CN106514252A - Automatic mechanical keyboard assembling production line - Google Patents

Automatic mechanical keyboard assembling production line Download PDF

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Publication number
CN106514252A
CN106514252A CN201611225043.5A CN201611225043A CN106514252A CN 106514252 A CN106514252 A CN 106514252A CN 201611225043 A CN201611225043 A CN 201611225043A CN 106514252 A CN106514252 A CN 106514252A
Authority
CN
China
Prior art keywords
frame
fixedly mounted
guide rail
infrared ray
ray sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611225043.5A
Other languages
Chinese (zh)
Inventor
黄欢
周伟波
卢志江
吴晓峰
朱灵
洪德和
李志坚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Jierui Technology Co Ltd
Original Assignee
Zhuhai Jierui Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Jierui Technology Co Ltd filed Critical Zhuhai Jierui Technology Co Ltd
Priority to CN201611225043.5A priority Critical patent/CN106514252A/en
Publication of CN106514252A publication Critical patent/CN106514252A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/70Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
    • H01H13/88Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic mechanical keyboard assembling production line. The assembling production line comprises a mechanical arm, a rack arranged beside the mechanical arm, a feeding and discharging device fixedly arranged on the rack, a pressing cap conveying device and a control system, wherein the pressing cap conveying device and the control system are arranged beside the feeding and discharging device and fixedly mounted on the rack; the control system is electrically connected to the mechanical arm, the feeding and discharging device and the pressing cap conveying device. According to the production line, the production efficiency can be greatly improved, the assembling cost is reduced, the assembling quality is improved, and manpower is greatly reduced.

Description

The automatic assembly line of mechanical keyboard
Technical field
The present invention relates to the automatic assembly line of mechanical keyboard.
Background technology
Traditional mechanical keyboard is typically using manually being assembled, or human assistance some frock clamps are assembled, Suffer from the drawback that:1st, inefficiency;2nd, assembly cost is high;3rd, assembling quality is unstable;4th, a large amount of manpowers are needed.
The content of the invention
The technical problem to be solved is to overcome the deficiencies in the prior art, there is provided a kind of mechanical keyboard is assembled automatically Production line, which can greatly improve production efficiency, reduce assembly cost, improve assembling quality, manpower is greatly decreased.
The technical solution adopted in the present invention is:
The automatic assembly line of mechanical keyboard, which includes mechanical hand, the frame by mechanical hand, is fixedly mounted in frame Handling equipment, by handling equipment and the pressure cap conveyer device that is fixedly mounted in frame and control system, the control System processed is electrically connected at mechanical hand, handling equipment and pressure cap conveyer device.
Handling equipment include the controller being fixedly mounted in frame and located at frame upper end and be distributed side by side the One loader, the second loader and pallet withdrawer.
First loader includes the first guide rail being fixedly mounted in frame, is fixedly mounted in frame and with first The second alternate guide rail of guide rail parallel, be fixedly mounted in frame and it is parallel be located between the first guide rail and the second guide rail first Screw mandrel, the first driver for being fixedly mounted in frame and being fixedly connected with the first screw mandrel and it is erected at the first guide rail and second and leads The first portable plate on rail, first driver are electrically connected with controller, and the first portable plate lower end is provided with and is set in The first nut on first screw mandrel;Second loader includes the 3rd guide rail being fixedly mounted in frame, is fixedly mounted on In frame and fourth guide rail alternate with the 3rd guide rail parallel, it is fixedly mounted in frame and parallel is located at the 3rd guide rail and the 4th The second screw mandrel, the second driver for being fixedly mounted in frame and being fixedly connected with the second screw mandrel between guide rail and it is erected at The second portable plate on three guide rails and the 4th guide rail, second driver are electrically connected with controller, second portable plate Lower end is provided with the second nut being set on the second screw mandrel;The pallet withdrawer includes that the be fixedly mounted in frame the 5th leads Rail, it is fixedly mounted in frame and sixth guide rail alternate with the 5th guide rail parallel, is fixedly mounted in frame and parallel is located at The 3rd screw mandrel, the second drive for being fixedly mounted in frame and being fixedly connected with the 3rd screw mandrel between 5th guide rail and the 6th guide rail Dynamic device and the 3rd portable plate on the 5th guide rail and the 6th guide rail, second driver are electrically connected with controller, institute State the 3rd portable