CN1067990C - 从肟制备酰胺的方法 - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/12—Silica and alumina
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D201/00—Preparation, separation, purification or stabilisation of unsubstituted lactams
- C07D201/02—Preparation of lactams
- C07D201/04—Preparation of lactams from or via oximes by Beckmann rearrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
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Abstract
通过肟的催化重排制备酰胺的方法,包括使在蒸气相中的肟与选自摩尔比SiO2/Al2O2在20-1000之间、平均孔径在20-100A之间、煅烧后粉末的X-射线衍射图形(XRD)在大于18A的d-间距(spacing)处(2θ<4.9°,CuKα辐射)具有最强(deepest)反射的中孔硅铝催化剂相接触。
Description
本发明涉及从肟制备酰胺的方法。
更具体地,本发明涉及在肟,例如环己酮肟催化转变从而形成酰胺,例如ε-己内酰胺(己内酰胺),也称之为贝克曼催化重排中使用具有高表面积和高孔体积的硅铝催化剂。
酰胺,尤其是己内酰胺,在文献中作为用于化学合成的重要中间体和作为用于制备聚酰胺树脂的原料是已知的。
目前,通过在液相中使用硫酸或发烟硫酸通过环己酮肟重排工业化地生产已内酰胺。该重排的产物用氨中和导致同时形成硫酸铵。这一技术有很多与使用硫酸有关,与形成大量的硫酸铵有关的问题,由于存在酸蒸气,在处理废弃物,设备腐蚀等方面有问题。
对于环己酮肟催化重排形成己内酰胺,在文献中已经提出了另一个方法,在该方法中,使用选自硼酸衍生物,沸石,非沸石分子筛,固体磷酸,混合金属氧化物等的酸性固体作为催化剂。
特别地,EP234088描述了制备己内酰胺的方法,该方法包括使气体状态的环己酮肟与沸石型硅铝酸盐相接触,上述沸石型硅铝酸盐是:例如“约束(constraint)指数”在1-12之间,Si/Al原子比至少为500(SiO2/Al2O3至少1000)和外部酸官能度低于5微当量/克的ZSM-5,ZSM-11或ZSM-23。
沸石,如在“Zeolite Molecular Sieves”,D.W.Breck,John Wiley&Sons,(1974)中或在“Nature”381(1996),295中所描述的,是结晶产物,其特征是存在规则的微孔率,具有尺寸在3-10之间的通道。在某些特定的沸石结构中,可以有较大尺寸,最大达约13腔。
另外,沸石可以通过三维晶格的典型X-射线衍射图形,用存在于宽图谱范围内的布喇格反射识别。较显著的布喇格反射通常在2θ角在3-60°的范围,CuKα辐射。
为了提供另一个制备酰胺,特别是己内酰胺的方法,本申请人现已发现了一种新方法,该方法使用选自具有特殊形态或结构性质的硅铝酸性催化剂,如下面所述,其特征在于:相当大的催化活性,高的选择性,几乎与转化率无关,和通过热处理再生的可能性。
因此,本发明涉及通过肟的催化重排制备酰胺的方法,包括使在蒸气相中的肟与选自摩尔比SiO2/Al2O2在20-1000之间、平均孔径在18-100之间、和煅烧后粉末的X-射线衍射图形(XRD)在大于18的d-间距(spacing)处(2θ<4.9°,CuKα辐射)具有最强(deepest)反射的中孔硅铝催化剂相接触。另外,在大于10的d-间距处(2θ<8.8°,CuKα辐射)也可以存在其它反射。因此,这些材料在比沸石材料窄得多的谱图范围内有布喇格反射。
