CN116443367A - Packaging device for solar panel transportation - Google Patents
Packaging device for solar panel transportation Download PDFInfo
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- CN116443367A CN116443367A CN202310691492.2A CN202310691492A CN116443367A CN 116443367 A CN116443367 A CN 116443367A CN 202310691492 A CN202310691492 A CN 202310691492A CN 116443367 A CN116443367 A CN 116443367A
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- rack
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- shaped plate
- clamping
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000000926 separation method Methods 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims 2
- 230000009471 action Effects 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
Abstract
The invention discloses a packaging device for solar panel transportation, which comprises a driven movable base and a clamping mechanism, wherein a plurality of protection pads are arranged on the base, the protection pads are horizontally arranged at intervals, the protection pads are correspondingly inserted between a plurality of horizontally arranged solar cells when the base moves vertically downwards, the clamping mechanism is used for horizontally clamping the protection pads and the solar cells and separating the protection pads from the base, and the packaging device for solar panel transportation automatically inserts the protection pads between the solar cells and clamps the protection pads and the solar cells into a packaging box at the same time, so that the packaging efficiency is high.
Description
Technical Field
The invention relates to a solar panel transportation technology, in particular to a packaging device for solar panel transportation.
Background
The solar cell is also called a solar chip or a photocell, and is a photoelectric semiconductor sheet which directly generates electricity by utilizing sunlight, the solar panel is an assembly of a plurality of solar cells, a frame body for protecting the solar cells is arranged around the assembled solar panel, the solar cells are generally unprotected sheet bodies in the production process, and a protection pad is required to be placed between the solar cells for isolation protection to prevent the solar cells from being damaged when the sheet bodies are packaged.
If chinese patent application number is CN202020362115.6, publication date is 2020.03.20, this application discloses a solar photovoltaic board transfer device, the on-line screen storage device comprises a base, the sliding tray has all been seted up at base top outer wall both ends, and sliding tray inner wall sliding connection has the sliding block that the equidistance distributes, the arc is installed to sliding block top outer wall, and two corresponding arcs in both ends install same first protection pad, the supporting shoe is all installed at base top outer wall one side both ends, and one side two supporting shoe one side outer walls install same second protection pad, the supporting leg is all installed in base bottom outer wall four corners, and supporting leg bottom outer wall is provided with the wheel. This patent application is through being provided with sliding block, arc and the first protection pad on the base, can keep apart the photovoltaic board of transporting, avoids the photovoltaic board to get the in-process to take place to wipe to bump at transporting, has improved the security of transporting, through being provided with supporting shoe and second protection pad, can support the photovoltaic board.
When solar cell is produced, in order to facilitate the transfer of the manipulator to the cell, a plurality of solar cells are evenly spliced on a storage plate with a plurality of storage grooves, and the manipulator clamps the solar cells from the storage plate at one time, but when packaging, a protection pad is required to be inserted between the solar cells to prevent abrasion or collision between the solar cells in the transportation process, the transfer of the solar cells can be automatically completed through the manipulator, but the protection pad is generally required to be manually completed in a packaging box, so that the packaging efficiency is low.
Disclosure of Invention
The invention aims to provide a packaging device for solar panel transportation, which solves the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
the utility model provides a packing plant is used in solar panel transportation includes driven base and fixture that can remove, be provided with a plurality of protection pads on the base, a plurality of protection pad horizontal interval sets up, and a plurality of the protection pad is in the vertical downward solar cell piece that the downward one-to-one of base set up in a plurality of horizontal intervals of inserting, fixture is used for a plurality of protection pad and a plurality of solar cell piece horizontal centre gripping and messenger the protection pad with the base separation.
The packaging device for solar panel transportation further comprises a storage mechanism, wherein the storage mechanism is arranged on the base and used for storing the protection pad.
