CN106449239B - Full-automatic keyboard assembly line - Google Patents
Full-automatic keyboard assembly line Download PDFInfo
- Publication number
- CN106449239B CN106449239B CN201611226300.7A CN201611226300A CN106449239B CN 106449239 B CN106449239 B CN 106449239B CN 201611226300 A CN201611226300 A CN 201611226300A CN 106449239 B CN106449239 B CN 106449239B
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- China
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- fixedly mounted
- rack
- guide rail
- electrically connected
- lead screw
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/0062—Testing or measuring non-electrical properties of switches, e.g. contact velocity
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
- H01H13/88—Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses full-automatic keyboard assembly lines, it is characterised in that：It includes keyboard package system and the key functional test machine by keyboard package system；The wherein described keyboard package system includes the first rack, handling equipment, pressure cap conveying mechanism and the manipulator by the first rack, the key functional test machine includes the second rack, the second conveying device, key device for testing functions, vision inspection apparatus, keycap press device and control device, and the control device is electrically connected at the second conveying device, key device for testing functions, vision inspection apparatus and keycap press device.Production efficiency of the present invention is high, and high degree of automation is greatly reduced manufacturing cost, improves the quality of product export, and manual labor's intensity is greatly reduced, and saves manpower and is easily managed.
Description
Technical field
The present invention relates to full-automatic keyboard assembly lines.
Background technology
Traditional keyboard needs to carry out component using a large amount of manpowers, and assembled keyboard is needed keycap pressing outside keyboard
On shell, assembles into one and complete to need to be detected key function and key characters when keyboard.Traditional mode exist with
Lower disadvantage：1, inefficiency；2, of high cost；3, assembling quality is unstable；4, defect rate is high；5, need many manpowers simultaneously into
Row；6, personnel are difficult to manage；7, there may be produce slack situation；8, the stability of button detection is not strong, is susceptible to
Missing inspection is looked into；9, visual inspection key characters are susceptible to error, influence product quality of dispatching from the factory.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a kind of full-automatic keyboard assembling life
Producing line has production efficiency high, and high degree of automation is greatly reduced manufacturing cost, improves the quality of product export, be greatly reduced
Manual labor's intensity is saved manpower and is easily managed.
The technical solution adopted in the present invention is：
Full-automatic keyboard assembly line comprising keyboard package system and the key function by keyboard package system are surveyed
Test-run a machine；The wherein described keyboard package system includes the first rack, is fixedly mounted in the first rack handling equipment, be set to it is upper
Blanking device side and the pressure cap conveying mechanism being fixedly mounted in the first rack and the manipulator by the first rack, the key
Functional test machine includes the second rack, is fixedly mounted in the second rack the second conveying device is fixedly mounted on conveying device
On key device for testing functions, be crossed on conveying device two side ends and lower end be fixedly mounted on vision inspection apparatus in rack,
It is crossed on conveying device two side ends and lower end is fixedly mounted on keycap press device and control device in rack, the control dress
It sets and is electrically connected at the second conveying device, key device for testing functions, vision inspection apparatus and keycap press device.
Second rack is equipped with feeding station, vision-based detection station and pressing keycap work from one end toward the other end successively
Position；One end of second conveying device is set at feeding station, and the other end of second conveying device is set to pressing keycap
Station；Second conveying device includes that the first sliding rail for being fixedly mounted on frame upper end face and the first sliding rail are side by side and fixed
Rack-mounted second sliding rail is set to screw rod between the first sliding rail and the second sliding rail, is connect with screw drive side by side
Driving motor and it is erected at the workbench connecting on the first sliding rail and the second sliding rail and with screw drive；Driving motor work rotation
Turn, screw rod rotary work is driven, to drive movable workbench.The driving motor is electrically connected with control device；The key
Device for testing functions is fixedly mounted on the table, and the key device for testing functions includes for connecting the terminal of keyboard and end
The MCU control unit of son connection and the transmitting module being electrically connected with MCU control unit, the MCU control unit are filled with control
Set electric connection；The terminal of namely connection keyboard transmits a signal to MCU control unit, by MCU control unit；The vision
Detection device includes being crossed on the second conveying device two side ends and lower end is fixedly mounted on column, fixed column in rack
On the first horizontal mobile device and the camera that is fixedly mounted on the first horizontal mobile device, the camera filled with control
Electric connection is set, is moved when exactly the first horizontal mobile device receives work order, camera is directed at lower end
Keycap is taken pictures, and carries out just can be derived that whether key characters meet regulation after analysis comparison, whether position is correct, and position is
No to have deviation, whether color is consistent, and whether character form is consistent；First horizontal mobile device includes being fixedly mounted on gantry
First cross slide way on column, with first cross slide way side by side and set the first threaded rod, be sequentially connected with the first threaded rod
First stepper motor, the link for being erected at first cross slide way and being connect with camera, the link and the first threaded rod
Between pass through the first nut connect；The keycap press device includes being crossed on the second conveying device two side ends and lower end fixation peace
Portal frame in rack, at least one is fixedly mounted at the second horizontal mobile device being fixedly mounted on portal frame
The vertical movement apparatus of two horizontal mobile device lower ends, the fixed plate for being fixedly mounted on vertical movement apparatus lower end and several peaces
Feeler lever mounted in fixed plate lower face.It is exactly that keycap press device is clicked by keycap one by one or clicked simultaneously several one by one
A keycap carries out sending out signal, and MCU control module will be analyzed and determined according to received signal, looks at the keycap institute clicked
Whether the signal that should occur is mutually matched with the signal of analysis, has seen whether signal.
