CN106782964A - A kind of automatic assembling of potentiometer - Google Patents

A kind of automatic assembling of potentiometer Download PDF

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Publication number
CN106782964A
CN106782964A CN201710043353.3A CN201710043353A CN106782964A CN 106782964 A CN106782964 A CN 106782964A CN 201710043353 A CN201710043353 A CN 201710043353A CN 106782964 A CN106782964 A CN 106782964A
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CN
China
Prior art keywords
brush
cylinder
feed mechanism
slide rail
vertical
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Granted
Application number
CN201710043353.3A
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Chinese (zh)
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CN106782964B (en
Inventor
曾河
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Dongguan Yuehe Automation Technology Co Ltd
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Dongguan Yuehe Automation Technology Co Ltd
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Priority to CN201710043353.3A priority Critical patent/CN106782964B/en
Publication of CN106782964A publication Critical patent/CN106782964A/en
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Publication of CN106782964B publication Critical patent/CN106782964B/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01C—RESISTORS
    • H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01C—RESISTORS
    • H01C10/00—Adjustable resistors
    • H01C10/30—Adjustable resistors the contact sliding along resistive element
    • H01C10/32—Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path
    • H01C10/36—Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path structurally combined with switching arrangements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention discloses a kind of automatic assembling of potentiometer, including rotating disk, and rotating disk includes rotation dish and fixed disk, and Cam splitter component can drive rotation dish intermittent rotary corresponding with fixed disk and intermittent lifting;Shaft core feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, body feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotors mechanism, switch feed mechanism and unloading mechanism are set on cabinet;The some part clamps of array in rotation dish;During assembling, shaft core feed mechanism is to shaft core oiling and feeding to part clamp, the stop tab that riveting stop tab mechanism will assemble and shaft core riveted, be riveted on brush on glue rotor by riveting brush mechanism, the glue rotor of Zhuan Jiao rotors mechanism brush by riveted is assembled with shaft core, axle sleeve, stop tab and body, axle sleeve feed mechanism, stop tab feed mechanism, body feed mechanism and switch feed mechanism then sequentially assembling sleeve, stop tab, body and switch.

Description

A kind of automatic assembling of potentiometer
Technical field
The present invention relates to electronic element processing equipment field, especially a kind of automatic assembling of potentiometer.
Background technology
Technology with fields such as computer, household electrical appliances, lathe, automobiles develops, and encoder is increasingly widely used. Encoder be commonly used to multi-media sound system, household electrical appliance, medical equipment, communication equipment, intelligent toy, instrument and meter, intercom, Reprint in audio-visual, plant equipment, it is mainly to control the transmission of the stroke of moving parts and signal.Such as accompanying drawing 1-2 institutes Show, in the prior art, mainly include part shaft core 001, axle sleeve 002 for the potentiometer 100 that intercom frequency band is adjusted, stop Catch 003, body 004, glue rotor 006, brush 005 and switch 007.Therefore, it is prepared this kind of encoder, it is necessary to will be upper Several parts are stated to be assembled.And in the prior art, the assembling to potentiometer includes semi-artificial, semi-automatic group by the way of Dress mode and automatic equipment assembling two ways, small-sized, integrated is increasingly intended to electronic product, because This, the size of potentiometer also tends to small-sized.And as potentiometer size tends to small-sized, therefore use half people Work, the mode of semi-automatic assembling can not meet demand, and this kind of mode is eliminated by market substantially.And in the prior art, To be assembled by the assembling equipment for automating to the assembling of potentiometer, each part of potentiometer by automation equipment according to It is secondary to carry out assembling assembling, oiling and be consolidated into finished product.But the defect that such apparatus automatization assembling is present in the prior art is such as Under：One is, the kludge automaticity of existing assembling production potentiometer is low, and assembling production needs to arrange many manpowers, and Packaging efficiency is low;Two are, its assembling processing efficiency of existing potentiometer kludge is low, the potentiometer of assembling production in the unit interval Amount is small, and production cost is big;Three are, the machining accuracy of existing potentiometer kludge is low, each component connection is insecure, assembling production electricity The yields of position device is low and service life of potentiometer is short;Four are, existing potentiometer kludge service life is short, is replaced with This height.
Therefore, design that a easy to use, packaging efficiency is high and potentiometer automatic assembling of long service life is market And major potentiometer production firms are needed badly.
The content of the invention
The technical problem of solution of the invention is directed to the defect of above-mentioned presence of the prior art, there is provided a kind of potentiometer The automatic assembling potentiometers automatic assembling it is easy to use, packaging efficiency is high, yields is high, maintenance maintenance is easy and Long service life.
To solve above-mentioned technical problem, the technical scheme that the present invention takes is as follows：A kind of automatic assembling of potentiometer, Including the rotating disk on cabinet, the rotating disk includes rotation dish and fixed disk, and the rotating disk lower end sets Cam splitter component, and The Cam splitter component can drive rotation dish intermittent rotary and drive fixed disk intermittent lifting;Around the rotation on the cabinet Disk rotation direction is sequentially provided with shaft core feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, body Feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotors mechanism, switch feed mechanism and Unloading mechanism;The some part clamps for shelving potentiometer part of array, described some on the circumferential edges of the rotation dish The rotation of part clamp matching rotation dish and the shaft core feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting backstop Piece mechanism, body feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotors mechanism, switch Feed mechanism and unloading mechanism activity docking；During assembling, the shaft core feed mechanism to shaft core oiling and feeding to part clamp, Brush is riveted on glue rotor by the stop tab that the riveting stop tab mechanism will assemble and shaft core riveted, the riveting brush mechanism On, the glue rotor of Zhuan Jiao rotors mechanism brush by riveted is assembled with shaft core, axle sleeve, stop tab and body, and The axle sleeve feed mechanism, stop tab feed mechanism, body feed mechanism and switch feed mechanism then sequentially assembling sleeve, backstop Piece, body and switch.
It is expanded on further as to above-mentioned technical proposal：
In the above-mentioned technical solutions, it is additionally provided with for detecting stop tab riveting between the riveting stop tab mechanism and body feed mechanism Close the off-gear detection components of elasticity.
In the above-mentioned technical solutions, the Cam splitter component includes a vertical rotating shaft, and the rotation dish is located in this In vertical rotating shaft, the vertical rotating shaft upper end is flexibly connected with the fixed disk, and its lower end penetrates one and is installed on cabinet down Reduction box and be connected therewith, a lateral rotation axle is horizontally through the reduction box and is installed by the way that gear and one are vertical The rotary shaft drive connection of motor;The vertical rotating shaft is also connected with a cam pack through one end of the reduction box, should Cam pack includes connecting seat, connecting rod, eccentric wheel and the first motor, and the connecting seat is connected with the vertical rotating shaft, institute State connecting rod one end and connect the connecting seat, the other end connects the eccentric wheel, the eccentric wheel and first motor Rotary shaft is connected;First motor drives the eccentric wheel to rotate, and is driven the connecting rod and drives connecting seat and vertical rotating shaft to exist Vertical direction is moved, and makes the fixed disk in vertical direction intermittent lifting, and the motor is driven vertically by reduction box Axis of rotation, makes the rotation dish with respect to cabinet intermittent rotary.
In the above-mentioned technical solutions, the shaft core feed mechanism includes vibrating disk, feed track, oiling component, rotary components And take-off assembly;The feed track two ends are docked with the vibrating disk and rotary components respectively, and shaft core is set on the rotary components Placement position, the oiling component is located at the rotary components side, and its nozzle tip movable can just be opposite to the shaft core placement Shaft core on position, the take-off assembly is installed on the fixed disk and docks the rotary components, and the two of the take-off assembly Clamping manipulator is synchronously placed on the shaft core of feed track end and transfers load on shaft core placement position and be placed on shaft core placement position Shaft core is transferred load on the part clamp of matching;Wherein, the oiling component also includes injection pump, support and cylinder, the branch Frame is installed on cabinet, and the cylinder is installed on the bracket and can drive the injection pump and nozzle tip towards the shaft core Placement displacement is moved;The rotary components include the support seat being installed on cabinet, the installing plate being installed on support base, vertical peace If rotary cylinder on a mounting board and being installed in the gripper cylinder of installing plate side, rotary cylinder upper end sets swivel head, axle Core placement position is arranged on the swivel head, and rotary cylinder drives swivel head to drive shaft core rotation, and gripper cylinder connects two clamping limbs, And drive two clamping limbs to open/close up and grip shaft core；The take-off assembly includes the flexible of two clamping manipulators of connection Component, the telescopic component includes line slide rail, and base plate is set on the sliding block of line slide rail, and telescopic cylinder is set on the base plate, and stretch gas Cylinder drives base plate relative rectilinear slide rail to be moved along fixed disk diametric(al), drives two clamping manipulator synchronizing movings.
