CN106782964B - A kind of automatic assembling of potentiometer - Google Patents

A kind of automatic assembling of potentiometer Download PDF

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Publication number
CN106782964B
CN106782964B CN201710043353.3A CN201710043353A CN106782964B CN 106782964 B CN106782964 B CN 106782964B CN 201710043353 A CN201710043353 A CN 201710043353A CN 106782964 B CN106782964 B CN 106782964B
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China
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brush
cylinder
feed mechanism
axle sleeve
component
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CN106782964A (en
Inventor
曾河
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Dongguan Yuehe Automation Technology Co Ltd
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Dongguan Yuehe Automation Technology Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01C—RESISTORS
    • H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01C—RESISTORS
    • H01C10/00—Adjustable resistors
    • H01C10/30—Adjustable resistors the contact sliding along resistive element
    • H01C10/32—Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path
    • H01C10/36—Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path structurally combined with switching arrangements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention discloses a kind of automatic assembling of potentiometer, including turntable, and turntable includes rotating disc and fixed disk, and Cam splitter component can drive rotating disc and fixed disk to correspond to intermittent rotary and intermittent lifting;Central spindle feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, ontology feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotor mechanism, switch feed mechanism and unloading mechanism are set on cabinet;Several part clamps of array on rotating disc;When assembling, central spindle feed mechanism is to central spindle oiling and feeding is to part clamp, riveting stop tab mechanism is by the stop tab assembled and central spindle riveted, brush is riveted on glue rotor by riveting brush mechanism, Zhuan Jiao rotor mechanism assembles the glue rotor of riveted brush with central spindle, axle sleeve, stop tab and ontology, axle sleeve feed mechanism, stop tab feed mechanism, ontology feed mechanism and switch feed mechanism then sequentially assembling sleeve, stop tab, ontology and switch.

Description

A kind of automatic assembling of potentiometer
Technical field
The present invention relates to electronic element processing equipment field, especially a kind of automatic assembling of potentiometer.
Background technique
As the technology in the fields such as computer, household electrical appliances, lathe, automobile develops, encoder is increasingly widely used. Encoder be commonly used to multi-media sound system, household electrical appliance, medical equipment, communication equipment, intelligent toy, instrument and meter, intercom, It reprints on audio-visual, mechanical equipment, is mainly the transmission to control the stroke and signal of moving parts.Such as attached drawing 1-2 institute Show, in the prior art, the potentiometer 100 adjusted for intercom frequency band mainly includes part central spindle 001, axle sleeve 002, stops Baffle 003, ontology 004, glue rotor 006, brush 005 and switch 007.Therefore, for this kind of encoder is made, it is necessary to will be upper Several parts are stated to be assembled.And in the prior art, the assembling to potentiometer includes semi-artificial, semi-automatic group by the way of Dress mode and automatic equipment assemble two ways, as electronic product is increasingly intended to small-sized, integrated, because This, the size of potentiometer also tends to small-sized.And as potentiometer size tends to small-sized, therefore use half people Work, the mode of semi-automatic assembling have been unable to meet demand, and such mode is eliminated by market substantially.And in the prior art, Assembling to potentiometer is assembled by the assembling equipment of automation, each part of potentiometer by automation equipment according to It is secondary to carry out assembling assembly, oiling and be consolidated into finished product.But defect existing for such apparatus automatization assembling is such as in the prior art Under: first is that, kludge the degree of automation of existing assembling production potentiometer is low, and assembling production needs to be arranged many manpowers, and Packaging efficiency is low;Second is that its assembling processing efficiency of existing potentiometer kludge is low, the potentiometer of assembling production in the unit time Measure small, production cost is big;Third is that the machining accuracy of existing potentiometer kludge is low, each component is not connected firmly, assembling production electricity Position device yields is low and the service life of potentiometer is short;Fourth is that existing potentiometer kludge service life is short, it is replaced with This height.
Therefore, design that a easy to use, packaging efficiency is high and potentiometer automatic assembling with long service life is market And major potentiometer production firm is needed.
Summary of the invention
The technical issues of solution of the invention is to provide a kind of potentiometer for above-mentioned existing defect in the prior art The automatic assembling potentiometer automatic assembling it is easy to use, packaging efficiency is high, yields is high, maintenance maintenance is easy and Long service life.
To solve above-mentioned technical problem, the technical solution adopted by the present invention is as follows: a kind of automatic assembling of potentiometer, Including the turntable being set on cabinet, which includes rotating disc and fixed disk, and the turntable lower end sets Cam splitter component, and The Cam splitter component can drive rotating disc intermittent rotary and driving fixed disk intermittent lifting;Around the rotation on the cabinet Disk rotation direction is successively arranged central spindle feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, ontology Feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotor mechanism, switch feed mechanism and Unloading mechanism;Array is several for shelving the part clamp of potentiometer part on the circumferential edges of the rotating disc, described several Part clamp matches the rotation and the central spindle feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting backstop of rotating disc Piece mechanism, ontology feed mechanism, glue rotor feed mechanism, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotor mechanism, switch Feed mechanism and unloading mechanism activity docking；When assembling, the central spindle feed mechanism is to central spindle oiling and feeding is to part clamp, Brush is riveted on glue rotor by the stop tab assembled and central spindle riveted, the riveting brush mechanism by riveting stop tab mechanism On, Zhuan Jiao rotor mechanism assembles the glue rotor of riveted brush with central spindle, axle sleeve, stop tab and ontology, and The axle sleeve feed mechanism, stop tab feed mechanism, ontology feed mechanism and switch feed mechanism then sequentially assembling sleeve, backstop Piece, ontology and switch.
It is further described as to above-mentioned technical proposal:
In the above-mentioned technical solutions, it is additionally provided between riveting stop tab mechanism and ontology feed mechanism for detecting backstop The off-gear detection components of piece riveted elasticity.
In the above-mentioned technical solutions, the Cam splitter component includes a vertical shaft, and the rotating disc is threaded through this In vertical shaft, the vertical shaft upper end is flexibly connected with the fixed disk, and lower end penetrates one downward and is installed on cabinet Reduction gearbox and be sequentially connected therewith, a lateral rotation axis is horizontally through the reduction gearbox and is vertically installed by gear and one The rotation axis of driving motor is sequentially connected;The vertical shaft is also connected with a cam pack through one end of the reduction gearbox, should Cam pack includes attachment base, connecting rod, eccentric wheel and the first driving motor, and the attachment base is connect with the vertical shaft, institute It states connecting rod one end and connects the attachment base, the other end connects the eccentric wheel, the eccentric wheel and first driving motor Rotate axis connection;First driving motor drives the eccentric wheel rotation, is driven the connecting rod and attachment base and vertical shaft is driven to exist Vertical direction is mobile, makes the fixed disk in vertical direction intermittent lifting, and the driving motor is driven vertically by reduction gearbox Shaft rotation, makes the rotating disc with respect to cabinet intermittent rotary.
In the above-mentioned technical solutions, the central spindle feed mechanism includes vibrating disk, feed track, oiling component, rotary components And take-off assembly;The feed track both ends are docked with the vibrating disk and rotary components respectively, set central spindle on the rotary components Position is disposed, the oiling component is set to the rotary components side, and its nozzle tip energy activity face is placed in the central spindle placement Central spindle on position, the take-off assembly are installed in the fixed disk and dock the rotary components, and the two of the take-off assembly Clamping manipulator synchronize be placed on feed track end central spindle transfer load to central spindle placement position on and be placed on central spindle placement position on Central spindle transfers load on matched part clamp;Wherein, the oiling component further includes injection pump, bracket and cylinder, the branch Frame is installed on cabinet, and the cylinder is installed on the bracket and the injection pump and nozzle tip can be driven towards the central spindle Placement displacement is dynamic;The rotary components include the support seat being installed on cabinet, the mounting plate being installed on support base, vertical peace If rotary cylinder on a mounting board and the gripper cylinder for being installed in mounting plate side, rotary cylinder upper end sets swivel head, axis Core disposes position to be arranged on the swivel head, and rotary cylinder drives swivel head to drive central spindle rotation, and gripper cylinder connects two clamping limbs, And two clamping limbs is driven to open/close up and grip central spindle；The take-off assembly includes connecting stretching for two clamping manipulators Component, the telescopic component include line slide rail, set bottom plate on the sliding block of line slide rail, set telescopic cylinder on the bottom plate, and stretch gas Cylinder driving bottom plate relative rectilinear sliding rail is moved along fixed disk diametrical direction, drives two clamping manipulator synchronizing movings.
