CN107012628B - Take steam forming machine of manipulator - Google Patents
Take steam forming machine of manipulator Download PDFInfo
- Publication number
- CN107012628B CN107012628B CN201710377612.6A CN201710377612A CN107012628B CN 107012628 B CN107012628 B CN 107012628B CN 201710377612 A CN201710377612 A CN 201710377612A CN 107012628 B CN107012628 B CN 107012628B
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- plate
- sock
- cylinder
- frame
- conveying
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
- D06C5/005—Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a steam shaping machine with a mechanical arm, which comprises a frame, a circular conveying rail arranged on the frame, a sock plate device arranged on the conveying rail, a steam shaping device, a drying device and a cooling device, wherein the steam shaping device, the drying device and the cooling device are sequentially arranged above the conveying rail; the stocking board device comprises an installation bottom board and a plurality of stocking boards, wherein the installation bottom board is erected on the conveying rail, and the stocking boards are vertically installed on the installation bottom board; the upper part of the steam shaping device is connected with a steam generator through a pipeline; the drying device comprises a drying box which is arranged above the conveying track, and an electric heating tube which is arranged at the inner wall of the drying box; the cooling device comprises a cooling box and a cooling device, the cooling box is arranged above the conveying track, and the cooling device is arranged outside the conveying track and is communicated with the cooling box; the sock taking mechanical arm and the sock receiving device are also included; the machine replaces manual removal of socks and conveying of socks, so that productivity is liberated, production time is effectively shortened, and benefits of enterprises are improved.
Description
Technical Field
The invention relates to sock shaping equipment, in particular to a steam shaping machine with a mechanical arm.
Background
In the existing automatic production line of socks, after the socks are knitted, the knitted socks are shaped, so that the socks keep a certain shape to prolong the service life of the socks, and the socks are softer and more elastic; in the past, socks are shaped by adopting an electric iron manually, and the mode of utilizing oven steam to shape the socks is developed on the market, and the Chinese patent CN 104452159A filed by the applicant of the invention discloses a full-automatic rotary electric steam shaping machine, which comprises a bottom frame, an electric cabinet, a conveying rail, a shaping drying box and a cooling device, wherein the conveying rail is arranged on the bottom frame, and the shaping drying box and the cooling device are arranged on the bottom frame; the automatic shaping, drying and cooling processes are realized, the operation and control are easy, the automation degree is high, and the method is environment-friendly and environment-friendly.
However, with the lapse of time and the development of technology, the existing setting machine has the following problems: the former setting machine needs workers to take down socks after setting is finished, the mechanization degree is poor, the production efficiency is low, more operators are needed, the labor cost is higher and higher nowadays, the labor cost of production is obviously improved due to the fact that the operators are too much, and the unit income of companies is reduced; in the face of the increasing market competition, how to improve the production efficiency while reducing the cost is still required to be innovated and broken through continuously in the industry.
Disclosure of Invention
The invention aims to solve the technical problems of high labor cost, low automation degree, low production efficiency and the like of the existing sock shaping equipment.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a steam shaping machine with a mechanical arm comprises a frame, a circular conveying rail arranged on the frame, a sock plate device arranged on the conveying rail, a steam shaping device, a drying device and a cooling device, wherein the steam shaping device, the drying device and the cooling device are arranged above the conveying rail in sequence; the sock plate device comprises a mounting bottom plate erected on the conveying rail and a plurality of sock plates vertically mounted on the mounting bottom plate; the upper part of the steam shaping device is connected with a steam generator through a pipeline; the drying device comprises a drying box erected above the conveying rail and an electric heating tube arranged at the inner wall of the drying box; the cooling device comprises a cooling box and an air cooler, the cooling box is arranged above the conveying track, and the air cooler is arranged outside the conveying track and is communicated with the cooling box; still including getting socks manipulator and receiving socks device, get socks manipulator including vertical installation in delivery track and be located the grudging post of cooler bin exit end, install in the grudging post top and the oblique upward manipulator guide rail that sets up, install in the mounting bracket of manipulator guide rail, with the mounting bracket connection and drive the mounting bracket is along the mounting bracket drive arrangement of manipulator guide rail motion, install in the tongs drive arrangement of mounting bracket, install in the fixed tongs board mounting bracket of tongs drive arrangement below, fixed tongs board of fixed connection fixed tongs board mounting bracket lower surface, correspond the removal tongs board that sets up and connect in tongs drive arrangement with fixed tongs board and paste in the silica gel piece of one side that fixed tongs board and removal tongs board correspond the setting, fixed tongs board and removal tongs board all have and keep away the vacancy.