There are two vertical movement apparatus for setting between second horizontal mobile device and fixed plate；Under the fixed plate
End face is equipped with the pressing array group that several rows are made of feeler lever, and the bottom end of each feeler lever is equipped with contact.
The controller and be set to the first machine that the handling equipment includes the first rack, is fixedly mounted in the first rack
Frame upper end and the first loader, the second loader and the pallet recover being distributed side by side；It is exactly that two positions carry out feeding, pallet
Several keycaps are equipped with, pallet recover is exactly for recycling pallet, and after pallet is recovered, the adsorbent equipment on manipulator will
All keycaps, which are delivered to, to be assembled at keycap press device and is pressed in place；First loader includes being fixedly mounted on machine
The first guide rail on frame, be fixedly mounted in the first rack and with the second guide rail of the first guide rail parallel spaced-apart, be fixedly mounted on
In first rack and parallel the first lead screw being set between the first guide rail and the second guide rail, be fixedly mounted in the first rack and with
The first driver that first lead screw is fixedly connected and the first movable plate being erected on the first guide rail and the second guide rail, described first
Driver is electrically connected with controller, and first movable plate lower end is equipped with the first nut being set on the first lead screw；It is described
Second loader include the third guide rail being fixedly mounted in rack, be fixedly mounted in rack and with third guide rail parallel spaced-apart
The 4th guide rail, be fixedly mounted in rack and parallel be set to the second lead screw between third guide rail and the 4th guide rail, fixed peace
The second driver being fixedly connected in rack and with the second lead screw and be erected on third guide rail and the 4th guide rail second
Movable plate, second driver are electrically connected with controller, and second movable plate lower end is equipped with and is set on the second lead screw
The second nut；The pallet recover includes the 5th guide rail being fixedly mounted in rack, is fixedly mounted in the first rack
And with the 6th guide rail of the 5th guide rail parallel spaced-apart, be fixedly mounted in the first rack and parallel the 5th guide rail and the 6th that is set to is led
Third lead screw between rail, the third driver for being fixedly mounted in the first rack and being fixedly connected with third lead screw and set on the
Third movable plate on five guide rails and the 6th guide rail, second driver are electrically connected with controller, the third movable plate
Lower end is equipped with the third nut being set on third lead screw；Array distribution has four the first guide posts on first movable plate；Institute
Stating array distribution on the second movable plate has four the second guide posts；Array distribution has four third guide posts on the third movable plate；
It is equipped with the first infrared sensor between first guide rail and a common end of the second guide rail, first guide rail and second is led
The second infrared sensor, first infrared sensor and the second infrared sensor are equipped between another common end of rail
It is electrically connected at controller；It is equipped with third infrared sensor between the third guide rail and a common end of the 4th guide rail,
The 4th infrared sensor, the third infrared ray sensing are equipped between the third guide rail and another common end of the 4th guide rail
Device and the 4th infrared sensor are electrically connected at controller；It is set between 5th guide rail and a common end of the 6th guide rail
There is the 5th infrared sensor, the 6th infrared ray sensing is equipped between the 5th guide rail and another common end of the 6th guide rail
Device, the 5th infrared sensor and the 6th infrared sensor are electrically connected at controller；First infrared ray passes
Sensor is towards one end of the first movable plate, and for the second infrared sensor towards the other end of the first movable plate, described first is infrared
Line sensor is fixedly mounted on by the first support base in the first rack, and second infrared sensor passes through the second support base
It is fixedly mounted in the first rack；One end of the second movable plate of the third infrared sensor direction, the 4th infrared ray sensing
The other end of device the second movable plate of direction, the third infrared sensor are fixedly mounted on the first rack by third support base
On, four infrared sensor is fixedly mounted on by four-supporting in the first rack；5th infrared sensor
Towards one end of third movable plate, towards the other end of third movable plate, the 5th infrared ray passes the 6th infrared sensor
Sensor is fixedly mounted on by the 5th support base in the first rack, and six infrared sensor is fixed by the 6th support base pacifies
In the first rack；One end of first lead screw is fixedly mounted on by the first free bearing in the first rack, first lead screw
The other end is fixedly mounted on by the second free bearing in the first rack；One end of second lead screw is fixedly mounted on by third free bearing
In one rack, the other end of second lead screw is fixedly mounted on by the 4th free bearing in the first rack；One end of third lead screw
It is fixedly mounted in the first rack by the 5th free bearing, the other end of the third lead screw is fixedly mounted on by the 6th free bearing
In one rack；The controller includes shell, is electrically connected set on the MCU control unit of enclosure, with MCU control unit
Drive module, the input module being electrically connected with MCU control unit and the warning device being electrically connected with MCU control unit.Just
Be on keyboard package system by manipulator by the pallet with keycap on handling equipment from the first loader and second
Loader is transported on pallet recover, abandons crawl pallet by the adsorbent equipment on manipulator, pallet is placed on pallet
On recover, while retaining the adsorbent equipment on manipulator and continuing to keep capturing all keycaps, pallet is placed on pallet recycling
When on device, all keycaps are delivered on keycap press device and assemble by manipulator, when assembling all keycaps,
The keyboard case for assembling all keycaps is delivered to all keycaps of pressing, as long as be divided to two sections while pressing, or substep
Pressing, that is, all keycaps are pressed in place.
