CN206901333U - Solar panels packaging material transplanter - Google Patents
Solar panels packaging material transplanter Download PDFInfo
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- CN206901333U CN206901333U CN201720728003.6U CN201720728003U CN206901333U CN 206901333 U CN206901333 U CN 206901333U CN 201720728003 U CN201720728003 U CN 201720728003U CN 206901333 U CN206901333 U CN 206901333U
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- pallet
- cardboard
- feed device
- pearl cotton
- conveyer belt
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Abstract
The utility model provides a kind of solar panels packaging material transplanter, including conveyer belt, the pallet feed device being arranged in frame, cardboard feed device and pearl cotton feed device, pallet feed device, cardboard feed device and pearl cotton feed device are set gradually along the moving direction of conveyer belt；Pallet in pallet stack is delivered on conveyer belt by pallet feed device, and cardboard feed device takes cardboard to be put on the pallet on conveyer belt from cardboard heap, and pearl cotton feed device takes pearl cotton to be put on the cardboard on conveyer belt from pearl cotton heap.Solar panels packaging material transplanter of the present utility model, machine automatization send pallet, cardboard and pearl cotton, and pallet is delivered on conveyer belt successively, cardboard is placed on pallet, pearl cotton is placed on cardboard, self-feeding substitutes artificial feeding to increase substantially feeding efficiency, hand labor intensity is reduced, is suitable for using in solar panels mass production.
Description
Technical field
The utility model belongs to solar panels production technical field, and in particular to a kind of solar panels packaging material transplanting
Machine.
Background technology
Solar panels production needs packing to pack after terminating, it is necessary to which the packing material used has matching solar panels profile knot
Pallet, cardboard and the pearl cotton of structure, cardboard are placed on pallet, and pearl cotton is placed on cardboard, and solar panels are placed on shape on pearl cotton
Into a unit, multiple units are laminated from bottom to top to be put into packing case.At present, the packaging of solar panels is manually carried out,
Take a pallet to be placed on multiple package position in pallet stack, then take a cardboard to be placed on pallet in cardboard heap, then from pearl
One piece of pearl cotton is taken to be placed on cardboard in cotton heap.Manual operation picks and places that packaging material efficiency is low, and labor intensity is big, the improper sun
Can plate mass production use.
The content of the invention
The utility model provides a kind of solar panels packaging material transplanter, and machine automatization send pallet, cardboard and pearl
Cotton, and cardboard is placed on pallet successively, pearl cotton is placed on cardboard, self-feeding substitutes artificial feeding to increase substantially
Feeding efficiency, hand labor intensity is reduced, is suitable for using in solar panels mass production.
To reach above-mentioned purpose, the technical solution of the utility model is as follows：Solar panels packaging material transplanter, its feature
It is：Including conveyer belt, the pallet feed device being arranged in frame, cardboard feed device and pearl cotton feed device, institute
Pallet feed device, cardboard feed device and pearl cotton feed device is stated to set gradually along the moving direction of conveyer belt；The stack
Pallet in pallet stack is delivered on conveyer belt by plate feed device, and the cardboard feed device takes cardboard to be put into from cardboard heap
On pallet on conveyer belt, the pearl cotton feed device takes pearl cotton to be put on the cardboard on conveyer belt from pearl cotton heap.
In a preferred embodiment of the present utility model, further comprise that the frame is provided with the first station and the second work
, the material blocking block that can be lifted is equipped with first station and second station, the cardboard feed device is close to the first work
Position is set, and the pearl cotton feed device is set close to second station.
In a preferred embodiment of the present utility model, further comprise the pallet feed device include material jacking mechanism and
Material carrying mechanism, material jacking mechanism and the pusher action coordinate on pallet feeding to the conveyer belt of the bottom in pallet stack.
In a preferred embodiment of the present utility model, further comprise that the material jacking mechanism includes liftout head and driving is pushed up
The lift actuator that material head rises or declined, the liftout head bracketing bottom pallet；The material carrying mechanism includes retainer head
And translation actuators, the translation actuators driving retainer head insertion pallet stack is interior or is detached out of pallet stack, the retainer
Pallet when in head insertion pallet stack more than the bracketing bottom.
In a preferred embodiment of the present utility model, further comprise that the retainer head is provided with location-plate.
In a preferred embodiment of the present utility model, further comprise that the cardboard feed device includes the first feeding
Frame, the first suction disk and two axis robots, two axis robot are arranged in frame, and the first suction disk is arranged on first
On material-taking rack, first material-taking rack is fixed in two axis robots；Two axis robot drives the movement of the first material-taking rack will
On the pallet on top layer cardboard feeding to conveyer belt on cardboard heap.
