CN103887683B - The equipment that automatically assembles of panetration connector - Google Patents
The equipment that automatically assembles of panetration connector Download PDFInfo
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- CN103887683B CN103887683B CN201410145334.8A CN201410145334A CN103887683B CN 103887683 B CN103887683 B CN 103887683B CN 201410145334 A CN201410145334 A CN 201410145334A CN 103887683 B CN103887683 B CN 103887683B
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Abstract
The invention discloses the full-automatic assembling equipment of a kind of panetration connector, belong to electric component group dress equipment technical field, mainly include frame, frame is rotatablely equipped with discoidal assembling table, the surrounding of assembling table is sequentially provided with and is moulded shell feeding device by what electric control gear controlled, wire rod feeding device, terminal feeding device, breakover detecting device, labelling apparatus and device for discharging, it is sequentially completed and moulds shell feeding, wire rod feeding, terminal feeding, folding slitter edge, conduction detection, it is coated with labelling and discharge step, instead of traditional manual work, improve the production efficiency that panetration connector assembles, and improve the qualification rate that adapter assembles, the present invention is widely used in the assembly working process of panetration connector.
Description
Technical field
The present invention relates to electric component group dress equipment technical field, particularly relate to the full-automatic assembling equipment of a kind of panetration connector.
Background technology
Panetration connector is assembled by moulding shell, terminal and wire rod, since its simple in construction, easy to connect, and volume is little, is widely used in telecommunications；But current this panetration connector but major part is completed by man-made assembly, and its technique is generally as follows, and (1) is injection molded into shape shell；(2) the wire stripping cutting mechanism of use mechanization is by wire rod according to certain specification one end peeling other end severing, does not then manually have one end of peeling to be inserted in wire rod and moulds in shell, and one end of peeling is exposed is moulding outside shell；(3) manually insert the terminal into and mould in shell, and the wire rod epidermis moulded in shell is punctured.Each volume of part owing to constituting adapter is only small, moulds shell and is sized to length × wide × height=1mm × 2mm × 3mm；Wire rod external diameter below φ 0.5mm；The shortest below the 10mm of length of wires, so it is extremely slow manually to clamp each assembling parts speed, hence it is evident that can not meet the needs that electronics produces, and improves production efficiency and there is also bigger difficulty, and after adapter is completed, assembly precision and product quality are difficult to ensure that.
Summary of the invention
The technical problem to be solved is: provide the full-automatic assembling equipment of a kind of panetration connector, it is achieved that the mechanized operation that panetration connector assembles, and instead of traditional manual work, improves the production efficiency that panetration connector assembles.
For solving above-mentioned technical problem, the technical scheme is that the full-automatic assembling equipment of panetration connector, including frame；Driven by the first power set and be shaped as discoid assembling table, described assembling table rotates and is installed in described frame, on described assembling table, annular array is provided with the slot moulding shell of some accommodation adapters, described slot radially extends along described assembling table, described slot be arranged over for compressing the hold down gag moulding shell, described assembling table is provided with and the connection of described slot and consistent uncovered of bearing of trend, described uncovered and described hold down gag position is relative；For moulding shell feeding device in described slot by moulding shell according to determining that direction exports one by one and is plugged in；With the rotation direction of described assembling table for positive direction, described in mould the downstream of shell feeding device and be provided with for inserting, after exporting two parallel wire rods and being cut off by peeling other end in wire rod one end, the wire rod feeding device moulding shell；The downstream of described wire rod feeding device is provided with for terminal exports and is inserted into terminal feeding device one by one that mould in shell；The downstream of described terminal feeding device is provided with the breakover detecting device whether puncturing wire rod after moulding shell for detection terminal insertion；The downstream of described breakover detecting device is provided with for adapter is dialled the device for discharging from described slot；For coordinating the described electric control gear moulding shell feeding device, wire rod feeding device, terminal feeding device, breakover detecting device and device for discharging sequentially-operating.
Improving as one, described hold down gag includes the briquetting being arranged in described slot, and described briquetting connection one forces in described briquetting and compresses the flexible member moulding shell.
As further improvement, described shell feeding device of moulding includes rack-mounted vibrating disk, described vibrating disk connects moulds shell delivery track, the described end moulding shell delivery track is provided with the material blocking rod driven by the second power set, the frame corresponding with described material blocking rod position is provided with the charging ram driven by the 3rd power set, and described charging ram is corresponding with described slot；Described frame is provided with the briquetting driven by the 4th power set and backs down bar, and it is corresponding with described open position that described briquetting backs down bar.
As further improvement, described wire rod feeding device includes wire stripping cutting mechanism, and described wire stripping cutting mechanism is installed on the top of described assembling table；The wire rod outfan of described wire stripping cutting mechanism connects a conduit, described conduit have two with two string holes that wire rod bearing of trend is identical and width is consistent, described frame is provided with the horizontal slide driven by the 5th power set, described horizontal slide is slidably mounted in described frame along wire rod outbound course, described horizontal slide is provided with the fair line pipe relative with described conduit, described fair line pipe also have two with two string holes that wire rod bearing of trend is identical and width is consistent, described horizontal slide is provided with the first Pneumatic clamping jaw for wire gripper；Described frame is perpendicular to wire rod outbound course and is slidably fitted with vertical slide, on described vertical slide, level is slidably fitted with and inserts, for wire gripper, the second Pneumatic clamping jaw moulding shell, and the glide direction of described second Pneumatic clamping jaw is consistent with the bearing of trend of described slot.