Pressure cap conveying mechanism includes：Third rack；Third conveying device is fixedly mounted in third rack；At least one
Keycap press device one is crossed on the two side ends of third conveying device, and lower end is fixedly mounted in third rack；Pressure cap is defeated
It further includes having central controller to send mechanism, and the central controller is electrically connected and third conveying device and keycap press device
One；Third conveying device be exactly by be used to support manipulator adsorbent equipment carry out keycap assembling and by keyboard be delivered to keycap by
One lower end of pressure device carries out pressing keycap；The third conveying device includes being fixedly mounted on first rail in third frame upper end face
Road, be fixedly mounted on third frame upper end and with the first track the second track side by side, be set to the first track and the second rail side by side
Lead screw between road, the drive motor being connect with screw rod transmission are erected at the first track and movable block on the second track and set
In movable block lower end and it is set in the nut on lead screw, the drive motor is electrically connected with central controller；First rail
The common lower end of road and the second track is equipped with pedestal, and first track, pedestal and the second track are integrally formed；The lead screw
One end is fixedly mounted on pedestal upper surface by the first free bearing, and the other end of the lead screw is fixedly mounted by the second free bearing is present
Body upper surface, the drive motor are fixedly mounted in pedestal or third rack；Pressure cap conveying mechanism set there are two keycap by
Pressure device, respectively the first keycap press device and the second keycap press device with the first keycap press device side by side；It is described
The first expansion bend and be fixedly mounted on that first keycap press device includes the first portal frame, is fixedly mounted on the first portal frame
The first pressing plate on first expansion bend, the second keycap press device include the second portal frame, are fixedly mounted on the second dragon
The second expansion bend on door frame and the second pressing plate being fixedly mounted on the second expansion bend；First expansion bend is the first liquid
Cylinder pressure, or be the first cylinder, or be the first electric screw；Second expansion bend is second hydraulic cylinder, or is the second cylinder, or
For the second electric screw；The first hydraulic cylinder is connected with the first solenoid valve being electrically connected with central controller, and described first
Cylinder is connected with the second solenoid valve being electrically connected with central controller, and first electric screw electrically connects with central controller
It connects；The second hydraulic cylinder is connected with the third solenoid valve being electrically connected with central controller, second cylinder be connected with
The 4th solenoid valve that central controller is electrically connected, second electric screw are electrically connected with central controller；Described first
A common end between portal frame and second portal frame is connected with the first connecting seat, and first connecting seat is fixedly mounted on
In third rack；Another common end between first portal frame and second portal frame is connected with the second connecting seat, institute
The second connecting seat is stated to be fixedly mounted in third rack；Station there are three being set in the third rack, respectively feeding station one,
Station and discharging station one are pressed, wherein one end of conveying device is set at feeding station one, the other end of third conveying device
At discharging station one, the interlude of third conveying device is set at pressing station；The central controller includes control
Module one, the drive module one being electrically connected with control module one, the first infrared ray sensing being electrically connected with control module one
Probe and the second infrared ray sensing being electrically connected with control module one are popped one's head in, and the first infrared ray sensing probe is mounted on upper
Expect in the third conveying device at station one, the second infrared ray sensing probe is mounted on the third conveying at discharging station one
On device；First portal frame includes being fixedly mounted on the first column by the first track, being fixedly mounted on by the second track
The second column and both ends be separately connected the first crossbeam of the first the upper end of the column and the second the upper end of the column；The second portal frame packet
The third column being fixedly mounted on by the first track, the 4th column being fixedly mounted on by the second track and both ends are included to be separately connected
The second cross beam of third the upper end of the column and the 4th the upper end of the column.
Further, robot can be arranged in execution mating operation with key functional test machine in the keyboard package system, or
Person directly carries out docking cooperation transfer workpiece using artificial.
Further, adsorbent equipment is installed, adsorbent equipment includes on manipulator：
Adsorption plate；
Several first suckers are set to the lower face center of adsorption plate；
Several second suckers are set to the lower face of adsorption plate and around all first suckers；
Vacuum extractor is all connected to all first suckers and all second suckers；
First solenoid valve is connected between all first suckers and vacuum extractor；
Second solenoid valve is connected between all second suckers and vacuum extractor；
Controller is electrically connected at vacuum extractor, the first solenoid valve and second solenoid valve.
Wherein, the lower face of the adsorption plate is set there are two subregion, respectively in a ring and for installing the second sucker
Pallet binding domain and the keycap binding domain among pallet binding domain, the pallet binding domain are equipped with rectangular array
Four the second installation positions of distribution, each second installation position are equipped with the second sucker, and the keycap binding domain is equipped with several
A first installation position, each first installation position are equipped with the first sucker.
Exactly being summarized as first passing through manipulator will adsorb with the pallet of several keycaps, then put down pallet, machinery
All keycaps on keyboard case, are then pressed by pressing, obtain product, product is put by hand by all keycap sets
The second conveying device upper end in key function detector is set, key characters detection is carried out later into line unit Function detection, pastes later
Labeling scanning, last packed products are carried out on mark machine.
Production efficiency of the present invention is high, and high degree of automation is greatly reduced manufacturing cost, improves the quality of product export, greatly
Width reduces manual labor's intensity, saves manpower and is easily managed.
Description of the drawings
Fig. 1 is the structural schematic diagram one of keyboard package system of the present invention；
Fig. 2 is the structural schematic diagram two of keyboard package system of the present invention；
Fig. 3 is the structural schematic diagram three of keyboard package system of the present invention；
Fig. 4 is the structural schematic diagram four of keyboard package system of the present invention；
Fig. 5 is the structural schematic diagram one of key functional test machine of the present invention；
Fig. 6 is the structural schematic diagram two of key functional test machine of the present invention；
Fig. 7 is the structural schematic diagram three of key functional test machine of the present invention；
Fig. 8 is the structural schematic diagram four of key functional test machine of the present invention.
