realized.
Embodiment according to the present utility model, conveyer system include pedestal, conveyer belt, magnet steel detection sensor, driving electricity
Machine.Motor drives conveyer belt operating.Sensor is arranged in one end adjacent with feeding system of conveyer belt, and detection mechanical arm turns
The magnet steel that moves on on conveyer belt is simultaneously counted.It is arranged with this, magnet steel can be automatically transmitted to feed system, mended automatically when lacking material
When expecting, and expecting enough, vibrating bunker and mechanical arm are in a dormant state, energy saving.
Embodiment according to the present utility model, feed system include fixed pedestal, the servo motor being fixed on pedestal,
The displacement sensor and tie rod cylinders being fixed on servo motor, the rotary cylinder being fixed on pedestal are connected to rotary cylinder
On magnet steel hopper, be fixed on the downside of magnet steel hopper locking press from both sides to lock magnet steel hopper, the conveyer belt phase with conveyer system
The connection pedestal of connection, be fixed on connection pedestal on cylinder, for unlock locking folder cylinder, magnet steel press fitting guided tooling and
Drive the cylinder of magnet steel press fitting guided tooling.Servo motor moves tie rod cylinders, and tie rod cylinders pull magnet steel, sensor then to detect
The distance of tie rod cylinders movement.Magnet steel hopper is rotated upper between bottom by rotary cylinder, upper, magnet steel hopper with
Connection pedestal is connected, and in bottom, magnet steel hopper connects and is positioned above with magnet steel press fitting guided tooling.Cylinder is stretching out position
It sets and is moved between retracted position, in extended position, the first cylinder locks connection pedestal, and the second cylinder then unlocks locking folder,
In retracted position, connection pedestal unclamps, and locks clamp lock and live magnet steel hopper.It is arranged with this, passes through the electricity of the different model of setting
The length of magnet steel required for machine, is precisely controlled automatically by control servomotor, ensures that each magnet steel hopper only has a piece of magnet steel,
Realizing the motor of different model need not be remodeled by machinery to be compatible with the magnet steel of different model, and the flexibility of equipment is greatly improved
Metaplasia is produced.
Preferably, feed system further includes the sensor for detecting the whether correct dropping place of magnet steel and being pressed guided tooling to magnet steel.
It is arranged with this, can magnet steel be quickly and accurately transferred to press fitting position, prevent to make because magnet steel does not have correct dropping place
At equipment pneumatics and caused by product rejection, cost is greatly saved.
Preferably, feed system further include be fixed on magnet steel press fitting guided tooling below magnet steel baffle and for driving magnetic
The cylinder of steel shoe.Magnet steel baffle moves between initial position and press fitting position, and in initial position, magnet steel baffle is located at magnet steel
It is pressed the lower section of guided tooling, in press fitting position, magnet steel baffle withstands magnet steel in left side.It is arranged with this, prevents from driving in cylinder
Magnet steel is fallen when magnet steel is pressed guided tooling.
The assembly feed arrangement of the utility model can be compatible with the magnet steel of different model, avoid the difference because of magnet steel length
Machineries that are different and needing are remodeled, and when remodeling can automatic material returning, therefore save the time of remodeling, greatly improve production efficiency；It is mixed
Automatic sorting when material, therefore packing cost is eliminated, and assemble feed arrangement and may be reused, and it is easy to maintenance, it improves
Economic cost.
Description of the drawings
The embodiments of the present invention will be explained in further detail in the accompanying drawings, wherein：
Fig. 1 is the schematic diagram of the assembly feed arrangement of rotor magnetic steel in the prior art；
Fig. 2 is the perspective schematic view of the feeding turntable of the prior art；
Fig. 3 be the prior art magnet steel be fed to press fitting position perspective schematic view, be shown material clamp and
Transmission unit；
Fig. 4 is the schematic diagram of the assembly feed arrangement of the rotor magnetic steel of the embodiments of the present invention；
Fig. 5 is the perspective schematic view of the feeding system of the embodiments of the present invention；
Fig. 6 is the schematic diagram of the conveyer system of the embodiments of the present invention；
Fig. 7 is the schematic diagram of the feed system of the embodiments of the present invention.
For the sake of clarity, the embodiments of the present invention are shown in a simplified manner in the accompanying drawings.
Specific implementation mode
It elaborates with reference to Fig. 4-7 pairs of specific embodiment of the utility model.