As further improvement, described terminal feeding device includes the terminal charging tray for installation end sub-line row, and described terminal rotation of disc is installed in described frame, and described frame is rotatablely equipped with some directive wheels for limiting terminal line row's output trajectory；Described frame is slidably fitted with the feeding slide for the terminal line row that pulls over, the output trajectory that the glide direction of described feeding slide is arranged with terminal line is identical, being slidably fitted with the material toggling pawl driven by the 6th power set on described feeding slide, the sliding trace of described material toggling pawl is perpendicular with the output trajectory of terminal line row；Being slidably fitted with in described frame for the upper stamping knife protecting foot of stamping-out terminal line row, described stamping knife connects the 7th power set, and the glide direction of described stamping knife is perpendicular to the output trajectory of terminal line row；Described frame is provided with and is driven by the 8th power set and vertically slidable tool rest, described tool rest is provided with cut-off knife, described cut-off knife includes the stationary knife being fixedly installed on described tool rest and the moving knife being slidably mounted on described tool rest by the 9th power set driving, and the glide direction of described moving knife is perpendicular to the output trajectory of terminal line row；Described material toggling pawl, stamping knife, cut-off knife set gradually along the output trajectory of terminal line row in described frame.
As further improvement, described frame is provided with the useless groove of the folding for removing slitter edge, the useless groove of described folding has the groove of an accommodation slitter edge, and the useless groove of described folding is installed in described frame along radially sliding of described assembling table, and the useless groove of described folding connects the tenth power set.
As further improvement, the useless groove of described folding is installed with the detection groove whether removing slitter edge for detecting the terminal moulding on shell, described detection groove is positioned at the side, downstream of described groove, and described detection groove is provided with a touching depression, and the bottom of described touching depression is higher than the bottom land of described groove.
As further improvement, described breakover detecting device includes vertically arranged support, described support is installed in described frame, and described support is provided with a conductor plate, described conductor plate be arranged over the press mechanism for being pressed on described conductor plate by the stripped end of two wire rods；On described support vertically slidable be provided with by the 11st power set drive two conductor contact pilotages, described in two, conductor contact pilotage is corresponding with described open position, one end of conductor contact pilotage described in two is with towards the terminal moulded in shell, and the other end connects a measure loop respectively through wire.
As further improvement, described device for discharging includes certified products device for discharging and defective work device for discharging；Described certified products device for discharging includes being driven by the 12nd power set and the first vertically slidable discharging bracket, described first discharging bracket is positioned at the downstream position of described breakover detecting device, described first discharging bracket is installed with the first push rod for backing down described briquetting, described first push rod is corresponding with open position, described first discharging bracket is provided with the first slide block along radially sliding of described assembling table, described first slide block is provided with the 3rd Pneumatic clamping jaw for wire gripper；Described defective work device for discharging includes being driven by the 13rd power set and the second vertically slidable discharging bracket, described second discharging bracket is positioned at the downstream position of described 3rd Pneumatic clamping jaw, described second discharging bracket is installed with the second push rod for backing down described briquetting, described second discharging bracket is provided with the second slide block along radially sliding of described assembling table, being provided with one on described second slide block for transfering to the driving lever moulding shell and the 4th Pneumatic clamping jaw for wire gripper, described second push rod is all corresponding with described open position with driving lever.
Improve as one, it is provided with labelling apparatus between described breakover detecting device and device for discharging, described labelling apparatus includes being driven by the 14th power set and vertically slidable coating bracket, described coating bracket is provided with paint can, being rotatablely equipped with the coating rotating disk driven by the 15th power set in described paint can, the top edge of described coating rotating disk protrudes described paint can and corresponding with the wire position of adapter.
