CN107161714A - Solar panels packaging material transplanter - Google Patents

Abstract

The invention provides a solar panel packaging material transplanting machine, comprising a conveyor belt, a pallet feeding device, a cardboard feeding device and a pearl cotton feeding device all arranged on a frame, a pallet feeding device, a cardboard feeding device and a pearl cotton feeding device Set up in sequence along the moving direction of the conveyor belt; the pallet feeding device conveys the pallets on the pallet pile to the conveyor belt, the cardboard feeding device takes the cardboard from the cardboard pile and puts it on the pallet on the conveyor belt, and the pearl cotton feeding device Take the pearl cotton from the pile and put it on the cardboard on the conveyor belt. The solar panel packaging material transplanting machine of the present invention automatically sends pallets, cardboard and pearl cotton, and sequentially sends the pallets to the conveyor belt, puts the cardboard on the pallet, and the pearl cotton on the cardboard, and automatically feeds instead of Manual feeding can greatly improve feeding efficiency and reduce labor intensity, which is suitable for mass production of solar panels.

Description

Solar panel packaging material transplanter

technical field

The invention belongs to the technical field of solar panel production, and in particular relates to a solar panel packaging material transplanter.

Background technique

After the solar panels are produced, they need to be packaged and packaged. The packaging materials that need to be used include pallets, cardboard and pearl cotton that match the shape of the solar panels. The cardboard is placed on the pallet, the pearl cotton is placed on the cardboard, and the solar panel is placed on the pearl cotton. A unit is formed on the top, and multiple units are stacked into the packing box from bottom to top. At present, the packaging of solar panels is done manually. Take a pallet from the pallet pile and place it on the packaging station, then take a cardboard from the cardboard pile and put it on the pallet, and then take a pearl from the pearl cotton pile. Cotton on cardboard. Manual operation to pick and place packaging materials is inefficient and labor-intensive, and is not suitable for mass production of solar panels.

Contents of the invention

The invention provides a solar panel packaging material transplanting machine. The machine automatically sends pallets, cardboard and pearl cotton, and sequentially puts the cardboard on the pallet and the pearl cotton on the cardboard. Improve feeding efficiency, reduce labor intensity, and are suitable for use in mass production of solar panels.

In order to achieve the above object, the technical scheme of the present invention is as follows: solar panel packaging material transplanting machine, it is characterized in that: comprise conveyer belt, the pallet feeding device that is all arranged on the frame, cardboard feeding device and pearl cotton feeding device, described The pallet feeding device, the cardboard feeding device and the pearl cotton feeding device are sequentially arranged along the moving direction of the conveyor belt; the pallet feeding device transports the pallets on the pallet pile to the conveyor belt, and the cardboard feeding device takes the The cardboard is put into the pallet on the conveyor belt, and the pearl cotton feeding device takes the pearl cotton from the pearl cotton pile and puts it into the cardboard on the conveyor belt.

In a preferred embodiment of the present invention, it further includes that the frame is provided with a first station and a second station, and both the first station and the second station are provided with lifting blocks , the cardboard feeding device is arranged close to the first station, and the pearl cotton feeding device is arranged near the second station.

In a preferred embodiment of the present invention, it further includes that the pallet feeding device includes a material ejecting mechanism and a material supporting mechanism, and the action of the material ejecting mechanism and the material pushing mechanism cooperates to feed the pallet at the bottom of the pallet stack to on the conveyor belt.

In a preferred embodiment of the present invention, it further includes that the material jacking mechanism includes a material jacking head and a lifting driver that drives the material jacking head to rise or fall, and the material jacking head supports the bottom pallet; the material supporting mechanism It includes a material support head and a translation driver. The translation driver drives the material support head to be inserted into the pallet stack or to be withdrawn from the pallet stack. When the material support head is inserted into the pallet stack, it supports the pallet above the bottom layer.

In a preferred embodiment of the present invention, it further includes that the support head is provided with a positioning plate.

In a preferred embodiment of the present invention, it further includes that the cardboard feeding device includes a first retrieving frame, a first suction tray and a two-axis manipulator, the two-axis manipulator is arranged on the frame, and the first suction The material tray is set on the first retrieving frame, and the first retrieving frame is fixed on the two-axis manipulator; the two-axis manipulator drives the first retrieving frame to move and feed the top layer of cardboard on the cardboard stack to the stack on the conveyor belt board.