As shown in figure 4, the assembly feed arrangement of the rotor magnetic steel of the embodiments of the present invention includes mainly with lower part：
Feeding system 100；Conveyer system 200；With feed system 300, three systems are adjacently positioned (being from right to left in figure) successively.?
The construction of these three systems is shown in detail in Fig. 5-Fig. 7.
It further includes control system (not shown) to assemble feed arrangement, to control above three system.In this example, control system
System is PLC.Control system includes input panel, and the different shaped to be fed according to rotor can be set by input panel
The magnet steel of number (length).
As shown in figure 5, feeding system 100 includes the double-deck vibrating bunker vibratory driver 101, and direction vibration platform 102, vacuum
Suction nozzle 103, four shaft mechanical arms 104, vision camera 105, single vibration magazine 106, feeding safety door 107.Feeding safety door 107
At the feed inlet of magazine 106, magazine 106 is mounted on the upper surface of shake table 102, the opposite vibration of discharge port of magazine 106
Platform 102, vibrator 101 are mounted below shake table 102, and are drivingly connected with shake table 102 and magazine 106, are allowed to generate
Vibration motion.Suction nozzle 103 is installed below mechanical arm 104 on mechanical arm 104.Camera 105 is suspended on 102 top of shake table
And visual zone X is limited, out to fall on the magnet steel photograph on shake table 102 in visual zone X, from the vibration of magazine 106
Phase, to obtain the length and coordinate value of magnet steel.By control system, the coordinate value for the magnet steel for setting type is fed back into machinery
Arm 104, so that the suction nozzle 103 of mechanical arm 104 can pick up same type of magnet steel.Mechanical arm 104 can take-off location and turn
It is pivoted between pan position, in take-off location, mechanical arm 104 is moved to the central point of magnet steel to be picked up so that suction nozzle 103 is sucked
Magnet steel, in transferring position, the magnet steel of pickup is transferred to conveyer system 200 by mechanical arm 104.
As shown in fig. 6, conveyer system 200 includes pedestal 201, and conveyer belt 202, magnet steel detection sensor 203, driving motor
204.Motor 204 drives conveyer belt 202 to operate.One adjacent with feeding system 100 in conveyer belt 202 is arranged in sensor 203
It holds, the magnet steel that detection mechanical arm 104 is transferred on conveyer belt 202 is simultaneously counted, and signal is fed back by control system
To feeding system 100.
As shown in fig. 7, feed system 300 includes fixed pedestal 301, the servo motor 302 being fixed on pedestal 301,
The displacement sensor 303 and tie rod cylinders 317 being fixed on servo motor 302, the rotary cylinder 316 being fixed on pedestal 301,
The magnet steel hopper 315 and magnet steel hopper 318 being connected on rotary cylinder 316 are fixed on the locking folder 306 of the downside of magnet steel hopper
With 314 to lock magnet steel hopper 315 and 318, the connection that is connected with magnet steel hopper 318 and the conveyer belt of conveyer system 200 202
Pedestal 304, the cylinder 305 being fixed on connection pedestal 304, the cylinder 307 and 313 for unlocking locking folder 306 and 314, with
Magnet steel hopper 315 connects and the magnet steel being disposed below is pressed guided tooling 312 and drives the gas of magnet steel press fitting guided tooling 312
Cylinder 308, the detection whether correct dropping place of magnet steel to magnet steel are pressed the sensor 311 of guided tooling 312, are fixed on magnet steel press fitting and are oriented to
The magnet steel baffle 310 of 312 lower section of tooling and the cylinder 309 for driving magnet steel baffle 310.Servo motor 302 moves pull rod
Cylinder 317, tie rod cylinders 317 can pull to the right magnet steel, sensor 303 then detect tie rod cylinders 317 pull magnet steel movement away from
From.Magnet steel hopper 315 and 318 is rotated upper between bottom by rotary cylinder 316.Cylinder 305,307 and 313 is stretching out
It is moved between position and retracted position, in extended position, cylinder 305 locks connection pedestal 304, and cylinder 307 and 313 unlock
Locking folder 306 and 314, in the retracted position of cylinder 305, connection pedestal 304 unclamps, and in the retraction position of cylinder 307 and 313
It sets, locking folder 306 and 314 locks magnet steel hopper 305 and 318.Magnet steel baffle 310 moves between initial position and press fitting position
Dynamic, in initial position, magnet steel baffle 310 is located at the lower section of magnet steel press fitting guided tooling 312, and in press fitting position, magnet steel baffle exists
Magnet steel is withstood in left side, prevents the magnet steel when cylinder 308 drives magnet steel to be pressed guided tooling 312 from falling.