In the above-mentioned technical solutions, the axle sleeve feed mechanism includes axle sleeve vibrating disk, axle sleeve feed track and takes axle sleeve Manipulator, the axle sleeve vibrating disk and axle sleeve feed track are installed on cabinet, and axle sleeve feed track end sets axle sleeve delivery outlet, It is described that axle sleeve manipulator is taken to be installed in the fixed disk, and docked with the axle sleeve feed track；The axle sleeve vibrating disk will be single A axle sleeve is discharged into axle sleeve feed track, and the axle sleeve feed track takes axle sleeve manipulator to convey axle sleeve described in, described to take axle sleeve machine Tool hand includes first straight line sliding rail, and the first bottom plate is set on the first straight line sliding rail, the first flexible gas is set on first bottom plate Cylinder, and its front end is equipped with the both arms clamping manipulator of a clamping axle sleeve, first telescopic cylinder can drive first bottom plate Along the diametrical direction telescopic moving of fixed disk on first straight line sliding rail, the both arms clamping manipulator follows the first bottom plate mobile And cooperate the lifting of the fixed disk, it axle sleeve is clamped from axle sleeve delivery outlet and is transplanted on follows turn disc to defeated with axle sleeve It send and is assembled on the part clamp at face position.
In the above-mentioned technical solutions, it the stop tab feed mechanism, ontology feed mechanism, glue rotor feed mechanism and opens Closing feed mechanism includes loading assemblies, and the loading assemblies include the material vibrating disk being installed on cabinet, material feed track And material component is moved, material feed track both ends are docked with material vibrating disk and shifting material component respectively, the material vibrating disk The stop tab of monomer, ontology, glue rotor, switch are discharged into corresponding material feed track, the material feed track direction moves material group Part conveys stop tab, ontology, glue rotor, switch;The material component that moves includes moving material cylinder and the push plate that is attached thereto, and described the The depression that system accommodating material is opened in push plate moves material cylinder and drives push plate mobile, keeps the end of depression and corresponding material feed track living Material is simultaneously respectively moved to and the stop tab feed mechanism, ontology feed mechanism, glue rotor by dynamic docking from corresponding feed track At the position that feed mechanism and the take-off assembly for switching feed mechanism are docked;Wherein, the feeding group of the stop tab feed mechanism Part is installed on cabinet, including support base, which sets second straight line sliding rail, on the sliding block of the second straight line sliding rail If the second bottom plate, which connect with the second cylinder for being installed in the second straight line sliding rail extending direction side, described Second cylinder can drive the second bottom plate to slide along second straight line sliding rail extending direction, and one is installed on second bottom plate vertically downward Third line slide rail, the sliding rail of the third line slide rail connect with third cylinder, and vertically by third cylinder driving Direction is slided, and sets vertical bottom plate on the sliding rail, and the 4th cylinder is set on the vertical bottom plate, and the 4th cylinder connects a push rod, institute It states push rod bottom and installs contact pin, the 4th cylinder can drive the push rod and contact pin vertically movable, matching second bottom plate, The movement of vertical bottom plate, inserted by the contact pin take the stop tab being placed on depression and being transferred to follow turn disc to and backstop It is assembled on part clamp at piece feed mechanism face position;The take-off assembly of the ontology feed mechanism and switch feed mechanism It is installed in the fixed disk, and includes the 4th line slide rail, set third bottom plate on the 4th line slide rail, described the The second telescopic cylinder is set on three bottom plates, and its front end is equipped with clamping the first clamping manipulator of ontology/switch, described second is flexible Cylinder can drive the third bottom plate on the 4th line slide rail along the diametrical direction telescopic moving of fixed disk, first clamping Manipulator follows third bottom plate mobile and cooperates the lifting of the fixed disk, and ontology/switch is expected to the depression of component from corresponding shifting It is interior clamping and be transplanted on follow turn disc to the part clamp at ontology feed mechanism/switch feed mechanism face position Upper assembly；The take-off assembly of the glue rotor feed mechanism is installed in the fixed disk, and including the 5th line slide rail, described The 4th bottom plate is set on 5th line slide rail, third telescopic cylinder is set on the 4th bottom plate, and its front end sets to insert and takes glue rotor Rotating machine arm；The rotating machine arm includes the rotating electric machine of needle stand and driving needle stand rotation;The rotating machine arm follows 4th bottom plate is moved along fixed disk diametrical direction, is cooperated the lifting of the fixed disk and rotating electric machine to drive needle stand rotation, is made needle The seat glue rotor that is placed on depression of clamping and after skidding transfer follow turn disc to glue rotor feed mechanism face position On the part clamp at place.
In the above-mentioned technical solutions, riveting stop tab mechanism includes support base, riveting cylinder, ripping bar, sliding rivet set And riveting column, the sliding slot of the sliding rivet set sliding is installed in a vertical plate of the support base, the sliding rivet set disposes It is connect in the sliding slot and through jack-post with the ripping bar, the other end of the ripping bar and the riveting being installed in institute's support base The bottom of the sliding rivet set is arranged in cylinder connection, the riveting column, and turns to and riveting stop tab with the fixed disk is followed Part clamp activity docking at mechanism face position;The riveting cylinder vertically pushes ripping bar downward, and ripping bar is levered up and driven Rivet set is slided along the chute vertically towards lower slider, the riveting column acts on stop tab, by stop tab and central spindle riveted.
In the above-mentioned technical solutions, the brush feed mechanism includes the brush installed and successively docked along brush feeding direction Sub-pieces loading assemblies, brush molding assembly, brush severing component and take brush assembly;Wherein, the brush piece loading assemblies packet Include material strip disk, first support, pedestal and traction component;The first support is connect with cabinet, and the material strip disk is hung on institute It states in first support, the brush piece of disjunctor is wound on the material strip disk;The pedestal is installed on cabinet, and the pan frontward end is set The brush conveying conduit of system on the base, the traction component are opened in disjunctor brush piece guiding channel, guiding channel docking It installs on the base and draws disjunctor brush piece and moved along guiding channel and brush conveying conduit;And the traction component packet Include setting on the base and with parallel the 6th line slide rail of brush conveying conduit, the cunning of the 6th line slide rail Fixing seat is set on plate, which is driven by traction cylinder and slided on the 6th line slide rail, and it is vertical that one is set in the fixing seat Mounting base, lifting cylinder is set in the vertical mounting base, and the lifting cylinder connection is placed in right above the brush conveying conduit Needle stand is guided, two guid needles are installed on the guiding needle stand, the lifting cylinder drives two guid needles to be inserted into disjunctor brush piece On location hole and match the traction cylinder along the traction of brush conveying direction, keep disjunctor brush defeated along guiding channel and brush Send conduit mobile；The brush molding assembly is installed at guiding channel and brush conveying conduit docking location, and the brush Molding assembly includes the upper pressure component for being installed in the lower top component of brush conveying conduit lower end and being placed in above brush conveying conduit, Lower top component, which matches to close, presses component that each brush piece is bent into brush;It is described it is lower push up solid component include press cylinder, mandril and Jacking block, press cylinder connects with mandril, and jacking block and affixed in mandril opens the lower convexity made and match Brush Shapes on jacking block, are pressed Cylinder-driven power makes lower convexity vertically press the brush terminal of each brush piece upward to jacking block;The upper pressure component includes Support, the 5th cylinder, pushing block, pedestal and lower lock block, lower lock block bottom be equipped with the matched upper bumps of lower convexity, support across Brush conveys conduit, and the 5th cylinder is connect with pushing block, and pedestal is fixed on the support, and opens on pedestal and be formed with horizontal concrete chute and erect To sliding slot, pushing block activity is installed in the horizontal concrete chute, and lower lock block activity is installed in the vertical chute, on pushing block It opens and is formed with arc groove, opened on lower lock block and be formed with square groove, a guide post is set in the square groove, the guide post activity is embedded in the arc On shape slot, pushing block and lower lock block is made to be sequentially connected, the 5th cylinder drives pushing block, and transversely sliding slot is mobile, under pushing block transmission Briquetting moves along the vertical chute, makes the concave-convex brush terminal for vertically squeezing each brush piece downward;The brush severing component It is installed in pedestal lower end, and takes brush assembly to keep being oppositely arranged up and down with described, the brush severing component includes jacking up gas Cylinder, attachment base and cutting cutter, the cutting cutter are located on the attachment base, and open system on face brush conveying conduit in position Severing acupuncture point, the attachment base connect with the jack-up cylinder;It jacks up cylinder and is drivingly connected seat and cutting cutter in the vertical direction Mobile, the disjunctor brush that cutting cutter will be moved to severing acupuncture point is cut into single brush;It is described to take the brush assembly to include and bottom The first affixed support base of seat, which sets the 6th line slide rail, sets on the sliding block of the 6th line slide rail 6th bottom plate installs transverse cylinder and vertical shift cylinder on the 6th bottom plate, and also installed on the 6th bottom plate one it is vertical downward The 7th line slide rail, the transverse cylinder can drive the 6th bottom plate to slide in the 6th line slide rail, the 7th straight line The sliding rail of sliding rail connects brush clamp hand by link block, which is that needle plugs in brush clamp hand, and the vertical shift cylinder can drive Sliding rail and link block are vertically transferred, and the movement of the 6th bottom plate and sliding rail is matched, and the needle plugs in brush clamp hand clamping brush simultaneously It is transferred to and follows turn disc extremely and on the part clamp at brush feed mechanism face position.