After have employed technique scheme, the invention has the beneficial effects as follows: moulded shell feeding device owing to devising by what electric control gear controlled, wire rod feeding device, terminal feeding device, breakover detecting device, labelling apparatus and device for discharging, the assembling making adapter achieves mechanized operation, rotation along with disc assembling table, it is sequentially completed and moulds shell feeding, wire rod feeding, terminal feeding, folding slitter edge, conduction detection, it is coated with labelling and discharge step, instead of traditional manual work, substantially increase the production efficiency that panetration connector assembles, and improve the qualification rate that adapter assembles.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of the embodiment of the present invention；
Fig. 2 is the partial schematic diagram moulding shell feeding process；
Fig. 3 is the structural representation of wire rod feeding device；
Fig. 4 is working state figure when the first Pneumatic clamping jaw and the second Pneumatic clamping jaw material folding；
Fig. 5 is the structural representation of terminal line row；
Fig. 6 is the structural representation of terminal feeding device；
Fig. 7 is the structural representation of folding slitter edge process；
Fig. 8 is the structural representation of breakover detecting device；
Fig. 9 is the structural representation of device for discharging；
Figure 10 is the structural representation of defective work device for discharging；
Figure 11 is the structural representation of labelling apparatus；
In figure: 1, frame, 2, assembling table, 21, hold down gag, 2101, briquetting, 2102, compression spring, 2103, adjust bolt, 3, mould shell feeding device, 301, vibrating disk, 302, mould shell delivery track, 303, second power set, 304, material blocking rod, 305, 3rd power set, 306, charging ram, 307, 4th power set, 308, briquetting backs down bar, and 4, wire rod feeding device, 41, wire stripping cutting mechanism, 401, horizontal slide, 402, fair line pipe, 403, first Pneumatic clamping jaw, 404, vertical slide, 405, second Pneumatic clamping jaw, 406, conduit, 5, terminal feeding device, 501, terminal charging tray, 502, directive wheel, 503, feeding slide, 504, feeding cylinder, 505, material toggling pawl, 506, 6th power set, 507, stamping knife, 508, 7th power set, 509, 8th power set, 5010, tool rest, 5011, stationary knife, 5012, 9th power set, 5013, moving knife, 6, electric control gear, 7, folding waste-removing device, 701, tenth power set, 702, the useless groove of folding, 703, groove, 704, detection groove, 705, touching depression, 8, breakover detecting device, 81, press mechanism, 82, measure loop, 801, conductor plate, 802, 11st power set, 803, conductor contact pilotage, 9, labelling apparatus, 901, 14th power set, 902, coating bracket, 903, paint can, 904, coating rotating disk, 905, 15th power set, 10, certified products device for discharging, 1001, first discharging bracket, 1002, first slide block, 1003, 3rd Pneumatic clamping jaw, 11, defective work device for discharging, 1101, second discharging bracket, 1102, second slide block, 1103, 4th Pneumatic clamping jaw, 1104, second push rod, 1105, driving lever, 12, terminal line is arranged, and 1201, terminal, 1202, protection foot, 1203, slitter edge, 1204, hole, location.
Detailed description of the invention
As Fig. 1 and Fig. 2 jointly shown in, the equipment that automatically assembles of a kind of panetration connector, mainly include frame 1；Driven by the first power set and be shaped as discoid assembling table 2, first power set are preferably servomotor or motor (not shown), assembling table 2 is rotated by bearing and is installed in frame 1, on assembling table 2, annular array is provided with the slot moulding shell of some accommodation adapters, slot radially extends along assembling table 2, slot be arranged over for compressing the hold down gag 21 moulding shell, hold down gag 21 includes the briquetting 2101 being arranged in slot, briquetting 2101 connects one and forces in briquetting 2101 and compress and mould the flexible member of shell, flexible member is generally selected compression spring 2102, in order to adjust the pretightning force of compression spring 2102, generally adjust bolt 2103 at the upper surface of assembling table 2 threaded, adjust bolt 2103 and stretch out in slot, compression spring 2102 one end acts against on briquetting 2101, the other end relies on the end adjusting bolt 2103, the thrust that the length extending in slot by adjusting bolt 2103 moulds shell to realize briquetting 2101 to compress changes.Assembling table 2 is provided with and slot connection and consistent uncovered of bearing of trend, and uncovered relative with hold down gag 21 position, hold down gag 21 will be moulded shell and be pressed in slot, mould the position of plug-in mounting terminal on shell corresponding with open position；With the rotation direction of assembling table 2 for positive direction, the full-automatic assembling equipment of this panetration connector also includes moulding shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 and device for discharging successively, moulds shell feeding device 3 for moulding shell according to determining that direction exports one by one and is plugged in slot；Wire rod feeding device 4 is arranged at the downstream moulding shell feeding device 3, is used for exporting two parallel wire rods and moulding shell by inserting after the cut-out of wire rod one end peeling other end；Terminal feeding device 5 is arranged at the downstream of wire rod feeding device 4, moulds in shell for terminal is exported one by one and is inserted into；Breakover detecting device 8 is arranged at the downstream of terminal feeding device 5, inserts whether puncture wire rod after moulding shell for detection terminal；Device for discharging is arranged at the downstream of breakover detecting device 8, for dialling adapter from slot；And, mould shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 are all connected with electric control gear 6 with device for discharging, electric control gear 6 is for coordinating to mould the sequentially-operating of shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 and device for discharging, electric control gear 6 is preferably the touch screen of microcomputer controller and manipulation, and those skilled in the art can according to Professional knowledge sets itself.
In conjunction with Fig. 1 and Fig. 2, mould the vibrating disk 301 that shell feeding device 3 includes being arranged in frame 1, vibrating disk 301 is the product of a kind of maturation, rambling material can be made to export one by one according to a graded, can directly buy the standardized product on market to use, vibrating disk 301 connects moulds shell delivery track 302, the end moulding shell delivery track 302 is provided with the material blocking rod 304 driven by the second power set 303, the frame 1 corresponding with material blocking rod 304 position is provided with the charging ram 306 driven by the 3rd power set 305, and charging ram 306 is corresponding with slot；Frame 1 is provided with the briquetting driven by the 4th power set 307 and backs down bar 308, it is corresponding with open position that briquetting backs down bar 308, second power set 303, 3rd power set 305 and the 4th power set 307 are all chosen as cylinder, the effect of material blocking rod 304 is to be blocked by the shell of moulding moulding on shell delivery track 302, the effect of charging ram 306 is to push in slot by moulding shell, it is charging ram 306 promotes and moulds shell while that briquetting backs down the effect of bar 308, briquetting 2101 is backed down by the active force overcoming compression spring 2102, shell will be moulded by charging ram 306 and insert in slot, material blocking rod 304, charging ram 306 and briquetting back down bar 308 combined effect, achieve and will mould shell and be inserted into one by one in corresponding slot.