The above-mentioned packing plant is used in transportation of solar panel, fixture includes support, L shaped plate, expansion plate and rotation member, the support is equipped with two, two equal sliding connection of support is in order to carry out horizontal migration on the base, the support bottom opening, the L shaped plate is equipped with two, two the vertical section of L shaped plate is the sliding grafting of one-to-one respectively is in two in the support, the expansion plate is equipped with two, two expansion plate is sliding connection respectively is in two on the L shaped plate, the expansion plate includes a T shaped plate and two connecting plates, two sliding grafting respectively is in the both sides of T shaped plate horizontal segment, the connecting plate is kept away from the one end sliding connection of T shaped plate is in on the vertical section of L shaped plate, be equipped with first rack on the vertical section of T shaped plate, the rotation member includes first body of rod and second body of rod, two the second body of rod is equipped with two sliding grafting respectively is in the first both ends, two second body of rod are kept away from first body of rod is in two respectively sliding connection on the first rack and second body of rod, second body of rod is equipped with first rack and second rack, first rack is equipped with the first rack on the first rack.
The packaging device for solar panel transportation further comprises a separation mechanism, wherein the separation mechanism is used for separating the second rack from the support.
The above-mentioned packing plant is used in solar panel transportation, separating mechanism includes the U-shaped spare, the U-shaped spare is fixed on the support, U-shaped spare one end opening, first through-hole has all been seted up on two lateral walls of U-shaped spare, first through-hole sliding connection has the locating pin, the inside sliding connection of U-shaped spare has the seat that removes, it is equipped with the shrinkage pool to remove the seat surface, the locating pin is pegged graft in the shrinkage pool, second rack one end sliding connection is in the inboard of U-shaped spare, second rack one end with remove between the seat through first spring coupling, be provided with two member relatively on the second rack, every the end connection of member has a first spacing portion, two first spacing portion is arranged in the opposite both sides of U-shaped spare, the locating pin is kept away from the one end of first through-hole is equipped with the second spacing portion, two first spacing portion and two the contact surface of second spacing portion is an inclined plane, the locating sleeve has the second spring coupling, the second spring coupling is in the second end is in the second spring coupling is in the first end.
The packaging device for solar panel transportation further comprises a first locking mechanism, wherein the first locking mechanism is used for clamping the movable end of the protection pad.
The first locking mechanism comprises a third clamping plate and a third rod body, the third clamping plate is slidably connected to the support, two ends of the third rod body are rotatably connected to the support, two third gears and a fourth gear are arranged on the third rod body, the fourth gear is arranged between the two third gears, a third rack is arranged on the L-shaped plate, the third rack is meshed with the third gears, a fourth rack is arranged on the third clamping plate, the fourth rack is meshed with the fourth gear, a plurality of pairs of first right-angle trapezoidal blocks are arranged on the surface of the third clamping plate, gaps are reserved between each pair of first right-angle trapezoidal blocks, the surfaces of the first right-angle trapezoidal blocks are inclined surfaces, each pair of clamping parts are in one-to-one correspondence with the gaps between the first right-angle trapezoidal blocks, each pair of clamping parts are far away from one end of the base, and are slidably connected with a second right-angle trapezoidal block, and the first right-angle trapezoidal blocks are parallel to the inclined surfaces of the second right-angle trapezoidal blocks.
The packaging device for solar panel transportation further comprises a second locking mechanism, wherein the second locking mechanism is used for locking the telescopic plate.
The second locking mechanism comprises a second movable seat and a supporting plate, two sliding grooves are formed in each L-shaped plate, the second movable seat is connected in each sliding groove in a sliding manner, two supporting plates are connected to the second movable seat in a sliding manner, two pulling plates are respectively fixed to two sides of a horizontal section of each T-shaped plate, two pulling plates on two sides of the horizontal section of each T-shaped plate are respectively located, one end of each pulling plate, far away from each T-shaped plate, is respectively penetrated through the two second movable seats on the L-shaped plate in a sliding manner, the two T-shaped plate horizontal sections are parallel to each other, a convex block is arranged on each pulling plate, and the convex block is arranged between the two supporting plates.
The packaging device for solar panel transportation further comprises a vibrating mechanism, wherein the vibrating mechanism is arranged on the T-shaped plate and used for vibrating the T-shaped plate.
The invention has the beneficial effects that: and the protection pads are automatically inserted between the solar cells and clamped in the packaging box at the same time, so that the packaging efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a schematic structural view of a packaging device for transporting solar panels according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a packaging device for transporting solar panels according to another embodiment of the present invention;
fig. 3 is a schematic view illustrating a structure of a base removed from a packaging device for transporting solar panels according to another embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a support according to another embodiment of the present invention;
FIG. 5 is a schematic view of a second rack structure according to another embodiment of the present invention;
FIG. 6 is a schematic view of a rotary rod structure according to another embodiment of the present invention;
fig. 7 is a schematic structural diagram of a second locking mechanism according to still another embodiment of the present invention.