In the above-mentioned technical solutions, the axle sleeve feed mechanism includes axle sleeve vibrating disk, axle sleeve feed track and takes axle sleeve Manipulator, the axle sleeve vibrating disk and axle sleeve feed track are installed on cabinet, and the axle sleeve feed track end sets axle sleeve delivery outlet, The axle sleeve manipulator that takes is installed on the fixed disk, and is docked with the axle sleeve feed track；The axle sleeve vibrating disk will be single Individual axle sleeve enters axle sleeve feed track, and the axle sleeve feed track takes axle sleeve manipulator conveying axle sleeve described in, described to take axle sleeve machine Tool hand includes first straight line slide rail, and the first base plate is set on the first straight line slide rail, and the first flexible gas is set on first base plate Cylinder, and its front end is provided with the both arms clamping manipulator of a gripping axle sleeve, first telescopic cylinder can drive first base plate Along the diametric(al) telescopic moving of fixed disk on first straight line slide rail, the both arms clamping manipulator follows the first base plate to move And coordinate the lifting of the fixed disk, axle sleeve is gripped from axle sleeve delivery outlet and is transplanted on and follow turn disc to defeated with axle sleeve Send just to being assembled on the part clamp at position.
In the above-mentioned technical solutions, the stop tab feed mechanism, body feed mechanism, glue rotor feed mechanism and open Closing feed mechanism includes loading assemblies, and the loading assemblies include the material vibrating disk, the material feed track that are installed on cabinet And material component is moved, the material feed track two ends are docked with material vibrating disk and shifting material component respectively, the material vibrating disk The stop tab of monomer, body, glue rotor, switch are entered into corresponding material feed track, the material feed track direction moves material group Part conveying stop tab, body, glue rotor, switch;The material component that moves includes moving material cylinder and the push pedal that is attached thereto, and described the The depression of the accommodating material of system is opened in push pedal, the push pedal movement of material air cylinder driven is moved, depression is lived with the end of corresponding material feed track Simultaneously from correspondence feed track be respectively moved to and the stop tab feed mechanism, body feed mechanism, glue rotor material by dynamic docking At the position of the take-off assembly docking of feed mechanism and switch feed mechanism;Wherein, the feeding group of the stop tab feed mechanism Part is installed on cabinet, including support base, and the support base top sets second straight line slide rail, on the sliding block of the second straight line slide rail If the second base plate, second base plate is connected with the second cylinder for being installed in the second straight line slide rail bearing of trend side, described Second cylinder can drive the second base plate to be slided along second straight line slide rail bearing of trend, and one is installed on second base plate vertically down The 3rd line slide rail, the slide rail of the 3rd line slide rail is connected with the 3rd cylinder, and by the 3rd air cylinder driven vertically Direction is slided, and vertical base plate is set on the slide rail, and the 4th cylinder is set on the vertical base plate, and the 4th cylinder connects a push rod, institute State push rod bottom and install contact pin, the 4th cylinder can drive the push rod and contact pin vertically movable, matching second base plate, The movement of vertical base plate, inserted by the contact pin take the stop tab that is placed on depression and being transferred to follow turn disc to and backstop Piece feed mechanism on the part clamp at position just to assembling;The take-off assembly of the body feed mechanism and switch feed mechanism It is installed on the fixed disk, and includes the 4th line slide rail, sets the 3rd base plate on the 4th line slide rail, described the The second telescopic cylinder is set on three base plates, and its front end is provided with the first clamping manipulator of gripping body/switch, described second stretches Cylinder can drive the 3rd base plate on the 4th line slide rail along the diametric(al) telescopic moving of fixed disk, first clamping Manipulator follows the 3rd base plate to move and coordinates the lifting of the fixed disk, and body/switch is moved the depression of material component from correspondence It is interior gripping and be transplanted on follow turn disc to body feed mechanism/switch feed mechanism just to the part clamp at position Upper assembling；The take-off assembly of the glue rotor feed mechanism is installed on the fixed disk, and including the 5th line slide rail, it is described The 4th base plate is set on 5th line slide rail, the 3rd telescopic cylinder is set on the 4th base plate, and its front end sets to insert and takes glue rotor Rotating machine arm；The rotating machine arm includes needle stand and drives the electric rotating machine of needle stand rotation;The rotating machine arm is followed 4th base plate is moved along fixed disk diametric(al), and the lifting and electric rotating machine for coordinating the fixed disk drive needle stand rotation, make pin Transfer follows turn disc extremely with glue rotor feed mechanism just to position after seat grips the glue rotor and skidding being placed on depression On the part clamp at place.
In the above-mentioned technical solutions, the riveting stop tab mechanism includes support base, riveting cylinder, ripping bar, slip rivet set And riveting post, the chute that the slip rivet set is slided, the slip rivet set placement are installed in a vertical plate of the support base It is connected with the ripping bar in the chute and by jack-post, the other end of the ripping bar and the riveting being installed in institute's support base Cylinder is connected, and the riveting post is arranged on the bottom of the slip rivet set, and is turned to and riveting stop tab with the fixed disk is followed Mechanism is just to the part clamp activity docking at position;The riveting cylinder vertically promotes ripping bar, ripping bar to lever up and drive down Rivet set is slided along chute vertically towards lower slider, the riveting post acts on stop tab, by stop tab and shaft core riveted.
In the above-mentioned technical solutions, the brush feed mechanism includes the brush installed and dock successively along brush feeding direction Sub-pieces loading assemblies, brush molding assembly, brush severing component and take brush assembly;Wherein, the brush piece loading assemblies bag Include material strip disk, first support, base and traction component;The first support is connected with cabinet, and the material strip disk is hung on institute State in first support, the brush piece of disjunctor is wound on the material strip disk;The base is installed on cabinet, and the pan frontward end sets Brush conveying conduit of the system on the base, the traction component are opened in disjunctor brush piece guiding channel, guiding channel docking Disjunctor brush piece is installed on the base and draws to be moved along guiding channel and brush conveying conduit;And the traction component bag Include and be arranged on the base and sixth line slide rail parallel with brush conveying conduit, the cunning of the 6th line slide rail Fixed seat is set on plate, the fixed seat is driven by traction cylinder and slided on the 6th line slide rail, sets one in the fixed seat vertical Mounting seat, sets lift cylinder in the vertical mounting seat, the lift cylinder connection is placed in directly over the brush conveying conduit Guiding needle stand, is installed on two guid needles on the guiding needle stand, the lift cylinder drives two guid needles insertion disjunctor brush piece On location hole and match it is described traction cylinder along the traction of brush conveying direction, make disjunctor brush defeated along guiding channel and brush Conduit is sent to move；The brush molding assembly is installed in guiding channel and is conveyed at conduit docking location with brush, and the brush Molding assembly includes the upper pressure component for being installed in the lower top component of brush conveying conduit lower end and being placed in above brush conveying conduit, Each brush piece is bent into brush by lower top component with the pressure component that closes;The lower solid component in top include top pressure cylinder, push rod and Jacking block, top pressure cylinder is connected with push rod, and jacking block is affixed with push rod, and the lower convexity of system matching Brush Shapes, top pressure are opened on jacking block Cylinder-driven power makes the brush terminal of the vertical each brush piece of top pressure upward of lower convexity to jacking block;The upper pressure component includes Bearing, the 5th cylinder, pushing block, pedestal and lower lock block, lower lock block bottom are provided with matched with lower convexity upper concavo-convex, bearing across Brush conveys conduit, and the 5th cylinder be connected with pushing block, and pedestal is installed on bearing, and is opened on pedestal and be formed with horizontal concrete chute and erect To chute, pushing block activity is installed in the horizontal concrete chute, and lower lock block activity is installed in the vertical chute, on pushing block Open and be formed with deep-slotted chip breaker, opened on lower lock block and be formed with square groove, a guide pillar is set in the square groove, the guide pillar activity is embedded in the arc On shape groove, pushing block is set to be connected with lower lock block, the 5th air cylinder driven pushing block transversely chute movement, under pushing block transmission Briquetting vertically chute movement, makes the concavo-convex vertical brush terminal for extruding each brush piece down;The brush severing component Base lower end is installed in, and keeps being oppositely arranged up and down with the brush assembly that takes, the brush severing component includes jack-up gas Cylinder, connecting seat and cutting cutter, the cutting cutter are located on the connecting seat, and in position just to opening system on brush conveying conduit Severing acupuncture point, the connecting seat is connected with the jack-up cylinder;Jack-up air cylinder driven connecting seat and cutting cutter vertically direction Mobile, the disjunctor brush that cutting cutter will be moved to severing acupuncture point is cut into single brush;The brush assembly that takes includes and bottom The first affixed support base of seat, the first support base top sets the 6th line slide rail, is set on the sliding block of the 6th line slide rail 6th base plate, installs on the 6th base plate and one is also installed on transverse cylinder and vertical shift cylinder, and the 6th base plate vertically down The 7th line slide rail, the transverse cylinder can drive the 6th base plate to be slided in the 6th line slide rail, the 7th straight line The slide rail of slide rail connects brush tong by contiguous block, and the brush tong is that pin plugs in brush tong, and the vertical shift cylinder can drive Slide rail and contiguous block are vertically transferred, and match the movement of the 6th base plate and slide rail, and the pin plugs in brush tong gripping brush simultaneously It is transferred to and follows turn disc extremely with brush feed mechanism just on the part clamp at position.