In conjunction with Fig. 1, Fig. 3 and Fig. 4, wire rod feeding device 4 includes wire stripping cutting mechanism 41, wire stripping cutting mechanism 41 is installed on the top of assembling table 2, wire stripping cutting mechanism 41 is common device, such as, disclosed in Chinese invention patent application CN102751670A cable core apparatus for peeling off, Double-row core wire peeling machine disclosed in Chinese invention patent application CN102290702A, integrated wire separating, peeling cutting facility etc. disclosed in Chinese invention patent application CN202103303U, the peeling severing of wire rod can be realized, at this, detail of wire stripping cutting mechanism 41 is repeated no more, wire stripping cutting mechanism 41 is arranged in frame 1 by inventor, and wire rod exports the top position that orientation is positioned at the slot of assembling table 2, make structure compacter；The wire rod outfan of wire stripping cutting mechanism 41 connects a conduit 406, conduit 406 have two with two string holes that wire rod bearing of trend is identical and width is consistent, wire rod passes in conduit 406, frame 1 is provided with the horizontal slide 401 driven by the 5th power set, horizontal slide 401 is slidably mounted in frame 1 along wire rod outbound course, 5th power set are preferably motor-driven screw-nut body or cylinder, horizontal slide 401 is provided with the fair line pipe 402 relative with conduit 406, fair line pipe 402 also have two with two string holes that wire rod bearing of trend is identical and width is consistent, horizontal slide 401 is provided with the first Pneumatic clamping jaw 403 for wire gripper；Frame 1 is perpendicular to wire rod outbound course and is slidably fitted with vertical slide 404, on vertical slide 404, level is slidably fitted with and inserts, for wire gripper, the second Pneumatic clamping jaw 405 moulding shell, the glide direction of the second Pneumatic clamping jaw 405 is consistent with the bearing of trend of slot, certainly, the slip slided with the second Pneumatic clamping jaw 405 of vertical slide 404 drives by power set, Pneumatic clamping jaw is clamping element conventional in prior art, the folding angle of its chela can select as required, at this, first Pneumatic clamping jaw 403 and the second Pneumatic clamping jaw 405 are different in that, two chela folding angles of the first Pneumatic clamping jaw 403 can realize wire gripper less than 90 degree, and two chela folding angles of the second Pneumatic clamping jaw 405 are greater than 180 degree, each chela be intended to turn over turn 90 degrees above, to avoid the interference of wire rod on vertically movable track of the second Pneumatic clamping jaw 405, it is achieved thereby that the optimization design of upper strata severing lower floor plug-in mounting.
As shown in Figure 5, in order to realize batch do mechanization operation, terminal 1201 is generally made to terminal line row 12, the terminal line row such as, used in Chinese invention patent application CN202333412U, it is easy to Automatic Conveying and press-fits, and different with above-mentioned patent document of terminal line that present inventor adopts row 12, each two terminal 1201 is fixed on a rim charge according to a determining deviation, rim charge has produced protection foot 1202 in production process, all rim charges are joined together to form long row, certainly, when specifically used, terminal line can be arranged 12 and be fabricated to plate-like, launch during use to use, and it is connected with determining the hole, location 1204 of two rim charge spacings at rim charge, the so-called slitter edge 1203 of rim charge, it is required for removing slitter edge 1203 after terminal 1201 installation terminates, folding line is made in advance at terminal 1201 and rim charge intersection, to facilitate separating of terminal 1201 and rim charge.
As shown in figures 1 to 6, terminal feeding device 5 includes the terminal charging tray 501 arranging 12 for installation end sub-line, and terminal charging tray 501 rotates and is installed in frame 1, and frame 1 is rotatablely equipped with some directive wheels 502 arranging 12 output trajectories for limiting terminal line；Frame 1 is slidably fitted with the feeding slide 503 for the terminal line row 12 that pulls over, feeding slide 503 is driven by feeding cylinder 504, the output trajectory that the glide direction of feeding slide 503 arranges 12 with terminal line is identical, feeding slide 503 is slidably fitted with the material toggling pawl 505 driven by the 6th power set 506,6th power set 506 are preferably cylinder, the shape of material toggling pawl 505 and position are all suitable with the hole, location on rim charge, and the sliding trace of material toggling pawl 505 is perpendicular with the output trajectory of terminal line row 12；Frame 1 is slidably fitted with and arranges, for stamping-out terminal line, the stamping knife 507 protecting foot on 12; stamping knife 507 connects the 7th power set 508; 7th power set 508 are preferably cylinder; in order to save installing space; the application employs cylinder and connects the concrete structure of lever; realizing stamping-out and the reset of stamping knife 507, the glide direction of stamping knife 507 is perpendicular to the output trajectory of terminal line row 12；Frame 1 is provided with and is driven by the 8th power set 509 and vertically slidable tool rest 5010, 8th power set 509 can select to use motor-driven screw-nut body, cylinder can also be selected, tool rest 5010 is provided with cut-off knife, cut-off knife includes the stationary knife 5011 being fixedly installed on tool rest 5010 and the moving knife 5013 being slidably mounted on tool rest 5010 by the 9th power set 5012 driving, the glide direction of moving knife 5013 is perpendicular to the output trajectory of terminal line row 12, equally, 9th power set 5012 can also be used alone cylinder, cylinder and lever combination structure can also be used, those skilled in the art can use according to spatial choice voluntarily；The output trajectory that material toggling pawl 505, stamping knife 507, cut-off knife arrange 12 along terminal line in frame 1 sets gradually.