Reference numerals illustrate:
1-a base; 11-through grooves; 12-a clamping part; 21-a plate body; 22-support; 221-a second rack; a 23-L-shaped plate; 231-a third rack; a 24-T-shaped plate; 25-connecting plates; 261-a first stick body; 2611-a first gear; 262-a second rod body; 2621-a first gear; 3-a protection pad; 4-U-shaped member; 41-a first limiting part; 5-a movable seat; 6-locating pins; 61-a second limiting part; 7-a third clamping plate; 71-a first right trapezoid block; 8-a third rod body; 81-a third gear; 82-fourth gear; 9-a second right trapezoid block; 91-a second mobile seat; 92-supporting plates; 93-pulling plates; 931-bump.
Description of the embodiments
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The embodiment of the invention provides a packaging device for solar panel transportation, which aims at the clamping condition of specific solar cells, wherein the solar cells are rectangular and are inserted into a containing plate with a plurality of clamping grooves at intervals one by one during production and processing, so that a plurality of solar cells stand on the containing plate vertically one by one, the width of the containing plate is smaller than that of the solar cells, and the bottoms of the solar cells inserted into the containing plate, namely two corners of the inserting ends, are positioned at the outer sides of the containing plate.
As shown in fig. 1-7, the packaging device for transporting solar panels provided by the embodiment of the invention comprises a base 1 and a clamping mechanism, wherein the base 1 is driven to move, a plurality of protection pads 3 are arranged on the base 1, the protection pads 3 are horizontally arranged at intervals, the protection pads 3 are correspondingly inserted between a plurality of horizontally arranged solar cells one by one when the base 1 moves vertically downwards, and the clamping mechanism is used for horizontally clamping the protection pads 3 and the solar cells.
Specifically, the base 1 is movable in the horizontal and vertical directions, a plurality of reels (prior art, not shown in the drawing) for accommodating the protection pad 3 are provided above the movable range of the base 1, the reels are used for winding the protection pad 3, the reels include a reel rotatably connected above the base 1, the protection pad 3 is wound on the reel to form a structure similar to a seat belt accommodating structure or a cable accommodating structure, the protection pad 3 can be continuously pulled out by pulling the protection pad at one end, the end of the protection pad 3 extending out of the reel is a movable end, the pulling movable end drives the reel to rotate so as to pull the protection pad 3 out of the reel, a plurality of through grooves 11 are provided on the surface of the base 1, each through groove 11 corresponds to one protection pad 3, the through grooves 11 are used for penetrating the movable end of the protection pad 3, so that the protection pad 3 on the upper surface of the base 1 is pulled to the lower surface of the base 1, the lower surface of the base 1 should be provided with a limiting piece for clamping the pulled-out protection pad 3 to keep the vertical state to prevent curling, the limiting piece can be a plurality of pairs of clamping parts 12, the clamping parts 12 are mutually perpendicular to the base 1, the clamping parts 12 have a certain length, a certain extrusion force exists between every two clamping parts 12, the protection pad 3 between the two clamping parts 12 is still movable but has a certain resistance, the clamping parts 12 are arranged on the base 1, each of the two ends of each through groove 11 is provided with a pair of clamping parts 12, when the movable end of the protection pad 3 is inserted into the through groove 11 from above the base 1 to reach below the base 1, each pair of clamping parts 12 clamps the two sides of the movable end of the protection pad 3 to keep the movable end of the protection pad 3 in a vertical state with the base 1, the width of the protection pad 3 is larger than the width of a solar cell, the length of the through groove 11 is larger than the width of the solar cell, the clamping mechanism is arranged on the base 1, the clamping mechanism comprises two plate bodies 21, the two plate bodies 21 are movably connected on the base 1, the two plate bodies 21 can horizontally move in opposite directions, the horizontal moving direction of the two plate bodies 21 is vertical to the opening direction of the through groove 11, the two plate bodies 21 can relatively move with the base 1 in the vertical direction, two movable plates can be arranged, the