In the above-mentioned technical solutions, the riveting brush mechanism includes the first support base, the first riveting cylinder, lever, riveter Mounting base and riveter;The lever is flexibly connected with first support base and using first support base as supporting point, institute The one end for stating lever is connect by the first link block with riveter mounting base, and the other end is connect with the first riveting cylinder, described The side end face of first support base is equipped with the first sliding groove for installing the riveter mounting base, and the riveter is installed in riveter installation Seat bottom, and the riveter also embeds several riveting needles;The first riveting cylinder vertically jacks up lever one end, the lever upward Around supporting point tilting, make the riveter mounting base along first sliding groove vertically towards lower slider, matching drives riveter and riveting needle mobile, institute It states riveter and riveting needle acts on brush and rivets it with glue rotor.
In the above-mentioned technical solutions, Zhuan Jiao rotor mechanism includes the glue rotor overturning component and glue is sent to turn that interval is installed Piece component;The glue rotor overturning component includes the vertical plate being installed on cabinet, and it is straight to install two the 8th in the vertical plate in parallel Line sliding rail sets Mobile base on two the 8th line slide rails, and the Mobile base is vertically movable by the be attached thereto first vertical cylinder driving, Two the 9th parallel line slide rails are laterally installed on the Mobile base top, set traversing plate on two the 9th line slide rails, the traversing plate Transverse shifting is driven by the first transverse cylinder being attached thereto, installs one towards the center of circle of the fixed disk on the traversing plate Vertical shift slide rail sets the first mounting base in the vertical shift slide rail, and first mounting base is by being installed in the first mounting base direction of travel rear end The first vertical shift cylinder drives edge vertical shift slide rail it is mobile, first mounting base is equipped with the first rotation clamping manipulator, this One rotation clamping manipulator includes the first rotating electric machine and rotation clamping head, and first rotating electric machine can drive rotation clamping head Rotation, cooperates the movement of Mobile base, traversing plate and the first mounting base, first rotating electric machine drive the clamping of rotation clamping head with Glue rotor overturns the riveted body of glue rotor and brush on the part clamp of component face, will move back to again zero after the overturning of riveted body Part fixture;Described to send glue rotor component to set to be installed in the fixed disk, described to send glue rotor component include the 4th telescopic cylinder With the second clamping manipulator, four telescopic cylinder drives second clamping manipulator to move along the diametrical direction of the fixed disk The lifting of the fixed disk is moved and matches, central spindle, axle sleeve and the stop tab for clamping the riveted body of glue rotor and brush and assembling To collecting box.
In the above-mentioned technical solutions, the unloading mechanism include the 5th telescopic cylinder and third clamping manipulator, described five Telescopic cylinder drives the third clamping manipulator to move along the diametrical direction of the fixed disk and matches the liter of the fixed disk Drop, clamping complete the potentiometer assembled to collecting box.
Compared with prior art, the beneficial effects of the present invention are: first is that, kludge of the present invention circumference array on turntable Multiple part clamps, turn disc, corresponding station rotation rotate the group for completing each component part of potentiometer by station Dress;Second is that synchronization settings molding assembly on brush feed mechanism, in brush feeding process by the brush piece of disjunctor carry out at Type and cut, while brush and glue rotor riveting mechanism be set, and before brush and the non-riveted of glue rotor not with other zero Part assembles, and preprocessing is carried out to part assemblies in assembling process, so that kludge is applied widely, and high degree of automation;Three It is that rotating disc upper end sets fixed disk, multiple take-off assemblies is installed in fixed disk, and match the lifting of fixed disk, what is made is each The synchronous progress of assembling on station, assembling effect are good;Fourth is that kludge of the invention to need to match angle or direction installation with And the part setting rotating mechanism for needing to overturn, matched direction is just adjusted before assembling, to can correctly fill after feeding Match, dislocation-free;Fifth is that kludge high degree of automation of the invention, assembles high production efficiency, assembling production in the unit time Potentiometer device number is big;Sixth is that kludge assembling of the invention is precisely, each component is connected firmly, the yields height of potentiometer, group Fill the potentiometer long service life of production, and kludge maintenance maintenance convenience of the invention, long service life, replacement cost It is low.
Detailed description of the invention
Fig. 1 is the schematic diagram and its explosive view for the potentiometer that the present invention assembles；
Fig. 2 is the stereoscopic schematic diagram of kludge of the present invention；
Fig. 3 is the installation diagram of Cam splitter component of the present invention and turntable, price fixing；
Fig. 4 is the structural schematic diagram one of central spindle feed mechanism of the invention
Fig. 5 is the structural schematic diagram two of central spindle feed mechanism of the invention；
Fig. 6 is the structural schematic diagram of axle sleeve feed mechanism of the invention；
Fig. 7 is the structural schematic diagram of stop tab feed mechanism of the invention；
Fig. 8 is the structural schematic diagram of ontology feed mechanism of the invention；
Fig. 9 is the structural schematic diagram of switch feed mechanism of the invention；
Figure 10 is the structural schematic diagram of glue rotor feed mechanism of the invention；
Figure 11 is the structural schematic diagram of riveting stop tab of the present invention mechanism；
Figure 12 is the structural schematic diagram of brush feed mechanism of the present invention；
Figure 13 is the structural schematic diagram of traction component in Figure 12；
Figure 14 is the structural schematic diagram of brush molding assembly in Figure 12；
Figure 15 is the partial exploded view of Figure 14；
Figure 16 is the structural schematic diagram of riveting brush mechanism of the present invention；
Figure 17 is the structural schematic diagram of glue rotor overturning component of the present invention；
Figure 18 is the structural schematic diagram for sending glue rotor component of the invention；
Figure 19 is the structural schematic diagram of unloading mechanism of the invention.
Specific embodiment
The present invention is described in further detail by 1-19 with reference to the accompanying drawing.