In conjunction with Fig. 1 and Fig. 7, frame 1 is provided with the folding waste-removing device 7 for removing slitter edge, folding waste-removing device 7 includes rolling over useless groove 702, the useless groove 702 of folding has the groove 703 of an accommodation slitter edge, and the useless groove 702 of folding is installed in frame 1 along radially sliding of assembling table 2, and the useless groove 702 of folding connects the tenth power set 701, tenth power set 701 are preferably cylinder, drive the useless groove 702 of folding to move back and forth, rim charge is fractureed from folding line, it is achieved with separating of terminal.The useless groove 702 of folding is installed with the detection groove 704 whether removing slitter edge for detecting the terminal moulding on shell, detection groove 704 is positioned at the side, downstream of groove 703, detection groove 704 is provided with a touching depression 705, the bottom of touching depression 705 is higher than the bottom land of groove 703, the purpose of detection groove 704 is used for detecting whether rim charge separates with terminal exactly, without separation, rim charge will encounter the bottom of touching depression 705, directly the rim charge of slightly adhesion is touched off, if needing to provide alarm, then a sensor is set in the bottom of touching depression 705.
In conjunction with Fig. 1 and Fig. 8, breakover detecting device 8 includes vertically arranged support, support is installed in frame 1, support is provided with a conductor plate 801, conductor plate 801 be arranged over the press mechanism 81 for the stripped end of two wire rods being pressed on conductor plate 801, press mechanism 81 has various ways, at this, inventor uses the pressing plate of an air cylinder driven, when pressing plate is pressed down, the stripped end of two wire rods is pressed on conductor plate 801 and forms short circuit, this press mechanism 81 is easy to operation, and installation is also convenient for, and is conducive to promoting the use of；Vertically slidable on support the two conductor contact pilotages 803 driven by the 11st power set 802 are installed, 11st power set 802 are preferably cylinder, two conductor contact pilotages 803 are corresponding with open position, one end of two conductor contact pilotages 803 with towards the terminal moulded in shell, the other end connects a measure loop 82 respectively through wire, those skilled in the art can use common measure loop 82, such as DC source and audible-visual annunciator are cascaded, it is connected with two conductor contact pilotages 803 respectively by wire, after two-terminal connected by two conductor contact pilotages 803, if the epidermis of two wire rods is punctured by terminal, then form closed-loop path, audible-visual annunciator then provides signal, if the epidermis of two wire rods is not punctured, then measure loop 82 is still turned off, audible-visual annunciator does not provide signal, certainly, those skilled in the art can also select other to play the measure loop of this effect, no longer illustrate one by one at this.
In conjunction with Fig. 1, Fig. 9 and Figure 10, device for discharging includes certified products device for discharging 10 and defective work device for discharging 11, when breakover detecting device 8 detects that adapter turns on, certified products device for discharging 10 action, adapter is collected qualified district, when breakover detecting device 8 detects that adapter is not turned on, defective work device for discharging 11 action, adapter is collected defective district.Certified products device for discharging 10 includes being driven by the 12nd power set and the first vertically slidable discharging bracket 1001, it is (not shown that 12nd power set are preferably cylinder, those skilled in the art can according to describing sets itself), first discharging bracket 1001 is positioned at the downstream position of breakover detecting device 8, first discharging bracket 1001 is installed with the first push rod for backing down briquetting 2101 (for illustrating in figure, refer to Figure 10, structure is similar with it, those skilled in the art can use), first push rod is corresponding with open position, first discharging bracket 1001 is provided with the first slide block 1002 along radially sliding of assembling table 2, first slide block 1002 is provided with the 3rd Pneumatic clamping jaw 1003 for wire gripper, 3rd Pneumatic clamping jaw 1003 selects the two chela folding angles common on the market common jaw less than 90 degree, in order to realize wire gripper, when briquetting 2101 is backed down by the first push rod, then the wire rod on the 3rd Pneumatic clamping jaw 1003 clamping connector, by radially sliding of the 3rd Pneumatic clamping jaw 1003, adapter is separated from assembling table 2.Cause that the underproof situation of adapter has two kinds, one is that wire rod is not inserted into moulding shell or on position is improper, two is the epidermis that terminal does not puncture wire rod, when wire rod is not inserted into moulding shell or on position is improper, jaw folder less than wire rod or clip to wire rod force separate in slot without by adapter, therefore defective work discharging needs to make suitable adjustment, defective work device for discharging 11 includes being driven by the 13rd power set and the second vertically slidable discharging bracket 1101, it is (not shown that 13rd power set are preferably cylinder, those skilled in the art can according to describing sets itself), second discharging bracket 1101 is positioned at the downstream position of the 3rd Pneumatic clamping jaw 1003, second discharging bracket 1101 is installed with the second push rod 1104 for backing down briquetting 2101, second discharging bracket 1101 is provided with the second slide block 1102 along radially sliding of assembling table 2, second slide block 1102 is provided with one for transfering to the driving lever 1105 moulding shell and the 4th Pneumatic clamping jaw 1103 for wire gripper, 4th Pneumatic clamping jaw 1103 selects the two chela folding angles common on the market common jaw less than 90 degree, in order to realize wire gripper, second push rod 1104 is all corresponding with open position with driving lever 1105, when briquetting 2101 is backed down by the second push rod 1104, simultaneously driving lever 1105 inserts and moulds in shell between two-terminal, then the wire rod on the 4th Pneumatic clamping jaw 1103 clamping connector, or clamping not wire rod, adapter can be separated from assembling table 2 by radially sliding of the 4th Pneumatic clamping jaw 1103, in this action, rely primarily on driving lever 1105 and adapter is transferred to slot, 4th Pneumatic clamping jaw 1103 plays assosting effect.
