CN106520348A - 一种钨合金切削加工工艺润滑剂组合物 - Google Patents

一种钨合金切削加工工艺润滑剂组合物 Download PDF

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CN106520348A
CN106520348A CN201610974721.1A CN201610974721A CN106520348A CN 106520348 A CN106520348 A CN 106520348A CN 201610974721 A CN201610974721 A CN 201610974721A CN 106520348 A CN106520348 A CN 106520348A
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tungsten alloy
agent
lubricant compositions
cutting technology
alloy cutting
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黄福川
王玥
潘发存
胡雄风
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Guangxi University
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Abstract

本发明公开了一种钨合金切削加工工艺润滑剂组合物，采用质量比50％的聚α‑烯烃和50％的已二酸酯复合作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、抗泡剂、抗乳化剂、分散剂、催冷剂、抗氧抗腐剂等。本发明的组合物具有良好冷却性、润滑性、扩散性、清洗性、防腐性、防锈性、低挥发性、低摩擦系数、抗氧化性、抗乳化性、抗泡沫性、抗微生物性以及对油漆的相溶性，热容量大。

Description

一种钨合金切削加工工艺润滑剂组合物
技术领域
本发明一种钨合金切削加工工艺润滑剂属于金属加工润滑剂领域。
背景技术
钨合金是以钨为基加入其他元素组成的合金。在金属中，钨的熔点最高，高温强度和抗蠕变性能以及导热、导电和电子发射性能都好，比重大，除大量用于制造硬质合金和作合金添加剂外，钨及其合金广泛用于电子、电光源工业，也在航天、铸造、武器等部门中用于制作火箭喷管、压铸模具、穿甲弹芯、触点、发热体和隔热屏等。
金属的加工方法繁多，但切削加工始终是最常见，应用最广泛的一种。金属切削是重要的机械加工手段，按其所用切削工具类型可分为两大类；一类是用刀具进行的切削加工；另一类是用磨料进行磨削加工。金属切削和磨削加工是一种利用带刃口的切削工具(刀具或砂轮)在切削机床上将工件的多余金属切去，从而是工件获得规则的几何形状，尺寸精度和表面质量的加工方法。金属切削过程通常可分为两个阶段，即切削的产生和及时清除。这两个阶段存在着刀具与工件、刀具与切屑之间的摩擦，这种摩擦消耗的能量转变为热，它会影响加工效率和工件质量。由于严重的摩擦产生大量的热，使刀具和工件过热，降低刀具寿命，影响产品精度。为了冷却和润滑刀具及工件，必须使用切削润滑剂以及时带走切削产生的热量，降低刀具和工件的温度并起到润滑作用；提高工件表面光洁度，并延长刀具的使用寿命。
切削油与普通润滑油使用工况不同，普通润滑油是处在反复移动的不变摩擦面之间，尽管有的压力很大，但容易形成润滑油膜。而切削油则是时时接触切削所形成的新鲜表面，加工面连续发生弹性形变，因而刀具与被加工面间所承受的压力要比一般润滑状态大得多。
发明内容
本发明要解决的技术问题是提供一种具有良好冷却性、润滑性、扩散性、清洗性、防腐性、防锈性、低挥发性、低摩擦系数、抗氧化性、抗乳化性、抗泡沫性、抗微生物性以及对油漆的相溶性，热容量大的钨合金切削加工工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：提高高强度、耐热合金材料切削、成型效率、刀具的使用寿命及加工件质量。
一种钨合金切削加工工艺润滑剂组合物，采用质量比50％的聚α-烯烃和50％的已二酸酯复合作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量
基础油 余量
抗氧剂 0.05％～0.5％
金属减活剂 0.1％～0.3％
油性剂 4.0％～8.0％
摩擦改进剂 0.5％～2.0％
极压剂 3.0％～5.0％
抗磨剂 4.0％～6.0％
防锈剂 0.1％～0.3％
抗泡剂 10～30ppm
抗乳化剂 0.1％～0.5％
分散剂 1.0％～4.0％
催冷剂 1.0％～3.0％
抗氧抗腐剂 1.0％～1.5％
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的2,6-二叔丁基混合酚T502和50％的二烷基二苯胺T534复合；
金属减活剂是质量比50％的噻二唑衍生物T561和50％的苯三唑衍生物T551复合。
油性剂是硫化猪油；摩擦改进剂是苯三唑脂肪酸胺盐T406。
极压剂是酸性亚磷酸二丁酯T304；抗磨剂是硫化异丁烯T321。
防锈剂是质量比50％的苯并三氮唑T706和50％的烯基丁二酸半酯T747；
抗泡剂是甲基硅油。
抗乳化剂是胺与环氧化物缩合物T1001；
分散剂是硼化聚异丁烯双丁二酰亚胺T161B。
催冷剂是石油磺酸钠T702；
抗氧抗腐剂是硫磷双辛基碱性锌盐T203。
本发明的显著优点：本发明的组合物具有良好冷却性、润滑性(极压抗磨承载)、扩散性、清洗性、防腐性、防锈性、低挥发性、低摩擦系数、抗氧化性、抗乳化性、抗泡沫性、抗微生物性、热容量大以及对油漆的相溶性。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3产品的主要技术指标：
实施例2产品的主要技术指标：
实施例1产品的主要技术指标：

Claims (7)

1.一种钨合金切削加工工艺润滑剂组合物，其特征在于：采用质量比50％的聚α-烯烃和50％的已二酸酯复合作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.05％～0.5％ 金属减活剂 0.1％～0.3％ 油性剂 4.0％～8.0％ 摩擦改进剂 0.5％～2.0％ 极压剂 3.0％～5.0％ 抗磨剂 4.0％～6.0％ 防锈剂 0.1％～0.3％ 抗泡剂 10～30ppm 抗乳化剂 0.1％～0.5％ 分散剂 1.0％～4.0％ 催冷剂 1.0％～3.0％ 抗氧抗腐剂 1.0％～1.5％
以上各组分的质量百分比总和是100％。
2.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的2,6-二叔丁基混合酚T502和50％的二烷基二苯胺T534复合；金属减活剂是质量比50％的噻二唑衍生物T561和50％的苯三唑衍生物T551复合。
3.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于油性剂是硫化猪油；摩擦改进剂是苯三唑脂肪酸胺盐T406。
4.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于极压剂是酸性亚磷酸二丁酯T304；抗磨剂是硫化异丁烯T321。
5.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于防锈剂是质量比50％的苯并三氮唑T706和50％的烯基丁二酸半酯T747；抗泡剂是甲基硅油。
6.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于抗乳化剂是胺与环氧化物缩合物T1001；分散剂是硼化聚异丁烯双丁二酰亚胺T161B。
7.权利要求1所述的一种钨合金切削加工工艺润滑剂组合物，其特征在于催冷剂是石油磺酸钠T702；抗氧抗腐剂是硫磷双辛基碱性锌盐T203。
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