CN107129282A - 一种陶瓷材料及其制备方法 - Google Patents
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Abstract
本发明公开了一种陶瓷材料,按照重量份数计,其包括:氧化锆5‑9份,三氧化二铝28‑32份,二氧化硅25‑35份,二氧化钛1‑3份,氧化钾0.5‑1.5份,氧化钠0.1‑0.5份,氧化镍0.5‑2.5份,氧化钙1‑2份,氧化钡0.5‑1.5份,抗菌剂1‑3份。本发明通过对陶瓷材料烧结温度、时间、气氛的控制,制备的陶瓷产品的质感较好,产品不易爆裂,综合性能好。
Description
技术领域
本发明涉及陶瓷材料领域,具体涉及一种陶瓷材料及其制备方法。
背景技术
陶瓷是较为高级的材料,具有良好的化学稳定性和观赏性,随着技术的发展,在传统工艺基础上对陶瓷制品进行大量的研究和实验,陶瓷应用在众多领域中。
陶瓷材料配方以及制备方法均能够影响陶瓷材料的性能,如何提高陶瓷材料的质感、降低陶瓷材料的爆裂几率、提高陶瓷材料的均匀性能是目前首要研究的问题。
发明内容
本发明的目的在于克服现有技术存在的以上问题,提供一种陶瓷材料及其制备方法,本发明通过调整陶瓷材料配方和改变陶瓷制备工艺,提高了陶瓷的综合性能。
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:
一种陶瓷材料,按照重量份数计,其包括:
优选地,所述抗菌剂包括氧化银、硫酸铜、氯化锌中的一种或几种。
优选地,一种陶瓷材料制备方法,包括以下步骤:
S101按照陶瓷材料配方中各组分的比例配制原料,得到粉体;
S102将S101中的粉体、抗菌剂、去离子水加入球磨机中球磨成浆料;
S103然后将S102中的浆料加入粘结剂,搅拌均匀,造粒,得到陶瓷造粒粉;
S104将造粒粉置于模具中进行成型压制,然后等静压处理,得到陶瓷生坯;
S105检查生坯形状,然后上釉,置于阴凉处风干;
S106将风干后的陶瓷产品放置在炉窑中,炉窑温度为1300-1450℃,在还原气氛下,烧结12-16小时;
S107自然冷却至室温,打磨,抛光得到陶瓷制品。
优选地,S102中球磨浆料中粉体粒径为0.1-0.4μm。
优选地,S103中粘结剂为聚乙烯醇或聚乙二醇。
优选地,S104中等静压的压力为1450-1650kg/cm2。
优选地,S104中成型压制的压力为250-400kg/cm2。
本发明的有益效果是:
本发明的陶瓷材料中添加了抗菌剂,使得陶瓷制品具有较好的抗菌除臭作用,满足人们日常生活需求。
本发明通过对陶瓷材料烧结温度、时间、气氛的控制,制备的陶瓷产品的质感较好,产品不易爆裂,综合性能好。
本发明的陶瓷材料在上述制备方法的制备下,陶瓷产品的内部结构均匀,致密度较高,抗弯强度较好,韧性好。
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例详细说明如后。本发明的具体实施方式由以下实施例及详细给出。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
实施例1中陶瓷材料的配方如下:5份氧化锆,28份三氧化二铝,25份二氧化硅,1份二氧化钛,0.5份氧化钾,0.1份氧化钠,0.5份氧化镍,1份氧化钙,0.5份氧化钡,1份抗菌剂。
其中,所述抗菌剂包括氧化银、硫酸铜、氯化锌中的一种或几种。
上述陶瓷材料制备方法,包括以下步骤:
S101按照陶瓷材料配方中各组分的比例配制原料,得到粉体。
S102将S101中的粉体、抗菌剂、去离子水加入球磨机中球磨成浆料;球磨浆料中粉体粒径为0.1μm。
S103然后将S102中的浆料加入粘结剂,搅拌均匀,造粒,得到陶瓷造粒粉;粘结剂为聚乙烯醇或聚乙二醇。
S104将造粒粉置于模具中进行成型压制,压制压力为250kg/cm2,然后等静压处理,得到陶瓷生坯;其中,等静压的压力为1450kg/cm2。
S105检查生坯形状,然后上釉,置于阴凉处风干。
S106将风干后的陶瓷产品放置在炉窑中,炉窑温度为1300℃,在还原气氛下,烧结16小时;