In conjunction with Fig. 1 and Figure 11, labelling apparatus 9 it is provided with between breakover detecting device 8 and device for discharging, labelling apparatus 9 for coating labelling on the wire rod of qualified adapter, realize online assignment, labelling apparatus 9 includes being driven by the 14th power set 901 and vertically slidable coating bracket 902, 14th power set 901 are arranged in frame 1, the drive end of the 14th power set 901 connects coating bracket 902, 14th power set 901 are preferably cylinder, common screw-nut body can also be chosen as, coating bracket 902 is provided with paint can 903, the coating rotating disk 904 driven by the 15th power set 905 it is rotatablely equipped with in paint can 903, 15th power set 905 are preferably motor, the top edge of coating rotating disk 904 protrudes paint can 903 and corresponding with the wire position of adapter, paint can 903 is built with coating, the lower limb of coating rotating disk 904 is dipped in coating, 15th power set 905 drive coating rotating disk 904 to rotate, coating is attached on the surface of coating rotating disk 904, when needs labelling, 14th power set 901 drive coating bracket 902 to move up, the top edge of coating rotating disk 904 and wire rod offset, coating is applied on wire rod.
Its operation principle is as follows:
Assembling table 2 along doing intermittent rotation counterclockwise, under the coordinative role of electric control gear 6, is sequentially completed and moulds shell feeding, wire rod feeding, terminal feeding, folding slitter edge, conduction detection, painting labelling and discharging under the first power set drive.
Mould shell feeding: mixed and disorderly shell of moulding is positioned in vibrating disk 301, according to mould shell terminal insertion ports towards, the posterior order sequence output of wire rod socket, by moulding shell delivery track 302 sequentially-fed, material blocking rod 304 will be moulded shell and be blocked in and mould on shell delivery track 302, when the slot of assembling table 2 forwards this position to, 4th power set 307 drive briquetting to back down bar 308, briquetting 2101 is backed down, second power set 303 drive material blocking rod 304, export one and mould shell, 3rd power set 305 drive charging ram 306, shell will be moulded and push in slot, reset after each power set execution, assembling table 2 is rotated further, to next station, next slot goes to this position simultaneously, repeat to mould shell feeding action.
Wire rod feeding: wire stripping cutting mechanism 41 is arranged in frame 1, through conduit 406 during wire rod output, then wire rod one end peeling, horizontal slide 401 guide spool 406 moves, the string holes of fair line pipe 402 is inserted in one end of peeling, until fair line pipe 402 horizontal slide 401 when conduit 406 stops, horizontal slide 401 moves a displacement to away from conduit 406 direction, wire rod is clamped by the first Pneumatic clamping jaw 403, horizontal slide 401 stops after moving out wire rod Len req position, now, vertical slide 404 moves to wire position, wire rod is also clamped by the second Pneumatic clamping jaw 405, the cut-off knife of wire stripping cutting mechanism 41 is by wire rod severing, first Pneumatic clamping jaw 403 unclamps, horizontal slide 401 continues to move to away from conduit 406 direction, until wire rod completely disengages from from fair line pipe 402, vertical slide 404 moves to lower floor and inserts wire position, second Pneumatic clamping jaw 405 holds not to be had one end of peeling to slide to mould shell, being inserted by wire rod moulds in shell, reset after each power set execution.In this process, the setting of conduit 406 and fair line pipe 402, it is ensured that the first Pneumatic clamping jaw 403 and the second Pneumatic clamping jaw 405 distance between two wire rods when wire gripper remains unchanged, mould shell guaranteeing that two wire rods insert smoothly, improve the qualification rate that adapter assembles.