Using the assembly feed arrangement of the utility model, magnet steel is fed to by press fitting position with the following steps by control system
It sets.
The operation of feeding system 100 is as follows.First, the feeding safety door 107 for opening feeding system 100, large batch of
Magnet steel (can batch mixing) pours into single vibration magazine 106, then shuts feeding safety door 107.Then, Vibration on Start-up driver
101, single vibration magazine 106 is driven by vibratory driver 101, is allowed to vibrate, by vibrating in single vibration magazine 106
Magnet steel be sent on direction vibration platform 102.Vibratory driver 101 also drives direction vibration platform 102, and magnet steel is made to move further into
Immediately below vision camera 105.Then, vibratory driver 101 is closed, makes vision camera 103 to all magnet steel in visual zone X
Photograph is to obtain length and coordinate value.By control system, the coordinate value for the magnet steel for setting type is fed back into four shaft mechanical arms
104, mechanical arm 104 sets running orbit automatically by the coordinate value that vision camera 103 is fed back, to reach in visual zone X
Magnet steel central point.Then, magnet steel is picked up by vacuum slot 103 and is carried to the conveyer belt 202 of conveyer system 200
On.
The operation of conveyer system 200 is as follows.Control system starts driving motor 204, and conveyer belt 204 is driven to operate, transmission
The magnet steel being placed on conveyer belt 204 by mechanical arm 104 is driven to advance towards feed system 300 with 204.When requirement (takes
Certainly in rotor) magnet steel when reaching the position of sensor 203, sensor 203 signals to control system, so that feeding system
System 100 stops magnet steel being carried on conveyer belt 204.On the other hand, after magnet steel is consumed, sensor 203 detects do not have
When magnet steel, control system is signaled to again, so that feeding system 100 continues to carry on magnet steel to conveyer belt 202.
The operation of feed system 300 is as follows.After magnet steel reaches the other end of conveyer belt 202, control system makes cylinder 307 stretch
Go out, unlock locking folder 306 is sent to magnet steel hopper 318 to make magnet steel pass through connection pedestal 304 by conveyer belt 202
In.At this point, according to the length of the magnet steel of setting model, control system control servomotor 302 is simultaneously accurate by sensor 303
Control tie rod cylinders 317 pull to the right the shift length of magnet steel, are allowed to corresponding with the length, to ensure to only have a piece of magnet steel in magnetic
In steel hopper 318, and second adjacent magnet steel is placed exactly in connection pedestal 304.Then, so that cylinder 305 is stretched out, lock
Second magnet steel in pedestal 304 is connected, it is prevented to be admitted in magnet steel hopper 318.Then, cylinder 307 is made to retract, locking folder
306 lockings are located at the magnet steel in magnet steel hopper 318.Then, so that rotary cylinder 316 is rotated, magnet steel hopper 318 is driven to rotate under
Position, while magnet steel hopper 315 is rotated to upper.After rotary cylinder 316 is rotated in place, cylinder 313 is made to stretch out, unlock locking folder
306.At this point, since locking folder 306 unclamps, magnet steel is fallen under gravity into magnet steel press fitting guided tooling 312, is sensed simultaneously
Device 311 detects whether magnet steel correctly falls into magnet steel press fitting guided tooling 312.Then, driving baffle cylinder 309, drives baffle
310 move to left to magnet steel be pressed position, with press fitting when withstand magnet steel, prevent magnet steel from falling.After cylinder 309 moves in place, make
Cylinder 308 drives magnet steel press fitting guided tooling 312 and magnet steel together toward moving left, and eventually arrives at magnet steel press fitting position.
When remodeling, 102 reversal of vibrations of shake table is made by control system, extra magnet steel, which is recovered to material returned box, (not to be shown
Go out) in.
For ease of description, the directions such as " left side " and " right side " have been used.Such term is exemplary, and actual conditions can
It can be different.
The wording and statement used in the utility model is all illustrative and be not restrictive, therefore uses these wording
Any equivalent for being not intended the characteristic that will be illustrated and describe with statement excludes except the scope of the utility model.In right
There may be various modifications, modification and alternatives in the range of claim.Claims intention covers all such equivalents.