plate lower end and be provided with the 3rd nut being set on the 3rd screw mandrel;On first portable plate, array distribution has four First guide pillar;On second portable plate, array distribution has four the second guide pillars;On 3rd portable plate, array distribution has four Article the 3rd guide pillar;On 4th portable plate, array distribution has four article of the 4th guide pillar;The one of first guide rail and the second guide rail The first infrared ray sensor is provided between common end, between first guide rail and another common end of the second guide rail, second is provided with Infrared ray sensor, first infrared ray sensor and the second infrared ray sensor are electrically connected at controller;Described The another of the 3rd infrared ray sensor, the 3rd guide rail and the 4th guide rail is provided between three guide rails and a common end of the 4th guide rail The 4th infrared ray sensor is provided between one common end, the 3rd infrared ray sensor and the 4th infrared ray sensor are electrical It is connected to controller;The one of 5th guide rail and the 6th guide rail is common hold between be provided with the 5th infrared ray sensor, described the The 6th infrared ray sensor, the 5th infrared ray sensor and is provided between another common end of five guide rails and the 6th guide rail Six infrared ray sensors are electrically connected at controller;The one end of first infrared ray sensor towards the first portable plate, the The other end of two infrared ray sensors towards the first portable plate, first infrared ray sensor fix peace by the first support base It is mounted in frame, second infrared ray sensor is fixedly mounted in frame by the second support base;3rd infrared ray The one end of sensor towards the second portable plate, the other end of the 4th infrared ray sensor towards the second portable plate, the described 3rd is red Outside line sensor is fixedly mounted in frame by the 3rd support base, and four infrared ray sensor is fixed by four-supporting In frame;The one end of 5th infrared ray sensor towards the 3rd portable plate, the 6th infrared ray sensor is towards the The other end of three portable plates, the 5th infrared ray sensor are fixedly mounted in frame by the 5th support base, and described six is red Outside line sensor is fixedly mounted in frame by the 6th support base;One end of first screw mandrel is fixedly mounted on by the first free bearing In frame, the other end of first screw mandrel is fixedly mounted in frame by the second free bearing;One end of second screw mandrel is by the Three free bearings are fixedly mounted in frame, and the other end of second screw mandrel is fixedly mounted in frame by the 4th free bearing;3rd One end of screw mandrel is fixedly mounted in frame by the 5th free bearing, and the other end of the 3rd screw mandrel fixes peace by the 6th free bearing It is mounted in frame;The controller includes that shell, the MCU control module located at enclosure and MCU control module are electrically connected with Drive module and MCU control module be electrically connected with input module and with MCU control module be electrically connected with alarm device.
The pressure cap conveying mechanism, it is characterised in that include:Conveyer device, which is fixedly mounted in frame;An at least key Cap press device, which is crossed on the two side ends of conveyer device, and lower end is fixedly mounted in frame.
The pressure cap conveying mechanism of the automatic assembly line of mechanical keyboard also includes control device, and the control device is electric Property connection and conveyer device and keycap press device.
The conveyer device include being fixedly mounted on frame upper end face the first slide rail, be fixedly mounted on frame upper end and with First slide rail the second slide rail side by side, side by side located at the screw mandrel and screw rod transmission connection between the first slide rail and the second slide rail Drive motor, the movable block being erected on the first slide rail and the second slide rail and located at movable block lower end and it is set in the spiral shell on screw mandrel Cap, the drive motor are electrically connected with controller;The common lower end of first slide rail and the second slide rail is provided with pedestal, described First slide rail, pedestal and the second slide rail are integrally formed;One end of the screw mandrel is fixedly mounted on pedestal upper end by the first free bearing Face, the other end of the screw mandrel are fixedly mounted on pedestal upper surface by the second free bearing, and the drive motor fixed installation is present On body or frame;Pressure cap conveying mechanism is provided with two keycap press devices, respectively the first keycap press device and with first Keycap press device the second keycap press device side by side;The first keycap press device includes the first portal frame, fixed peace The first compensator being mounted on the first portal frame and the first pressing plate being fixedly mounted on the first compensator, second keycap Press device includes the second portal frame, the second compensator being fixedly mounted on the second portal frame and is fixedly mounted on second stretching The second pressing plate on device.