two movable plates are slidably connected on the base 1 and linearly move in the vertical direction, the two plate bodies 21 are respectively movably connected on the two movable plates and horizontally linearly move on the movable plates, the movable plates and the plate bodies 21 are driven by driving pieces, so that the actions of horizontally clamping and vertically pulling a plurality of protection pads 3 vertical to the base 1 are completed, and a plurality of solar cells are vertically arranged in parallel on a station through a preface when packaging is carried out, then the base 1 is moved to right above the solar cells, the vertical projection of the movable end of the plurality of protection pads 3 is positioned in the gap between the plurality of solar cells, then the protection pad 3 is vertically moved downwards by the base 1 and inserted into the gap between the plurality of solar cells, one protection pad 3 is inserted between every two solar cells, then two plate bodies 21 are respectively pressed on the surfaces of the first protection pad 3 and the last protection pad 3 by opposite movement, the base 1 is moved upwards after the plurality of solar cells and the protection pad 3 are clamped by the plate bodies 21, the movable plate is moved downwards, the plate bodies 21 and the base 1 are relatively moved in the vertical direction, the protection pad 3 is pulled out from the clamping part 12, after a certain length is pulled out, the end of the clamping part 12 far away from the base 1 can be horizontally cut by using a cutting member (the cutting member can be an electric heating wire or a cutter), the base 1 is then moved to convey the cut protection pad 3 and the solar cell to the packaging box, and after the bottom of the solar cell enters the packaging box, the two plates 21 are loosened, and then the solar cell and the protection pad 3 fall into the packaging box at the same time.
The embodiment of the invention has the beneficial effects that: the protection pad 3 is automatically placed between the plurality of solar cells, the solar cells and the protection pad 3 are simultaneously clamped and placed in the packaging box, automation during packaging is realized, and packaging efficiency is high.
In still another embodiment of the present invention, the clamping mechanism includes two supports 22, an L-shaped plate 23, a telescopic plate and a rotating rod, where the two supports 22 are slidably connected to the base 1 to enable horizontal movement, the two supports 22 are disposed at two opposite outer sides of the through slot 11 in the length direction, the bottom of the supports 22 is open, the two L-shaped plates 23 are disposed, vertical sections of the two L-shaped plates 23 are slidably inserted into the two supports 22 in a one-to-one correspondence manner, the vertical sections of the L-shaped plates 23 are connected with elastic members, one ends of the elastic members are fixed in the L-shaped plates 23, the other ends of the elastic members are fixed in the supports 22, the elastic members are used for resetting after the L-shaped plates 23 move in the supports 22, the telescopic plate is provided with two, the two telescopic plates are slidably connected to the two L-shaped plates 23, one end of each telescopic plate is respectively connected with an L-shaped plate 23, namely two L-shaped plates 23 and two telescopic plates form a structure similar to a shape of a Chinese character 'kou', each telescopic plate comprises a T-shaped plate 24 and two connecting plates 25, the horizontal section of the T-shaped plate 24 is used for replacing the plate body 21, the two connecting plates 25 are respectively and slidably inserted at two sides of the horizontal section of the T-shaped plate 24, one end of the connecting plate 25, which is far away from the T-shaped plate 24, is slidably connected with the vertical section of the L-shaped plate 23, a first rack is arranged on the vertical section of the T-shaped plate 24, each rotating rod comprises a first rod 261 and a second rod 262, two second rods 262 are respectively and slidably inserted at two ends of the first rod 261, the second rod 262 and the first rod 261 cannot rotate relatively, the two second rod bodies 262 are respectively connected to the two L-shaped plates 23 in a rotating manner at one end far away from the first rod body 261, a first gear 2611 is arranged on the first rod body 261, the first gear 2611 is meshed with the first rack, a second gear 2621 is arranged on the second rod body 262, a second rack 221 is arranged on the support 22, and the second gear 2621 is meshed with the second rack 221.