Preferably, the sock receiving device comprises a bearing frame positioned beside a conveying track, a guide rail plate arranged at the top end of the bearing frame, a sock receiving cylinder transversely arranged on the guide rail plate, a rotary cylinder arranged on the guide rail plate and connected with an output shaft of the sock receiving cylinder through a sliding rail pair, a connecting block fixedly connected with the output shaft of the rotary cylinder, a sock receiving finger clamping cylinder transversely arranged on the connecting block, an upper sock receiving plate arranged at the movable end of the finger clamping cylinder, a cylinder mounting plate arranged at the other movable end of the finger clamping cylinder, a lower sock receiving plate cylinder transversely fixed on the cylinder mounting plate, and a lower sock receiving plate arranged at the output end of the lower sock receiving plate cylinder.
Preferably, the gripper driving device is a cylinder.
Preferably, a plurality of raised parts for increasing friction force are uniformly distributed on the surface of the silica gel sheet.
Preferably, the mounting frame driving device comprises a servo motor arranged at one end of the manipulator guide rail and a transmission belt connected with the output end of the servo motor, and the mounting frame is connected with the transmission belt.
Preferably, the inlet and the outlet of the steam shaping device are respectively provided with an automatic opening and closing door.
Preferably, a mounting frame is arranged below the conveying rail, and a foot cup is arranged at the bottom of the mounting frame.
Compared with the prior art, the invention has the beneficial effects that: firstly, degree of automation is high, through setting up and getting the socks manipulator at cooling device's exit end, reach manipulator department after the socks are finalized the design, the tongs drive arrangement makes and moves the tongs board and close the socks clamp on the socks board with fixed tongs board, and move the tongs board and fixed tongs board simultaneously along the slant upward direction of manipulator guide rail under the drive of mounting bracket drive arrangement, peel off socks from the socks board, the silica gel piece has increased the frictional force between socks and the tongs board and has made the socks can be taken down very easily, realize replacing the manual work with the automation and get socks, improve work efficiency, and reduce the human cost; secondly, the working stability is high, the productivity is liberated, the production time is effectively shortened, the benefit of enterprises is improved, when the socks move to the top end of a manipulator guide rail, a sock receiving cylinder drives an upper sock receiving plate and a lower sock receiving plate to move to the positions of the socks, the upper sock receiving plate and the lower sock receiving plate are closed under the drive of a sock receiving finger clamping cylinder, the socks clamped between a fixed grip plate and a movable grip plate are just clamped by avoiding gaps, the fixed grip plate and the movable grip plate loosen the socks, then a sock taking manipulator is reset, meanwhile, the sock receiving cylinder is reset, the rotating cylinder overturns to put the socks flat, finally the lower sock receiving plate cylinder pumps the lower sock receiving plate inwards, the socks automatically fall onto a conveyer belt preset below to reach the next production procedure, the automation degree is further improved through a sock receiving device, the socks are automatically conveyed onto the conveyer belt instead of manpower after being taken out; thirdly, the flexibility of equipment is good, is applicable to the production of stocking and sock, all has on fixed handle board and the removal handle board and keeps away the vacancy for connect the intermediate part that socks device can be accurate to clip socks, whether be stocking or sock, all be difficult for dropping at the in-process of handing-over.
Drawings
FIG. 1 is an overall schematic of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a schematic view of a sock picking manipulator according to the present invention;
fig. 5 is a schematic structural view of the mobile handgrip plate of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
the directional terms mentioned in the following embodiments, such as "transverse, longitudinal, left, right" and the like, are only directions with reference to the drawings, and thus, the directional terms are used for illustration and not for limitation of the present invention.