First compensator is first hydraulic cylinder, or is the first cylinder, or is the first electric screw;Described second stretches Device is second hydraulic cylinder, or is the second cylinder, or is the second electric screw;The first hydraulic cylinder is connected with and control device electricity Property connection the first electromagnetic valve, first cylinder be connected with control device be electrically connected with the second electromagnetic valve, described first Electric screw is electrically connected with control device;The second hydraulic cylinder is connected with the 3rd electromagnetism being electrically connected with control device Valve, second cylinder are connected with the 4th electromagnetic valve being electrically connected with control device, second electric screw and control dress Put electric connection;A common end between first portal frame and second portal frame is connected with the first connecting seat, described First connecting seat is fixedly mounted in frame;Another common end connection between first portal frame and second portal frame There is the second connecting seat, second connecting seat is fixedly mounted in frame;The frame is provided with three stations, respectively feeding , at feeding station, the other end of conveyer device is located at for station, pressing station and discharging station, wherein one end of conveyer device At discharging station, the interlude of conveyer device is at pressing station;The control device includes control module and control mould The first infrared ray sensor and be electrically connected with control module that the drive module and control module that block is electrically connected with is electrically connected with The second infrared ray sensor, first infrared ray sensor be arranged on feeding station at conveyer device on, described second Infrared ray sensor is arranged on the conveyer device at discharging station.
First portal frame includes being fixedly mounted on the first column by the first guide rail, is fixedly mounted on by the second guide rail The second column and two ends connect the first crossbeam of the first column upper end and the second column upper end respectively;The second portal frame bag Include the 3rd column being fixedly mounted on by the first guide rail, the 4th column being fixedly mounted on by the second guide rail and two ends to connect respectively 3rd column upper end and the second cross beam of the 4th column upper end.
The adsorbent equipment installed on a robotic arm includes:
Adsorption plate;
Several first suckers, which is located at the lower surface central authorities of adsorption plate;
Several second suckers, which is located at the lower surface of adsorption plate and around all first suckers;
Vacuum extractor, which is all connected to all first suckers and all second suckers;
First electromagnetic valve, which is connected between all first suckers and vacuum extractor;
Second electromagnetic valve, which is connected between all second suckers and vacuum extractor;
Processor, which is electrically connected at vacuum extractor, the first electromagnetic valve and the second electromagnetic valve.
The lower surface of the adsorption plate is provided with two subregions, respectively in a ring and for installing the pallet suction of the second sucker Attached region and the keycap binding domain in the middle of pallet binding domain, the pallet binding domain are provided with rectangular array distribution Four the second installation positions, each second installation position are equipped with the second sucker, the keycap binding domain be provided with several first Installation position, each first installation position are equipped with the first sucker.
Artificial or robot will carry the pallet feeding of some keycaps to the first loader and the second loader first, All keycaps related pallet is adsorbed crawl by mechanical hand together to be delivered on pallet withdrawer, and the adsorbent equipment on mechanical hand puts down support The pallet that conveying comes, while all keycaps of absorption will be kept, is manually taken away and is continued back when collection tray, mechanical hand by disk All keycaps are delivered on pressure cap conveyer device, keyboard case feeding is delivered to by conveying dress by artificial or robot wherein Put, being passed through by conveyer device carries out assembling all keycaps to mechanical hand, and the keyboard for having assembled keycap is transported to pressure cap Conveyer device lower end, is pressed, and final product is conveyed out, and product is delivered to key function by artificial or robot In testing machine, key functional test is first passed through, exactly first click on keycap one by one, the signal of keycap is launched module and sends and carries out Analysis judges that the work of key Function detection is transported to key characters detection after completing, and photographic head is taken pictures, must be shone according to clap Piece is analyzed contrast, looks at whether key characters position is accurate, if having deviation, and whether direction is correct, and whether color is consistent, word Whether body is clear, and detection is conveyed out coming after finishing.