In the above-mentioned technical solutions, the riveting brush mechanism includes the first support base, the first riveting cylinder, lever, die Mounting seat and die;The lever is flexibly connected and with first support base as the strong point with first support base, institute The one end for stating lever is connected by the first contiguous block with die mounting seat, and the other end is connected with the first riveting cylinder, described The side end face of the first support base is provided with the first chute for installing the die mounting seat, and the die is installed in die installation Seat bottom, and the die also embeds some riveting pins;The first riveting cylinder vertical jack-up lever one end, the lever upward Around strong point tilting, make the die mounting seat vertical towards lower slider along the first chute, matching drives die and the movement of riveting pin, institute State die and riveting pin acts on brush and it is riveted with glue rotor.
In the above-mentioned technical solutions, the Zhuan Jiao rotors mechanism includes the glue rotor installed at interval upset component and send glue to turn Piece component;Glue rotor upset component includes the vertical plate being installed on cabinet, and parallel in the vertical plate to install two the 8th straight Line slide rail, Mobile base is set on two the 8th line slide rails, and the Mobile base is vertically movable by the be attached thereto first vertical air cylinder driven, Two the 9th parallel line slide rails are laterally installed on the Mobile base top, and traversing plate is set on two the 9th line slide rails, the traversing plate Transverse shifting is driven by the first transverse cylinder being attached thereto, one towards the center of circle of the fixed disk is installed on the traversing plate Vertical shift slide rail, sets the first mounting seat in the vertical shift slide rail, first mounting seat is by being installed in the first mounting seat direct of travel rear end The first vertical shift air cylinder driven moved along vertical shift slide rail, first mounting seat is provided with the first rotation clamping manipulator, and this One rotation clamping manipulator includes the first electric rotating machine and rotation clamping head, and first electric rotating machine can drive rotation clamping head Rotation, coordinates the movement of Mobile base, traversing plate and the first mounting seat, first electric rotating machine be rotated clamping head gripping with Glue rotor upset component just to part clamp on glue rotor and brush riveted body, will riveted body overturn after move back to zero again Part fixture;It is described to send glue rotor component to set to be installed on the fixed disk, it is described to send the glue rotor component to include the 4th telescopic cylinder With the second clamping manipulator, four telescopic cylinder drives second clamping manipulator to be moved along the diametric(al) of the fixed disk Move and match the riveted body and the shaft core, axle sleeve and stop tab for assembling of the lifting of the fixed disk, clamping glue rotor and brush To collecting box.
In the above-mentioned technical solutions, the unloading mechanism includes the 5th telescopic cylinder and the 3rd clamping manipulator, described five Telescopic cylinder drives the 3rd clamping manipulator to be moved along the diametric(al) of the fixed disk and match the liter of the fixed disk Drop, the potentiometer that gripping completion is assembled to collecting box.
Compared with prior art, the beneficial effects of the present invention are:One is, kludge of the present invention circumference array on rotating disk Multiple part clamps, turn disc, correspondence station is rotated, and the group of each component part for completing potentiometer is rotated by station Dress;Two are, synchronization settings molding assembly, in brush feeding process is carried out into the brush piece of disjunctor on brush feed mechanism Type and cut, while set brush and glue rotor riveting mechanism, and before brush and the non-riveted of glue rotor not with other zero Part is assembled, and carries out preprocessing to part assemblies in assembling process so that kludge is applied widely, and high degree of automation;Three Be that rotation dish upper end sets fixed disk, the take-off assemblies of multiple installed on fixed disk, and match the lifting of fixed disk, make each Assembling on station is synchronously carried out, and assembling effect is good;Four are, kludge of the invention to need matching angle or direction install with And need the part of upset that rotating mechanism is set, the direction of matching is just adjusted before assembling, so as to can correctly be filled after feeding With, dislocation-free;Five are, kludge high degree of automation of the invention, and assembling production efficiency is high, assembling production in the unit interval Potentiometer device number is big;Six are, kludge of the invention assembling is accurate, and each part is connected firmly, and the yields of potentiometer is high, group Fill the potentiometer long service life of production, and kludge maintenance maintenance convenience of the invention, long service life, replacement cost It is low.
Brief description of the drawings
Fig. 1 is the schematic diagram and its explosive view of the potentiometer of present invention assembling；
Fig. 2 is the schematic perspective view of kludge of the present invention；
Fig. 3 is Cam splitter component of the present invention and rotating disk, the installation diagram of price fixing；
Fig. 4 is the structural representation one of shaft core feed mechanism of the invention
Fig. 5 is the structural representation two of shaft core feed mechanism of the invention；
Fig. 6 is the structural representation of axle sleeve feed mechanism of the invention；
Fig. 7 is the structural representation of stop tab feed mechanism of the invention；
Fig. 8 is the structural representation of body feed mechanism of the invention；
Fig. 9 is the structural representation of switch feed mechanism of the invention；
Figure 10 is the structural representation of glue rotor feed mechanism of the invention；
Figure 11 is the structural representation of riveting stop tab mechanism of the present invention；
Figure 12 is the structural representation of brush feed mechanism of the present invention；
Figure 13 is the structural representation of traction component in Figure 12；
Figure 14 is the structural representation of brush molding assembly in Figure 12；
Figure 15 is the partial exploded view of Figure 14；
Figure 16 is the structural representation of riveting brush mechanism of the present invention；
Figure 17 is the structural representation that glue rotor of the present invention overturns component；
Figure 18 is the structural representation for sending glue rotor component of the invention；
Figure 19 is the structural representation of unloading mechanism of the invention.
Specific embodiment
The present invention is further detailed explanation for 1-19 below in conjunction with the accompanying drawings.
The present invention is a kind of automatic assembling of potentiometer, and certainly, the potentiometer of automatic assembling assembling is not only only It is limited to intercom use, as a kind of specific embodiment of the application, refer to the attached drawing 1-3, the encoder automatic assembling of the application It is assembling table including the top surface of cabinet 1 described in cabinet 1, chassis cover is also equipped with after each mechanism is installed in practice, on workbench (do not shown in accompanying drawing）, and also the working controller for controlling automatic assembling is set, complete kludge by controller The assembly working of potentiometer;The rotating disk 2 set on cabinet 1 namely on workbench, the rotating disk 2 includes rotation dish 201 and fixed disk 202, the lower end of the rotating disk 2 sets Cam splitter component 3, and the Cam splitter component 3 can drive the intermittent rotary of rotation dish 201 And drive the intermittent lifting of fixed disk 202;On the cabinet 1 shaft core feeder is sequentially provided with around the rotation direction of the rotation dish 201 Structure 4, axle sleeve feed mechanism 5, stop tab feed mechanism 6, riveting stop tab mechanism 7, body feed mechanism 8, glue rotor feed mechanism 9th, brush feed mechanism 10, riveting brush mechanism 11, Zhuan Jiao rotors mechanism 12, switch feed mechanism 13 and unloading mechanism 14;Institute State some part clamps 16 for shelving potentiometer part of array on the circumferential edges of rotation dish 201, some part folders The rotation that tool 16 matches rotation dish 201 stops with the shaft core feed mechanism 4, axle sleeve feed mechanism 5, stop tab feed mechanism 6, riveting Catch mechanism 7, body feed mechanism 8, glue rotor feed mechanism 9, brush feed mechanism 10, riveting brush mechanism 11, dress glue rotor Mechanism 12, switch feed mechanism 13 and the activity docking of unloading mechanism 14;In practice, part clamp 16 is installed in rotation dish 201, And follow rotation dish 201 to rotate together, and component assembly mechanism is fixed, and repeat on fixed position a certain Assembling is acted, therefore, after each mechanism is by corresponding part feeding, being rotated by rotation dish 201, part clamp 16 is matching angle Mobile, the part of corresponding feeding or assembling is moved to and is assembled with next adjacent mechanism corresponding position, assembles next part, And another part clamp 16 after this part clamp 16 carries corresponding part and is turned to the position corresponding