Terminal feeding: terminal line row 12 is arranged in terminal charging tray 501, 6th power set 506 drive in the hole, location that material toggling pawl 505 inserts on rim charge, feeding slide 503 moves the width displacement of a rim charge, 7th power set 508 drive stamping knife 507 that terminal line is arranged the protection foot being positioned on the rim charge of this position on 12 and wash out, now the terminal of cut-off knife position is then cut by cut-off knife, rim charge leans against on stationary knife 5011, 9th power set 5012 drive moving knife 5013 cut off by rim charge and clamped by rim charge together with stationary knife 5011, 8th power set 509 drive 5013, cutter 5010 vertically slidable, insert the terminal into and mould in shell, reset after each power set execution.
Folding slitter edge: when slitter edge moves in groove 703, tenth power set 701 drive the useless groove 702 of folding to move back and forth, rim charge is fractureed from folding line, realization separates with terminal, without separation, assembling table 2 is in rotation process, and slitter edge will encounter the bottom land of touching depression 705, is directly touched off by the rim charge of slightly adhesion or provides alarm.
Conduction detection: press under pressing plate, the stripped end of two wire rods is pressed on conductor plate 801 and forms short circuit, 11st power set 802 drive two conductor contact pilotages 803 to offset with terminal, if the epidermis of two wire rods is punctured by terminal, then forming closed-loop path, audible-visual annunciator then provides signal, if the epidermis of two wire rods is not punctured, then measure loop 82 is still turned off, and audible-visual annunciator does not provide signal.
It is coated with labelling: if adapter assembling is qualified, 14th power set 901 drive coating bracket 902 to move up, and the 15th power set 905 drive coating rotating disk 904 to rotate, and the top edge of coating rotating disk 904 and wire rod offset, coating is applied on wire rod, certified products make a mark；If adapter assembles defective, the 14th power set the 901 and the 15th power set 905 are failure to actuate.
Discharging: when adapter assembles qualified, 12nd power set drive the first discharging bracket 1001 to move up, first push rod backs down briquetting 2101, after 3rd Pneumatic clamping jaw 1003 clamps wire rod, first slide block 1002 slides to the direction away from assembling table 2, qualified adapter is separated from assembling table 2, is then placed into certified products region；When adapter assembles defective, 12nd power set are failure to actuate, 13rd power set drive the second discharging bracket 1101 to move up, second push rod 1104 backs down briquetting 2101, driving lever 1105 inserts and moulds in shell between two-terminal simultaneously, and then the 4th Pneumatic clamping jaw 1103 makes holding action, and the second slide block 1102 slides to the direction away from assembling table 2, defective adapter is separated from assembling table 2, is placed into defective work region.
Whole process continuity is strong above, and packaging efficiency is high, instead of traditional manual work, and packaging qualification rate is high, is widely used in telecommunications industry in the assembling of panetration connector.
The present invention is not limited to above-mentioned specific embodiment, and those of ordinary skill in the art, from above-mentioned design, without performing creative labour, done all conversion, all falls within protection scope of the present invention.
Claims (10)
1. the equipment that automatically assembles of panetration connector, it is characterised in that: include
Frame；
Driven by the first power set and be shaped as discoid assembling table, described assembling table rotates and is installed in described frame, on described assembling table, annular array is provided with the slot moulding shell of some accommodation adapters, described slot radially extends along described assembling table, described slot be arranged over for compressing the hold down gag moulding shell, described assembling table is provided with and the connection of described slot and consistent uncovered of bearing of trend, described uncovered and described hold down gag position is relative；
For moulding shell feeding device in described slot by moulding shell according to determining that direction exports one by one and is plugged in；
With the rotation direction of described assembling table for positive direction, described in mould the downstream of shell feeding device and be provided with for inserting, after exporting two parallel wire rods and being cut off by peeling other end in wire rod one end, the wire rod feeding device moulding shell；
The downstream of described wire rod feeding device is provided with for terminal exports and is inserted into terminal feeding device one by one that mould in shell；
The downstream of described terminal feeding device is provided with the breakover detecting device whether puncturing wire rod after moulding shell for detection terminal insertion；
The downstream of described breakover detecting device is provided with for adapter is dialled the device for discharging from described slot；
For coordinating the described electric control gear moulding shell feeding device, wire rod feeding device, terminal feeding device, breakover detecting device and device for discharging sequentially-operating.
2. the equipment that automatically assembles of panetration connector as claimed in claim 1, it is characterised in that: described hold down gag includes the briquetting being arranged in described slot, and described briquetting connection one forces in described briquetting and compresses the flexible member moulding shell.
3. the equipment that automatically assembles of panetration connector as claimed in claim 2, it is characterized in that: described in mould shell feeding device and include rack-mounted vibrating disk, described vibrating disk connects moulds shell delivery track, the described end moulding shell delivery track is provided with the material blocking rod driven by the second power set, the frame corresponding with described material blocking rod position is provided with the charging ram driven by the 3rd power set, and described charging ram is corresponding with described slot；Described frame is provided with the briquetting driven by the 4th power set and backs down bar, and it is corresponding with described open position that described briquetting backs down bar.