The present invention is a kind of automatic assembling of potentiometer, and certainly, the potentiometer of automatic assembling assembling is not only only It is limited to intercom use, as a kind of specific embodiment of the application, with reference to attached drawing 1-3, the encoder automatic assembling of the application It is assembling table including 1 top surface of cabinet described in cabinet 1, is also equipped with chassis cover after each mechanism is installed in practice, on workbench (not shown in attached drawing), and the working controller for controlling automatic assembling is also set, kludge is completed by controller The assembly working of potentiometer;The turntable 2 set on cabinet 1 namely on workbench, the turntable 2 include rotating disc 201 and fixed disk 202,2 lower end of turntable sets Cam splitter component 3, and the Cam splitter component 3 can drive 201 intermittent rotary of rotating disc And driving 202 intermittent lifting of fixed disk;Central spindle feeder is successively arranged around 201 rotation direction of rotating disc on the cabinet 1 Structure 4, axle sleeve feed mechanism 5, stop tab feed mechanism 6, riveting stop tab mechanism 7, ontology feed mechanism 8, glue rotor feed mechanism 9, brush feed mechanism 10, riveting brush mechanism 11, Zhuan Jiao rotor mechanism 12, switch feed mechanism 13 and unloading mechanism 14;Institute It is several for shelving the part clamp 16 of potentiometer part, several part folders to state array on the circumferential edges of rotating disc 201 The rotation of 16 matching rotating disc 201 of tool stops with the central spindle feed mechanism 4, axle sleeve feed mechanism 5, stop tab feed mechanism 6, riveting Baffle mechanism 7, ontology feed mechanism 8, glue rotor feed mechanism 9, brush feed mechanism 10, riveting brush mechanism 11, dress glue rotor The 14 activity docking of mechanism 12, switch feed mechanism 13 and unloading mechanism;In practice, part clamp 16 is installed on rotating disc 201, And rotating disc 201 is followed to rotate together, and component assembly mechanism is fixed, and is repeated on fixed position a certain Assembly movement, therefore, each mechanism is rotated after corresponding part feeding, part clamp 16 is to match angle by rotating disc 201 Mobile, the part of corresponding feeding or assembly, which is moved to, to be assembled with next adjacent mechanism corresponding position, assembles next part, And another part clamp 16 after this part clamp 16 carries corresponding part and is turned to position corresponding with mechanism On;And the intermittent lifting of the fixed disk 202, it is to be driven to decline by Cam splitter component 3 in fixed disk 202, makes to be placed in solid The manipulator of part feeding on price fixing 202 can vertically protrude into part after stretching out along the direct direction of fixed disk 202 downward The part of fixture 16 disposes position, clamps corresponding part/component, when Cam splitter component 3 drives fixed disk to rise, is placed in Completed clamping/the assembly to part of the manipulator of part feeding in fixed disk 202；Potentiometer in the present embodiment For automatic assembling in assembling, the central spindle feed mechanism 4 is first by central spindle 001 from corresponding vibrating disk feeding, and along corresponding , at this time first can be to the oiling one by one of central spindle 001 when feed track is delivered to feed track terminal position, it then will be complete by corresponding manipulator It is transferred load on corresponding part clamp 16 at the central spindle 001 of oiling, and the feeding manipulator of central spindle feed mechanism 4 is in transfer axis When core 001, can two central spindles 001 of a transfer, two central spindle 001 be respectively one to oiling central spindle 001 and oiling is completed Central spindle 001;After 001 feeding of central spindle, axle sleeve feed mechanism 5 and stop tab feeding structure 6 can be passed sequentially through successively by axle sleeve 002 It successively feeding and is assembled with central spindle 001 with stop tab 003, and in stop tab 003 by 6 feeding of stop tab feed mechanism and complete After assembly, the stop tab 003 and 001 riveted of central spindle that riveting stop tab mechanism 7 can assemble, so in central spindle 001, axle sleeve 002, the flexible connection of stop tab 003 is integral, and central spindle 001 can be rotated around axle sleeve 002, and stop tab 003 is then used for backstop axis The rotatable angle of core 001, the width that matching potentiometer rotation current potential is adjusted;After the riveted for completing stop tab 003, ontology feeding Mechanism 8 send ontology 004 and assembles its central spindle 001, axle sleeve 002 and stop tab 003 for being integral with assembly, the glue rotor Feed mechanism 9 and brush feed mechanism 10 successively feeding glue rotor 006 and brush 005, but not with the central spindle that has assembled 001, axle sleeve 002, stop tab 003 and ontology 004 assemble, and are dispersed on part clamp 16, and brush feed mechanism 10 during sending brush, and by the brush piece of disjunctor by forming, cutting into matched shape brush, and riveting brush mechanism 11 will divide 006 riveted of brush 005 and glue rotor being dispersed on part clamp 16, the brush 005 and glue rotor 006 that riveted is completed are by the dress Glue rotor mechanism 12 overturns and is assembled with central spindle 001, axle sleeve 002, stop tab 003 and ontology 004, after assembly, on switch Material 13 feeding switch 007 of mechanism simultaneously is completed to assemble;And the present embodiment, it is also set between riveting stop tab mechanism 7 and ontology feed mechanism 8 There are the detection components out of supply 15 for detecting stop tab 003 Yu 002 riveted elasticity of central spindle, and between above-mentioned each mechanism also Equipped with the detection components for detection, which is to penetrating optical fiber.
With reference to attached drawing 2-3, the Cam splitter component 3 includes a vertical shaft 301, and the rotating disc 201 is threaded through In the vertical shaft 301, vertical 301 upper end of shaft is flexibly connected (vertical shaft 301 and fixation with the fixed disk 202 The flexible connection of disk 202 refers to that vertical shaft 301 sets bearing with 202 junction of fixed disk, and the vertical shaft 301 so made is rotating When, fixed disk 202 does not follow rotation), the lower end of the vertical shaft 301 penetrates a reduction gearbox being installed on cabinet 1 downward It 302 and is sequentially connected therewith, a lateral rotation axis 303 is horizontally through the reduction gearbox 302 and is vertically pacified by gear 304 with one If driving motor 305 rotation axis 306 be sequentially connected;The vertical shaft 301 also connects through one end of the reduction gearbox 302 A cam pack 32 is connect, which includes attachment base 321, connecting rod 322, eccentric wheel 323 and the first driving motor 324, The attachment base 321 connect that (junction sets bearing, makes 301 activity of attachment base 321 and vertical shaft with the vertical shaft 301 Connection, in the vertical shaft 301 rotation, attachment base 301 does not follow rotation), described 322 one end of connecting rod connects the connection Seat 321, the other end connect the eccentric wheel 323, connecting rod 322 be with the connection of attachment base 321 connect by a shaft, and The eccentric shaft of eccentric wheel 323 penetrates connecting rod 322, and eccentric wheel 323 rotates, and connecting rod 322 makees arcuate movement, to drive attachment base 321 move in the vertical direction, and the eccentric wheel 323 is connect with the rotation axis 325 of first driving motor 324;First driving Motor 324 drives the eccentric wheel 323 to rotate, and is driven the connecting rod 322 and drives attachment base 321 and vertical shaft 301 vertical Direction is mobile, makes the fixed disk 202 in vertical direction intermittent lifting, and the driving motor 305 is driven by reduction gearbox 302 Vertical shaft 301 rotates, and makes the opposite workbench intermittent rotary of the rotating disc 301.
With reference to attached drawing 2-5, the central spindle feed mechanism 4 includes vibrating disk 41, feed track 42, oiling component 43, rotation group Part 44 and take-off assembly 45;42 both ends of feed track are docked with the vibrating disk 41 and rotary components 44 respectively, the rotation Central spindle placement position 441 is set on component 44, the oiling component 43 is set to 44 side of rotary components, and its 431 energy of nozzle tip Activity face is placed in the central spindle 001 on central spindle placement position 441, and the take-off assembly 45 is installed in the fixed disk 202 And the rotary components 44 are docked, two clamping manipulators 451 of the take-off assembly 45, which synchronize, is placed on 42 end of feed track The central spindle 001 that central spindle 001 transferred load on central spindle placement position 441 (apply oil level) and be placed on central spindle placement position 441 transfers load to On the part clamp 16 matched;Wherein, the oiling component 43 further includes injection pump 432, bracket 433 and cylinder 434, the branch Frame 433 is installed on cabinet 1, and the cylinder 434 is installed on the bracket 433 and can drive the injection pump 432 and oil spout First 431 is mobile towards central spindle placement position 441;The rotary components 44 include the support seat 442 being installed on cabinet 1, consolidate The mounting plate 443 that is located on support base 442, the rotary cylinder 444 being vertically installed on mounting plate 443 and it is installed in mounting plate The gripper cylinder 445 of side, 444 upper end of rotary cylinder set swivel head 446, and central spindle disposes position 441 to be arranged in the swivel head 446 On, rotary cylinder 444 drives swivel head 446 that central spindle 001 is driven to rotate, and gripper cylinder 445 connects two clamping limbs 447, and drives Two clamping limbs 447 open/close up and grip central spindle 001;The take-off assembly 45 includes two clamping manipulators 451 of connection Telescopic component 452, the telescopic component 452 include line slide rail 453, set bottom plate 455 on the sliding block 454 of line slide rail 453, the bottom Telescopic cylinder 456 is set on plate 455, telescopic cylinder 456 drives 455 relative rectilinear sliding rail 453 of bottom plate along 202 diametrical direction of fixed disk It is mobile, drive two clamping manipulators, 451 synchronizing moving.