Specific implementation mode
As shown in Figures 1 to 8, the full-automatic keyboard assembly line of the present invention, it is characterised in that：It includes keyboard assembling system
Unite the B and key functional test machine A by keyboard package system B；The wherein described keyboard package system B include the first rack B0,
The handling equipment B1 that is fixedly mounted on the first rack B0, by handling equipment B1 and it is fixedly mounted on the first rack B0
On pressure cap conveying mechanism B8 and the manipulator B6 by the first rack B0, the key functional test machine A include the second rack
A1, the second conveying device A2 being fixedly mounted on the second rack A1, the key functional test being fixedly mounted on a conveyor fill
A3 is set, conveying device two side ends are crossed on and vision inspection apparatus A5 that lower end is fixedly mounted in rack, is crossed on conveying dress
It sets two side ends and lower end is fixedly mounted on keycap press device A4 and control device in rack, the control device electrically connects
It is connected to the second conveying device A2, key device for testing functions A3, vision inspection apparatus A5 and keycap press device A4.
The second rack A1 is equipped with feeding station A11, vision-based detection station A12 and pressing successively from one end toward the other end
Keycap station A13；One end of the second conveying device A2 is set at feeding station A11, and the second conveying device A2's is another
One end is set to pressing keycap station A13；The second conveying device A2 includes the first sliding rail for being fixedly mounted on frame upper end face
A23, with the first sliding rail A23 side by side and be fixedly mounted in rack the second sliding rail A22, be set to the first sliding rail A23 and the side by side
Screw rod A24 between two sliding rail A22, with the screw rod A24 driving motor A21 being sequentially connected and be erected at the first sliding rail A23 and the
The workbench A25 being sequentially connected on two sliding rail A22 and with screw rod A24；The driving motor A21 is electrically connected with control device；
The key device for testing functions A3 is fixedly mounted on workbench A25, and the key device for testing functions A3 includes being used for connecting key
The terminal of disk, the MCU control unit being connect with terminal and the transmitting module being electrically connected with MCU control unit, the MCU controls
Unit is electrically connected with control device；The vision inspection apparatus A5 includes being crossed on the second conveying device A2 two side ends and lower end
It the column A51 that is fixedly mounted in rack, the first horizontal mobile device A52 on fixed column A51 and is fixedly mounted on
Camera A53, the camera A53 on first horizontal mobile device A52 are electrically connected with control device, and described first laterally
Mobile device A52 include the first cross slide way being fixedly mounted on column A51, with first cross slide way side by side and set the
One threaded rod, the first stepper motor being sequentially connected with the first threaded rod are erected at first cross slide way and connect with camera A53
The link connect is connected between the link and the first threaded rod by the first nut；The keycap press device A4 includes
It is crossed on the second conveying device A2 two side ends and portal frame that lower end is fixedly mounted in rack, is fixedly mounted on portal frame
The second horizontal mobile device, at least one vertical movement apparatus for being fixedly mounted on the second horizontal mobile device lower end, fixation
Mounted on the fixed plate of vertical movement apparatus lower end and several be mounted on fixed plate lower face feeler lever.
There are two vertical movement apparatus for setting between second horizontal mobile device and fixed plate；Under the fixed plate
End face is equipped with the pressing array group that several rows are made of feeler lever, and the bottom end of each feeler lever is equipped with contact.
The controller and be set to that the handling equipment B1 includes the first rack B0, is fixedly mounted on the first rack B0
First upper ends rack B0 and the first loader B2, the second loader B3 and the pallet recover B4 being distributed side by side；On described first
Glassware B2 include the first guide rail B23 being fixedly mounted in rack, be fixedly mounted on the first rack B0 and with the first guide rail B23
Second guide rail B26 of parallel spaced-apart, it is fixedly mounted on the first rack B0 and parallel is set to the first guide rail B23 and the second guide rail
The first lead screw B24 between B26, the first driving for being fixedly mounted on the first rack B0 and being fixedly connected with the first lead screw B24
Device B21 and the first movable plate B22, the first driver B21 being erected on the first guide rail B23 and the second guide rail B26 and control
Device B7 processed is electrically connected, and the lower ends the first movable plate B22 are equipped with the first nut being set on the first lead screw B24；Described
Two loader B3 include the third guide rail B33 being fixedly mounted in rack, are fixedly mounted in rack and put down with third guide rail B33
Alternate the 4th guide rail B35 of row, it is fixedly mounted in rack and parallel is set between third guide rail B33 and the 4th guide rail B35
Second lead screw B34, the second driver B31 for being fixedly mounted in rack and being fixedly connected with the second lead screw B34 and it is erected at
The second movable plate B32 on three guide rail B33 and the 4th guide rail B35, the second driver B31 are electrically connected with controller B7,
The lower ends second movable plate B32 are equipped with the second nut being set on the second lead screw B34；The pallet recover B4 includes solid
Fixed rack-mounted 5th guide rail B43, it is fixedly mounted on the first rack B0 and with the of the 5th guide rail B43 parallel spaced-aparts
Six guide rail B45, it is fixedly mounted on the first rack B0 and the parallel third being set between the 5th guide rail B43 and the 6th guide rail B45
Lead screw B44, it is fixedly mounted on the first rack B0 and with the third lead screw B44 third driver B42 being fixedly connected and set on the
Third movable plate B41, the second driver B31 on five guide rail B43 and the 6th guide rail B45 are electrically connected with controller B7,
The lower ends third movable plate B41 are equipped with the third nut being set on third lead screw B44；The first movable plate B22 goes into battle
Column distribution has four the first guide posts；Array distribution has four the second guide posts on the second movable plate B32；The third movable plate
The upper array distributions of B41 have four third guide posts；The is equipped between a common end of the first guide rail B23 and the second guide rail B26
The second infrared ray sensing is equipped between another common end of one infrared sensor, the first guide rail B23 and the second guide rail B26
Device, first infrared sensor and the second infrared sensor are electrically connected at controller B7；The third guide rail B33
And the 4th guide rail B35 a common end between be equipped with third infrared sensor, the third guide rail B33 and the 4th guide rail B35