按照本发明的优选催化剂的例子是摩尔比SiO2/Al2O2在25-500之间,比表面积在500-1500m2/g之间和平均孔径在20-60之间的硅铝催化剂。这些材料以及其制备方法在文献中是已知的并且描述于已公开的国际专利申请WO/11390、“Nature”,368(1994),321或“ChemicalCommunication”,(1996),981中。
更具体地,在本发明的方法中使用的硅铝催化剂可以从含有至少一种二氧化硅源,一种氧化铝源,和具有式R1R2R3R4-OH(Ⅰ)的有机化合物的混合物得到,在式(Ⅰ)中,R1,R2,R3和R4的至少一个表示具有长链(C6-C36)的芳基或烷基,而剩下的R1,R2,R3和R4各自选自氢和具有较短的链(C1-C5)的烷基。也可以存在具有上式的第二个季铵碱,然而,其中R1,R2,R3和R4选自氢和具有短链C1-C5的烷基,或者可以把烷基中的两个共同看作形成环状化合物。
另外,有机化合物(Ⅰ)可以用直链胺例如十二烷胺取代。
在25-250℃的温度下使该混合物经受5分钟-14天的水热处理。这样得到的催化剂当以其酸形式使用时在肟的催化重排方面是有活性的。因此,当需要时,借助通常的技术可以有阳离子交换相。
按照本发明,优选的酰胺是ε-己内酰胺(己内酰胺),优选的肟是环己酮肟(CEOX)。特别地,在0.05-10巴的压力和250-500℃,优选300-450℃的温度下进行环己酮肟的催化重排。更具体地,在溶剂和任选地不凝性气体的存在下,将蒸气相的环己酮肟送料进含有催化剂的反应器中。环己酮肟溶解在溶剂中,然后这样得到的混合物蒸发并送料进反应器中。
优选的溶剂是R1-O-R2型的,其中R1是C1-C4烷基链,R2可以是氢原子或含有碳原子数少于或等于R1的烷基链。这些溶剂可以单独地,或者彼此混合地,或者与芳香烃例如苯或甲苯混合地使用。具有C1-C2烷基链的醇是特别优选的。
将环己酮肟送料进重排反应器,其相对于催化剂的重量比,是用kg环己酮肟/kg催化剂/时间表示的WHSV(重时空速)为0.1-50h-1,优选0.5-20h-1。
催化剂的中毒是由于形成有机残余物造成的,该有机残余物阻塞了催化剂的孔隙并毒化了其活性部位。该中毒过程是很慢的并且取决于操作条件,特别是空速,溶剂,温度,进料的组成。然而,通过使该残余物燃烧,通过在450-600℃的温度下在空气和氮气气流中处理可以有效地恢复催化活性。
为了更好地理解本发明和其实施方案,提供下面说明性的、而非限制性的实施例。
实施例1催化剂A的合成
将0.3g异丙醇铝溶解在70g通过使20%(重量)的十六烷基三甲基溴化铵与碱形式的离子交换树脂接触得到的十六烷基三甲基氢氧化铵的水溶液中。将稀释在100g乙醇中的55g原硅酸四乙酯加入到该溶液中,在室温下操作。
让得到的沉淀物在室温静置2小时,然后过滤,通过在水中的再分散洗涤并再次过滤。然后在100℃干燥该固体2小时,然后在550℃空气中煅烧5小时。
得到的产物用粉末X-射线衍射分析法进行分析,用装有比例脉冲计数器、发散和接受狭缝为1/6°和用CuKα辐射(\=1.54178)的Philips立式衍射仪进行记录,在约38处有最强反射。
根据化学分析,该样品的摩尔比SiO2/Al2O3=330。
使用Carlo Erba Sorptomatic 1900仪器在液氮温度(77K)下通过N2吸附-脱附循环用B.E.T.方法测定的比表面积是986m2/g。
通过在液氮温度下也适用于N2的吸附/脱附曲线的Dollimore/Heal加工测定的平均孔径是26。
实施例2催化剂B的合成
使用与实施例1相同的方法,但存在0.5g的异丙醇铝。
得到的产物在约38处有最强的X-射线反射。
比表面积等于1100m2/g,平均孔径为约24。
根据化学分析,该样品的摩尔比SiO2/Al2O3=190。
实施例3-7催化剂C-G的合成
向含有52g乙醇,8.3g十二烷胺和13.5g水的第一溶液中加入通过混合26g乙醇,34.7g原硅酸四乙酯和变化量的仲丁醇铝得到的第二溶液,仲丁醇铝量的变化是为了得到摩尔比SiO2/Al2O3等于50,100,300,500的试剂混合物(催化剂C-F)。为了制备催化剂G,省去添加铝化合物。
让得到的沉淀物在室温静置2小时,然后过滤,通过在水中再分散洗涤并再次过滤。然后在100℃干燥固体2小时,然后在550℃空气中煅烧5小时。