Specifically, the two supports 22 are driven by the driving member to move relatively, the distance between the horizontal sections of the two L-shaped plates 23 is larger than the width of the solar cell in the initial state, when the base 1 moves vertically downwards to insert the protection pad 3 between the solar cell, the horizontal sections of the two L-shaped plates 23 reach below the solar cell, then the two supports 22 are driven by the driving member to move relatively to enable the horizontal sections of the L-shaped plates 23 to move to the bottom of the solar cell, then the base 1 moves upwards, the L-shaped plates 23 are pulled downwards from the supports 22 under the gravity action of the solar cell, so that the second racks 221 on the supports 22 are driven to move relatively on the second gears 2621 to drive the second rod 262 to rotate, the second rod 262 drives the first rod 261 to rotate, the first gear 2611 on the first rod 261 drives the first rack on the T-shaped plate 24 to move so as to drive the T-shaped plate 24 to move inwards until the T-shaped plate 24 contacts with the solar cell and presses against the surface of the solar cell, at the moment, the T-shaped plate 24 cannot move continuously, at the moment, the L-shaped plate 23 cannot move downwards, then the base 1 continues to move vertically upwards, the L-shaped plate 23 lifts the solar cell from the storage plate, the L-shaped plate 23 has a downward movement trend under the weight of the solar cell, so that the second rack 221 has a movement trend on the second gear 2621 so as to generate torsion on the second rod 262, thereby generating clamping force (the elastic piece on the L-shaped plate 23 also has hanging force) on the solar cell by the T-shaped plate 24, after the cutting piece cuts the protection pad 3, the two supports 22 deviate from moving to open so that the horizontal section of the L-shaped plate 23 is separated from the solar cell after the base 1 moves to the upper position of the packaging box, the solar cells and the protection pad 3 enter the packaging box together.
The embodiment of the invention has the beneficial effects that: when the solar cell is moved, the solar cell is driven by the self gravity of the solar cell, and the T-shaped plate 24 clamps the solar cell, so that the solar cell is kept stable in the moving process.
In yet another embodiment, the present invention further includes a separation mechanism for separating the second rack 221 from the support 22.
In still another embodiment of the present invention, the separating mechanism includes a U-shaped member 4, the U-shaped member 4 is fixed on the support 22, one end of the U-shaped member 4 is open, two side walls of the U-shaped member 4 are respectively provided with a first through hole, a positioning pin 6 is slidably inserted in the first through hole, a moving seat 5 is slidably connected in the U-shaped member 4, a concave hole is provided on a surface of the moving seat 5, the positioning pin 6 is inserted in the concave hole, one end of a second rack 221 is slidably connected to an inner side of the U-shaped member 4, one end of the second rack 221 is connected with the moving seat 5 through a first spring, two rods are oppositely arranged on the second rack 221, an end portion of each rod is connected with a first limiting portion 41, the two first limiting portions 41 are respectively disposed on two opposite sides of the U-shaped member 4, one end of the positioning pin 6, which is far from the first through hole, a second limiting portion 61 is slidably connected, two first limiting portions 41 are respectively in contact with two second limiting portions 61, one side surfaces of the two first limiting portions 61 is also in a wedge-shaped form, the other end of the second rack 221 is fixed on the first spring, and the other end of the second rack is fixed on the first spring.
Specifically, after the base 1 moves vertically downward to insert the protection pad 3 between the solar cells, the horizontal sections of the two L-shaped plates 23 reach under the solar cells, then the two supports 22 are driven by the driving member to perform relative movement to move the horizontal sections of the L-shaped plates 23 to the bottom of the solar cells, then the base 1 moves upward at a uniform speed, the L-shaped plates 23 are pulled out from the supports 22 downward under the gravity action of the solar cells to drive the second racks 221 on the supports 22 to perform relative movement on the second gears 2621 to drive the second rod 262 to rotate, the second rod 262 drives the first rod 261 to rotate, the first gear 2611 on the first rod 261 drives the first rack on the T-shaped plate 24 to move so as to drive the T-shaped plate 24 to move inwards until the T-shaped plate 24 contacts with the solar cell and presses against the surface of the solar cell, at this time, the second rack 221 is locked on the second gear 2621, the base 1 continues to move upwards, the second gear 2621 pulls the second rack 221 downwards, the second rack 221 stretches the first spring, a gap is generated between the first limiting part 41 and the second limiting part 61 on the second rack 221, the second limiting part 61 is far away from the U-shaped piece 4 under the action of the second spring, at this