CN107151137A - 一种锰锌软磁铁氧体材料及其制备方法 - Google Patents

一种锰锌软磁铁氧体材料及其制备方法 Download PDF

Info

Publication number
CN107151137A
CN107151137A CN201710370358.7A CN201710370358A CN107151137A CN 107151137 A CN107151137 A CN 107151137A CN 201710370358 A CN201710370358 A CN 201710370358A CN 107151137 A CN107151137 A CN 107151137A
Authority
CN
China
Prior art keywords
soft magnetic
magnetic ferrite
additive
major ingredient
particle diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710370358.7A
Other languages
English (en)
Inventor
曹庆波
王遵跃
张展胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Dongfang Magnetic Magnet Manufacturing Co Ltd
Original Assignee
Anhui Dongfang Magnetic Magnet Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Dongfang Magnetic Magnet Manufacturing Co Ltd filed Critical Anhui Dongfang Magnetic Magnet Manufacturing Co Ltd
Priority to CN201710370358.7A priority Critical patent/CN107151137A/zh
Publication of CN107151137A publication Critical patent/CN107151137A/zh
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/2658Other ferrites containing manganese or zinc, e.g. Mn-Zn ferrites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/342Oxides
    • H01F1/344Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3229Cerium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3239Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3251Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3275Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3298Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Soft Magnetic Materials (AREA)
  • Magnetic Ceramics (AREA)

Abstract

本发明提出了一种锰锌软磁铁氧体材料及其制备方法,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 31.4‑33.5%、ZnO6.85‑8.3%、CoCl20.25‑0.28%、SiO20.16‑0.24%、V2O50.08‑0.12%,余量为Fe2O3,通过混合、研磨、干燥、烧结等步骤制成的,通过对传统锰锌软磁铁氧体进行元素掺杂,有效提高了铁氧体内部晶粒的细化成长,制得的锰锌软磁铁氧体材料具有优良的磁性能,电阻率、初始磁导率、饱和磁感应强度、居里温度更高,且功率损耗、矫顽力显著降低。