With reference to attached drawing 2-3 and attached drawing 6, the axle sleeve feed mechanism 5 include axle sleeve vibrating disk 51, axle sleeve feed track 52 and Axle sleeve manipulator 53 is taken, the axle sleeve vibrating disk 51 and axle sleeve feed track 52 are installed on cabinet 1,52 end of axle sleeve feed track End set axle sleeve delivery outlet 521, it is described that axle sleeve manipulator 53 is taken to be installed in the fixed disk 202, and with the axle sleeve feed track 52 docking;Single axle sleeve 002 is discharged into axle sleeve feed track 52 by the axle sleeve vibrating disk 51, and the axle sleeve feed track 52 is towards described Axle sleeve manipulator 53 is taken to convey axle sleeve 002, it is described that axle sleeve manipulator 53 is taken to include first straight line sliding rail 531, the first straight line The first bottom plate 532 is set on sliding rail 531, the first telescopic cylinder 533 is set on first bottom plate 532, and 532 front end of the first bottom plate is set There is the both arms clamping manipulator 534 of a clamping axle sleeve 002, first telescopic cylinder 533 can drive first bottom plate 532 to exist Along the diametrical direction telescopic moving of fixed disk 202 on first straight line sliding rail 531, the both arms clamping manipulator 534 follows first Bottom plate 532 is mobile and cooperates the lifting of the fixed disk 202, axle sleeve 002 is clamped and is transplanted on from axle sleeve delivery outlet 521 follows Rotating disc 201 is turned to be assembled on the part clamp 16 at 52 face position of axle sleeve feed track.
With reference to attached drawing 2-3 and attached drawing 7-10, the stop tab feed mechanism 6, ontology feed mechanism 8, glue rotor feeder Structure 9 and the switch loading assemblies 61 having the same of feed mechanism 13, and the loading assemblies 61 include the object being installed on cabinet 1 Expect vibrating disk 611, material feed track 612 and move material component 613,612 both ends of material feed track respectively with material vibrating Disk 611 and move material component 613 dock, the material vibrating disk 611 by the stop tab 003 of monomer, ontology 004, glue rotor 006, Switch 007 is discharged into corresponding material feed track 612, the material feed track 612 towards move material component 613 convey stop tab 003, Ontology 004, glue rotor 006, switch 007;The material component 613 that moves includes the push plate for moving material cylinder 6131 and being attached thereto 6132, the depression 6133 of system accommodating material is opened in the push plate 6132, is moved material cylinder 6131 and is driven push plate 6132 mobile, makes recessed Cave 6133 is respectively moved to stop with described with the end activity of corresponding material feed track 612 docking and by material from corresponding feed track The position of the take-off assembly docking of baffle feed mechanism 6, ontology feed mechanism 8, glue rotor feed mechanism 9 and switch feed mechanism 13 Set place.
With reference to attached drawing 7, the take-off assembly 62 of the stop tab feed mechanism 6 is installed on cabinet 1, including support base 621, 621 top of support base sets second straight line sliding rail 622, and the second bottom plate 624 is set on the sliding block 623 of the second straight line sliding rail 622, Second bottom plate 624 is connect with the second cylinder 625 for being installed in the 622 extending direction side of second straight line sliding rail, and described Two cylinders 625 can drive the second bottom plate 624 to slide along 622 extending direction of second straight line sliding rail, install on second bottom plate 624 One vertical third line slide rail 63 directed downwardly, the sliding rail 631 of the third line slide rail 63 are connect with third cylinder 64, and by described The driving of third cylinder 64 is slided in the vertical direction, and vertical bottom plate 65 is set on the sliding rail 631, sets the 4th gas on the vertical bottom plate 65 Cylinder 66, the 4th cylinder 66 connect a push rod 67, and contact pin 68 is installed in 67 bottom of push rod, and the 4th cylinder 66 can drive institute It states push rod 67 and contact pin 68 is vertically movable, match the movement of second bottom plate 624, vertical bottom plate 65, inserted by the contact pin 68 Taking the stop tab being placed on depression 6,133 003 and being transferred to follows rotating disc 201 to turn to and the just contraposition of stop tab feed mechanism 4 It is assembled on the part clamp 16 at the place of setting;
With reference to attached drawing 8 and attached drawing 9, the take-off assembly 81 of the ontology feed mechanism 8 and switch feed mechanism 12 is installed In the fixed disk 202, and include the 4th line slide rail 811, set third bottom plate 812 on the 4th line slide rail 811, The second telescopic cylinder 813 is set on the third bottom plate 812, and 812 front end of third bottom plate is equipped with clamping 004/ switch 007 of ontology First clamping manipulator 814, second telescopic cylinder 813 can drive the third bottom plate 813 on the 4th line slide rail 811 Along the diametrical direction telescopic moving of fixed disk 202, first clamping manipulator 813 follows third bottom plate 812 mobile and cooperates 004/ switch 007 of ontology is clamped and is transferred out of corresponding the depression 6133 for moving material component 613 by the lifting of the fixed disk 202 It is filled to following rotating disc 201 to turn to on the part clamp 16 at the switch of ontology feed mechanism 8/ 13 face position of feed mechanism Match;
With reference to attached drawing 10, the take-off assembly 91 of the glue rotor feed mechanism 9 is installed in the fixed disk 202, and is wrapped The 5th line slide rail 911 is included, the 4th bottom plate 912 is set on the 5th line slide rail 911, sets third on the 4th bottom plate 912 Telescopic cylinder 914, and 912 front end of the 4th bottom plate sets the rotating machine arm 913 inserted and take glue rotor 006;The rotating machine arm 913 The rotating electric machine 9132 rotated including needle stand 9131 and driving needle stand 9131;The rotating machine arm 913 follows the 4th bottom plate 912 It is moved along 202 diametrical direction of fixed disk, cooperates the lifting of the fixed disk 202 and rotating electric machine 9132 that needle stand 9131 is driven to revolve Turn, transfer follows rotating disc 201 to turn to and glue after so that needle stand 9131 is clamped the glue rotor 006 that is placed on depression 6133 and is skidded On part clamp 16 at 9 face position of rotor feed mechanism.
With reference to attached drawing 2-3 and attached drawing 11, riveting stop tab mechanism 7 includes support base 71, riveting cylinder 72, ripping bar 73, rivet set 74 and riveting column 75 are slided, installs what the sliding rivet set 74 slided in a vertical plate 76 of the support base 71 Sliding slot 77, the sliding rivet set 74 are placed in the sliding slot 77 and are connected by jack-post (not indicating in attached drawing) and the ripping bar 73 It connects, the other end of the ripping bar 73 is connect with the riveting cylinder 72 being installed in institute's support base 71, and the setting of riveting column 75 exists The bottom of the sliding rivet set 74, and turned to and zero at 7 face position of riveting stop tab mechanism with the fixed disk 202 is followed The 16 activity docking of part fixture;The riveting cylinder 72 is vertical to push ripping bar 73 downward, and ripping bar 73 levers up and drives sliding rivet set 74 77 vertically towards lower slider along the chute, and the riveting column 75 acts on stop tab 003, by stop tab 003 and 001 riveted of central spindle.