In a preferred embodiment of the present utility model, further comprise that two axis robot includes Y-axis movement module
Module is moved with Z axis, the Y-axis movement module is arranged on Z axis movement module, and first material-taking rack is fixed on Z axis movement
On module；
The Y-axis movement module includes intermeshing first gear, the first rack and the first motor, first rack
Along Y direction linear extension, the first motor driving first gear moves on the first rack；
The Z axis movement module is fixed in first gear；
The Z axis movement module includes intermeshing second gear, the second rack and the second motor, second rack
Along Z-direction linear extension, the second gear, which rotates, drives the second rack to be moved along Z-direction.
In a preferred embodiment of the present utility model, further comprise that the pearl cotton feed device includes the second feeding
Frame, the second suction disk and two axis robots, two axis robot are arranged in frame, and the second suction disk is arranged on second
On material-taking rack, second material-taking rack is fixed in two axis robots；Two axis robot drives the movement of the second material-taking rack will
On the cardboard on top layer pearl cotton feeding to conveyer belt on pearl cotton heap.
In a preferred embodiment of the present utility model, further comprise being additionally provided with " L " font on second material-taking rack
Pallet folder, pallet folder is connected in material folding cylinder, the material folding cylinder driving pallet folder clamping pallet or release stack
Plate.
In a preferred embodiment of the present utility model, further comprise two axis robots for driving the movement of the second material-taking rack
It is identical with two axis robot structures of driving the first material-taking rack movement.
The beneficial effects of the utility model are：Solar panels packaging material transplanter of the present utility model, machine automatization are sent
Pallet, cardboard and pearl cotton, and pallet is delivered on conveyer belt successively, cardboard is placed on pallet, pearl cotton is placed on cardboard,
Self-feeding substitutes artificial feeding to increase substantially feeding efficiency, reduces hand labor intensity, is suitable for solar panels batch
Quantify to use in production.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the utility model embodiment technology, embodiment technology will be retouched below
The required accompanying drawing used is briefly described in stating, it should be apparent that, drawings in the following description are only the utility model
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
These accompanying drawings obtain other accompanying drawings.
Fig. 1 is the structural representation at the visual angle of the utility model preferred embodiment first；
Fig. 2 is the structural representation at the visual angle of the utility model preferred embodiment second；
Fig. 3 is the structural representation of the utility model preferred embodiment pallet feed device；
Fig. 4 is the structural representation of two axis robots of the utility model preferred embodiment cardboard feeding.
Wherein：1- frames, 11- pallet stacks, 12- cardboard heaps, 13- pearl cotton heaps, the stations of 14- first, 15- second stations,
16- material blocking blocks；
2- conveyer belts；
4- pallet feed devices, 41- liftout heads, 42- lift actuators, 43- retainer heads, 44- translation actuators, 45- are fixed
Position plate；
6- cardboard feed devices, the material-taking racks of 61- first, 62- the first suction disks, the axis robots of 63- two, 64- first gears,
The racks of 65- first, the motors of 66- first, 67- second gears, the racks of 68- second, the motors of 69- second；
8- pearl cotton feed devices, the material-taking racks of 81- second, 82- the second suction disks, 83- pallets folder, 84- material folding cylinders.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Embodiment
As shown in Figure 1, 2, a kind of solar panels packaging material transplanter is disclosed in the present embodiment, including conveyer belt 2,
Pallet feed device 4, cardboard feed device 6 and the pearl cotton feed device 8 being arranged in frame 1, for convenience of description, definition
The moving direction of conveyer belt 2 is X-direction.Above-mentioned pallet feed device 4, cardboard feed device 6 and the edge of pearl cotton feed device 8
The moving direction of conveyer belt 2 is set gradually；Pallet in pallet stack 111 is delivered to conveyer belt 2 by above-mentioned pallet feed device 4
On, above-mentioned cardboard feed device 6 is taken from cardboard heap 12 on the pallet that cardboard is put on conveyer belt 2, above-mentioned pearl cotton feeding dress
Put 8 takes pearl cotton to be put on the cardboard on conveyer belt from pearl cotton heap 13.
Specifically, above-mentioned frame 1 is provided with the first station 14 and second station 15, above-mentioned cardboard feed device 6 is close to
One station 14 is set, and above-mentioned pearl cotton feed device 8 is set close to second station 15.Pallet moves on conveyor belt 2, is moved to
During the first station 14, cardboard feed device 6 is taken from cardboard heap 12 on the pallet that top layer cardboard is put on conveyer belt 2；It is placed with
The pallet of cardboard continues to move on conveyor belt 2, and when being moved to second station 15, pearl cotton feed device 8 is from pearl cotton heap 13
On take top layer pearl cotton to be put on conveyer belt 2 to be placed with the pallet of cardboard, and pearl cotton is placed on cardboard.