In a preferred embodiment of the present invention, it further includes that the two-axis manipulator includes a Y-axis moving module and a Z-axis moving module, the Y-axis moving module is arranged on the Z-axis moving module, and the first The retrieving frame is fixed on the Z-axis mobile module;

The Y-axis moving module includes a first gear meshed with each other, a first rack and a first motor, the first rack extends linearly along the Y-axis direction, and the first motor drives the first gear on the first tooth move on the bar;

The Z-axis moving module is fixed on the first gear;

The Z-axis moving module includes a second gear, a second rack and a second motor that mesh with each other. The second rack extends linearly along the Z-axis direction, and the rotation of the second gear drives the second rack to move along the Z axis. Axis direction movement.

In a preferred embodiment of the present invention, it further includes that the pearl cotton feeding device includes a second retrieving frame, a second suction tray and a two-axis manipulator, the two-axis manipulator is arranged on the frame, and the second The suction tray is set on the second retrieving frame, and the second retrieving frame is fixed on the two-axis manipulator; the two-axis manipulator drives the second retrieving frame to move to feed the top layer of pearl cotton on the pearl cotton pile to the conveyor belt on cardboard.

In a preferred embodiment of the present invention, it further includes that an "L"-shaped pallet clamp is further provided on the second retrieving frame, and the pallet clamp is connected to the material clamping cylinder, and the material clamping cylinder drives Pallet clamps hold pallets or release pallets.

In a preferred embodiment of the present invention, it further includes that the two-axis manipulator driving the movement of the second material retrieving frame has the same structure as the two-axis manipulator driving the movement of the first material reclaiming frame.

The beneficial effects of the present invention are: the solar panel packaging material transplanting machine of the present invention can automatically send the pallet, cardboard and pearl cotton, and the pallet is sent to the conveyor belt in turn, the cardboard is placed on the pallet, and the pearl cotton is placed on the pallet. On cardboard, automatic feeding instead of manual feeding can greatly improve feeding efficiency and reduce labor intensity, which is suitable for mass production of solar panels.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the technical description of the embodiments. Obviously, the accompanying drawings in the following description are only some implementations of the present invention For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

Fig. 1 is a structural schematic diagram of a first viewing angle of a preferred embodiment of the present invention;

Fig. 2 is a schematic structural diagram of a second viewing angle of a preferred embodiment of the present invention;

Fig. 3 is a schematic structural view of a pallet feeding device in a preferred embodiment of the present invention;

Fig. 4 is a schematic structural view of a two-axis manipulator for cardboard feeding in a preferred embodiment of the present invention.

Among them: 1-frame, 11-pallet pile, 12-cardboard pile, 13-pearl cotton pile, 14-first station, 15-second station, 16-stop block;

2 - Conveyor belt;

4- pallet feeding device, 41- ejector head, 42- lifting driver, 43- supporting head, 44- translation driver, 45- positioning plate;

6-cardboard feeding device, 61-the first retrieving frame, 62-the first suction tray, 63-two-axis manipulator, 64-the first gear, 65-the first rack, 66-the first motor, 67-the first Two gears, 68-the second rack, 69-the second motor;

8-pearl cotton feeding device, 81-the second retrieving rack, 82-the second suction tray, 83-pallet clamp, 84-clamping cylinder.

detailed description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

Example

As shown in Figures 1 and 2, a solar panel packaging material transplanting machine is disclosed in this embodiment, including a conveyor belt 2, a pallet feeding device 4, a cardboard feeding device 6 and a pearl cotton feeding device all arranged on the frame 1 For the convenience of description, the device 8 defines the moving direction of the conveyor belt 2 as the X-axis direction. Above-mentioned pallet feeding device 4, cardboard feeding device 6 and pearl cotton feeding device 8 are arranged successively along the moving direction of conveyor belt 2; Device 6 gets cardboard from cardboard pile 12 and puts into the pallet on the conveyor belt 2, and above-mentioned pearl cotton feeding device 8 gets pearl cotton from pearl cotton pile 13 and puts into the cardboard on the conveyor belt.