4. the equipment that automatically assembles of panetration connector as claimed in claim 3, it is characterised in that: described wire rod feeding device includes
Wire stripping cutting mechanism, described wire stripping cutting mechanism is installed on the top of described assembling table；
The wire rod outfan of described wire stripping cutting mechanism connects a conduit, described conduit have two with two string holes that wire rod bearing of trend is identical and width is consistent, described frame is provided with the horizontal slide driven by the 5th power set, described horizontal slide is slidably mounted in described frame along wire rod outbound course, described horizontal slide is provided with the fair line pipe relative with described conduit, described fair line pipe also have two with two string holes that wire rod bearing of trend is identical and width is consistent, described horizontal slide is provided with the first Pneumatic clamping jaw for wire gripper；
Described frame is perpendicular to wire rod outbound course and is slidably fitted with vertical slide, on described vertical slide, level is slidably fitted with and inserts, for wire gripper, the second Pneumatic clamping jaw moulding shell, and the glide direction of described second Pneumatic clamping jaw is consistent with the bearing of trend of described slot.
5. the equipment that automatically assembles of panetration connector as claimed in claim 2, it is characterized in that: described terminal feeding device includes the terminal charging tray for installation end sub-line row, described terminal rotation of disc is installed in described frame, and described frame is rotatablely equipped with some directive wheels for limiting terminal line row's output trajectory；
Described frame is slidably fitted with the feeding slide for the terminal line row that pulls over, the output trajectory that the glide direction of described feeding slide is arranged with terminal line is identical, being slidably fitted with the material toggling pawl driven by the 6th power set on described feeding slide, the sliding trace of described material toggling pawl is perpendicular with the output trajectory of terminal line row；
Being slidably fitted with in described frame for the upper stamping knife protecting foot of stamping-out terminal line row, described stamping knife connects the 7th power set, and the glide direction of described stamping knife is perpendicular to the output trajectory of terminal line row；
Described frame is provided with and is driven by the 8th power set and vertically slidable tool rest, described tool rest is provided with cut-off knife, described cut-off knife includes the stationary knife being fixedly installed on described tool rest and the moving knife being slidably mounted on described tool rest by the 9th power set driving, and the glide direction of described moving knife is perpendicular to the output trajectory of terminal line row；
Described material toggling pawl, stamping knife, cut-off knife set gradually along the output trajectory of terminal line row in described frame.
6. the equipment that automatically assembles of panetration connector as claimed in claim 1, it is characterized in that: described frame is provided with the useless groove of the folding for removing slitter edge, the useless groove of described folding has the groove of an accommodation slitter edge, the useless groove of described folding is installed in described frame along radially sliding of described assembling table, and the useless groove of described folding connects the tenth power set.
7. the equipment that automatically assembles of panetration connector as claimed in claim 6, it is characterized in that: the useless groove of described folding is installed with the detection groove whether removing slitter edge for detecting the terminal moulding on shell, described detection groove is positioned at the side, downstream of described groove, described detection groove is provided with a touching depression, and the bottom of described touching depression is higher than the bottom land of described groove.
8. the equipment that automatically assembles of panetration connector as claimed in claim 1, it is characterized in that: described breakover detecting device includes vertically arranged support, described support is installed in described frame, described support is provided with a conductor plate, described conductor plate be arranged over the press mechanism for being pressed on described conductor plate by the stripped end of two wire rods；On described support vertically slidable be provided with by the 11st power set drive two conductor contact pilotages, described in two, conductor contact pilotage is corresponding with described open position, one end of conductor contact pilotage described in two is with towards the terminal moulded in shell, and the other end connects a measure loop respectively through wire.
9. the equipment that automatically assembles of panetration connector as claimed in claim 2, it is characterised in that: described device for discharging includes certified products device for discharging and defective work device for discharging；
Described certified products device for discharging includes being driven by the 12nd power set and the first vertically slidable discharging bracket, described first discharging bracket is positioned at the downstream position of described breakover detecting device, described first discharging bracket is installed with the first push rod for backing down described briquetting, described first push rod is corresponding with open position, described first discharging bracket is provided with the first slide block along radially sliding of described assembling table, described first slide block is provided with the 3rd Pneumatic clamping jaw for wire gripper；
Described defective work device for discharging includes being driven by the 13rd power set and the second vertically slidable discharging bracket, described second discharging bracket is positioned at the downstream position of described 3rd Pneumatic clamping jaw, described second discharging bracket is installed with the second push rod for backing down described briquetting, described second discharging bracket is provided with the second slide block along radially sliding of described assembling table, being provided with one on described second slide block for transfering to the driving lever moulding shell and the 4th Pneumatic clamping jaw for wire gripper, described second push rod is all corresponding with described open position with driving lever.
10. the equipment that automatically assembles of panetration connector as claimed in claim 1, it is characterized in that: between described breakover detecting device and device for discharging, be provided with labelling apparatus, described labelling apparatus includes being driven by the 14th power set and vertically slidable coating bracket, described coating bracket is provided with paint can, being rotatablely equipped with the coating rotating disk driven by the 15th power set in described paint can, the top edge of described coating rotating disk protrudes described paint can and corresponding with the wire position of adapter.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410145334.8A CN103887683B (en) | 2014-04-12 | 2014-04-12 | The equipment that automatically assembles of panetration connector |
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| CN201410145334.8A CN103887683B (en) | 2014-04-12 | 2014-04-12 | The equipment that automatically assembles of panetration connector |
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| CN103887683B true CN103887683B (en) | 2016-06-29 |
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Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee after: Goertek Inc. Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee before: Goertek Inc. |