with mechanism On;And the intermittent lifting of the fixed disk 202, it is that decline is driven by Cam splitter component 3 in fixed disk 202, make to be placed in admittedly The manipulator of the part feeding on price fixing 202 vertically can down stretch into part after being stretched out along the direct direction of fixed disk 202 The part placement position of fixture 16, grips corresponding part/component, when Cam splitter component 3 drives fixed disk to rise, is placed in Completed gripping/the assembling to part of manipulator of the part feeding on fixed disk 202；Potentiometer in the present embodiment Automatic assembling in assembling, the shaft core feed mechanism 4 first by shaft core 001 from corresponding vibrating disk feeding, and along corresponding When feed track is delivered to feed track terminal position, now first can be to the oiling one by one of shaft core 001, then will be complete by corresponding manipulator Shaft core 001 into oiling is transferred load on corresponding part clamp 16, and the feeding manipulator of shaft core feed mechanism 4 is in transfer axle During core 001, meeting two shaft cores 001 of transfer, two shaft core 001 is respectively one and treats the shaft core 001 of oiling and completed oiling Shaft core 001;After the feeding of shaft core 001, axle sleeve feed mechanism 5 and stop tab feeding structure 6 can be passed sequentially through successively by axle sleeve 002 Assembled with stop tab 003 successively feeding and with shaft core 001, and in stop tab 003 by the feeding of stop tab feed mechanism 6 and complete Into after assembling, stop tab 003 and the riveted of shaft core 001 that the riveting stop tab mechanism 7 can assemble, so in shaft core 001, axle sleeve 002nd, stop tab 003 is flexibly connected as one is overall, and shaft core 001 can be rotated around axle sleeve 002, and stop tab 003 is then used for backstop axle The rotatable angle of core 001, the width of matching potentiometer rotation current potential regulation;After completing the riveted of stop tab 003, body feeding Mechanism 8 send body 004 and it is assembled with holistic shaft core 001, axle sleeve 002 and stop tab 003 is assembled into, the glue rotor Feed mechanism 9 and brush feed mechanism 10 feeding glue rotor 006 and brush 005 successively, but not with the shaft core for having assembled 001st, axle sleeve 002, stop tab 003 and body 004 are assembled, and are dispersed on part clamp 16, and brush feed mechanism 10 during brush is sent, and by the brush piece of disjunctor by being molded, cutting into matched shape brush, and riveting brush mechanism 11 will divide The brush 005 and the riveted of glue rotor 006 being dispersed on part clamp 16, the brush 005 and glue rotor 006 of riveted completion are by the dress Glue rotor mechanism 12 overturns and is assembled with shaft core 001, axle sleeve 002, stop tab 003 and body 004, after assembling, on switch Material mechanism 13 feeding switchs 007 and completes assembling;And the present embodiment, also set between riveting stop tab mechanism 7 and body feed mechanism 8 There are the detection components out of supply 15 for detecting stop tab 003 and the riveted elasticity of shaft core 002, and between above-mentioned each mechanism also The detection components for detecting are provided with, the detection components are to penetrating optical fiber.
Refer to the attached drawing 2-3, the Cam splitter component 3 includes a vertical rotating shaft 301, and the rotation dish 201 is located in In the vertical rotating shaft 301, the upper end of vertical rotating shaft 301 is flexibly connected (vertical rotating shaft 301 and fixation with the fixed disk 202 It refers to that vertical rotating shaft 301 sets bearing with the junction of fixed disk 202 that disk 202 is flexibly connected, and the vertical rotating shaft 301 for so making is being rotated When, fixed disk 202 does not follow rotation), the lower end of the vertical rotating shaft 301 penetrates a reduction box being installed on cabinet 1 down 302 and it is connected therewith, a lateral rotation axle 303 is horizontally through the reduction box 302 and by the vertical peace of gear 304 and If the rotary shaft 306 of motor 305 be connected;The vertical rotating shaft 301 also connects through one end of the reduction box 302 A cam pack 32 is connect, the cam pack 32 includes connecting seat 321, connecting rod 322, the motor 324 of eccentric wheel 323 and first, The connecting seat 321 is connected with the vertical rotating shaft 301（Junction sets bearing, makes connecting seat 321 with the activity of vertical rotating shaft 301 Connection, when the vertical rotating shaft 301 is rotated, connecting seat 301 does not follow rotation）, the one end of the connecting rod 322 connects the connection Seat 321, the other end connects the eccentric wheel 323, and connecting rod 322 with the connection of connecting seat 321 is connected by a rotating shaft, and The eccentric shaft of eccentric wheel 323 penetrates connecting rod 322, and eccentric wheel 323 is rotated, and connecting rod 322 makees arcuate movement, so as to drive connecting seat 321 vertically direction movements, the eccentric wheel 323 is connected with the rotary shaft 325 of first motor 324;First drives Motor 324 drives the eccentric wheel 323 to rotate, and is driven the connecting rod 322 and drives connecting seat 321 and vertical rotating shaft 301 vertical Direction is moved, and makes the fixed disk 202 in vertical direction intermittent lifting, and the motor 305 is driven by reduction box 302 Vertical rotating shaft 301 is rotated, and makes the rotation dish 301 with respect to workbench intermittent rotary.
Refer to the attached drawing 2-5, the shaft core feed mechanism 4 includes vibrating disk 41, feed track 42, oiling component 43, rotation group Part 44 and take-off assembly 45;The two ends of the feed track 42 are docked with the vibrating disk 41 and rotary components 44 respectively, the rotation Shaft core placement position 441 is set on component 44, the oiling component 43 is located at the side of the rotary components 44, and its energy of nozzle tip 431 Activity is just being opposite to the shaft core 001 on the shaft core placement position 441, and the take-off assembly 45 is installed on the fixed disk 202 And the rotary components 44 are docked, two clamping manipulator 451 of the take-off assembly 45 is synchronous to be placed on the end of feed track 42 The shaft core 001 that shaft core 001 transferred load in shaft core placement position 441 (painting oil level) and be placed on shaft core placement position 441 is transferred load to On the part clamp 16 matched somebody with somebody;Wherein, the oiling component 43 also includes injection pump 432, support 433 and cylinder 434, the branch Frame 433 is installed on cabinet 1, and the cylinder 434 is installed on the support 433 and can drive the injection pump 432 and oil spout First 431 move towards shaft core placement position 441;The rotary components 44 include the support seat 442 being installed on cabinet 1, consolidate The installing plate 443 that is located on support base 442, the vertical rotary cylinder 444 being installed on installing plate 443 and it is installed in installing plate The gripper cylinder 445 of side, the upper end of rotary cylinder 444 sets swivel head 446, and shaft core placement position 441 is arranged on the swivel head 446 On, rotary cylinder 444 drives swivel head 446 to drive shaft core 001 to rotate, and gripper cylinder 445 connects two clamping limbs 447, and drives Two clamping limbs 447 open/close up and grip shaft core 001;The take-off assembly 45 includes two clamping manipulators 451 of connection Telescopic component 452, the telescopic component 452 includes line slide rail 453, sets base plate 455 on the sliding block 454 of line slide rail 453, the bottom Telescopic cylinder 456 is set on plate 455, telescopic cylinder 456 drives the relative rectilinear slide rail 453 of base plate 455 along the diametric(al) of fixed disk 202 It is mobile, drive the synchronizing moving of two clamping manipulator 451.
Refer to the attached drawing 2-3 and accompanying drawing 6, the axle sleeve feed mechanism 5 include axle sleeve vibrating disk 51, axle sleeve feed track 52 and Axle sleeve manipulator 53 is taken, the axle sleeve vibrating disk 51 and axle sleeve feed track 52 are installed on cabinet 1, the end of the axle sleeve feed track 52 End set axle sleeve delivery outlet 521, the axle sleeve manipulator 53 that takes is installed on the fixed disk 202, and with the axle sleeve feed track 52 docking;Single axle sleeve 002 is entered axle sleeve feed track 52 by the axle sleeve vibrating disk 51, and the axle sleeve feed track 52 is towards described The conveying axle sleeve 002 of axle sleeve manipulator 53 is taken, the axle sleeve manipulator 53 that takes includes first straight line slide rail 531, the first straight line The first base plate 532 is set on slide rail 531, the first telescopic cylinder 533 is set on first base plate 532, and the front end of the first base plate 532 sets There is the both arms clamping manipulator 534 of a gripping axle sleeve 002, first telescopic cylinder 533 can drive first base plate 532 to exist Along the diametric(al) telescopic moving of fixed disk 202 on first straight line slide rail 531, the both arms clamping manipulator 534 follows first Base plate 532 is moved and coordinates the lifting of the fixed disk 202, axle sleeve 002 is gripped and be transplanted on from axle sleeve delivery outlet 521 follows Rotation dish 201 is turned to axle sleeve feed track 52 just to being assembled on the part clamp 16 at position.