Another common end between be equipped with the 4th infrared sensor, the third infrared sensor and the 4th infrared sensor are equal
It is electrically connected at controller B7；The 5th infrared ray is equipped between the common end of the one of the 5th guide rail B43 and the 6th guide rail B45 to pass
Sensor, is equipped with the 6th infrared sensor between another common end of the 5th guide rail B43 and the 6th guide rail B45, and described the
Five infrared sensors and the 6th infrared sensor are electrically connected at controller；First infrared sensor is towards the
One end of one movable plate B22, the other end of the first movable plate B22 of the second infrared sensor direction, first infrared ray pass
Sensor is fixedly mounted on by the first support base on the first rack B0, and second infrared sensor is solid by the second support base
Dingan County is on the first rack B0；The third infrared sensor is passed towards one end of the second movable plate B32, the 4th infrared ray
For sensor towards the other end of the second movable plate B32, the third infrared sensor is fixedly mounted on the by third support base
On one rack B0, four infrared sensor is fixedly mounted on by four-supporting on the first rack B0；Described 5th is red
Outside line sensor towards one end of third movable plate B41, the 6th infrared sensor towards third movable plate B41 the other end,
5th infrared sensor is fixedly mounted on by the 5th support base on the first rack B0, and six infrared sensor is logical
The 6th support base is crossed to be fixedly mounted on the first rack B0；One end of first lead screw B24 is fixedly mounted on by the first free bearing
On one rack B0, the other end of the first lead screw B24 is fixedly mounted on by the second free bearing on the first rack B0；Second lead screw
One end of B34 is fixedly mounted on by third free bearing on the first rack B0, and the other end of the second lead screw B34 passes through the 4th hinge
Seat is fixedly mounted on the first rack B0；One end of third lead screw B44 is fixedly mounted on by the 5th free bearing on the first rack B0,
The other end of the third lead screw B44 is fixedly mounted on by the 6th free bearing on the first rack B0；The controller include shell,
Electrically connect set on the MCU control unit of enclosure, with the drive module of MCU control unit electric connection, with MCU control unit
The input module connect and the warning device being electrically connected with MCU control unit.
Pressure cap conveying mechanism B8 includes：Third rack；Third conveying device B80, is fixedly mounted in third rack；Extremely
A few keycap press device one, is crossed on the two side ends of third conveying device B80, and lower end is fixedly mounted on third rack
On；Pressure cap conveying mechanism B8 further includes having central controller, and the central controller is electrically connected and third conveying device B80
With keycap press device one；The third conveying device B80 includes the first track for being fixedly mounted on third frame upper end face
B81, be fixedly mounted on third frame upper end and with the first track the second track B83 side by side, be set to the first track and the side by side
The drive motor of lead screw B82 and lead screw B82 drive connections between two track B83 are erected at the first track and the second track
Movable block B84 on B83 and set on the lower ends movable block B84 and the nut that is set on lead screw B82, the drive motor and center
Controller is electrically connected；The common lower end of first track and the second track B83 are equipped with pedestal, the first track B81, seat
Body and the second track B83 are integrally formed；One end of the lead screw B82 is fixedly mounted on pedestal upper surface, institute by the first free bearing
The other end for stating lead screw B82 is fixedly mounted on pedestal upper surface by the second free bearing, and the drive motor is fixedly mounted on pedestal
Or in third rack；Pressure cap conveying mechanism B8 is set there are two keycap press device one, respectively the first keycap press device and
With the second keycap press device of the first keycap press device side by side；The first keycap press device includes the first portal frame
B891, the first expansion bend B88 being fixedly mounted on the first portal frame B891 and be fixedly mounted on the first expansion bend B88
One pressing plate B89, the second keycap press device include the second portal frame B87, are fixedly mounted on the second portal frame B87
Second expansion bend B86 and the second pressing plate B85 being fixedly mounted on the second expansion bend B86；The first expansion bend B88 is the
One hydraulic cylinder, or be the first cylinder, or be the first electric screw；The second expansion bend B86 is second hydraulic cylinder, or is second
Cylinder, or be the second electric screw；The first hydraulic cylinder is connected with the first solenoid valve being electrically connected with central controller, institute
It states the first cylinder and is connected with the second solenoid valve being electrically connected with central controller, first electric screw and central controller
It is electrically connected；The second hydraulic cylinder is connected with the third solenoid valve being electrically connected with central controller, and second cylinder connects
It is connected to the 4th solenoid valve being electrically connected with central controller, second electric screw is electrically connected with central controller；Institute
It states one between the first portal frame B891 and the second portal frame B87 common end and is connected with the first connecting seat, described first connects
Joint chair is fixedly mounted in third rack；It is another common between the first portal frame B891 and the second portal frame B87
End is connected with the second connecting seat, and second connecting seat is fixedly mounted in third rack；There are three being set in the third rack
Station, respectively feeding station one, pressing station and discharging station one, wherein one end of conveying device are set to feeding station one
The other end at place, third conveying device B80 is set at discharging station one, and the interlude of third conveying device B80 is set to pressing work
At position；The central controller includes control module one, the drive module one being electrically connected with control module one and control mould
The first infrared ray sensing probe that block one is electrically connected and the second infrared ray sensing probe being electrically connected with control module one, institute
It states the first infrared ray sensing probe to be mounted on the third conveying device B80 at feeding station one, second infrared ray sensing
Probe is mounted on the third conveying device B80 at discharging station one；The first portal frame B891 includes being fixedly mounted on the
The first column by one track, the second column being fixedly mounted on by the second track B83 and both ends are separately connected on the first column
The first crossbeam at end and the second the upper end of the column；The second portal frame B87 includes that the third being fixedly mounted on by the first track is stood
Column, the 4th column being fixedly mounted on by the second track B83 and both ends are separately connected third the upper end of the column and the 4th the upper end of the column
Second cross beam.