For more accurate blowing, the material blocking block that can be lifted is equipped with above-mentioned first station 14 and second station 15
16.When pallet is moved to the first station 14, the material blocking block 16 on the first station 14 rises, and stops the movement of pallet so that stack
Plate stops at the wait of the first station 14 and puts cardboard, puts cardboard rear stock stop 16 well and declines, and pallet continues to move with conveyer belt 2；Move
When moving to second station 15, the material blocking block 16 in second station 15 rises, and stops the movement of pallet so that pallet stops at second
Station 15 waits and puts pearl cotton, puts pearl cotton rear stock stop 16 well and declines, and pallet continues to move with conveyer belt 2.
The concrete structure of pallet feed device 4, cardboard feed device 6 and pearl cotton feed device 8 is as follows：
First, pallet feed device 4
On solar panels production line, multiple pallets stack gradually from bottom to top places stacking formation pallet stack 111, this implementation
The pallet feed device 4 that example provides is used to be delivered to conveyer belt 2 by the pallet in pallet stack 11 is continuous, orderly one by one
On.
Pallet feed device 4 as shown in Figure 3, including the material jacking mechanism and pusher being arranged in frame 1；It is above-mentioned
Material jacking mechanism and pusher action coordinate in the pallet feeding of the bottom in pallet stack 11 to conveyer belt 2, conveyer belt 2 by its
On pallet be delivered to the first station 14.
The lift actuator 42 that above-mentioned material jacking mechanism includes liftout first 41 and drives liftout first 41 to rise or decline, it is above-mentioned
The first 41 bracketing bottom pallet of liftout；Above-mentioned material carrying mechanism includes retainer first 43 and translation actuators 44, above-mentioned translation actuators
Detach in the first 43 insertion pallet stack 11 of 44 driving retainers or out of pallet stack 11, when above-mentioned retainer first 43 is inserted in pallet stack 11
The pallet more than bracketing bottom.
In the present embodiment technical scheme, lift actuator 42 is preferably cylinder, realizes the material ejection cylinder of liftout；Concordant driving
Device is preferably cylinder, realizes the retainer cylinder of retainer after movement.Cylinder can the heavy weight object of bracketing, and cost is low, easily
In control.
The pallet feed device 4 of above structure, its action process are as follows：
1., under original state, first 41 bracketing of liftout plays whole pallet stack 11；
2., material ejection cylinder process, liftout first 41 bracketing plays whole pallet stack 11 and risen, until rising to penultimate stack
Plate is concordant with retainer first 43, and liftout first 41 stops rising；
3., retainer cylinder process drive retainer first 43 translated towards pallet stack 11, retainer it is first 43 insertion penultimate stack
In plate, and bracketing plays all pallets more than bottom；
4., material ejection cylinder move back journey, the pallet of the first 41 bracketing bottom of liftout declines, and the pallet of the bottom is put into conveyer belt
On 2；Now pallet stack 11, penultimate pallet originally become bottom pallet by first 43 bracketing of retainer；
5., material ejection cylinder process, until the first 4 bracketing bottom of pushing tow pallet,；
6., retainer cylinder move back journey, retainer first 4 departs from pallet, and whole pallet stack is by first 4 bracketing of pushing tow；
7., material ejection cylinder decline, until current pallet stack penultimate pallet it is concordant with retainer first 43；Repeat 3.,
4., 5., 6. act, until all pallets of pallet stack 11 are sent into conveyer belt 2.
Pusher is from the side bracketing pallet stack of pallet, for the equilibrium that exerts a force, more stably bracketing pallet, and above-mentioned pallet
The both sides that heap 11 is oppositely arranged are equipped with above-mentioned material carrying mechanism, and two above-mentioned material carrying mechanisms are symmetrical centered on the center of pallet stack 11
Set, two above-mentioned material carrying mechanism synchronization actions.
In order to constrain first 43 rectilinear translation of retainer, above-mentioned frame 1 is provided with linearly extended slide rail, is provided with above-mentioned slide rail
The sliding block that can be slid along, above-mentioned retainer first 43 are fixed on sliding block.
Above-mentioned retainer first 43 is provided with location-plate 45；Retainer first 43 inserts from the bottom of penultimate pallet, location-plate
45 apply chucking power from side to pallet, and bracketing that can be more stable plays pallet stack 11.