Description

一种锰锌软磁铁氧体材料及其制备方法
技术领域
本发明涉及铁氧体磁性材料技术领域,具体涉及一种锰锌软磁铁氧体材料及其制备方法。
背景技术
高电阻率铁氧体磁粉、磁芯是实现程控通讯、数字技术、网络通讯彩电等电子设备中用作电感器、滤波器、脉冲变压器等产品使其小型化、轻量化必不可少的电子材料,不断提高磁性材料中的电阻率,一直是从事该专业的工程技术人员和生产厂商的追求,但材料的性能指标,如损耗、频率特性、居里温度等都不尽人意。当前软磁铁氧体材料的研究重点主要集中在两个方面:一方面研究配方以及添加剂对材料性能的影响,另一方面研究生产工艺的优化及新设备的开发对提高材料性能的作用。大量的研究表明、配方、添加剂、粉体的制备方法、烧结工艺中的各种因素等都会对铁氧体的性能产生很大的影响。其中合理的配方、添加剂对软磁铁氧体的性能有着重要的影响,也是制备高性能铁氧体材料的有效方法之一,配方与添加剂的研究已经逐步成为铁氧体制备中的关键技术。
发明内容
针对上述存在的问题,本发明提出了一种锰锌软磁铁氧体材料及其制备方法,通过对传统锰锌软磁铁氧体进行元素掺杂,有效提高了铁氧体内部晶粒的细化成长,制得的锰锌软磁铁氧体材料具有优良的磁性能,电阻率、初始磁导率、饱和磁感应强度、居里温度更高,且功率损耗、矫顽力显著降低。
为了实现上述的目的,本发明采用以下的技术方案:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 31.4-33.5%、ZnO 6.85-8.3%、CoCl2 0.25-0.28%、SiO2 0.16-0.24%、V2O50.08-0.12%,余量为Fe2O3
优选的,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3
优选的,所述添加剂中各组分占主料质量百分含量为Al2O3 0.012-0.028%、Nb2O50.036-0.045%、CaO 0.04-0.06%、TiO2 0.005-0.03%、Bi2O3 0.005-0.02%。
优选的,所述添加剂中还包括复合稀土,所述复合稀土占主料质量百分含量为0.008-0.015%。
优选的,所述复合稀土为摩尔比1:1的氧化镧或氧化铈和氧化钆的混合物。
优选的,锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH,并向其中添加主料质量0.5-2.5%的硬脂酸盐,高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在850-900℃、供氧条件下预烧结1-1.5h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2-3%的硅烷偶联剂和占其质量1-4%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1278-1285℃条件下烧结,得锰锌软磁铁氧体材料。
优选的,步骤1)pH值为11.4-11.8。
优选的,步骤1)中硬脂酸盐为硬脂酸钙、硬脂酸镁、硬脂酸锌中的一种或多种。
优选的,步骤1)中高速搅拌速度为2800-3000rpm,步骤4)中高速搅拌速度为3600-4000rpm。
由于采用上述的技术方案,本发明的有益效果是:本发明锰锌软磁铁氧体通过混合、研磨、干燥、烧结等步骤制成的,通过对传统锰锌软磁铁氧体进行元素掺杂,有效提高了铁氧体内部晶粒的细化成长,制得的锰锌软磁铁氧体材料具有优良的磁性能,电阻率、初始磁导率、饱和磁感应强度、居里温度更高,且功率损耗、矫顽力显著降低。初始磁导率为8260,饱和磁感应强度为531mT(常温),居里温度为256℃,功率损耗为326kw/m3(100℃)(以上数据均为本发明实施例经检测后的平均值)。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 32.5%、ZnO 6.85%、CoCl2 0.26%、SiO2 0.18%、V2O5 0.09%,余量为Fe2O3,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3,添加剂中各组分占主料质量百分含量为Al2O30.016%、Nb2O5 0.042%、CaO 0.05%、TiO2 0.005%、Bi2O3 0.01%。
添加剂中还包括复合稀土,所述复合稀土占主料质量百分含量为0.012%,复合稀土为摩尔比1:1的氧化铈和氧化钆的混合物。
锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH为11.6,并向其中添加主料质量1%的硬脂酸钙,以2800rpm高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在880℃、供氧条件下预烧结1.2h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2.5%的硅烷偶联剂和占其质量1.5%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中以3600rpm搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1280℃条件下烧结,得锰锌软磁铁氧体材料。
实施例2:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 33.2%、ZnO 7.23%、CoCl2 0.27%、SiO2 0.2%、V2O5 0.1%,余量为Fe2O3,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3,添加剂中各组分占主料质量百分含量为Al2O30.025%、Nb2O5 0.045%、CaO 0.06%、TiO2 0.01%、Bi2O3 0.015%。
添加剂中还包括复合稀土,所述复合稀土占主料质量百分含量为0.015%,复合稀土为摩尔比1:1的氧化铈和氧化钆的混合物。
锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH为11.8,并向其中添加主料质量0.5%的硬脂酸锌,以3000rpm高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在850℃、供氧条件下预烧结1.5h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2.6%的硅烷偶联剂和占其质量2%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中以3800rpm搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1285℃条件下烧结,得锰锌软磁铁氧体材料。
实施例3:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 33.5%、ZnO 8.3%、CoCl2 0.26%、SiO2 0.24%、V2O5 0.12%,余量为Fe2O3,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3,添加剂中各组分占主料质量百分含量为Al2O30.02%、Nb2O5 0.04%、CaO 0.04%、TiO2 0.03%、Bi2O3 0.005%。
添加剂中还包括复合稀土,所述复合稀土占主料质量百分含量为0.008%,复合稀土为摩尔比1:1的氧化镧和氧化钆的混合物。
锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH为11.5,并向其中添加主料质量2%的硬脂酸钙、硬脂酸锌组合物,以2800rpm高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在860℃、供氧条件下预烧结1.2h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2%的硅烷偶联剂和占其质量4%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中以3800rpm搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1278℃条件下烧结,得锰锌软磁铁氧体材料。
实施例4:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 31.4%、ZnO 8.16%、CoCl2 0.25%、SiO2 0.22%、V2O5 0.08%,余量为Fe2O3,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3,添加剂中各组分占主料质量百分含量为Al2O30.012%、Nb2O5 0.036%、CaO 0.05%、TiO2 0.005%、Bi2O3 0.02%。
锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH为11.4,并向其中添加主料质量2.5%的硬脂酸镁,以2900rpm高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在900℃、供氧条件下预烧结1h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2.8%的硅烷偶联剂和占其质量3%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中以3600rpm搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1284℃条件下烧结,得锰锌软磁铁氧体材料。
实施例5:
一种锰锌软磁铁氧体材料,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 32%、ZnO 7.58%、CoCl2 0.28%、SiO2 0.16%、V2O5 0.11%,余量为Fe2O3,所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3,添加剂中各组分占主料质量百分含量为Al2O30.028%、Nb2O5 0.038%、CaO 0.06%、TiO2 0.02%、Bi2O3 0.018%。
锰锌软磁铁氧体材料,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH为11.6,并向其中添加主料质量1.5%的硬脂酸钙、硬脂酸镁的组合物,以3000rpm高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在875℃、供氧条件下预烧结1.4h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量3%的硅烷偶联剂和占其质量1%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中以4000rpm搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1280℃条件下烧结,得锰锌软磁铁氧体材料。
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (9)