Refer to the attached drawing 2-3 and accompanying drawing 7-10, the stop tab feed mechanism 6, body feed mechanism 8, glue rotor feeder Structure 9 and switch feed mechanism 13 have identical loading assemblies 61, and the loading assemblies 61 include the thing being installed on cabinet 1 Material vibrating disk 611, material feed track 612 and move material component 613, the two ends of material feed track 612 respectively with material vibrating Disk 611 and move material component 613 dock, the material vibrating disk 611 by the stop tab 003 of monomer, body 004, glue rotor 006, Switch 007 enters corresponding material feed track 612, the material feed track 612 towards move the material conveying of component 613 stop tab 003, Body 004, glue rotor 006, switch 007;The material component 613 that moves includes the push pedal for moving material cylinder 6131 and being attached thereto 6132, the depression 6133 of the accommodating material of system is opened in the push pedal 6132, move material cylinder 6131 and drive push pedal 6132 to move, make recessed Docked with the end activity of corresponding material feed track 612 and be respectively moved to material from correspondence feed track to stop with described in cave 6133 The position of the take-off assembly docking of catch feed mechanism 6, body feed mechanism 8, glue rotor feed mechanism 9 and switch feed mechanism 13 Put place.
Refer to the attached drawing 7, the take-off assembly 62 of the stop tab feed mechanism 6 is installed on cabinet 1, including support base 621, The top of support base 621 sets second straight line slide rail 622, and the second base plate 624 is set on the sliding block 623 of the second straight line slide rail 622, Second base plate 624 is connected with the second cylinder 625 for being installed in the bearing of trend side of the second straight line slide rail 622, and described Two cylinders 625 can drive the second base plate 624 to be slided along the bearing of trend of second straight line slide rail 622, be installed on second base plate 624 One vertical 3rd line slide rail 63 directed downwardly, the slide rail 631 of the 3rd line slide rail 63 is connected with the 3rd cylinder 64, and by described The drives edge vertical direction of 3rd cylinder 64 is slided, and vertical base plate 65 is set on the slide rail 631, and the 4th gas is set on the vertical base plate 65 Cylinder 66, the 4th cylinder 66 connects a push rod 67, and contact pin 68 is installed in the bottom of the push rod 67, and the 4th cylinder 66 can drive institute State push rod 67 and contact pin 68 is vertically movable, match second base plate 624, the movement of vertical base plate 65, inserted by the contact pin 68 Take the stop tab 003 that is placed on depression 6133 and being transferred to and follow that rotation dish 201 is turned to and stop tab feed mechanism 4 is just aligned Put and assembled on the part clamp 16 at place;
The take-off assembly 81 of refer to the attached drawing 8 and accompanying drawing 9, the body feed mechanism 8 and switch feed mechanism 12 is installed in institute State on fixed disk 202, and include the 4th line slide rail 811, the 3rd base plate 812 is set on the 4th line slide rail 811, it is described The second telescopic cylinder 813 is set on 3rd base plate 812, and the front end of the 3rd base plate 812 is provided with the first of gripping body 004/ switch 007 Clamping manipulator 814, second telescopic cylinder 813 can drive the 3rd base plate 813 on the 4th line slide rail 811 along solid The diametric(al) telescopic moving of price fixing 202, first clamping manipulator 813 follows the 3rd base plate 812 to move and coordinates described The lifting of fixed disk 202, by body 004/ switch 007 from correspondence move material component 613 depression 6133 in gripping and be transplanted on Turned to the switch of body feed mechanism 8/ feed mechanism 13 just to being assembled on the part clamp 16 at position with rotation dish 201;
Refer to the attached drawing 10, the take-off assembly 91 of the glue rotor feed mechanism 9 is installed on the fixed disk 202, and including Five line slide rails 911, set the 4th base plate 912 on the 5th line slide rail 911, the 3rd is set on the 4th base plate 912 and is stretched Cylinder 914, and the front end of the 4th base plate 912 sets the rotating machine arm 913 inserted and take glue rotor 006;The rotating machine arm 913 includes Needle stand 9131 and the electric rotating machine 9132 of the driving rotation of needle stand 9131;The rotating machine arm 913 follows the 4th base plate 912 along solid The diametric(al) of price fixing 202 is moved, and the lifting and electric rotating machine 9132 for coordinating the fixed disk 202 drive needle stand 9131 to rotate, and make Transfer follows rotation dish 201 to turn to and glue rotor after needle stand 9131 grips the glue rotor 006 and skidding being placed on depression 6133 Feed mechanism 9 is just on the part clamp 16 at position.
Refer to the attached drawing 2-3 and accompanying drawing 11, the riveting stop tab mechanism 7 include support base 71, riveting cylinder 72, ripping bar 73rd, rivet set 74 and riveting post 75 are slided, installs what the slip rivet set 74 was slided in a vertical plate 76 of the support base 71 Chute 77, the slip rivet set 74 is placed in the chute 77 and by jack-post（Do not indicated in accompanying drawing）Connect with the ripping bar 73 Connect, the other end of the ripping bar 73 is connected with the riveting cylinder 72 being installed in institute's support base 71, the riveting post 75 is arranged on It is described to slide the bottom of rivet set 74, and turned to riveting stop tab mechanism 7 just to zero at position with the fixed disk 202 is followed The activity docking of part fixture 16;The riveting cylinder 72 is vertical to promote ripping bar 73, ripping bar 73 to lever up and drive slip rivet set 74 down Along chute 77 vertically towards lower slider, the riveting post 75 acts on stop tab 003, by stop tab 003 and the riveted of shaft core 001.
Refer to the attached drawing 2-3, accompanying drawing 12-15, the brush feed mechanism 12 include installed along the feeding direction of brush 005 and according to The brush piece loading assemblies 121, brush molding assembly 122 of secondary docking, brush severing component 123 and take brush assembly 124;With reference to Accompanying drawing 12, the brush piece loading assemblies 121 include material strip disk 1211, first support 1212, base 1213 and traction component 125;The first support 1212 is connected with cabinet 1, and the material strip disk 1211 is hung in the first support 1212, the material The brush piece of disjunctor is wound on tep reel 1211;The base 1213 is installed on cabinet 1, and the front end of the base 1213 sets disjunctor brush Brush conveying conduit 1215 of the system on the base 1213, institute are opened in sub-pieces guiding channel 1214, the guiding channel 1214 docking Traction component 125 is stated to be installed on the base 1213 and draw disjunctor brush piece along guiding channel 1214 and brush conveying conduit 1215 movements;Refer to the attached drawing 13, the traction component 125 include be arranged on the base 1213 and with the brush delivery chute The 6th parallel line slide rail 1251 of road 1215, fixed seat 1253 is set on the slide plate 1252 of the 6th line slide rail 1251, should Fixed seat 1253 is driven by traction cylinder 1254 and is slided on the 6th line slide rail 1251, sets one in the fixed seat 1253 vertical Mounting seat 1255, sets lift cylinder 1256 in the vertical mounting seat 1255, the connection of the lift cylinder 1256 is placed in the brush Guiding needle stand 1257 directly over conveying conduit 1215, two guid needles 1258, the liter are installed on the guiding needle stand 1257 Sending down abnormally ascending cylinder 1256 drives the location hole on the insertion disjunctor brush piece of two guid needle 1258 and matches the traction cylinder 1254 along brush The traction of sub- conveying direction, makes disjunctor brush be moved along guiding channel 1214 and brush conveying conduit 1215；Refer to the attached drawing 14- 15, the brush molding assembly 122 is installed in guiding channel 1214 and is conveyed at the docking location of conduit 1215 with brush, and the brush Sub- molding assembly 122 includes being installed in the lower top component 126 of brush conveying conduit 1215 lower end and is placed in brush conveying conduit Each brush piece is bent into brush by the upper pressure component 127 of 1215 tops, lower top component 126 with the pressure component 127 that closes;Under described The solid component 126 in top includes top pressure cylinder 1261, push rod 1262 and jacking block 1263, and top pressure cylinder 1261 is connected with push rod 1262, pushes up Block 1263 is affixed with push rod 1262, and the lower convexity 1264 of the system matching shape of brush 005, top pressure cylinder 1261 are opened on jacking block 1263 Transfer motion power makes the brush terminal of the vertical each brush piece of top pressure upward of lower convexity 1264 to jacking block 1263;The upper pressure component Including bearing 1270, the 5th cylinder 1271, pushing block 1272, pedestal 1273 and lower lock block 1274, the bottom of lower lock block 1274 is provided with Upper concavo-convex 1275 matched with lower convexity 1264, bearing 1270 conveys conduit 1215, the 5th cylinder 1271 and promotion across brush Block 1272 is connected, and pedestal 1273 is installed on bearing 1270, and is opened on pedestal 1273 and be formed with horizontal concrete chute 1276 and vertical chute 1277, the activity of pushing block 1272 is installed in the horizontal concrete chute 1276, and the activity of lower lock block 1274 is installed in the vertical chute In 1277, opened on pushing block 1272 and be formed with deep-slotted chip breaker 1278, opened on lower lock block 1274 and be formed with square groove 1279, the square groove 1279 A guide pillar is inside set, the guide pillar activity is embedded on the deep-slotted chip breaker 1278, pushing block 1272 is driven with lower lock block 1274 and connect Connect, the 5th cylinder 1271 drives pushing block 1272, and transversely chute 1276 is moved, pushing block 1272 is driven lower lock block 1274 along perpendicular Moved to chute 1277, make the concavo-convex 1275 vertical brush terminals for extruding each brush piece down;Refer to the attached drawing 12, the brush Sub- severing component 123 is installed in the lower end of base 1213, and keeps being oppositely arranged up and down with the brush assembly 124 that takes, the brush Sub- severing component 123 includes jack-up cylinder 1231, connecting seat 1232 and cutting cutter 1233, and the cutting cutter 1233 is located at the company On joint chair 1232, and the severing acupuncture point 1234 that system is opened on conduit 1215, the connecting seat 1232 just are being conveyed to brush in position It is connected with the jack-up cylinder 1231;The vertically direction movement of the drive connection of jack-up cylinder 1231 seat 1232 and cutting cutter 1233, The disjunctor brush that cutting cutter 1233 will be moved to severing acupuncture point 1234 is cut into single brush;Refer to the attached drawing 12, it is described to take brush Sub-component 124 includes first support base 1241 affixed with base 1213, and the first support base top 1241 sets the 6th straight line cunning Rail 1242, sets the 6th base plate 1244 on the sliding block 1243 of the 6th line slide rail 1242, horizontal stroke is installed on the 6th base plate 1244 Move on cylinder 1245 and vertical shift cylinder 1246, and the 6th base plate 1244 and also install vertical 7th line slide rail directed downwardly 1247, the transverse cylinder 1245 can drive the 6th base plate 1244 to be slided in the 6th line slide rail 1242, and the described 7th is straight The slide rail of line slide rail 1247 connects brush tong 1249 by contiguous block 1248, and the brush tong 1249 is that pin plugs in brush tong, The vertical shift cylinder 1246 can drive slide rail and contiguous block 1248 vertically to transfer, and match the shifting of the 6th base plate 1244 and slide rail Dynamic, the pin plugs in brush tong gripping brush 005 and is transferred to that to follow rotation dish 201 to turn to just right with brush feed mechanism 11 On part clamp 16 at position.