2nd, cardboard feed device 6
As shown in figure 4, above-mentioned cardboard feed device 6 includes the first material-taking rack 61, the first suction disk 62 and two axis robots
63, above-mentioned two axis robot 63 is arranged in frame 1, and multiple above-mentioned first suction disks 62 are arranged on the first material-taking rack 61,
Absorption cardboard that can be more stable using multiple suction disks；Above-mentioned first material-taking rack 61 is fixed in two axis robots 63；It is above-mentioned
Two axis robots 63 drive the first material-taking rack 61 to move the pallet in the top layer cardboard feeding on cardboard heap 12 to conveyer belt 2
On.
Above-mentioned two axis robot 63 includes Y-axis movement module and Z axis movement module, and above-mentioned Y-axis movement module is arranged on Z axis
On mobile module, above-mentioned first material-taking rack is fixed on Z axis movement module；
Above-mentioned Y-axis movement module includes intermeshing first gear 64, the first rack 65 and the first motor 66, and above-mentioned the
One rack 65 drives first gear 64 to be moved on the first rack 65 along Y direction linear extension, above-mentioned first motor 66；
Above-mentioned Z axis movement module is fixed in first gear 64；
Above-mentioned Z axis movement module includes intermeshing second gear 67, the second rack 68 and the second motor 69, and above-mentioned the
For two racks 68 along Z-direction linear extension, above-mentioned second gear 67, which rotates, drives the second rack 68 to be moved along Z-direction.
The action process of cardboard feed device 6 of above structure is as follows：
1., translation：First gear 64 translates on the first rack 65, until moving to the first material-taking rack 61 is located at cardboard heap
12 surface；
2., decline feeding：Second gear 64, which rotates, drives the straight line of the second rack 68 to decline, until dropping to the first suction disk
62 contact top layer cardboards, and draw top layer cardboard；
3., rise after translate：Second gear 64, which rotates, drives the second rack 68 to ramp, and subsequent first gear 64 is the
Translated on one rack 65, until moving to directly over the pallet that the first material-taking rack 61 is located on the first station 14；
4., decline blowing：Second gear 64, which rotates, drives the straight line of the second rack 68 to decline, until dropping to the first suction disk
62 contact pallets, the cardboard of absorption is placed on pallet；
5., rise reset：Second gear 64, which rotates, drives the second rack 68 to ramp reset.
In the present embodiment technical scheme, preferably meshed gears and rack, can be over long distances as lifting, mobile power source
Feeding, and feeding speed is fast, feeding stability is good, and it is low to prepare cost.
3rd, pearl cotton feed device 8
Above-mentioned pearl cotton feed device 8 includes the second material-taking rack 81, the second suction disk 82 and two axis robots, above-mentioned two axle
Manipulator is arranged in frame 1, and multiple above-mentioned second suction disks 82 are arranged on the second material-taking rack 81, above-mentioned second material-taking rack 81
It is fixed in two axis robots；Above-mentioned two axis robot drives the second material-taking rack 81 to move the top layer pearl on pearl cotton heap 13
On cardboard on cotton feeding to conveyer belt 2.
In the present embodiment technical scheme, two axis robots and the first material-taking rack 61 of driving of driving the second material-taking rack 81 movement
Two mobile axis robot structures are identical, and structure and action process repeat no more.
Pearl cotton is placed on the cardboard of pallet in second station 15, is consequently formed a three-decker (from bottom to top
Be followed successively by pallet → cardboard → pearl cotton) packaging material.Solar panels are placed on pearl cotton in next station.
In the present embodiment technical scheme, the packaging material of three-decker is transferred to down by the feeding mechanical hand for sharing pearl cotton
One station (putting solar panels station), its implementation process is as follows：
The pallet folder 83 of " L " font is additionally provided with above-mentioned second material-taking rack 82, above-mentioned pallet folder 83 is connected to material folding cylinder
On 84, above-mentioned material folding cylinder 84 drives the clamping pallet of pallet folder 83 or release pallet.After three layers of packaging material assemble, folder
Expect that cylinder 84 drives the clamping pallet of pallet folder 83, two axis robots of pearl cotton feed device are again started up, by three layers of packing timber
Material is transferred to next station.Slight structure improves the input that can reduce a set of manipulator, is used with this to reduce equipment
Cost and overall volume.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (10)
1. solar panels packaging material transplanter, it is characterised in that：Filled including conveyer belt, the pallet feeding being arranged in frame
Put, cardboard feed device and pearl cotton feed device, the pallet feed device, cardboard feed device and pearl cotton feed device
Set gradually along the moving direction of conveyer belt；Pallet in pallet stack is delivered on conveyer belt by the pallet feed device, institute
State cardboard feed device takes cardboard to be put on the pallet on conveyer belt from cardboard heap, and the pearl cotton feed device is from pearl cotton
Pearl cotton is taken to be put on the cardboard on conveyer belt on heap.