得到的所有产物均表明在d-间距为35-40处X-射线有强峰。
此表面积分别为1000,1100,955,987,795m2/g,平均孔径分别为约20,26,36,36,40。根据化学分析,它们的摩尔比SiO2/Al2O3分别为:26,75,209,442。在催化剂G中,Al2O3的摩尔含量小于50ppm。
实施例8-14
将粒化为42-80目的催化剂装进玻璃反应器(20cm长,内径1cm)中,该反应器已在氮气中预热到380℃并干燥1小时。然后将摩尔比为5/1的MeOH/N2的混合物送到催化剂中30分钟。
该预处理后,通过送入预热并蒸气化的CEOX/MeOH/N2混合物(WHSV=2.2h-1,摩尔比1/40/8)开始进行催化试验。催化床的温度维持在380℃。
冷凝从反应器流出产物的混合物并通过气相色谱法分析。
在下面表Ⅰ中给出了环己酮肟的转化数据和对己内酰胺(CPL)的选择性。表Ⅰ实施例 催化剂 时间(小时) 转化率% 选择性%8 A 1 97.8 76.8
20 84.1 78.89 B 1 100.0 72.8
24 94.5 77.010 C 3 99.8 62.3
24 99.8 73.711 D 1 99.9 69.7
24 100.0 78.112 E 1 100.0 68.8
24 100.0 75.713 F 1 99.9 66.5
24 99.4 70.914 G 1 10.7 64.1
24 6.9 37.7
实施例15
如上述操作,评估催化剂E的性能对时间的稳定性。数据列于下面表Ⅱ。表Ⅱ时间(小时) 转化率% 选择性%1 100.0 68.82 100.0 72.810 100.0 77.319 100.0 76.121 100.0 76.323 100.0 75.725 100.0 77.234 99.9 74.344 99.7 75.2
Claims (7)
1.一种通过肟的催化重排制备酰胺的方法,包括使在蒸气相中的肟与选自摩尔比SiO2/Al2O2在20-1000之间、平均孔径在20-100之间、煅烧后粉末的X-射线衍射图形(XRD)在大于18的d-间距处(2θ<4.9°,CuKα辐射)具有最强反射的中孔硅铝的催化剂相接触。
2.按照权利要求1的方法,其中催化剂选自摩尔比SiO2/Al2O3在25-500之间,比表面积在500-1500m2/g之间且平均孔径在20-60之间的硅铝催化剂。
3.按照权利要求1或2的方法,其中肟是环己酮肟,酰胺是ε-己内酰胺。
4.按照权利要求3的方法,其中肟的催化重排是在0.05-10巴的压力和250-500℃的温度下进行的。
5.按照权利要求4的方法,其中肟的催化重排是在溶剂存在下进行的。
6.按照权利要求5的方法,其中溶剂选自具有式R1-O-R2的产物,式中R1是C1-C4烷基链,R2是氢原子或含有碳原子数少于或等于R1的烷基链。
7.按照权利要求3的方法,其中将肟送料进重排反应器,其相对于催化剂的重量比是用kg肟/kg催化剂/时间表示的WHSV(重时空速)为0.1-50h-1。
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US7022844B2 (en) | 2002-09-21 | 2006-04-04 | Honeywell International Inc. | Amide-based compounds, production, recovery, purification and uses thereof |
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US20070149778A1 (en) * | 2005-12-28 | 2007-06-28 | Chevron U.S.A. Inc. | Beckmann rearrangement using molecular sieve ssz-74 |
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