Exactly being summarized as first passing through manipulator will adsorb with the pallet of several keycaps, then put down pallet, machinery
All keycaps on keyboard case, are then pressed by pressing, obtain product, product is put by hand by all keycap sets
The second conveying device upper end in key function detector is set, key characters detection is carried out later into line unit Function detection, pastes later
Labeling scanning, last packed products are carried out on mark machine.
Production efficiency of the present invention is high, and high degree of automation is greatly reduced manufacturing cost, improves the quality of product export, greatly
Width reduces manual labor's intensity, saves manpower and is easily managed.
Claims (4)
1. full-automatic keyboard assembly line, it is characterised in that：It includes keyboard package system（B）With set on keyboard package system
（B）Other key functional test machine（A）；The wherein described keyboard package system（B）Including the first rack（B0）, be fixedly mounted on first
Rack（B0）On handling equipment（B1）, be set to handling equipment（B1）It is other and be fixedly mounted on the first rack（B0）On pressure
Cap conveying mechanism（B8）And it is set to the first rack（B0）Other manipulator（B6）, the key functional test machine（A）Including the second machine
Frame（A1）, be fixedly mounted on the second rack（A1）On the second conveying device（A2）, key work(on a conveyor is fixedly mounted
It can test device（A3）, be crossed on conveying device two side ends and lower end is fixedly mounted on vision inspection apparatus in rack（A5）、
It is crossed on conveying device two side ends and lower end is fixedly mounted on keycap press device in rack（A4）And control device, the control
Device processed is electrically connected at the second conveying device（A2）, key device for testing functions（A3）, vision inspection apparatus（A5）And keycap
Press device（A4）；Second rack（A1）It is equipped with feeding station successively from one end toward the other end（A11）, vision-based detection station
（A12）And pressing keycap station（A13）；Second conveying device（A2）One end be set to feeding station（A11）Place, described the
Two conveying devices（A2）The other end be set to pressing keycap station（A13）；Second conveying device（A2）Including being fixedly mounted
The first sliding rail in frame upper end face（A23）And the first sliding rail（A23）Side by side and the second sliding rail for being fixedly mounted in rack
（A22）, side by side be set to the first sliding rail（A23）With the second sliding rail（A22）Between screw rod（A24）With screw rod（A24）It is sequentially connected
Driving motor（A21）And it is erected at the first sliding rail（A23）With the second sliding rail（A22）Upper and and screw rod（A24）It is sequentially connected
Workbench（A25）；The driving motor（A21）It is electrically connected with control device；The key device for testing functions（A3）Fixed peace
Mounted in workbench（A25）On, the key device for testing functions（A3）Include for connecting the terminal of keyboard, being connect with terminal
MCU control unit and the transmitting module being electrically connected with MCU control unit, the MCU control unit electrically connect with control device
It connects；The vision inspection apparatus（A5）Including being crossed on the second conveying device（A2）Two side ends and lower end is fixedly mounted in rack
Column（A51）, fixed column（A51）On the first horizontal mobile device（A52）And it is fixedly mounted on first and laterally moves
Dynamic device（A52）On camera（A53）, the camera（A53）It is electrically connected with control device, first transverse shifting
Device（A52）Including being fixedly mounted on column（A51）On first cross slide way, with first cross slide way side by side and set the
One threaded rod, is erected at first cross slide way and and camera at the first stepper motor being sequentially connected with the first threaded rod（A53）
The link of connection is connected between the link and the first threaded rod by the first nut；The keycap press device（A4）
Including being crossed on the second conveying device（A2）Portal frame that two side ends and lower end are fixedly mounted in rack is fixedly mounted on dragon
The second horizontal mobile device on door frame, it is at least one be fixedly mounted on the second horizontal mobile device lower end vertically move dress
Set, be fixedly mounted on vertical movement apparatus lower end fixed plate and several be mounted on fixed plate lower face feeler lever.
2. full-automatic keyboard assembly line according to claim 1, it is characterised in that：Second horizontal mobile device
There are two vertical movement apparatus for setting between fixed plate；The lower face of the fixed plate be equipped with several rows by feeler lever form by
Array group is pressed, the bottom end of each feeler lever is equipped with contact.