Refer to the attached drawing 16, the riveting brush mechanism 11 include the first support base 111, the first riveting cylinder 112, lever 113, Die mounting seat 114 and die 115;The lever 113 is flexibly connected and with described first with first support base 111 Support seat 111 is the strong point, and one end of the lever 113 is connected by the first contiguous block 116 with die mounting seat 114, the other end It is connected with the first riveting cylinder 112, the side end face of first support base 111 is provided with installs the die mounting seat 114 the first chute 117, and the die 115 is installed in the bottom of die mounting seat 114, and the die 115 is also embedded some Riveting pin 118;The vertical one end of jack-up lever 113 upward of the first riveting cylinder 112, the lever 113 makes around strong point tilting The die mounting seat 114 is vertical towards lower slider along the first chute 117, and matching drives die 115 and riveting pin 118 to move, described Die 115 and riveting pin 118 act on brush 005 and it are riveted with glue rotor 006, and during riveting, riveting pin 118 acts on brush 005 with glue rotor 006 on location hole, and die 115 then acts on the body part of brush 005.
Refer to the attached drawing 2-3 and accompanying drawing 17-18, the Zhuan Jiao rotors mechanism 12 includes the glue rotor upset component installed at interval 121 and send glue rotor component 122;Refer to the attached drawing 17, the glue rotor upset component 121 is vertical on cabinet 1 including being installed in Plate 1211, it is parallel in the vertical plate 1211 to install two the 8th line slide rails 1212（Two the 8th line slide rails 1212 are vertically to install 's）, Mobile base 1213 is set on two the 8th line slide rails 1212, the Mobile base 1213 is by the be attached thereto first vertical cylinder 1214 Driving is vertically movable, and two the 9th parallel line slide rails 1215 are laterally installed on the top of the Mobile base 1213, and two the 9th straight lines are slided Traversing plate 1216 is set on rail 1215, the traversing plate 1216 drives transverse shifting by the first transverse cylinder 1217 being attached thereto, institute State and a vertical shift slide rail 1218 towards the center of circle of the fixed disk 202 is installed on traversing plate 1216, set in the vertical shift slide rail 1218 First mounting seat 1219, first mounting seat 1219 is by being installed in the first vertical shift gas of the direct of travel rear end of the first mounting seat 1219 The drives edge vertical shift slide rail 1218 of cylinder 123 is moved, and first mounting seat 1219 is provided with the first rotation clamping manipulator 124, should First rotation clamping manipulator 124 includes the first electric rotating machine 1241 and rotation clamping head 1242, first electric rotating machine 1241 can drive rotation clamping head 1242 to rotate, and coordinate Mobile base 1213, the movement of the mounting seat 1219 of traversing plate 1216 and first, First electric rotating machine 1241 be rotated clamping head 1242 gripping with glue rotor upset component 121 just to part clamp 16 On glue rotor 006 and brush 005 riveted body, will riveted body overturn after move back to part clamp 16 again;
Refer to the attached drawing 18, it is described to send glue rotor component 122 to set to be installed on the fixed disk 202, it is described to send glue rotor component 122 Including the 4th telescopic cylinder 1221 and the second clamping manipulator 1222, four telescopic cylinder 1221 drives second clamping machine Tool hand 1222 is moved along the diametric(al) of the fixed disk 202 and matches the lifting of the fixed disk 202, clamping glue rotor 006 With the riveted body and the shaft core 001, axle sleeve 002 and stop tab 003 for assembling to collecting box 17 of brush 005.
Refer to the attached drawing 2-3 and accompanying drawing 19, the unloading mechanism 13 include the 5th telescopic cylinder 131 and the 3rd clamping manipulator 132, five telescopic cylinder 131 drives the 3rd clamping manipulator 132 to be moved simultaneously along the diametric(al) of the fixed disk 202 Match the lifting of the fixed disk 202, the potentiometer 100 that gripping completion is assembled to collecting box 17.
Below not technical scope of the invention is imposed any restrictions, all implementation according to the technology of the present invention essence to more than Any modification, equivalent variations and modification that example is made, still fall within the range of this new technical scheme.

Claims (10)

1. a kind of automatic assembling of potentiometer, it is characterised in that：Including the rotating disk on cabinet, the rotating disk includes rotation dish And fixed disk, the rotating disk lower end sets Cam splitter component, and the Cam splitter component can drive rotation dish intermittent rotary And drive fixed disk intermittent lifting;On the cabinet shaft core feed mechanism, axle sleeve are sequentially provided with around the turn disc direction Feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, body feed mechanism, glue rotor feed mechanism, brush feeder Structure, riveting brush mechanism, Zhuan Jiao rotors mechanism, switch feed mechanism and unloading mechanism;The circumferential edges of the rotation dish are gone into battle Arrange some part clamps for shelving potentiometer part, the rotation of some part clamp matching rotation dish and the shaft core Feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, body feed mechanism, glue rotor feeder Structure, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotors mechanism, switch feed mechanism and unloading mechanism activity docking；Assembling When, the backstop that the shaft core feed mechanism will be assembled to shaft core oiling and feeding to part clamp, the riveting stop tab mechanism Be riveted on brush on glue rotor by piece and shaft core riveted, the riveting brush mechanism, Zhuan Jiao rotors mechanism brush by riveted Glue rotor assembled with shaft core, axle sleeve, stop tab and body, and the axle sleeve feed mechanism, stop tab feed mechanism, Body feed mechanism and switch feed mechanism then sequentially assembling sleeve, stop tab, body and switch.
2. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The Cam splitter component Including a vertical rotating shaft, the rotation dish is located in the vertical rotating shaft, the vertical rotating shaft upper end and the fixed disk activity Connection, its lower end penetrates a reduction box being installed on cabinet and is connected therewith down, and a lateral rotation axle is horizontally through The reduction box and by the rotary shaft drive connection of the gear motor installed vertical with;The vertical rotating shaft runs through institute The one end for stating reduction box is also connected with a cam pack, and the cam pack includes connecting seat, connecting rod, eccentric wheel and the first driving electricity Machine, the connecting seat is connected with the vertical rotating shaft, and described connecting rod one end connects the connecting seat, and the other end connects the bias Wheel, the eccentric wheel is connected with the rotary shaft of first motor;First motor drives the eccentric wheel to rotate, and passes The dynamic connecting rod drives connecting seat and vertical rotating shaft to be moved in vertical direction, makes the fixed disk in vertical direction intermittent lifting, And the motor is driven vertical axis of rotation by reduction box, make the rotation dish with respect to cabinet intermittent rotary.
3. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The shaft core feed mechanism bag Include vibrating disk, feed track, oiling component, rotary components and take-off assembly;The feed track two ends respectively with the vibrating disk and Rotary components are docked, and shaft core placement position is set on the rotary components, and the oiling component is located at the rotary components side, and its Nozzle tip movable can just be opposite to the shaft core on the shaft core placement position, and the take-off assembly is installed on the fixed disk and right Connect the rotary components, the shaft core that two clamping manipulators of the take-off assembly are synchronously placed on feed track end transfers load to shaft core The shaft core on shaft core placement position is disposed on position and is placed on to transfer load on the part clamp of matching;Wherein, the oiling component is also Including injection pump, support and cylinder, the support setting on cabinet, install on the bracket and can drive by the cylinder The injection pump and nozzle tip are moved towards shaft core placement displacement;The rotary components include the support being installed on cabinet Seat, the installing plate being installed on support base, vertically install rotary cylinder on a mounting board and be installed in installing plate side Gripper cylinder, rotary cylinder upper end sets swivel head, and shaft core placement position is arranged on the swivel head, and rotary cylinder drives swivel head band Moving axis core rotates, and gripper cylinder connects two clamping limbs, and drives two clamping limbs to open/close up and grip shaft core；It is described to take Material component includes the telescopic component of two clamping manipulators of connection, and the telescopic component includes line slide rail, on the sliding block of line slide rail If base plate, telescopic cylinder is set on the base plate, telescopic cylinder drives base plate relative rectilinear slide rail to be moved along fixed disk diametric(al), band Dynamic two clamping manipulator synchronizing movings.
4. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The axle sleeve feed mechanism bag Include axle sleeve vibrating disk, axle sleeve feed track and take axle sleeve manipulator, the axle sleeve vibrating disk and axle sleeve feed track are installed in cabinet On, the axle sleeve feed track end sets axle sleeve delivery outlet, and the axle sleeve manipulator that takes is installed on the fixed disk, and with it is described Axle sleeve feed track is docked；Single axle sleeve is entered axle sleeve feed track by the axle sleeve vibrating disk, and the axle sleeve feed track is described in Axle sleeve manipulator conveying axle sleeve is taken, the axle sleeve manipulator that takes sets the including first straight line slide rail on the first straight line slide rail One base plate, sets the first telescopic cylinder on first base plate, and its front end is provided with the both arms clamping manipulator of a gripping axle sleeve, institute Stating the first telescopic cylinder can drive first base plate on first straight line slide rail along the diametric(al) telescopic moving of fixed disk, institute State both arms clamping manipulator to follow the first base plate to move and coordinate the lifting of the fixed disk, axle sleeve is gripped from axle sleeve delivery outlet And be transplanted on follow turn disc to axle sleeve feed track just on the part clamp at position assemble.
5. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The stop tab feeder Structure, body feed mechanism, glue rotor feed mechanism and switch feed mechanism include loading assemblies, and the loading assemblies include peace Component is expected in material vibrating disk, material feed track and the shifting being located on cabinet, and the material feed track two ends shake with material respectively The stop tab of monomer, body, glue rotor, switch are entered corresponding thing by Moving plate and shifting material component docking, the material vibrating disk Material feed track, the material feed track conveys stop tab, body, glue rotor, switch towards material component is moved;It is described to move material component bag The push pedal for moving material cylinder and being attached thereto is included, the depression of the accommodating material of system is opened in the push pedal, moved the push pedal of material air cylinder driven and move It is dynamic, depression is docked with the end activity of corresponding material feed track and is respectively moved to material from correspondence feed track to stop with described At the position of the take-off assembly docking of catch feed mechanism, body feed mechanism, glue rotor feed mechanism and switch feed mechanism; Wherein,
The take-off assembly of the stop tab feed mechanism is installed on cabinet, including support base, and it is straight that the support base top sets second Line slide rail, the second base plate is set on the sliding block of the second straight line slide rail, second base plate be installed in the second straight line slide rail The second cylinder connection of bearing of trend side, second cylinder can drive the second base plate to be slided along second straight line slide rail bearing of trend It is dynamic, vertical 3rd line slide rail directed downwardly, the slide rail and the 3rd cylinder of the 3rd line slide rail is installed on second base plate Connection, and by the 3rd air cylinder driven, vertically direction is slided, and vertical base plate is set on the slide rail, and the is set on the vertical base plate Four cylinders, the 4th cylinder connects a push rod, and contact pin is installed in the push rod bottom, the 4th cylinder can drive the push rod and Contact pin is vertically movable, matches second base plate, the movement of vertical base plate, is inserted by the contact pin and takes the stop tab being placed on depression And be transferred to follow turn disc to stop tab feed mechanism just on the part clamp at position assemble;
The take-off assembly of the body feed mechanism and switch feed mechanism is installed on the fixed disk, and includes the 4th Line slide rail, sets the 3rd base plate on the 4th line slide rail, the second telescopic cylinder is set on the 3rd base plate, and its front end sets There is the first clamping manipulator of gripping body/switch, second telescopic cylinder can drive the 3rd base plate in the 4th straight line Along the diametric(al) telescopic moving of fixed disk on slide rail, first clamping manipulator follows the 3rd base plate to move and coordinates described The lifting of fixed disk, by body/switch from correspondence move material component depression in grip and be transplanted on follow turn disc to Body feed mechanism/switch feed mechanism on the part clamp at position just to assembling；
The take-off assembly of the glue rotor feed mechanism is installed on the fixed disk, and including the 5th line slide rail, described The 4th base plate is set on five line slide rails, the 3rd telescopic cylinder is set on the 4th base plate, and its front end sets the rotation inserted and take glue rotor Turn manipulator；The rotating machine arm includes needle stand and drives the electric rotating machine of needle stand rotation;The rotating machine arm follows Four base plates are moved along fixed disk diametric(al), and the lifting and electric rotating machine for coordinating the fixed disk drive needle stand rotation, make needle stand The glue rotor that is placed on depression of gripping and after skidding transfer follow turn disc at glue rotor feed mechanism just to position Part clamp on.
6. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The riveting stop tab mechanism bag Support base, riveting cylinder, ripping bar, slip rivet set and riveting post are included, the cunning is installed in a vertical plate of the support base The chute that dynamic rivet set is slided, the slip rivet set is placed in the chute and is connected with the ripping bar by jack-post, the ripping bar The other end be connected with the riveting cylinder being installed in institute's support base, the riveting post be arranged on it is described slip rivet set bottom, And just the part clamp activity at position is docked with riveting stop tab mechanism with following the fixed disk to turn to;The riveting gas Cylinder vertically promotes ripping bar, ripping bar to lever up and drive slip rivet set vertical towards lower slider along chute down, and the riveting post is acted on only Catch, by stop tab and shaft core riveted.
7. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The brush feed mechanism bag Include installed along brush feeding direction and docked successively brush piece loading assemblies, brush molding assembly, brush severing component and take Brush assembly;Wherein, the brush piece loading assemblies include material strip disk, first support, base and traction component;Described first Support is connected with cabinet, and the material strip disk is hung in the first support, and the brush piece of disjunctor is wound on the material strip disk;Institute State base to be installed on cabinet, the pan frontward end sets disjunctor brush piece guiding channel, guiding channel docking opens system described Brush conveying conduit on base, the traction component be installed on the base and draw disjunctor brush piece along guiding channel and Brush conveying conduit movement;And the traction component includes being arranged on the base and parallel with brush conveying conduit 6th line slide rail, fixed seat is set on the slide plate of the 6th line slide rail, and the fixed seat is driven straight the 6th by traction cylinder Slided on line slide rail, a vertical mounting seat is set in the fixed seat, lift cylinder, the lift cylinder are set in the vertical mounting seat The guiding needle stand that connection is placed in directly over the brush conveying conduit, is installed on two guid needles, the liter on the guiding needle stand Sending down abnormally ascending cylinder drives the location hole on two guid needles insertion disjunctor brush piece and matches the traction cylinder along brush conveying direction Traction, makes disjunctor brush be moved along guiding channel and brush conveying conduit；
The brush molding assembly is installed in guiding channel and is conveyed at conduit docking location with brush, and the brush molding assembly Including the upper pressure component for being installed in the lower top component of brush conveying conduit lower end and be placed in above brush conveying conduit, lower top component With closing, each brush piece is bent into brush by pressure component;The solid component in lower top includes top pressure cylinder, push rod and jacking block, top pressure Cylinder is connected with push rod, and jacking block is affixed with push rod, and the lower convexity of system matching Brush Shapes is opened on jacking block, and top pressure cylinder-driven is moved Power makes the brush terminal of the vertical each brush piece of top pressure upward of lower convexity to jacking block;The upper pressure component includes bearing, the 5th gas Cylinder, pushing block, pedestal and lower lock block, lower lock block bottom are provided with matched with lower convexity upper concavo-convex, and bearing is across brush delivery chute Road, the 5th cylinder is connected with pushing block, and pedestal is installed on bearing, and is opened on pedestal and be formed with horizontal concrete chute and vertical chute, is pushed away Motion block activity is installed in the horizontal concrete chute, and lower lock block activity is installed in the vertical chute, is opened on pushing block and is formed with arc Shape groove, is opened on lower lock block and is formed with square groove, and a guide pillar is set in the square groove, and the guide pillar activity is embedded on the deep-slotted chip breaker, Pushing block is set to be connected with lower lock block, the transversely chute movement of the 5th air cylinder driven pushing block, pushing block transmission lower lock block edge Vertical chute movement, makes the concavo-convex vertical brush terminal for extruding each brush piece down;
The brush severing component is installed in base lower end, and keeps being oppositely arranged up and down with the brush assembly that takes, the brush Sub- severing component includes jack-up cylinder, connecting seat and cutting cutter, and the cutting cutter is located on the connecting seat, and in position just Severing acupuncture point to opening system on brush conveying conduit, the connecting seat is connected with the jack-up cylinder;Jack-up air cylinder driven is connected Seat and cutting cutter vertically direction movement, the disjunctor brush that cutting cutter will be moved to severing acupuncture point are cut into single brush;
The brush assembly that takes includes first support base affixed with base, and the first support base top sets the 6th line slide rail, The 6th base plate is set on the sliding block of the 6th line slide rail, transverse cylinder and vertical shift cylinder are installed on the 6th base plate, and it is described Vertical 7th line slide rail directed downwardly is also installed on 6th base plate, the transverse cylinder can drive the 6th base plate the 6th Line slide rail is slided, and the slide rail of the 7th line slide rail connects brush tong by contiguous block, and the brush tong is that pin inserts brush Sub-folder hand, the vertical shift cylinder can drive slide rail and contiguous block vertically to transfer, and match the movement of the 6th base plate and slide rail, institute Stating the plug in brush tong gripping brush of pin and being transferred to follows turn disc extremely with brush feed mechanism just to the part at position On fixture.
8. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The riveting brush mechanism includes First support base, the first riveting cylinder, lever, die mounting seat and die;The lever and first support base activity Connect and with first support base as the strong point, one end of the lever is connected by the first contiguous block with die mounting seat, The other end is connected with the first riveting cylinder, and the side end face of first support base is provided with installs the die mounting seat First chute, and the die is installed in die mounting seat bottom, and the die also embeds some riveting pins;First riveting The vertical jack-up lever one end upward of cylinder, the lever makes the die mounting seat vertical along the first chute around strong point tilting Towards lower slider, matching drives die and the movement of riveting pin, and the die and riveting pin act on brush and it is riveted with glue rotor.
9. the automatic assembling of a kind of potentiometer according to claim 1, it is characterised in that:The Zhuan Jiao rotors mechanism bag The glue rotor installed at interval is included to overturn component and send glue rotor component;The glue rotor upset component includes being installed on cabinet Vertical plate, it is parallel in the vertical plate to install two the 8th line slide rails, set Mobile base on two the 8th line slide rails, the Mobile base by with Connection the first vertical air cylinder driven it is vertically movable, two the 9th parallel line slide rails are laterally installed on the Mobile base top, Traversing plate is set on two the 9th line slide rails, the traversing plate drives transverse shifting, the horizontal stroke by the first transverse cylinder being attached thereto Move on plate and install a vertical shift slide rail towards the center of circle of the fixed disk, the first mounting seat is set in the vertical shift slide rail, first peace Dress seat is moved by the first vertical shift air cylinder driven for being installed in the first mounting seat direct of travel rear end along vertical shift slide rail, first peace Dress seat is provided with the first rotation clamping manipulator, and the first rotation clamping manipulator includes that the first electric rotating machine and rotation are clamped Head, first electric rotating machine can drive rotation clamping head to rotate, and coordinate the movement of Mobile base, traversing plate and the first mounting seat, First electric rotating machine be rotated clamping head gripping with glue rotor upset component just to part clamp on glue rotor with The riveted body of brush, part clamp is moved back to after riveted body is overturn again;It is described to send glue rotor component to set to be installed in the fixation On disk, described to send the glue rotor component to include the 4th telescopic cylinder and the second clamping manipulator, four telescopic cylinder drives described Second clamping manipulator is moved along the diametric(al) of the fixed disk and matches the lifting of the fixed disk, clamps glue rotor with brush The riveted body and the shaft core, axle sleeve and stop tab for assembling to collecting box of son.
10. the automatic assembling of a kind of potentiometer according to claim 1-9 any one, it is characterised in that:It is described to move back Material mechanism includes the 5th telescopic cylinder and the 3rd clamping manipulator, and five telescopic cylinder drives the 3rd clamping manipulator edge The diametric(al) of the fixed disk is moved and matches the lifting of the fixed disk, the potentiometer that gripping completion is assembled to collecting box.
CN201710043353.3A 2017-01-21 2017-01-21 A kind of automatic assembling of potentiometer Active CN106782964B (en)

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CN108161439A (en) * 2018-02-05 2018-06-15 东莞市钺河自动化科技有限公司 A kind of potentiometer kludge of automatic card-loading circle
CN108428527A (en) * 2018-03-19 2018-08-21 东莞市钺河自动化科技有限公司 A kind of turn knob potentiometer automatic assembling
CN108461242A (en) * 2018-02-05 2018-08-28 东莞市钺河自动化科技有限公司 A kind of automatic assembling of sound console potentiometer
CN108817906A (en) * 2018-08-27 2018-11-16 宁波市拓泰智能科技有限公司 A kind of tube shaped electric machine microswitch assembling equipment
CN109036751A (en) * 2018-09-06 2018-12-18 成都国盛科技有限公司 A kind of potentiometer screw rod assembly machine
CN109036750A (en) * 2018-09-06 2018-12-18 成都国盛科技有限公司 A kind of potentiometer overlength screw rod separator
CN110052826A (en) * 2019-05-06 2019-07-26 东莞市钺河自动化科技有限公司 A kind of Slidable potentiometer assembling equipment
CN110391059A (en) * 2019-07-12 2019-10-29 惠州市多科达科技有限公司 A kind of potentiometer Full-automatic assembling machine
CN111958051A (en) * 2020-07-31 2020-11-20 无锡小天鹅电器有限公司 A equipment for stator terminal cuts and impresses
CN112605657A (en) * 2020-12-28 2021-04-06 东莞市天乾电子有限公司 Straight sliding potentiometer assembling equipment

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CN107639414A (en) * 2017-09-27 2018-01-30 昆山捷皇电子精密科技有限公司 The automatic assembly line and process of a kind of mobile phone card seat
CN108161439A (en) * 2018-02-05 2018-06-15 东莞市钺河自动化科技有限公司 A kind of potentiometer kludge of automatic card-loading circle
CN108461242A (en) * 2018-02-05 2018-08-28 东莞市钺河自动化科技有限公司 A kind of automatic assembling of sound console potentiometer
CN108461242B (en) * 2018-02-05 2023-12-05 广东钺河智能科技有限公司 Automatic assembling machine for sound console potentiometer
CN108161439B (en) * 2018-02-05 2023-07-28 广东钺河智能科技有限公司 Potentiometer assembling machine capable of automatically assembling clamping ring
CN108428527A (en) * 2018-03-19 2018-08-21 东莞市钺河自动化科技有限公司 A kind of turn knob potentiometer automatic assembling
CN108817906B (en) * 2018-08-27 2023-07-14 宁波市拓泰智能科技有限公司 Tubular motor micro-gap switch equipment
CN108817906A (en) * 2018-08-27 2018-11-16 宁波市拓泰智能科技有限公司 A kind of tube shaped electric machine microswitch assembling equipment
CN109036750A (en) * 2018-09-06 2018-12-18 成都国盛科技有限公司 A kind of potentiometer overlength screw rod separator
CN109036751A (en) * 2018-09-06 2018-12-18 成都国盛科技有限公司 A kind of potentiometer screw rod assembly machine
CN110052826A (en) * 2019-05-06 2019-07-26 东莞市钺河自动化科技有限公司 A kind of Slidable potentiometer assembling equipment
CN110052826B (en) * 2019-05-06 2024-05-10 广东钺河智能科技有限公司 Sliding potentiometer assembling equipment
CN110391059A (en) * 2019-07-12 2019-10-29 惠州市多科达科技有限公司 A kind of potentiometer Full-automatic assembling machine
CN110391059B (en) * 2019-07-12 2021-12-14 惠州市多科达科技有限公司 Full-automatic potentiometer assembling machine
CN111958051A (en) * 2020-07-31 2020-11-20 无锡小天鹅电器有限公司 A equipment for stator terminal cuts and impresses
CN112605657A (en) * 2020-12-28 2021-04-06 东莞市天乾电子有限公司 Straight sliding potentiometer assembling equipment

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