2. solar panels packaging material transplanter according to claim 1, it is characterised in that：The frame is provided with first
Station and second station, the material blocking block that can be lifted, the cardboard feeding dress are equipped with first station and second station
Rest against nearly first station to set, the pearl cotton feed device is set close to second station.
3. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The pallet feeding dress
Put including material jacking mechanism and material carrying mechanism, material jacking mechanism and the pusher action coordinates the pallet of the bottom in pallet stack
On feeding to conveyer belt.
4. solar panels packaging material transplanter according to claim 3, it is characterised in that：The material jacking mechanism includes top
The lift actuator that material head and driving liftout head rise or declined, the liftout head bracketing bottom pallet；The retainer machine
Structure includes retainer head and translation actuators, and the translation actuators driving retainer head insertion pallet stack is interior or is taken out out of pallet stack
From the retainer head inserts the pallet more than bracketing bottom when in pallet stack.
5. solar panels packaging material transplanter according to claim 4, it is characterised in that：The retainer head is provided with fixed
Position plate.
6. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The cardboard feeding dress
Put and be arranged on including the first material-taking rack, the first suction disk and two axis robots, two axis robot in frame, described first inhales
Charging tray is arranged on the first material-taking rack, and first material-taking rack is fixed in two axis robots；Two axis robot driving the
One material-taking rack movement is by the pallet on top layer cardboard feeding to the conveyer belt on cardboard heap.
7. solar panels packaging material transplanter according to claim 6, it is characterised in that：Two axis robot includes
Y-axis moves module and Z axis movement module, and the Y-axis movement module is arranged on Z axis movement module, and first material-taking rack is consolidated
It is scheduled on Z axis movement module；
Y-axis movement module includes intermeshing first gear, the first rack and the first motor, and first rack is along Y
Direction of principal axis linear extension, the first motor driving first gear move on the first rack；
The Z axis movement module is fixed in first gear；
Z axis movement module includes intermeshing second gear, the second rack and the second motor, and second rack is along Z
Direction of principal axis linear extension, the second gear, which rotates, drives the second rack to be moved along Z-direction.
8. solar panels packaging material transplanter according to claim 1 or 2, it is characterised in that：The pearl cotton feeding
Device includes the second material-taking rack, the second suction disk and two axis robots, and two axis robot is arranged in frame, and described second
Suction disk is arranged on the second material-taking rack, and second material-taking rack is fixed in two axis robots；The two axis robots driving
Second material-taking rack movement is by the cardboard on top layer pearl cotton feeding to the conveyer belt on pearl cotton heap.
9. solar panels packaging material transplanter according to claim 8, it is characterised in that：On second material-taking rack also
Pallet folder provided with " L " font, the pallet folder are connected in material folding cylinder, the material folding cylinder driving pallet folder clamping pallet
Or release pallet.
10. solar panels packaging material transplanter according to claim 8, it is characterised in that：The second material-taking rack is driven to move
Two dynamic axis robots are identical with two axis robot structures of driving the first material-taking rack movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720728003.6U CN206901333U (en) | 2017-06-21 | 2017-06-21 | Solar panels packaging material transplanter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720728003.6U CN206901333U (en) | 2017-06-21 | 2017-06-21 | Solar panels packaging material transplanter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206901333U true CN206901333U (en) | 2018-01-19 |
Family
ID=61284510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720728003.6U Active CN206901333U (en) | 2017-06-21 | 2017-06-21 | Solar panels packaging material transplanter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206901333U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161714A (en) * | 2017-06-21 | 2017-09-15 | 苏州宏瑞达新能源装备有限公司 | Solar panels packaging material transplanter |
| CN108357925A (en) * | 2018-04-17 | 2018-08-03 | 东莞市宜曼洲电子科技有限公司 | A kind of product automatic tray filler |
-
2017
- 2017-06-21 CN CN201720728003.6U patent/CN206901333U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161714A (en) * | 2017-06-21 | 2017-09-15 | 苏州宏瑞达新能源装备有限公司 | Solar panels packaging material transplanter |
| CN108357925A (en) * | 2018-04-17 | 2018-08-03 | 东莞市宜曼洲电子科技有限公司 | A kind of product automatic tray filler |
| CN108357925B (en) * | 2018-04-17 | 2023-11-03 | 东莞市宜曼洲电子科技有限公司 | Automatic product tray filler |
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