3. full-automatic keyboard assembly line according to claim 2, it is characterised in that：The handling equipment（B1）Packet
Include the first rack（B0）, be fixedly mounted on the first rack（B0）On controller and be set to the first rack（B0）Upper end and side by side
First loader of distribution（B2）, the second loader（B3）With pallet recover（B4）；First loader（B2）Including solid
Fixed rack-mounted first guide rail（B23）, be fixedly mounted on the first rack（B0）It is upper and with the first guide rail（B23）Parallel phase
Between the second guide rail（B26）, be fixedly mounted on the first rack（B0）It is upper and parallel be set to the first guide rail（B23）With the second guide rail
（B26）Between the first lead screw（B24）, be fixedly mounted on the first rack（B0）It is upper and with the first lead screw（B24）It is fixedly connected
First driver（B21）And it is erected at the first guide rail（B23）With the second guide rail（B26）On the first movable plate（B22）, described
One driver（B21）With controller（B7）It is electrically connected, first movable plate（B22）Lower end is equipped with and is set in the first lead screw
（B24）On the first nut；Second loader（B3）Including the third guide rail being fixedly mounted in rack（B33）, it is fixed
In rack and with third guide rail（B33）4th guide rail of parallel spaced-apart（B35）, be fixedly mounted in rack and parallel set
In third guide rail（B33）With the 4th guide rail（B35）Between the second lead screw（B34）, be fixedly mounted in rack and with second
Bar（B34）The second driver being fixedly connected（B31）And it is erected at third guide rail（B33）With the 4th guide rail（B35）On second
Movable plate（B32）, second driver（B31）With controller（B7）It is electrically connected, second movable plate（B32）Lower end is set
It is set in the second lead screw（B34）On the second nut；The pallet recover（B4）Including be fixedly mounted in rack
Five guide rails（B43）, be fixedly mounted on the first rack（B0）It is upper and with the 5th guide rail（B43）6th guide rail of parallel spaced-apart（B45）、
It is fixedly mounted on the first rack（B0）It is upper and parallel be set to the 5th guide rail（B43）With the 6th guide rail（B45）Between third lead screw
（B44）, be fixedly mounted on the first rack（B0）It is upper and with third lead screw（B44）The third driver being fixedly connected（B42）And it sets
In the 5th guide rail（B43）With the 6th guide rail（B45）On third movable plate（B41）, second driver（B31）With controller
（B7）It is electrically connected, the third movable plate（B41）Lower end is equipped with and is set in third lead screw（B44）On third nut；It is described
First movable plate（B22）Upper array distribution has four the first guide posts；Second movable plate（B32）Upper array distribution has four article
Two guide posts；The third movable plate（B41）Upper array distribution has four third guide posts；First guide rail（B23）It is led with second
Rail（B26）A common end between be equipped with the first infrared sensor, first guide rail（B23）With the second guide rail（B26）'s
The second infrared sensor is equipped between another common end, first infrared sensor and the second infrared sensor are electric
Property is connected to controller（B7）；The third guide rail（B33）With the 4th guide rail（B35）A common end between to be equipped with third infrared
Line sensor, the third guide rail（B33）With the 4th guide rail（B35）Another common end between be equipped with the 4th infrared ray sensing
Device, the third infrared sensor and the 4th infrared sensor are electrically connected at controller（B7）；5th guide rail
（B43）With the 6th guide rail（B45）A common end between be equipped with the 5th infrared sensor, the 5th guide rail（B43）With
Six guide rails（B45）Another common end between be equipped with the 6th infrared sensor, the 5th infrared sensor and the 6th red
Outside line sensor is electrically connected at controller；The first movable plate of the first infrared sensor direction（B22）One end,
Two infrared sensors the first movable plate of direction（B22）The other end, first infrared sensor passes through the first support base
It is fixedly mounted on the first rack（B0）On, second infrared sensor is fixedly mounted on the first rack by the second support base
（B0）On；The second movable plate of the third infrared sensor direction（B32）One end, the 4th infrared sensor is towards second
Movable plate（B32）The other end, the third infrared sensor is fixedly mounted on the first rack by third support base（B0）
On, four infrared sensor is fixedly mounted on the first rack by four-supporting（B0）On；5th infrared ray passes
Sensor is towards third movable plate（B41）One end, the 6th infrared sensor is towards third movable plate（B41）The other end, institute
It states the 5th infrared sensor and the first rack is fixedly mounted on by the 5th support base（B0）On, six infrared sensor is logical
It crosses the 6th support base and is fixedly mounted on the first rack（B0）On；First lead screw（B24）One end be fixedly mounted by the first free bearing
In the first rack（B0）On, first lead screw（B24）The other end the first rack is fixedly mounted on by the second free bearing（B0）
On；Second lead screw（B34）One end the first rack is fixedly mounted on by third free bearing（B0）On, second lead screw（B34）
The other end the first rack is fixedly mounted on by the 4th free bearing（B0）On；Third lead screw（B44）One end pass through the 5th free bearing
It is fixedly mounted on the first rack（B0）On, the third lead screw（B44）The other end be fixedly mounted on first by the 6th free bearing
Rack（B0）On；The controller includes shell, is electrically connected set on the MCU control unit of enclosure, with MCU control unit
Drive module, with MCU control unit be electrically connected input module and with MCU control unit be electrically connected warning device.