The steam shaping machine with the mechanical arm as shown in fig. 1 and 2 comprises a frame 1 with a foot cup 11 at the bottom, a circular conveying track 2 arranged on the frame 1, a sock plate device 3 arranged on the conveying track 2, a steam shaping device 21, a drying device 22 and a cooling device 23 which are arranged above the conveying track 2 in sequence; the stocking plate device 3 comprises a mounting bottom plate 31 erected on the conveying track 2 and a plurality of stocking plates 32 vertically mounted on the mounting bottom plate 31; the upper part of the steam shaping device 21 is connected with a steam generator through a pipeline, and the inlet and the outlet of the steam shaping device 21 are respectively provided with an automatic opening and closing door 211; the drying device 22 comprises a drying box 221 erected above the conveying track 2 and an electric heating tube 222 arranged at the inner wall of the drying box 221; the cooling device 23 comprises a cooling box and an air cooler, the cooling box is arranged above the conveying track 2, and the air cooler is arranged outside the conveying track 2 and is communicated with the cooling box.
The sock taking manipulator 4 comprises a vertical frame 41 vertically installed on the conveying track 2 and located at the outlet end of the cooling box, a manipulator guide rail 42 installed on the top end of the vertical frame 41 and obliquely arranged upwards, a mounting frame 43 installed on the manipulator guide rail 42, a mounting frame driving device 44 connected with the mounting frame 43 and driving the mounting frame 43 to move along the manipulator guide rail 42, a grip driving device 45 installed on the mounting frame 43, a fixed grip plate mounting frame 46 installed below the grip driving device 45, a fixed grip plate 461 fixedly connected with the lower surface of the fixed grip plate mounting frame 46, a movable grip plate 462 corresponding to the fixed grip plate 461 and connected with the grip driving device 45, and a silica gel sheet adhered to one side of the fixed grip plate 461 and the movable grip plate 462, wherein a plurality of friction-increasing protruding parts are uniformly distributed on the surface of the silica gel sheet, and the fixed grip plate 461 and the movable grip plate are provided with a clearance 463 as shown in fig. 5; the gripper driving device 45 is an air cylinder, the mounting frame driving device 44 includes a servo motor 441 disposed at one end of the manipulator guide rail 42, and a driving belt 442 connected to an output end of the servo motor 441, and the mounting frame 43 is connected to the driving belt 442.
As shown in fig. 4, the stocking receiving device 5 includes a carrier 51 located beside the conveying track 2, a guide rail plate 52 mounted on the top end of the carrier 51, a stocking receiving cylinder 53 transversely mounted on the guide rail plate 52, a revolving cylinder 54 mounted on the guide rail plate 52 via a slide rail pair and connected to an output shaft of the stocking receiving cylinder 53, a connecting block 55 fixedly connected to the output shaft of the revolving cylinder, a stocking receiving finger cylinder 56 transversely mounted on the connecting block 55, an upper stocking receiving plate 57 mounted on a movable end of the finger clamping cylinder 56, a cylinder mounting plate 58 mounted on the other movable end of the finger clamping cylinder 56, a lower stocking plate cylinder 59 transversely fixed on the cylinder mounting plate 58, and a lower stocking receiving plate 571 mounted on an output end of the lower stocking receiving plate cylinder 59.
The sock pushing device (not shown) comprises a transverse pushing driving device arranged at the lower end of the vertical frame 41, a transverse pushing frame arranged on the transverse pushing driving device, a lifting device arranged below the transverse pushing frame, a sock pushing finger clamping cylinder arranged above the transverse pushing frame and used for pushing socks, and a clamping piece arranged at the mechanical finger of the sock pushing finger clamping cylinder.
In operation, the socks are shaped after passing through the steam shaping device 21, the drying device 22 and the cooling device 23, when the socks are shaped, the socks taking manipulator 4 positioned at the outlet end of the cooling device 23 is reached, the horizontal pushing driving device pushes the socks pushing finger cylinder on the horizontal pushing frame to the lower part of the socks plate 32, the socks pushing finger cylinder closes the clamping piece, the lifting device lifts the socks pushing finger cylinder to smooth the lower part of the socks, the movable grip plate 462 and the fixed grip plate 461 are closed by the grip driving device 45 to clamp the socks on the socks plate 32, and the movable grip plate 462 and the fixed grip plate 461 are simultaneously moved along the oblique upper direction of the manipulator guide rail 42 under the driving of the mounting frame driving device 44, the socks are peeled off from the socks plate 32, and the friction force between the socks and the grip plate is increased by the silica gel sheet so that the socks can be easily taken down.