Specifically, the above-mentioned frame 1 is provided with a first station 14 and a second station 15, the above-mentioned cardboard feeding device 6 is arranged close to the first station 14, and the above-mentioned pearl cotton feeding device 8 is arranged near the second station 15. The pallet moves on the conveyor belt 2, and when it moves to the first station 14, the cardboard feeding device 6 takes the top layer of cardboard from the cardboard pile 12 and puts it on the pallet on the conveyor belt 2; Move, when moving to the second station 15, the pearl cotton feeding device 8 gets the top layer of pearl cotton from the pearl cotton pile 13 and puts it into the pallet that has been placed on the cardboard on the conveyor belt 2, and the pearl cotton is placed on the cardboard.

For more accurate discharging, the above-mentioned first station 14 and the second station 15 are provided with material stoppers 16 that can be raised and lowered. When the pallet moves to the first station 14, the stop block 16 on the first station 14 rises to block the movement of the pallet, so that the pallet stops at the first station 14 and waits for the cardboard to be placed, and the cardboard backstop is put away The material block 16 descends, and the pallet continues to move with the conveyor belt 2; when moving to the second station 15, the stopper 16 on the second station 15 rises to block the movement of the pallet, so that the pallet stops at the second station 15 waits to put pearl cotton, and after putting pearl cotton, stopper 16 descends, and pallet continues to move with conveyer belt 2.

The concrete structure of pallet feeding device 4, cardboard feeding device 6 and pearl cotton feeding device 8 is as follows:

1. Pallet feeding device 4

On the solar panel production line, a plurality of pallets are stacked and stacked sequentially from bottom to top to form a pallet stack 111. The pallet feeding device 4 provided in this embodiment is used to continuously and efficiently stack the pallets on the pallet stack 11 one by one. Sequential delivery to the conveyor belt 2.

Pallet feeding device 4 as shown in Figure 3, comprises the jacking mechanism that is all arranged on the frame 1 and the pushing mechanism; The materials are fed to the conveyor belt 2, and the conveyor belt 2 transports the pallets on it to the first station 14.

The above-mentioned material jacking mechanism includes a material jacking head 41 and a lifting driver 42 that drives the material jacking head 41 to rise or fall, and the above-mentioned material jacking head 41 supports the bottom pallet; The translation driver 44 drives the material support head 43 to insert into or withdraw from the pallet stack 11 , and when the above material support head 43 is inserted into the pallet stack 11 , it supports the pallet above the bottom layer.

In the technical solution of this embodiment, the lifting driver 42 is preferably a cylinder, which realizes the material lifting cylinder; the leveling driver is preferably a cylinder, which realizes the material supporting cylinder after moving. Cylinders are capable of supporting heavy objects, are low in cost, and are easy to control.

The pallet feeding device 4 of the above structure, its action process is as follows:

①. In the initial state, the ejector head 41 supports the entire stack of pallets 11;

②, during the jacking cylinder process, the jacking head 41 supports the entire pallet stack 11 and rises until the penultimate pallet is flush with the supporting head 43, and the jacking head 41 stops rising;

③. The process of the supporting cylinder drives the supporting head 43 to move towards the pallet stack 11, and the supporting head 43 is inserted into the penultimate pallet, and supports all the pallets above the bottom layer;

④, the jacking cylinder retreats, the jacking head 41 supports the pallet at the bottom and descends, and puts the pallet at the bottom on the conveyor belt 2; The penultimate pallet becomes the bottom pallet;

⑤. The progress of the jacking cylinder until the jacking head 4 supports the bottom pallet;

⑥. The supporting cylinder retracts, the supporting head 4 is separated from the pallet, and the entire pallet stack is supported by the pushing head 4;

⑦. The jacking cylinder descends until the penultimate pallet of the current pallet stack is flush with the support head 43; repeat the actions ③, ④, ⑤, and ⑥ until all the pallets in the pallet stack 11 are sent to the conveyor belt 2.

The pushing mechanism supports the stack of pallets from the side of the pallet. In order to balance the force and support the pallet more stably, the two sides of the stack of pallets 11 opposite to each other are provided with the above-mentioned supporting mechanism, and the two above-mentioned supporting mechanisms It is arranged symmetrically with the center of the pallet stack 11 as the center, and the two above-mentioned supporting mechanisms act synchronously.