Claims (7)
1. a kind of assembly feed arrangement of rotor magnetic steel, including the feeding system, conveyer system and the feed system that are sequentially arranged, dress
It further include being communicated with above system to control the control system of these systems with feed arrangement, which is characterized in that feeding system packet
Include vibratory driver, direction vibration platform, vacuum slot, mechanical arm, vision camera, single vibration magazine, wherein magazine is mounted on
The upper surface of shake table, the discharge port of magazine is against shake table；Vibrator be mounted on shake table below, and with shake table and magazine
It is drivingly connected, is allowed to generate vibration motion；Suction nozzle is installed below mechanical arm on mechanical arm；Camera is hung on a vibration table
Side simultaneously limits visual zone.
2. the assembly feed arrangement of rotor magnetic steel according to claim 1, which is characterized in that feeding system further includes feeding
Safety door, feeding safety door are mounted at the feed inlet of magazine.
3. the assembly feed arrangement of rotor magnetic steel according to claim 1 or 2, which is characterized in that feeding system further includes
Material returned box, material returned box is mounted on the at one end of shake table, opposite with conveyer system.
4. the assembly feed arrangement of rotor magnetic steel according to claim 1 or 2, which is characterized in that conveyer system includes base
Seat, conveyer belt, magnet steel detection sensor, driving motor, wherein motor drives conveyer belt operating；Sensor is arranged in conveyer belt
One end adjacent with feeding system, detection mechanical arm is transferred to the magnet steel on conveyer belt and counted.
5. the assembly feed arrangement of rotor magnetic steel according to claim 1 or 2, which is characterized in that feed system includes solid
Fixed pedestal, the servo motor being fixed on pedestal, the displacement sensor and tie rod cylinders being fixed on servo motor are fixed on
Rotary cylinder on pedestal, the magnet steel hopper being connected on rotary cylinder, the locking for being fixed on the downside of magnet steel hopper are pressed from both sides to lock
Firmly magnet steel hopper, the connection pedestal being connected with the conveyer belt of conveyer system, the first cylinder being fixed on connection pedestal are used for
Second cylinder of unlock locking folder, magnet steel are pressed guided tooling and drive the third cylinder of magnet steel press fitting guided tooling, wherein watch
Motor movement tie rod cylinders are taken, tie rod cylinders pull magnet steel, sensor then to detect the distance of tie rod cylinders movement；Magnet steel hopper is logical
Rotary cylinder is crossed to rotate between bottom upper, upper, magnet steel hopper is connected with pedestal is connect, in bottom, magnet steel material
Bucket connects and is positioned above with magnet steel press fitting guided tooling；First and second cylinders move between extended position and retracted position
Dynamic, in extended position, the first cylinder locks connection pedestal, and the second cylinder then unlocks locking folder, in retracted position, connects pedestal
It unclamps, and locks clamp lock and live magnet steel hopper.
6. the assembly feed arrangement of rotor magnetic steel according to claim 5, which is characterized in that feed system further includes detection
The whether correct dropping place of magnet steel is pressed the sensor of guided tooling to magnet steel.
7. the assembly feed arrangement of rotor magnetic steel according to claim 5, which is characterized in that feed system further includes fixing
Magnet steel baffle below magnet steel press fitting guided tooling and the 4th cylinder for driving magnet steel baffle, wherein magnet steel baffle exists
It is moved between initial position and press fitting position, in initial position, magnet steel baffle is located at the lower section of magnet steel press fitting guided tooling, is pressing
Holding position, magnet steel baffle withstand magnet steel in left side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721566420.1U CN208063012U (en) | 2017-11-21 | 2017-11-21 | The assembly feed arrangement of rotor magnetic steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721566420.1U CN208063012U (en) | 2017-11-21 | 2017-11-21 | The assembly feed arrangement of rotor magnetic steel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208063012U true CN208063012U (en) | 2018-11-06 |
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ID=63998018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721566420.1U Active CN208063012U (en) | 2017-11-21 | 2017-11-21 | The assembly feed arrangement of rotor magnetic steel |
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| Country | Link |
|---|---|
| CN (1) | CN208063012U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746653A (en) * | 2019-03-15 | 2019-05-14 | 强氏自动化科技（杭州）有限公司 | PET magnet steel kludge |
-
2017
- 2017-11-21 CN CN201721566420.1U patent/CN208063012U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746653A (en) * | 2019-03-15 | 2019-05-14 | 强氏自动化科技（杭州）有限公司 | PET magnet steel kludge |
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