With reference to attached drawing 2-3, attached drawing 12-15, the brush feed mechanism 12 include installed along 005 feeding direction of brush and according to The brush piece loading assemblies 121 of secondary docking, brush molding assembly 122, brush severing component 123 and take brush assembly 124;With reference to Attached drawing 12, the brush piece loading assemblies 121 include material strip disk 1211, first support 1212, pedestal 1213 and traction component 125;The first support 1212 is connect with cabinet 1, and the material strip disk 1211 is hung in the first support 1212, the material The brush piece of disjunctor is wound on tep reel 1211;The pedestal 1213 is installed on cabinet 1, and 1213 front end of pedestal sets disjunctor brush The brush conveying conduit 1215 made on the pedestal 1213, institute are opened in sub-pieces guiding channel 1214, the guiding channel 1214 docking Traction component 125 is stated to be installed on the pedestal 1213 and draw disjunctor brush piece along guiding channel 1214 and brush conveying conduit 1215 is mobile;With reference to attached drawing 13, the traction component 125 include be arranged on the pedestal 1213 and with the brush delivery chute The 6th parallel line slide rail 1251 of road 1215 sets fixing seat 1253 on the slide plate 1252 of the 6th line slide rail 1251, should Fixing seat 1253 is driven by traction cylinder 1254 and is slided on the 6th line slide rail 1251, and it is vertical that one is set in the fixing seat 1253 Mounting base 1255, lifting cylinder 1256 is set in the vertical mounting base 1255, and the connection of lifting cylinder 1256 is placed in the brush The guiding needle stand 1257 right above conduit 1215 is conveyed, is installed on two guid needles 1258, the liter on the guiding needle stand 1257 Sending down abnormally ascending cylinder 1256 drives the location hole of two guid needles 1258 insertion disjunctor brush on piece and matches the traction cylinder 1254 along brush The traction of sub- conveying direction moves disjunctor brush along guiding channel 1214 and brush conveying conduit 1215；With reference to attached drawing 14- 15, the brush molding assembly 122 is installed at guiding channel 1214 and brush conveying 1215 docking location of conduit, and the brush Sub- molding assembly 122 includes being installed in the lower top component 126 of brush conveying 1215 lower end of conduit and being placed in brush to convey conduit The upper pressure component 127 of 1215 tops, lower top component 126, which matches to close, presses component 127 that each brush piece is bent into brush;Under described Pushing up solid component 126 includes press cylinder 1261, mandril 1262 and jacking block 1263, and press cylinder 1261 connect with mandril 1262, pushes up Block 1263 with it is affixed in mandril 1262, opened on jacking block 1263 system matching 005 shape of brush lower convexity 1264, press cylinder 1261 Transfer motion power makes lower convexity 1264 vertically press the brush terminal of each brush piece upward to jacking block 1263;The upper pressure component Including support 1270, the 5th cylinder 1271, pushing block 1272, pedestal 1273 and lower lock block 1274,1274 bottom of lower lock block is equipped with With lower convexity 1264 matched concave-convex 1275, support 1270 conveys conduit 1215, the 5th cylinder 1271 and promotion across brush Block 1272 connects, and pedestal 1273 is installed on support 1270, and is opened on pedestal 1273 and be formed with horizontal concrete chute 1276 and the vertical chute 1277,1272 activity of pushing block is installed in the horizontal concrete chute 1276, and 1274 activity of lower lock block is installed in the vertical chute In 1277, is opened on pushing block 1272 and be formed with arc groove 1278, opened on lower lock block 1274 and be formed with square groove 1279, the square groove 1279 A guide post is inside set, the guide post activity is embedded on the arc groove 1278, is driven pushing block 1272 and lower lock block 1274 and is connected It connects, the 5th cylinder 1271 drives pushing block 1272, and transversely sliding slot 1276 is mobile, and pushing block 1272 is driven lower lock block 1274 along perpendicular It is mobile to sliding slot 1277, make the concave-convex 1275 brush terminals for vertically squeezing each brush piece downward;With reference to attached drawing 12, the brush Sub- severing component 123 is installed in 1213 lower end of pedestal, and takes brush assembly 124 to keep being oppositely arranged up and down with described, the brush Sub- severing component 123 includes jacking up cylinder 1231, attachment base 1232 and cutting cutter 1233, the cutting cutter 1233 to be located at the company The severing acupuncture point 1234 of system, the attachment base 1232 are opened on joint chair 1232, and in position on face brush conveying conduit 1215 It is connect with the jack-up cylinder 1231;It jacks up the drive connection seat 1232 of cylinder 1231 and cutting cutter 1233 moves in the vertical direction, The disjunctor brush that cutting cutter 1233 will be moved to severing acupuncture point 1234 is cut into single brush;It is described to take brush with reference to attached drawing 12 Sub-component 124 includes first support base 1241 affixed with pedestal 1213, and it is sliding which sets the 6th straight line Rail 1242 sets the 6th bottom plate 1244 on the sliding block 1243 of the 6th line slide rail 1242, installs cross on the 6th bottom plate 1244 Cylinder 1245 and vertical shift cylinder 1246 are moved, and also installs vertical 7th line slide rail directed downwardly on the 6th bottom plate 1244 1247, the transverse cylinder 1245 can drive the 6th bottom plate 1244 to slide in the 6th line slide rail 1242, and the described 7th is straight The sliding rail of line sliding rail 1247 connects brush clamp hand 1249 by link block 1248, which is that needle plugs in brush clamp hand, The vertical shift cylinder 1246 can drive sliding rail and link block 1248 vertically to transfer, and match the shifting of the 6th bottom plate 1244 and sliding rail Dynamic, the needle, which is plugged in brush clamp hand clamping brush 005 and is transferred to, follows rotating disc 201 to turn to and 11 face of brush feed mechanism On part clamp 16 at position.
With reference to attached drawing 16, the riveting brush mechanism 11 include the first support base 111, the first riveting cylinder 112, lever 113, Riveter mounting base 114 and riveter 115;The lever 113 is flexibly connected with first support base 111 and with described first Support seat 111 is supporting point, and one end of the lever 113 is connect by the first link block 116 with riveter mounting base 114, the other end It is connect with the first riveting cylinder 112, the side end face of first support base 111, which is equipped with, installs the riveter mounting base 114 first sliding groove 117, and the riveter 115 is installed in 114 bottom of riveter mounting base, and the riveter 115 also embed it is several Riveting needle 118;The first riveting cylinder 112 is vertical to jack up 113 one end of lever upward, and the lever 113 makes around supporting point tilting For the riveter mounting base 114 along first sliding groove 117 vertically towards lower slider, matching drives riveter 115 and riveting needle 118 mobile, described Riveter 115 and riveting needle 118 act on brush 005 and rivet it with glue rotor 006, and when riveting, riveting needle 118 acts on brush 005 with the location hole on glue rotor 006, and riveter 115 then acts on the body part of brush 005.
With reference to attached drawing 2-3 and attached drawing 17-18, Zhuan Jiao rotor mechanism 12 includes the glue rotor overturning component that interval is installed 121 and send glue rotor component 122;With reference to attached drawing 17, the glue rotor overturning component 121 is vertical on cabinet 1 including being installed in Plate 1211, installing the 8th line slide rail 1212 of two the 8th line slide rail 1212(two in parallel in the vertical plate 1211 is vertically to install ), Mobile base 1213 is set on two the 8th line slide rails 1212, and the Mobile base 1213 is by the be attached thereto first vertical cylinder 1214 Drive vertically movable, two the 9th parallel line slide rails 1215 are laterally installed on 1213 top of Mobile base, and two the 9th straight lines are sliding Traversing plate 1216 is set on rail 1215, which drives transverse shifting, institute by the first transverse cylinder 1217 being attached thereto It states and installs a vertical shift slide rail 1218 towards the center of circle of the fixed disk 202 on traversing plate 1216, set in the vertical shift slide rail 1218 First mounting base 1219, first mounting base 1219 is by being installed in the first vertical shift gas of 1219 direction of travel rear end of the first mounting base 123 drives edge vertical shift slide rail 1218 of cylinder is mobile, and first mounting base 1219 is equipped with the first rotation clamping manipulator 124, should First rotation clamping manipulator 124 includes the first rotating electric machine 1241 and rotation clamping head 1242, first rotating electric machine 1241 can drive rotation clamping head 1242 to rotate, and cooperate the movement of Mobile base 1213, traversing plate 1216 and the first mounting base 1219, First rotating electric machine 1241 drives the part clamp 16 of the clamping of rotation clamping head 1242 with glue rotor overturning 121 face of component On glue rotor 006 and brush 005 riveted body, will riveted body overturning after move back to part clamp 16 again;
It is described to send glue rotor component 122 to set to be installed in the fixed disk 202 with reference to attached drawing 18, it is described to send glue rotor group Part 122 includes the 4th telescopic cylinder 1221 and the second clamping manipulator 1222, and four telescopic cylinder 1221 drives described second Clamping manipulator 1222 moves along the diametrical direction of the fixed disk 202 and matches the lifting of the fixed disk 202, and clamping glue turns The riveted body of piece 006 and brush 005 and the central spindle 001, axle sleeve 002 and the stop tab 003 that assemble to collecting box 17.
It include the 5th telescopic cylinder 131 and third clamping manipulator with reference to attached drawing 2-3 and attached drawing 19, the unloading mechanism 13 132, five telescopic cylinder 131 drives the third clamping manipulator 132 to move simultaneously along the diametrical direction of the fixed disk 202 The lifting of the fixed disk 202 is matched, clamping completes the potentiometer 100 assembled to collecting box 17.
It is not intended to limit the scope of the present invention above, all technical spirits according to the present invention are to above implementation Any modification, equivalent variations and modification made by example, in the range of the technical solution for still falling within the utility model.