1.一种锰锌软磁铁氧体材料,其特征在于,包括主料和添加剂,所述主料包括以下摩尔百分比组分:MnO 31.4-33.5%、ZnO 6.85-8.3%、CoCl2 0.25-0.28%、SiO2 0.16-0.24%、V2O5 0.08-0.12%,余量为Fe2O3
2.根据权利要求1所述的锰锌软磁铁氧体材料,其特征在于:所述添加剂包括Al2O3、Nb2O5、CaO、TiO2、Bi2O3
3.根据权利要求2所述的锰锌软磁铁氧体材料,其特征在于:所述添加剂中各组分占主料质量百分含量为Al2O3 0.012-0.028%、Nb2O5 0.036-0.045%、CaO 0.04-0.06%、TiO20.005-0.03%、Bi2O3 0.005-0.02%。
4.根据权利要求2或3所述的锰锌软磁铁氧体材料,其特征在于:所述添加剂中还包括复合稀土,所述复合稀土占主料质量百分含量为0.008-0.015%。
5.根据权利要求4所述的锰锌软磁铁氧体材料,其特征在于:所述复合稀土为摩尔比1:1的氧化镧或氧化铈和氧化钆的混合物。
6.根据权利要求1-5任一项所述的锰锌软磁铁氧体材料,其特征在于,制备步骤如下:
1)按配比称取MnO、ZnO、CoCl2、SiO2、V2O5、Fe2O3干混15-20min,然后加水、调节pH,并向其中添加主料质量0.5-2.5%的硬脂酸盐,高速搅拌8-10min,再转移至球磨机内球磨至粒径为8-15μm,得预混料;
2)将预混料干燥后在850-900℃、供氧条件下预烧结1-1.5h,取出后送入球磨机内进行二次球磨至粒径小于5μm;
3)向添加剂中添加占其质量2-3%的硅烷偶联剂和占其质量1-4%的聚乙烯醇,送入研磨机中研磨至粒径小于5μm,取出真空干燥得辅料;
4)将预混料和辅料共混,在高速搅拌机中搅拌混合4-6min,然后再送入球磨机内球磨至粒径小于1μm,得基料;
5)将基料喷雾干燥后压制成型,在1278-1285℃条件下烧结,得锰锌软磁铁氧体材料。
7.根据权利要求6所述的锰锌软磁铁氧体材料的制备步骤,其特征在于:步骤1)pH值为11.4-11.8。
8.根据权利要求6所述的锰锌软磁铁氧体材料的制备步骤,其特征在于:步骤1)中硬脂酸盐为硬脂酸钙、硬脂酸镁、硬脂酸锌中的一种或多种。
9.根据权利要求6所述的锰锌软磁铁氧体材料的制备步骤,其特征在于:步骤1)中高速搅拌速度为2800-3000rpm,步骤4)中高速搅拌速度为3600-4000rpm。
CN201710370358.7A 2017-05-23 2017-05-23 一种锰锌软磁铁氧体材料及其制备方法 Pending CN107151137A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710370358.7A CN107151137A (zh) 2017-05-23 2017-05-23 一种锰锌软磁铁氧体材料及其制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710370358.7A CN107151137A (zh) 2017-05-23 2017-05-23 一种锰锌软磁铁氧体材料及其制备方法

Publications (1)

Publication Number Publication Date
CN107151137A true CN107151137A (zh) 2017-09-12

Family

ID=59792906

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710370358.7A Pending CN107151137A (zh) 2017-05-23 2017-05-23 一种锰锌软磁铁氧体材料及其制备方法

Country Status (1)

Country Link
CN (1) CN107151137A (zh)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108546106A (zh) * 2018-05-03 2018-09-18 绵阳西磁科技有限公司 一种锰锌铁氧体磁性制造方法
CN109111605A (zh) * 2018-08-03 2019-01-01 瑞声科技(南京)有限公司 磁流变热塑性硫化橡胶弹性体阻尼材料的制备方法及产品
CN110993241A (zh) * 2019-10-30 2020-04-10 安徽朗基新材料科技有限公司 一种基于纳米颗粒制备的软磁铁氧体材料及其制备方法
CN111825440A (zh) * 2019-04-19 2020-10-27 佛山市顺德区美的电热电器制造有限公司 锰锌铁氧体及其制备方法和应用
WO2021017216A1 (zh) * 2019-07-29 2021-02-04 南京唐壹信息科技有限公司 一种高频低磁滞锰锌软磁铁氧体材料及其制备方法
WO2022000663A1 (zh) * 2020-06-30 2022-01-06 天通控股股份有限公司 一种宽温低损耗MnZn铁氧体材料及其制备方法
US11958779B2 (en) 2020-06-30 2024-04-16 Tdg Holding Co., Ltd MnZn ferrite material with wide temperature range and low consumption, and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101859621A (zh) * 2009-04-08 2010-10-13 广东江粉磁材股份有限公司 一种高磁导率MnZn铁氧体材料及其制造方法
CN102938281A (zh) * 2012-11-05 2013-02-20 天长市中德电子有限公司 一种高导磁率低磁芯损耗软磁铁氧体材料