time, the positioning pin 6 horizontally leaves outwards the first through hole and the concave hole on the surface of the moving seat 5, when the positioning pin 6 is completely separated from the concave hole, the first spring reaches the maximum stretching length (the pressure of the second rack 221 on the second gear 2621 is proportional to the tensile force of the first spring and the pressure of the T-shaped plate 24 on the solar cell, when the first spring reaches the maximum stretching length, the pressure of the T-shaped plate 24 on the solar cell sheet reaches the maximum, namely, the static friction force between the solar cell sheet and the protection pad 3 is larger than the static friction force between the clamping part 12 and the protection pad 3, at the moment, the movable seat 5 is separated from the positioning pin 6 and starts to move downwards along with the second rack 221 so as to pull the protection pad 3 downwards, and because the movable seat 5 has friction movement resistance (the friction movement resistance is used for enabling the first spring to be always in a stretching state), the first spring always keeps tension when the movable seat 5 and the second rack 221 move simultaneously, the clamping force of the T-shaped plate 24 on the protection pad 3 and the solar cell sheet is kept unchanged in proportion to the tensile force of the first spring in the moving process, the situation that the solar cell sheet is deformed due to excessive clamping of the T-shaped plate 24 on the solar cell sheet is avoided, and when the L-shaped plate 23 downwards reaches the maximum stroke, the protection pad 3 is pulled to the maximum length, and automatic discharging of the protection pad 3 is completed.
The above embodiment has certain disadvantages that when the cutting member cuts the protection pad 3, the part of the movable end of the protection pad 3 between the two T-shaped plates 24 is clamped and the upper part is not clamped, and when the protection pad 3 is subjected to the transverse force of the cutting member, the protection pad 3 is easily pulled out from the winding drum to affect the cutting.
In still another embodiment, the present invention further includes a first locking mechanism, where the first locking mechanism is used to clamp the movable end of the protection pad 3, so that the cutting member can cut the protection pad 3 conveniently.
In still another embodiment of the present invention, the first locking mechanism includes a third clamping plate 7 and a third rod 8, the third clamping plate 7 is slidably connected to the support 22, two ends of the third clamping plate 8 are rotatably connected to two side walls of the support 22, two third gears 81 and two fourth gears 82 are disposed on the third rod 8, the fourth gears 82 are disposed between the two third gears 81, a third rack 231 is disposed on the L-shaped plate 23, the third rack 231 is engaged with the third gears, a fourth rack is disposed on the third clamping plate 7, the fourth rack is engaged with the fourth gears 82, a plurality of pairs of first right-angle trapezoidal blocks 71 are disposed on the surface of the third clamping plate 7, a gap is left between each pair of first right-angle trapezoidal blocks 71, a surface close to each pair of first right-angle trapezoidal blocks 71 is an inclined surface, a gap between each pair of clamping portions 12 and each pair of first right-angle trapezoidal blocks 71 corresponds to one another, each pair of clamping portions 12 is separated from the second right-angle trapezoidal blocks 9 connected to the second right-angle trapezoidal blocks 9 on the base.
Specifically, in the process that the L-shaped plate 23 reaches the maximum stroke downwards from the initial position under the action of the weight of the solar cell, the third rack 231 on the L-shaped plate 23 pulls the third gear 81 on the third rod body 8 to rotate so as to drive the third rod body 8 to rotate, the fourth gear 82 on the third rod body 8 rotates on the fourth rack to push the third clamping plate 7 to move, when the L-shaped plate 23 reaches the maximum stroke downwards, the third clamping plate 7 also reaches the maximum stroke, the first right trapezoid block 71 on the third clamping plate 7 presses the second right trapezoid block 9 to enable the second right trapezoid block 9 to horizontally move on the clamping parts 12, the second right trapezoid block 9 clamps the protection pad 3 between the clamping parts 12, the lower part of the movable end of the protection pad 3 is clamped by the second right trapezoid block 9 by the upper part clamped by the T-shaped plate 24, and cutting is performed from the middle.
In still another embodiment of the present invention, the solar cell further includes a second locking mechanism, where the second locking mechanism is used to lock the telescopic plate, after the solar cell is separated from the L-shaped plate 23, since the L-shaped plate 23 is reset under the action of the elastic member, and the second rack 221 is also reset under the action of the first spring, if the second rack 221 cannot be completely synchronized with the L-shaped plate 23, the second rod 262 rotates to cause the displacement of the T-shaped plate 24, and thus the second locking mechanism is required to lock the L-shaped plate 23.