When the socks move to the top of the manipulator guide rail 42, the upper and lower sock receiving plates 57 and 571 are driven by the sock receiving cylinder 53 to move to the socks, and the upper and lower sock receiving plates 57 and 571 are closed under the drive of the sock receiving finger clamping cylinder 56, the socks clamped between the fixed grip plate 461 and the movable grip plate 462 are just clamped by the avoidance gaps 463, the socks are loosened by the fixed grip plate 461 and the movable grip plate 462, then the sock taking manipulator 4 is reset, meanwhile, the sock receiving cylinder 53 is reset, the rotating cylinder 54 overturns to put the socks flat, the lower sock receiving plate 571 is pumped in by the lower sock receiving cylinder 59, the socks automatically fall onto a conveyer belt preset below to reach the next production procedure, the socks are taken down from the sock plates by the sock taking manipulator 4 instead of manual work, the automatic sock taking device 5 replaces manual work after the socks are taken out, the socks are automatically conveyed onto the conveyer belt, the working stability is high, the productivity is liberated, the production time is effectively shortened, and the benefit of enterprises is improved.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (6)
1. A steam shaping machine with a mechanical arm comprises a frame, a circular conveying rail arranged on the frame, a sock plate device arranged on the conveying rail, a steam shaping device, a drying device and a cooling device, wherein the steam shaping device, the drying device and the cooling device are arranged above the conveying rail in sequence; the sock plate device comprises a mounting bottom plate erected on the conveying rail and a plurality of sock plates vertically mounted on the mounting bottom plate; the upper part of the steam shaping device is connected with a steam generator through a pipeline; the drying device comprises a drying box erected above the conveying rail and an electric heating tube arranged at the inner wall of the drying box; the cooling device comprises a cooling box and an air cooler, the cooling box is arranged above the conveying track, and the air cooler is arranged outside the conveying track and is communicated with the cooling box; the method is characterized in that: the automatic sock taking device comprises a conveying rail, a vertical frame, a manipulator guide rail, a mounting frame driving device, a gripper driving device, a fixed gripper plate mounting frame, a fixed gripper plate, a movable gripper plate and a silica gel sheet, wherein the vertical frame is vertically arranged on the conveying rail and is positioned at the outlet end of a cooling box, the manipulator guide rail is arranged at the top end of the vertical frame and is obliquely upwards, the mounting frame is arranged on the manipulator guide rail, the mounting frame driving device is connected with the mounting frame and drives the mounting frame to move along the manipulator guide rail, the gripper driving device is arranged on the mounting frame, the fixed gripper plate mounting frame is arranged below the gripper driving device, the fixed gripper plate is fixedly connected with the lower surface of the fixed gripper plate mounting frame, the movable gripper plate is correspondingly arranged with the fixed gripper plate and is connected with the movable gripper plate, and the silica gel sheet is adhered to one side of the fixed gripper plate and the movable gripper plate, and the fixed gripper plate are provided with a gap preventing position;
the sock receiving device comprises a bearing frame positioned beside a conveying track, a guide rail plate arranged at the top end of the bearing frame, a sock receiving cylinder transversely arranged on the guide rail plate, a rotary cylinder which is arranged on the guide rail plate through a sliding rail pair and is connected with an output shaft of the sock receiving cylinder, a connecting block fixedly connected with the output shaft of the rotary cylinder, a sock receiving finger clamping cylinder transversely arranged on the connecting block, an upper sock receiving plate arranged at the movable end of the finger clamping cylinder, a cylinder mounting plate arranged at the other movable end of the finger clamping cylinder, a lower sock receiving plate cylinder transversely fixed on the cylinder mounting plate, and a lower sock receiving plate arranged at the output end of the lower sock receiving plate cylinder.
2. The steam setting machine with a manipulator according to claim 1, wherein: the gripper driving device is an air cylinder.
3. The steam setting machine with a manipulator according to claim 1, wherein: the surface of the silica gel sheet is uniformly distributed with a plurality of convex parts for increasing friction force.
4. The steam setting machine with a manipulator according to claim 1, wherein: the mounting frame driving device comprises a servo motor arranged at one end of the manipulator guide rail and a transmission belt connected with the output end of the servo motor, and the mounting frame is connected with the transmission belt.