In order to constrain the linear translation of the material supporting head 43 , a linearly extending slide rail is provided on the above-mentioned frame 1 , and a sliding block capable of sliding along it is arranged inside the above-mentioned sliding rail, and the above-mentioned material supporting head 43 is fixed on the sliding block.

The supporting head 43 is provided with a positioning plate 45; the supporting head 43 is inserted from the bottom of the penultimate pallet, and the positioning plate 45 exerts a clamping force on the pallet from the side, which can support the stack of pallets more stably. 11.

2. Cardboard feeding device 6

As shown in Figure 4, the above-mentioned cardboard feeding device 6 includes a first retrieving frame 61, a first suction tray 62 and a two-axis manipulator 63, and the above-mentioned two-axis manipulator 63 is arranged on the frame 1, and a plurality of the above-mentioned first material suction Discs 62 are all arranged on the first pick-up rack 61, and a plurality of suction discs can be used to absorb the cardboard more stably; the above-mentioned first pick-up rack 61 is fixed on the two-axis manipulator 63; the above-mentioned two-axis manipulator 63 drives the first pick-up The rack 61 moves to feed the top layer of cardboard on the cardboard pile 12 onto the pallet on the conveyor belt 2 .

The above-mentioned two-axis manipulator 63 includes a Y-axis moving module and a Z-axis moving module, the above-mentioned Y-axis moving module is arranged on the Z-axis moving module, and the above-mentioned first retrieving frame is fixed on the Z-axis moving module;

The above-mentioned Y-axis moving module includes a first gear 64, a first rack 65 and a first motor 66 that mesh with each other. The first rack 65 extends linearly along the Y-axis direction. The first motor 66 drives the first gear 64 to Move on the first rack 65;

The Z-axis moving module is fixed on the first gear 64;

The above-mentioned Z-axis moving module includes a second gear 67, a second rack 68 and a second motor 69 that mesh with each other. The second rack 68 extends linearly along the Z-axis direction, and the rotation of the second gear 67 drives the second rack 68 moves along the Z-axis direction.

The cardboard feeding device 6 action process of above structure is as follows:

①. Translation: the first gear 64 translates on the first rack 65 until the first retrieving frame 61 is located directly above the cardboard pile 12;

②. Lowering and picking: the rotation of the second gear 64 drives the second rack 68 to drop in a straight line until the first suction plate 62 touches the top cardboard and absorbs the top cardboard;

③, translation after rising: the rotation of the second gear 64 drives the second rack 68 to rise in a straight line, and then the first gear 64 translates on the first rack 65 until the first retrieving rack 61 is located on the first station 14 directly above the pallet;

④. Lowering and discharging: the rotation of the second gear 64 drives the second rack 68 to drop in a straight line until the first suction disc 62 touches the pallet, and puts the sucked cardboard on the pallet;

5. Rise and reset: the rotation of the second gear 64 drives the second rack 68 to rise and reset in a straight line.

In the technical solution of this embodiment, the preferably meshed gear and rack are used as the power source for lifting and moving, which can feed materials over a long distance, and the feeding speed is fast, the feeding stability is good, and the preparation cost is low.

3. Pearl cotton feeding device 8

Above-mentioned pearl cotton feeding device 8 comprises the second material fetching frame 81, the second suction tray 82 and two-axis manipulator, above-mentioned two-axis manipulator is arranged on the frame 1, and a plurality of above-mentioned second material suction trays 82 are arranged on the second take-off On the material frame 81, the above-mentioned second material-retrieving frame 81 is fixed on the two-axis manipulator;

In the technical solution of this embodiment, the structure of the two-axis manipulator driving the movement of the second retrieving frame 81 is the same as that of the two-axis manipulator driving the movement of the first retrieving frame 61 , and the structure and action process will not be repeated here.

On the second station 15, the pearl cotton is placed on the cardboard of the pallet, thereby forming a packaging material with a three-layer structure (from bottom to top, pallet → cardboard → pearl cotton). Just place the solar panel on the pearl cotton at the next station.