4. full-automatic keyboard assembly line according to claim 3, it is characterised in that：Pressure cap conveying mechanism（B8）Packet
It includes：Third rack；Third conveying device（B80）, it is fixedly mounted in third rack；An at least keycap press device one,
It is crossed on third conveying device（B80）Two side ends, and lower end is fixedly mounted in third rack；Pressure cap conveying mechanism（B8）Also
Include central controller, the central controller is electrically connected and third conveying device（B80）With keycap press device one；
The third conveying device（B80）The first track including being fixedly mounted on third frame upper end face（B81）, be fixedly mounted on
Three frame upper ends and the second track with the first track side by side（B83）, side by side be set to the first track and the second track（B83）Between
Lead screw（B82）With lead screw（B82）The drive motor of drive connection is erected at the first track and the second track（B83）On shifting
Motion block（B84）And it is set to movable block（B84）Lower end and it is set in lead screw（B82）On nut, the drive motor with center control
Device processed is electrically connected；First track and the second track（B83）Common lower end be equipped with pedestal, first track（B81）、
Pedestal and the second track（B83）It is integrally formed；The lead screw（B82）One end pedestal upper end is fixedly mounted on by the first free bearing
Face, the lead screw（B82）The other end pedestal upper surface is fixedly mounted on by the second free bearing, the drive motor is fixedly mounted
On pedestal or third rack；Pressure cap conveying mechanism（B8）If there are two keycap press device one, respectively the first keycap is pressed
Pressure device and the second keycap press device with the first keycap press device side by side；The first keycap press device includes first
Portal frame（B891）, be fixedly mounted on the first portal frame（B891）On the first expansion bend（B88）And it is fixedly mounted on first and stretches
Contracting device（B88）On the first pressing plate（B89）, the second keycap press device includes the second portal frame（B87）, be fixedly mounted
In the second portal frame（B87）On the second expansion bend（B86）And it is fixedly mounted on the second expansion bend（B86）On the second pressing plate
（B85）；First expansion bend（B88）For first hydraulic cylinder, or it is the first cylinder, or is the first electric screw；Described second
Expansion bend（B86）For second hydraulic cylinder, or it is the second cylinder, or is the second electric screw；The first hydraulic cylinder be connected with
The first solenoid valve that central controller is electrically connected, first cylinder are connected with the second electricity being electrically connected with central controller
Magnet valve, first electric screw are electrically connected with central controller；The second hydraulic cylinder is connected with and central controller electricity
Property connection third solenoid valve, second cylinder is connected with the 4th solenoid valve being electrically connected with central controller, described the
Two electric screws are electrically connected with central controller；First portal frame（B891）With second portal frame（B87）Between
A common end be connected with the first connecting seat, first connecting seat is fixedly mounted in third rack；First portal frame
（B891）With second portal frame（B87）Between another common end be connected with the second connecting seat, second connecting seat is solid
Dingan County is in third rack；Station there are three being set in the third rack, respectively feeding station one, pressing station and discharging
Station one, wherein one end of conveying device are set at feeding station one, third conveying device（B80）The other end be set to discharging work
At position one, third conveying device（B80）Interlude be set to pressing station at；The central controller includes control module
One, the drive module one being electrically connected with control module one, the first infrared ray sensing probe being electrically connected with control module one
And the second infrared ray sensing being electrically connected with control module one is popped one's head in, the first infrared ray sensing probe is mounted on feeding work
Third conveying device at position one（B80）On, the third that the second infrared ray sensing probe is mounted at discharging station one is defeated
Send device（B80）On；First portal frame（B891）Including being fixedly mounted on the first column by the first track, being fixedly mounted
In the second track（B83）Other the second column and both ends is separately connected the first cross of the first the upper end of the column and the second the upper end of the column
Beam；Second portal frame（B87）Including being fixedly mounted on third column by the first track, being fixedly mounted on the second track
（B83）Other the 4th column and both ends is separately connected the second cross beam of third the upper end of the column and the 4th the upper end of the column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611226300.7A CN106449239B (en) | 2016-12-27 | 2016-12-27 | Full-automatic keyboard assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611226300.7A CN106449239B (en) | 2016-12-27 | 2016-12-27 | Full-automatic keyboard assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN106449239A CN106449239A (en) | 2017-02-22 |
| CN106449239B true CN106449239B (en) | 2018-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611226300.7A Active CN106449239B (en) | 2016-12-27 | 2016-12-27 | Full-automatic keyboard assembly line |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107737774B (en) * | 2017-08-22 | 2019-11-05 | 陈少军 | The full-automatic disassembly, cleaning machine of keyboard |
| CN107863264B (en) * | 2017-12-12 | 2020-06-09 | 深圳市昇茂科技有限公司 | Full-automatic assembling device for keyboard |
| CN108878194B (en) * | 2018-07-26 | 2019-07-19 | 江苏传艺科技股份有限公司 | A kind of keyboard automated assembly line |
| CN111054148A (en) * | 2020-02-27 | 2020-04-24 | 深圳市润强机电设备有限公司 | Full-automatic anodic oxidation production line of environmental protection |
| CN111430163B (en) * | 2020-04-10 | 2022-10-11 | 重庆泰美自动化科技有限公司 | Full-automatic keyboard control system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101409162B (en) * | 2008-04-30 | 2011-01-12 | 苏州雷神科技有限公司 | Key-press assembling equipment |
| CN103824722B (en) * | 2014-02-18 | 2016-05-18 | 江苏科瑞恩自动化科技有限公司 | A kind of keyboard skeleton kludge |
| CN106040608B (en) * | 2016-05-20 | 2019-02-22 | 上海交通大学 | Keyboard of notebook computer dynamic optical detection method |
| CN206379290U (en) * | 2016-12-27 | 2017-08-04 | 珠海市捷锐科技有限公司 | Full-automatic keyboard assembly line |
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