In still another embodiment of the present invention, the second locking mechanism includes a second moving seat 91 and a supporting plate 92, two sliding grooves are formed on each L-shaped plate 23, each sliding groove is connected with the second moving seat 91 in a sliding manner, each second moving seat 91 is connected with two supporting plates 92 in a sliding manner, the moving tracks of the two supporting plates 92 are on the same straight line, two adjacent surfaces of the two supporting plates 92 are inclined surfaces and are splayed, two pulling plates 93 are respectively fixed on two sides of a horizontal section of each T-shaped plate 24, the pulling plates 93 are used for replacing the connecting plates 25, one end, away from the T-shaped plate 24, of each pulling plate 93 on two sides of the horizontal section of each T-shaped plate 24 is respectively penetrated through the two second moving seats 91 on the two different L-shaped plates 23 in a sliding manner, so that the two horizontal sections of the two T-shaped plates 24 are parallel to each other, a convex block 931 is arranged on each pulling plate 93, the convex block is arranged between the two supporting plates 92, and the convex block 931 is also in parallel with the two inclined surfaces of the two supporting plates 92.
Specifically, when the base 1 moves to the position above the packaging box, after the two supports 22 move in opposite directions to open the horizontal section of the L-shaped plate 23 and separate from the solar cell, the solar cell and the protection pad 3 fall into the packaging box, when the supports 22 move in opposite directions to open the L-shaped plate 23, the L-shaped plate 23 and the pull plate 93 move relatively, the pull plate 93 moves relatively to the second moving seat 91, the convex blocks 931 on the pull plate 93 squeeze the two support plates 92 to move in a direction away from the convex blocks 931 and squeeze the two support plates to lock the second moving seat 91 on the surface of the chute, at this time, the pull plate 93 and the T-shaped plate 24 are locked, after the solar cell between the two T-shaped plates 24 enters the packaging box, the L-shaped plate 23 is reset under the action of the elastic member, and the T-shaped plate 24 is locked, the rotary member cannot rotate, and moves synchronously with the second rack 221 until the L-shaped plate 23 is completely reset, the second rack 221 excessively resets and compresses the first spring (at this time, the second rack 221 moves relatively to move downwards with the L-shaped plate 23), and then the second rack 221 moves reversely to reset the second rack 221, and the second rack 221 moves reversely, and the second rack 221 rotates under the action of the reset spring, and the second rack 221 moves to rotate, and the second rack 221, and the second rack is reset.
In still another embodiment of the present invention, the vibration mechanism is disposed on the T-shaped plate 24 and is used for vibrating the T-shaped plate 24, when the two L-shaped plates 23 are opened to two sides, the T-shaped plate 24 differentially vibrates, so that the solar panel between the two T-shaped plates 24 can be shaken off, and the solar panel can slowly enter the packaging box.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Claims (10)
1. The utility model provides a packing plant is used in solar panel transportation, includes the base that is driven to remove, its characterized in that, be provided with a plurality of protection pads on the base, a plurality of protection pad horizontal interval sets up, and a plurality of protection pad is in the vertical downward movement of base one-to-one peg graft between the solar cell piece that a plurality of horizontal intervals set up, still includes:
the clamping mechanism is used for horizontally clamping the plurality of protection pads and the plurality of solar cells.
2. The solar panel transport packaging device of claim 1, further comprising a receiving mechanism disposed on the base for receiving the protective pad.
3. The packaging device for solar panel transportation according to claim 2, wherein the clamping mechanism comprises two supports, an L-shaped plate, a telescopic plate and a rotating rod, the two supports are slidably connected to the base so as to horizontally move, the bottom of the supports is opened, the two L-shaped plates are provided with two rods, vertical sections of the L-shaped plates are slidably inserted into the two supports respectively, the telescopic plate is provided with two rods, the two telescopic plate is slidably connected to the two L-shaped plates respectively, the telescopic plate comprises a T-shaped plate and two connecting plates, the two connecting plates are slidably inserted into two sides of the horizontal section of the T-shaped plate respectively, one end of each connecting plate, which is far away from the T-shaped plate, is slidably connected to the vertical section of the L-shaped plate, a first rack is arranged on the vertical section of the T-shaped plate, the rotating rod comprises a first rod body and a second rod body, the second rod body is provided with two rods, the two rods are slidably inserted into the first rod bodies respectively, the two rods are further away from the first rack and the second rack is provided with the first rack, and the second rack is engaged with the first rack and the second rack.