5. The steam setting machine with a manipulator according to claim 1, wherein: the inlet and the outlet of the steam shaping device are respectively provided with an automatic opening and closing door.
6. The steam setting machine with a manipulator according to claim 1, wherein: the below of delivery track is equipped with the mounting bracket, the bottom of mounting bracket is equipped with the foot cup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710377612.6A CN107012628B (en) | 2017-05-25 | 2017-05-25 | Take steam forming machine of manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710377612.6A CN107012628B (en) | 2017-05-25 | 2017-05-25 | Take steam forming machine of manipulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107012628A CN107012628A (en) | 2017-08-04 |
| CN107012628B true CN107012628B (en) | 2023-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710377612.6A Active CN107012628B (en) | 2017-05-25 | 2017-05-25 | Take steam forming machine of manipulator |
Country Status (1)
| Country | Link |
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| CN (1) | CN107012628B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107503065B (en) * | 2017-09-12 | 2019-11-01 | 杭州富阳华美五金塑料厂 | The transfer mechanism of socks frame is stored up in a kind of shocks fixing shape machine |
| CN107757978B (en) * | 2017-09-27 | 2019-10-08 | 马鞍山久特新材料科技有限公司 | A kind of releasing mechanism on socks baling press |
| CN107475968B (en) * | 2017-09-28 | 2019-11-05 | 北京快鹿织造有限公司 | A kind of receipts socks stacker mechanism of the dedicated forming machine of socks |
| CN107513837B (en) * | 2017-10-19 | 2023-04-28 | 湖南尚珂伊针纺有限公司 | Full-automatic sock taking-off device |
| CN108754970A (en) * | 2018-06-26 | 2018-11-06 | 东台天星纺织实业有限公司 | A kind of sock molding Drying and cooling integrated device |
| CN110485099A (en) * | 2019-08-19 | 2019-11-22 | 湖南莎丽袜业股份有限公司 | A kind of automatically cleaning socks product dedicated drying forming machine |
| CN110498220B (en) * | 2019-09-17 | 2024-04-26 | 东莞市科美机械有限公司 | Full-automatic sock taking-off rack |
| CN110952252B (en) * | 2019-12-31 | 2022-03-08 | 浙江容易富机械科技有限公司 | Sock setting machine |
| CN113445239A (en) * | 2021-06-23 | 2021-09-28 | 浙江弘耀袜业有限公司 | Efficient sock conveying, drying and shaping integrated device |
| CN116446136B (en) * | 2023-03-06 | 2023-10-13 | 瑞安市雅美娜针织有限公司 | High-temperature steam setting machine for producing knitted socks and production method thereof |
| CN116180370B (en) * | 2023-03-21 | 2023-08-01 | 瑞安市碧康针织有限公司 | Steam setting machine for knitting socks and setting method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104340678A (en) * | 2014-09-15 | 2015-02-11 | 浙江梦娜袜业股份有限公司 | Stocking carrying machine hand device and carrying method thereof |
| CN204311235U (en) * | 2014-10-25 | 2015-05-06 | 东莞市科美机械有限公司 | Full-automatic rotary steam forming machine |
| CN106429429A (en) * | 2016-09-27 | 2017-02-22 | 吴大运 | Sock taking and placing device |
| CN206986511U (en) * | 2017-05-25 | 2018-02-09 | 东莞市科美机械有限公司 | A kind of steam forming machine with manipulator |
-
2017
- 2017-05-25 CN CN201710377612.6A patent/CN107012628B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340678A (en) * | 2014-09-15 | 2015-02-11 | 浙江梦娜袜业股份有限公司 | Stocking carrying machine hand device and carrying method thereof |
| CN204311235U (en) * | 2014-10-25 | 2015-05-06 | 东莞市科美机械有限公司 | Full-automatic rotary steam forming machine |
| CN106429429A (en) * | 2016-09-27 | 2017-02-22 | 吴大运 | Sock taking and placing device |
| CN206986511U (en) * | 2017-05-25 | 2018-02-09 | 东莞市科美机械有限公司 | A kind of steam forming machine with manipulator |
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| CN107012628A (en) | 2017-08-04 |
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