Claims (9)

1. a kind of automatic assembling of potentiometer, it is characterised in that: including the turntable being set on cabinet, which includes rotating disc And fixed disk, the turntable lower end sets Cam splitter component, and the Cam splitter component can drive rotating disc intermittent rotary And driving fixed disk intermittent lifting;Central spindle feed mechanism, axle sleeve are successively arranged around the turn disc direction on the cabinet Feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, ontology feed mechanism, glue rotor feed mechanism, brush feeder Structure, riveting brush mechanism, Zhuan Jiao rotor mechanism, switch feed mechanism and unloading mechanism;The circumferential edges of the rotating disc are gone into battle It arranges several for shelving the part clamp of potentiometer part, the rotation and the central spindle of several part clamp matching rotating discs Feed mechanism, axle sleeve feed mechanism, stop tab feed mechanism, riveting stop tab mechanism, ontology feed mechanism, glue rotor feeder Structure, brush feed mechanism, riveting brush mechanism, Zhuan Jiao rotor mechanism, switch feed mechanism and unloading mechanism activity docking；Assembling When, the central spindle feed mechanism is to the central spindle oiling backstop that simultaneously feeding will be assembled to part clamp, riveting stop tab mechanism Brush is riveted on glue rotor by piece and central spindle riveted, the riveting brush mechanism, and Zhuan Jiao rotor mechanism is by riveted brush Glue rotor assembled with central spindle, axle sleeve, stop tab and ontology, and the axle sleeve feed mechanism, stop tab feed mechanism, Ontology feed mechanism and switch feed mechanism then sequentially assembling sleeve, stop tab, ontology and switch；
The Cam splitter component includes a vertical shaft, and the rotating disc is threaded through in the vertical shaft, and described vertical turn Axis upper end is flexibly connected with the fixed disk, and lower end penetrates the reduction gearbox that one is installed on cabinet and therewith transmission company downward It connects, the rotation axis for the driving motor that a lateral rotation axis is horizontally through the reduction gearbox and is vertically installed by gear and one is driven Connection;The vertical shaft is also connected with a cam pack through one end of the reduction gearbox, which includes attachment base, connects Bar, eccentric wheel and the first driving motor, the attachment base are connect with the vertical shaft, and described connecting rod one end connects the connection Seat, the other end connect the eccentric wheel, the rotation axis connection of the eccentric wheel and first driving motor;First driving motor It drives the eccentric wheel to rotate, is driven the connecting rod and drives attachment base and vertical shaft mobile in vertical direction, make the fixation Disk is in vertical direction intermittent lifting, and the driving motor is driven vertical shaft by reduction gearbox and rotates, and makes the rotating disc phase To cabinet intermittent rotary.
2. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: the central spindle feed mechanism packet Include vibrating disk, feed track, oiling component, rotary components and take-off assembly;The feed track both ends respectively with the vibrating disk and Rotary components dock, and central spindle placement position is set on the rotary components, and the oiling component is set to the rotary components side, and its Nozzle tip energy activity face is placed in the central spindle on central spindle placement position, and the take-off assembly is installed in the fixed disk and right Connect the rotary components, two clamping manipulators of the take-off assembly, which synchronize, to be placed on the central spindle of feed track end and transfer load to central spindle The central spindle on central spindle placement position is disposed on position and is placed on to transfer load on matched part clamp;Wherein, the oiling component is also Including injection pump, bracket and cylinder, the support setting on cabinet, install on the bracket and can drive by the cylinder The injection pump and nozzle tip are dynamic towards central spindle placement displacement;The rotary components include the support being installed on cabinet Seat, vertically installs rotary cylinder on a mounting board and is installed in mounting plate side the mounting plate being installed on support base Gripper cylinder, rotary cylinder upper end set swivel head, and central spindle disposes position to be arranged on the swivel head, and rotary cylinder drives swivel head band The rotation of moving axis core, gripper cylinder connects two clamping limbs, and two clamping limbs is driven to open/close up and grip central spindle；It is described to take Material component includes the telescopic component for connecting two clamping manipulators, which includes line slide rail, on the sliding block of line slide rail If bottom plate, telescopic cylinder is set on the bottom plate, telescopic cylinder driving bottom plate relative rectilinear sliding rail is moved along fixed disk diametrical direction, band Dynamic two clamping manipulator synchronizing movings.
3. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: the axle sleeve feed mechanism packet It includes axle sleeve vibrating disk, axle sleeve feed track and takes axle sleeve manipulator, the axle sleeve vibrating disk and axle sleeve feed track are installed in cabinet On, axle sleeve feed track end sets axle sleeve delivery outlet, described that axle sleeve manipulator is taken to be installed in the fixed disk, and with it is described The docking of axle sleeve feed track；Single axle sleeve is discharged into axle sleeve feed track by the axle sleeve vibrating disk, and the axle sleeve feed track is described in Axle sleeve manipulator is taken to convey axle sleeve, described to take axle sleeve manipulator include first straight line sliding rail, and the is set on the first straight line sliding rail One bottom plate sets the first telescopic cylinder on first bottom plate, and its front end is equipped with the both arms clamping manipulator of a clamping axle sleeve, institute Stating the first telescopic cylinder can drive first bottom plate on first straight line sliding rail along the diametrical direction telescopic moving of fixed disk, institute It states both arms clamping manipulator to follow the first bottom plate mobile and cooperate the lifting of the fixed disk, axle sleeve is clamped from axle sleeve delivery outlet And be transplanted on follow turn disc to assembled on the part clamp at axle sleeve feed track face position.
4. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: the stop tab feeder Structure, ontology feed mechanism, glue rotor feed mechanism and switch feed mechanism include loading assemblies, and the loading assemblies include peace Material vibrating disk, material feed track and the shifting material component being located on cabinet, material feed track both ends shake with material respectively The stop tab of monomer, ontology, glue rotor, switch are discharged into corresponding object by Moving plate and shifting material component docking, the material vibrating disk Expect that feed track, the material feed track convey stop tab, ontology, glue rotor, switch towards material component is moved;Component packet is expected in the shifting The push plate for moving material cylinder and being attached thereto is included, the depression of system accommodating material is opened in the push plate, material cylinder driving push plate is moved and moves It is dynamic, make depression be respectively moved to stop with described from corresponding feed track with the end activity of corresponding material feed track docking and by material At the position of the take-off assembly docking of baffle feed mechanism, ontology feed mechanism, glue rotor feed mechanism and switch feed mechanism; Wherein,
The take-off assembly of the stop tab feed mechanism is installed on cabinet, including support base, and it is straight which sets second Line sliding rail sets the second bottom plate on the sliding block of the second straight line sliding rail, second bottom plate and is installed in the second straight line sliding rail Second cylinder of extending direction side connects, and second cylinder can drive the second bottom plate sliding along second straight line sliding rail extending direction It is dynamic, a vertical third line slide rail directed downwardly, the sliding rail and third cylinder of the third line slide rail are installed on second bottom plate Connection, and slided in the vertical direction by third cylinder driving, vertical bottom plate is set on the sliding rail, and the is set on the vertical bottom plate Four cylinders, the 4th cylinder connect a push rod, and contact pin is installed in the push rod bottom, the 4th cylinder can drive the push rod and Contact pin is vertically movable, matches the movement of second bottom plate, vertical bottom plate, is inserted by the contact pin and takes the stop tab being placed on depression And be transferred to follow turn disc to assembled on the part clamp at stop tab feed mechanism face position;
The take-off assembly of the ontology feed mechanism and switch feed mechanism is installed in the fixed disk, and includes the 4th Line slide rail sets third bottom plate on the 4th line slide rail, the second telescopic cylinder is set on the third bottom plate, and its front end is set There is the first clamping manipulator of clamping ontology/switch, second telescopic cylinder can drive the third bottom plate in the 4th straight line Along the diametrical direction telescopic moving of fixed disk on sliding rail, first clamping manipulator is followed described in the movement of third bottom plate and cooperation The lifting of fixed disk, ontology/switch is clamped out of corresponding the depression for moving material component and be transplanted on follow turn disc to It is assembled on part clamp at ontology feed mechanism/switch feed mechanism face position；
The take-off assembly of the glue rotor feed mechanism is installed in the fixed disk, and including the 5th line slide rail, and described The 4th bottom plate is set on five line slide rails, third telescopic cylinder is set on the 4th bottom plate, and its front end sets the rotation inserted and take glue rotor Turn manipulator；The rotating machine arm includes the rotating electric machine of needle stand and driving needle stand rotation;The rotating machine arm follows Four bottom plates are moved along fixed disk diametrical direction, are cooperated the lifting of the fixed disk and rotating electric machine to drive needle stand rotation, are made needle stand Transfer follows turn disc extremely and at glue rotor feed mechanism face position after clamping the glue rotor being placed on depression and skidding Part clamp on.
5. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: riveting stop tab mechanism packet Support base, riveting cylinder, ripping bar, sliding rivet set and riveting column are included, installs the cunning in a vertical plate of the support base The sliding slot of dynamic rivet set sliding, the sliding rivet set are placed in the sliding slot and are connect by jack-post with the ripping bar, the ripping bar The other end connect with the riveting cylinder being installed in institute's support base, the riveting column be arranged in it is described sliding rivet set bottom, And it is docked with following the fixed disk to turn to the part clamp activity at riveting stop tab mechanism face position;The riveting gas Cylinder vertically pushes ripping bar downward, and ripping bar levers up and drives sliding rivet set along the chute vertically towards lower slider, and the riveting column acts on only Baffle, by stop tab and central spindle riveted.
6. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: the brush feed mechanism packet It includes the brush piece loading assemblies installed along brush feeding direction and successively docked, brush molding assembly, brush severing component and takes Brush assembly;Wherein, the brush piece loading assemblies include material strip disk, first support, pedestal and traction component;Described first Bracket is connect with cabinet, and the material strip disk is hung in the first support, and the brush piece of disjunctor is wound on the material strip disk;Institute It states pedestal to be installed on cabinet, the pan frontward end sets disjunctor brush piece guiding channel, and guiding channel docking opens system described Brush on pedestal conveys conduit, the traction component install on the base and draw disjunctor brush piece along guiding channel and It is mobile that brush conveys conduit;And the traction component includes that setting is on the base and parallel with brush conveying conduit 6th line slide rail sets fixing seat on the slide plate of the 6th line slide rail, which is driven straight the 6th by traction cylinder It is slided on line sliding rail, a vertical mounting base is set in the fixing seat, lifting cylinder, the lifting cylinder are set in the vertical mounting base Connection is placed in the guiding needle stand right above the brush conveying conduit, is installed on two guid needles, the liter on the guiding needle stand Sending down abnormally ascending cylinder drives the location hole of two guid needles insertion disjunctor brush on piece and matches the traction cylinder along brush conveying direction Traction moves disjunctor brush along guiding channel and brush conveying conduit；
The brush molding assembly is installed at guiding channel and brush conveying conduit docking location, and the brush molding assembly Including the upper pressure component for being installed in the lower top component of brush conveying conduit lower end and being placed in above brush conveying conduit, lower top component Each brush piece is bent into brush with pressure component is closed;The lower component admittedly that pushes up includes press cylinder, mandril and jacking block, press Cylinder is connect with mandril, jacking block with it is affixed in mandril, the lower convexity of system matching Brush Shapes is opened on jacking block, press cylinder-driven is dynamic Power makes lower convexity vertically press the brush terminal of each brush piece upward to jacking block;The upper pressure component includes support, the 5th gas Cylinder, pushing block, pedestal and lower lock block, lower lock block bottom be equipped with the matched upper bumps of lower convexity, support is across brush delivery chute Road, the 5th cylinder are connect with pushing block, and pedestal is fixed on the support, and opens on pedestal and be formed with horizontal concrete chute and the vertical chute, are pushed away Motion block activity is installed in the horizontal concrete chute, and lower lock block activity is installed in the vertical chute, is opened on pushing block and is formed with arc Shape slot is opened on lower lock block and is formed with square groove, a guide post is set in the square groove, and the guide post activity is embedded on the arc groove, Pushing block and lower lock block is set to be sequentially connected, the 5th cylinder drives pushing block, and transversely sliding slot is mobile, and pushing block is driven lower lock block edge The vertical chute is mobile, makes the concave-convex brush terminal for vertically squeezing each brush piece downward;
The brush severing component is installed in pedestal lower end, and takes brush assembly to keep being oppositely arranged up and down with described, the brush Sub- severing component is located on the attachment base including jacking up cylinder, attachment base and cutting cutter, the cutting cutter, and in position just To the severing acupuncture point for opening system on brush conveying conduit, the attachment base is connect with the jack-up cylinder;Cylinder is jacked up to be drivingly connected Seat and cutting cutter move in the vertical direction, and the disjunctor brush that cutting cutter will be moved to severing acupuncture point is cut into single brush;
Described to take brush assembly include first support base affixed with pedestal, which sets the 6th line slide rail, The 6th bottom plate is set on the sliding block of 6th line slide rail, transverse cylinder and vertical shift cylinder is installed on the 6th bottom plate, and described Vertical 7th line slide rail directed downwardly is also installed on 6th bottom plate, the transverse cylinder can drive the 6th bottom plate the 6th The sliding rail of line slide rail sliding, the 7th line slide rail connects brush clamp hand by link block, which is that needle inserts brush Sub-folder hand, the vertical shift cylinder can drive sliding rail and link block vertically to transfer, and match the movement of the 6th bottom plate and sliding rail, institute State needle plug in brush clamp hand clamping brush and being transferred to follow turn disc to the part at brush feed mechanism face position On fixture.
7. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: the riveting brush mechanism includes First support base, the first riveting cylinder, lever, riveter mounting base and riveter;The lever and first support base activity It connecting and using first support base as supporting point, one end of the lever is connect by the first link block with riveter mounting base, The other end is connect with the first riveting cylinder, and the side end face of first support base, which is equipped with, installs the riveter mounting base First sliding groove, and the riveter is installed in riveter mounting base bottom, and the riveter also embeds several riveting needles;First riveting Cylinder vertically jacks up lever one end upward, and the lever keeps the riveter mounting base vertical along first sliding groove around supporting point tilting Towards lower slider, matching drives riveter and riveting needle mobile, and the riveter and riveting needle act on brush and rivet it with glue rotor.
8. a kind of automatic assembling of potentiometer according to claim 1, it is characterised in that: Zhuan Jiao rotor mechanism packet It includes the glue rotor overturning component installed at interval and send glue rotor component;The glue rotor overturning component includes being installed on cabinet Vertical plate installs two the 8th line slide rails in the vertical plate in parallel, sets Mobile base on two the 8th line slide rails, the Mobile base by with Connection the first vertical cylinder driving it is vertically movable, two the 9th parallel line slide rails are laterally installed on the Mobile base top, Traversing plate is set on two the 9th line slide rails, which drives transverse shifting, the cross by the first transverse cylinder being attached thereto It moves on plate and installs a vertical shift slide rail towards the center of circle of the fixed disk, set the first mounting base in the vertical shift slide rail, first peace Dress seat is mobile by the first vertical shift cylinder drives edge vertical shift slide rail for being installed in the first mounting base direction of travel rear end, first peace It fills seat and is equipped with the first rotation clamping manipulator, which includes the first rotating electric machine and rotation clamping Head, first rotating electric machine can drive rotation clamping head rotation, cooperate the movement of Mobile base, traversing plate and the first mounting base, First rotating electric machine drive the clamping of rotation clamping head on the part clamp of glue rotor overturning component face glue rotor with The riveted body of brush will move back to again part clamp after the overturning of riveted body;It is described to send glue rotor component to set to be installed in the fixation On disk, described to send glue rotor component include the 4th telescopic cylinder and the second clamping manipulator, described in four telescopic cylinder driving Second clamping manipulator moves along the diametrical direction of the fixed disk and matches the lifting of the fixed disk, clamping glue rotor and brush The riveted body of son and the central spindle, axle sleeve and the stop tab that assemble to collecting box.
9. a kind of automatic assembling of potentiometer according to any one of claims 1 to 8, it is characterised in that: the material returned Mechanism includes the 5th telescopic cylinder and third clamping manipulator, and five telescopic cylinder drives the third clamping manipulator along institute It states the diametrical direction movement of fixed disk and matches the lifting of the fixed disk, clamping completes the potentiometer assembled to collecting box.
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CN108461242B (en) * 2018-02-05 2023-12-05 广东钺河智能科技有限公司 Automatic assembling machine for sound console potentiometer
CN108428527A (en) * 2018-03-19 2018-08-21 东莞市钺河自动化科技有限公司 A kind of turn knob potentiometer automatic assembling
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CN109036751B (en) * 2018-09-06 2020-02-04 成都国盛科技有限公司 Potentiometer screw assembly machine
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