4. A packaging device for transporting solar panels as claimed in claim 3, further comprising a separation mechanism for separating the second rack from the support.
5. The packaging device for solar panel transportation according to claim 4, wherein the separating mechanism comprises a U-shaped piece, the U-shaped piece is fixed on the support, one end of the U-shaped piece is opened, first through holes are formed in two side walls of the U-shaped piece, a positioning pin is inserted in the first through holes in a sliding manner, a moving seat is connected to the inside of the U-shaped piece in a sliding manner, a concave hole is formed in the surface of the moving seat, the positioning pin is inserted in the concave hole, one end of the second rack is connected to the inner side of the U-shaped piece in a sliding manner, one end of the second rack is connected with the moving seat through a first spring, two rods are arranged on the second rack in an opposite manner, one end of each rod is connected with a first limiting portion, two first limiting portions are arranged on two opposite sides of the U-shaped piece, one end of the positioning pin, which is far away from the first through holes, two first limiting portions and two contact surfaces of the two first limiting portions are inclined surfaces, the second rack is connected with the second limiting portions, the second rack is connected with the first spring, and the other end of the second rack is fixed on the first spring.
6. The solar panel shipping packaging unit of claim 5, further comprising a first locking mechanism for holding the free end of the protective pad.
7. The packaging device for transporting the solar panel according to claim 6, wherein the first locking mechanism comprises a third clamping plate and a third rod body, the third clamping plate is slidably connected to the support, two ends of the third rod body are rotatably connected to the support, two third gears and a fourth gear are arranged on the third rod body, the fourth gear is arranged between the two third gears, a third rack is arranged on the L-shaped plate, the third rack is meshed with the third gear, a fourth rack is arranged on the third clamping plate, the fourth rack is meshed with the fourth gear, a plurality of pairs of first right-angle trapezoidal blocks are arranged on the surface of the third clamping plate, a gap is reserved between each pair of first right-angle trapezoidal blocks, the surfaces of each pair of first right-angle trapezoidal blocks are inclined surfaces, a limiting piece is arranged on the lower surface of the base and used for clamping a pulled protection pad so as to keep a vertical state, the limiting piece is a plurality of pairs of clamping parts, the clamping parts are mutually perpendicular to the base, each pair of clamping parts is in parallel to the first right-angle trapezoidal blocks, and the gap between each pair of clamping parts and each pair of right-angle trapezoidal blocks is parallel to the first right-angle trapezoidal blocks, and the second right-angle trapezoidal blocks are connected to the first right-angle trapezoidal blocks.
8. A packaging device for transporting solar panels as claimed in claim 3, further comprising a second locking mechanism for locking the telescoping panels.
9. The packaging device for transporting the solar panels according to claim 8, wherein the second locking mechanism comprises a second moving seat and a supporting plate, two sliding grooves are formed in each L-shaped plate, each sliding groove is internally and slidably connected with the second moving seat, each second moving seat is slidably connected with two supporting plates, two pull plates are respectively fixed on two sides of a horizontal section of each T-shaped plate, one end, far away from each T-shaped plate, of each two pull plates on two sides of each T-shaped plate is respectively and slidably penetrated through the two second moving seats on two different L-shaped plates, so that the two T-shaped plate horizontal sections are parallel to each other, a lug is arranged on each pull plate, and the lug is arranged between the two supporting plates.
10. A solar panel transportation packaging apparatus as recited in claim 3, further comprising a vibration mechanism disposed on the T-shaped panel for imparting vibration to the T-shaped panel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310691492.2A CN116443367B (en) | 2023-06-13 | 2023-06-13 | Packaging device for solar panel transportation |
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| CN202310691492.2A CN116443367B (en) | 2023-06-13 | 2023-06-13 | Packaging device for solar panel transportation |
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| CN116443367B CN116443367B (en) | 2023-09-19 |
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| CN116443367B (en) | 2023-09-19 |
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