S107自然冷却至室温,打磨,抛光得到陶瓷制品。
实施例2
实施例2中陶瓷材料的配方如下:7份氧化锆,30份三氧化二铝,27份二氧化硅,2份二氧化钛,1份氧化钾,0.3份氧化钠,1.5份氧化镍,1.5份氧化钙,1份氧化钡,2份抗菌剂。
其中,所述抗菌剂包括氧化银、硫酸铜、氯化锌中的一种或几种。
上述陶瓷材料制备方法,包括以下步骤:
S101按照陶瓷材料配方中各组分的比例配制原料,得到粉体。
S102将S101中的粉体、抗菌剂、去离子水加入球磨机中球磨成浆料;球磨浆料中粉体粒径为0.3μm。
S103然后将S102中的浆料加入粘结剂,搅拌均匀,造粒,得到陶瓷造粒粉;粘结剂为聚乙烯醇或聚乙二醇。
S104将造粒粉置于模具中进行成型压制,压制压力为350kg/cm2,然后等静压处理,得到陶瓷生坯;其中,等静压的压力为1550kg/cm2。
S105检查生坯形状,然后上釉,置于阴凉处风干。
S106将风干后的陶瓷产品放置在炉窑中,炉窑温度为1400℃,在还原气氛下,烧结13小时;
S107自然冷却至室温,打磨,抛光得到陶瓷制品。
实施例3
实施例3中陶瓷材料的配方如下:9份氧化锆,32份三氧化二铝,35份二氧化硅,3份二氧化钛,1.5份氧化钾,0.5份氧化钠,2.5份氧化镍,2份氧化钙,1.5份氧化钡,3份抗菌剂。
其中,所述抗菌剂包括氧化银、硫酸铜、氯化锌中的一种或几种。
上述陶瓷材料制备方法,包括以下步骤:
S101按照陶瓷材料配方中各组分的比例配制原料,得到粉体。
S102将S101中的粉体、抗菌剂、去离子水加入球磨机中球磨成浆料;球磨浆料中粉体粒径为0.4μm。
S103然后将S102中的浆料加入粘结剂,搅拌均匀,造粒,得到陶瓷造粒粉;粘结剂为聚乙烯醇或聚乙二醇。
S104将造粒粉置于模具中进行成型压制,压制压力为400kg/cm2,然后等静压处理,得到陶瓷生坯;其中,等静压的压力为1650kg/cm2。
S105检查生坯形状,然后上釉,置于阴凉处风干。
S106将风干后的陶瓷产品放置在炉窑中,炉窑温度为1400℃,在还原气氛下,烧结12小时;
S107自然冷却至室温,打磨,抛光得到陶瓷制品。
上述实施例中的陶瓷材料中添加了抗菌剂,使得陶瓷制品具有较好的抗菌除臭作用,满足人们日常生活需求。
上述实施例中通过对陶瓷材料烧结温度、时间、气氛的控制,制备的陶瓷产品的质感较好,产品不易爆裂,综合性能好。
上述实施例的陶瓷材料在上述制备方法的制备下,陶瓷产品的内部结构均匀,致密度较高,抗弯强度较好,韧性好。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (7)
1.一种陶瓷材料,其特征在于,按照重量份数计,其包括:
2.根据权利要求1所述的一种陶瓷材料,其特征在于,所述抗菌剂包括氧化银、硫酸铜、氯化锌中的一种或几种。
3.一种陶瓷材料制备方法,其特征在于,包括以下步骤:
S 101按照陶瓷材料配方中各组分的比例配制原料,得到粉体;
S 102将S101中的粉体、抗菌剂、去离子水加入球磨机中球磨成浆料;
S 103然后将S102中的浆料加入粘结剂,搅拌均匀,造粒,得到陶瓷造粒粉;
S 104将造粒粉置于模具中进行成型压制,然后等静压处理,得到陶瓷生坯;
S 105检查生坯形状,然后上釉,置于阴凉处风干;
S 106将风干后的陶瓷产品放置在炉窑中,炉窑温度为1300-1450℃,在还原气氛下,烧结12-16小时;
S 107自然冷却至室温,打磨,抛光得到陶瓷制品。
4.根据权利要求3所述的陶瓷材料制备方法,其特征在于,S 102中球磨浆料中粉体粒径为0.1-0.4μm。
5.根据权利要求3所述的陶瓷材料制备方法,其特征在于,S 103中粘结剂为聚乙烯醇或聚乙二醇。
6.根据权利要求3所述的陶瓷材料制备方法,其特征在于,S104中等静压的压力为1450-1650kg/cm2。
7.根据权利要求3所述的陶瓷材料制备方法,其特征在于,S104中成型压制的压力为250-400kg/cm2。
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