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101859621A (zh) * 2009-04-08 2010-10-13 广东江粉磁材股份有限公司 一种高磁导率MnZn铁氧体材料及其制造方法
CN102938281A (zh) * 2012-11-05 2013-02-20 天长市中德电子有限公司 一种高导磁率低磁芯损耗软磁铁氧体材料

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
夏德贵等: "《软磁铁氧体制造原理与技术》", 31 December 2010, 陕西科学技术出版社 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108546106A (zh) * 2018-05-03 2018-09-18 绵阳西磁科技有限公司 一种锰锌铁氧体磁性制造方法
CN109111605A (zh) * 2018-08-03 2019-01-01 瑞声科技(南京)有限公司 磁流变热塑性硫化橡胶弹性体阻尼材料的制备方法及产品
CN111825440A (zh) * 2019-04-19 2020-10-27 佛山市顺德区美的电热电器制造有限公司 锰锌铁氧体及其制备方法和应用
WO2021017216A1 (zh) * 2019-07-29 2021-02-04 南京唐壹信息科技有限公司 一种高频低磁滞锰锌软磁铁氧体材料及其制备方法
CN110993241A (zh) * 2019-10-30 2020-04-10 安徽朗基新材料科技有限公司 一种基于纳米颗粒制备的软磁铁氧体材料及其制备方法
WO2022000663A1 (zh) * 2020-06-30 2022-01-06 天通控股股份有限公司 一种宽温低损耗MnZn铁氧体材料及其制备方法
US11958779B2 (en) 2020-06-30 2024-04-16 Tdg Holding Co., Ltd MnZn ferrite material with wide temperature range and low consumption, and preparation method thereof

Similar Documents

Publication Publication Date Title
CN107151137A (zh) 一种锰锌软磁铁氧体材料及其制备方法
CN102976741B (zh) 一种含有改性纳米碳的锰锌MnZn软磁铁氧体材料的制备方法
CN102992752B (zh) 一种锰锌MnZn软磁铁氧体材料的制备方法
CN104891982A (zh) 一种稀土高磁导率软磁铁氧体及其制备方法
CN103724004A (zh) 一种高矫顽力永磁铁氧体材料及其制备方法
CN111205075B (zh) 一种镍锌铁氧体材料及其制备方法
CN103058643A (zh) 宽温高叠加低功耗Mn-Zn软磁铁氧体材料及制备方法
CN101412622A (zh) 高频镍铜锌铁氧体及其制备方法
CN102992748B (zh) 一种含有改性纳米级二氧化钛的锰锌MnZn软磁铁氧体材料的制备方法
CN102992754B (zh) 一种磁通密度高的锰锌MnZn软磁铁氧体材料的制备方法
CN108863333A (zh) 一种制备高性能NiZn铁氧体的Cu、V、Bi、Co离子联合替代方法
CN102992747B (zh) 一种含有改性纳米碳的锰锌MnZn软磁铁氧体材料的制备方法
CN101241793A (zh) Mn-Zn系软磁铁氧体及生产方法
CN103295766B (zh) 一种含有改性碳化铝的铁磁芯的制作方法
CN103086705B (zh) 一种具有宽温高直流叠加特性的锰锌软磁铁氧体材料
CN102992746B (zh) 一种高磁导率的锰锌MnZn软磁铁氧体材料的制备方法
CN101241792A (zh) Mn-Zn系软磁铁氧体及生产工艺
CN101256868A (zh) Mn-Zn系软磁铁氧体及生产方法
CN111039669A (zh) 高强度抗变形锰锌铁氧体及其制备方法
CN110342922A (zh) 一种复合铁氧体材料及其制备方法、叠层电感
CN102992753B (zh) 一种低功耗的锰锌MnZn软磁铁氧体材料的制备方法
CN107324792A (zh) 一种高磁通软磁铁氧体复合材料
CN103295764B (zh) 一种含有二氧化硅的铁磁芯的制作方法
CN101870578A (zh) 高磁导率12000μi宽温锰锌铁氧体材料及其制备方法
CN103288434B (zh) 一种富铌铁磁芯的制作方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20170912

RJ01 Rejection of invention patent application after publication