In the technical solution of this embodiment, the feeding manipulator sharing the pearl cotton will transfer the packaging material of the three-layer structure to the next station (solar panel placement station), and its realization process is as follows:

The above-mentioned second retrieving rack 82 is also provided with an "L"-shaped pallet clamp 83, the above-mentioned pallet clamp 83 is connected on the clamping cylinder 84, and the above-mentioned clamping cylinder 84 drives the pallet clamp 83 to clamp the pallet or release pallet. After the three-layer packaging material is assembled, the clamping cylinder 84 drives the pallet folder 83 to clamp the pallet, and starts the two-axis manipulator of the pearl cotton feeding device again to transfer the three-layer packaging material to the next station. A small structural improvement can reduce the investment of a set of manipulators, thereby reducing the cost of equipment use and the overall volume.

The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. solar panels packaging material transplanter, it is characterised in that：Filled including conveyer belt, the pallet feeding being arranged in frame Put, cardboard feed device and pearl cotton feed device, the pallet feed device, cardboard feed device and pearl cotton feed device Set gradually along the moving direction of conveyer belt；Pallet in pallet stack is delivered on conveyer belt by the pallet feed device, institute State cardboard feed device takes cardboard to be put on the pallet on conveyer belt from cardboard heap, and the pearl cotton feed device is from pearl cotton Pearl cotton is taken to be put on the cardboard on conveyer belt on heap.

2. solar panels packaging material transplanter according to claim 1, it is characterised in that：The frame is provided with first The material blocking block that can be lifted, the cardboard feeding dress are equipped with station and the second station, first station and the second station Rest against nearly first station to set, the pearl cotton feed device is set close to the second station.

3. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The pallet feeding dress Put including material jacking mechanism and material carrying mechanism, material jacking mechanism and the pusher action coordinates the pallet of the bottom in pallet stack On feeding to conveyer belt.

4. solar panels packaging material transplanter according to claim 3, it is characterised in that：The material jacking mechanism includes top The lift actuator that material head and driving liftout head rise or declined, the liftout head bracketing bottom pallet；The retainer machine Structure includes in retainer head and translation actuators, the translation actuators driving retainer head insertion pallet stack or taken out out of pallet stack From pallet when in the retainer head insertion pallet stack more than the bracketing bottom.

5. solar panels packaging material transplanter according to claim 4, it is characterised in that：The retainer head is provided with fixed Position plate.

6. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The cardboard feeding dress Put including the first material-taking rack, the first suction disk and two axis robots, two axis robot is arranged in frame, described first inhales Charging tray is arranged on the first material-taking rack, and first material-taking rack is fixed in two axis robots；Two axis robot driving the One material-taking rack movement is by the pallet on top layer cardboard feeding to the conveyer belt on cardboard heap.

7. solar panels packaging material transplanter according to claim 6, it is characterised in that：Two axis robot includes Y-axis moves module and Z axis movement module, and the Y-axis movement module is arranged on Z axis movement module, and first material-taking rack is consolidated It is scheduled on Z axis movement module；

Y-axis movement module includes intermeshing first gear, the first rack and the first motor, and first rack is along Y Direction of principal axis linear extension, the first motor driving first gear is moved on the first rack；

The Z axis movement module is fixed in first gear；

Z axis movement module includes intermeshing second gear, the second rack and the second motor, and second rack is along Z Direction of principal axis linear extension, the second gear, which is rotated, drives the second rack to be moved along Z-direction.

8. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The pearl cotton feeding Device includes the second material-taking rack, the second suction disk and two axis robots, and two axis robot is arranged in frame, and described second Suction disk is arranged on the second material-taking rack, and second material-taking rack is fixed in two axis robots；The two axis robots driving Second material-taking rack movement is by the cardboard on top layer pearl cotton feeding to the conveyer belt on pearl cotton heap.

9. solar panels packaging material transplanter according to claim 8, it is characterised in that：On second material-taking rack also Pallet folder provided with " L " font, the pallet folder is connected on material folding cylinder, the material folding cylinder driving pallet folder clamping pallet Or release pallet.

10. solar panels packaging material transplanter according to claim 8, it is characterised in that：The second material-taking rack is driven to move Two dynamic axis robots are identical with two axis robot structures of driving the first material-taking rack movement.