The present invention can greatly improve production efficiency, reduce assembly cost, improve assembling quality, manpower is greatly decreased.
Description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is another structural representation of the present invention.
Specific embodiment
As depicted in figs. 1 and 2, the automatic assembly line of mechanical keyboard of the present invention, which includes mechanical hand B6, located at mechanical hand Frame B0, the handling equipment B1 being fixedly mounted in frame B0 by B6, by handling equipment B1 and it is fixedly mounted on Pressure cap conveyer device B8 and control system B7 in frame B0, control system B7 are electrically connected at mechanical hand B6, up and down Material device B1 and pressure cap conveyer device B8.
Handling equipment B1 includes the controller being fixedly mounted in frame B0 and is located at frame B0 upper end and divides side by side First loader B2 of cloth, the second loader B3 and pallet withdrawer B4.
The first loader B2 includes the first guide rail B23 being fixedly mounted in frame B0, is fixedly mounted on frame B0 Upper and the second guide rail B26 with the first guide rail B23 parallel spaced-aparts, it is fixedly mounted in frame B0 and parallel is located at the first guide rail The first screw mandrel B24 between B23 and the second guide rail B26, it is fixedly mounted in frame B0 and is fixedly connected with the first screw mandrel B24 First driver B21 and the first portable plate B22 being erected on the first guide rail B23 and the second guide rail B26, first driver B21 is electrically connected with controller, and the first portable plate B22 lower ends are provided with the first nut being set on the first screw mandrel B24;Institute Stating the second loader B3 includes the 3rd guide rail B33 being fixedly mounted in frame B0, is fixedly mounted in frame B0 and with the 3rd 4th guide rail B35 of guide rail B33 parallel spaced-aparts, it is fixedly mounted in frame B0 and parallel the 3rd guide rail B33 and the 4th that is located at leads The second screw mandrel B34, the second driver for being fixedly mounted in frame B0 and being fixedly connected with the second screw mandrel B34 between rail B35 B31 and the second portable plate B32 being erected on the 3rd guide rail B33 and the 4th guide rail B35, second driver B31 and control Device is electrically connected with, and the second portable plate B32 lower ends are provided with the second nut being set on the second screw mandrel B34;The pallet is returned Receiving device B4 includes the 5th guide rail B43 being fixedly mounted in frame B0, is fixedly mounted in frame B0 and be flat with the 5th guide rail B43 Alternate the 6th guide rail B45 of row, it is fixedly mounted in frame B0 and parallel is located between the 5th guide rail B43 and the 6th guide rail B45 The 3rd screw mandrel B44, the second driver B31 for being fixedly mounted in frame B0 and being fixedly connected with the 3rd screw mandrel B44 and be located at The 3rd portable plate B42 on 5th guide rail B43 and the 6th guide rail B45, the 3rd driver B41 are electrically connected with controller, The 3rd portable plate B42 lower ends are provided with the 3rd nut being set on the 3rd screw mandrel B44;The first portable plate B22 goes into battle Column distribution has four the first guide pillars;On the second portable plate B32, array distribution has four the second guide pillars;3rd portable plate The upper array distributions of B42 have four article of the 3rd guide pillar;On 4th portable plate, array distribution has four article of the 4th guide pillar;Described first leads The one of rail B23 and the second guide rail B26 is provided with the first infrared ray sensor between common end, and the first guide rail B23 and second leads The second infrared ray sensor is provided between another common end of rail B26, and first infrared ray sensor and the second infrared ray are passed Sensor is electrically connected at controller;The 3rd is provided between the common end of the one of the 3rd guide rail B33 and the 4th guide rail B35 infrared Line sensor, is provided with the 4th infrared ray sensor between the 3rd guide rail B33 and another common end of the 4th guide rail B35, institute State the 3rd infrared ray sensor and the 4th infrared ray sensor is electrically connected at controller;The 5th guide rail B43 and the 6th The one of guide rail B45 is provided with the 5th infrared ray sensor between common end, and the 5th guide rail B43's and the 6th guide rail B45 is another The 6th infrared ray sensor is provided between common end, the 5th infrared ray sensor and the 6th infrared ray sensor electrically connect It is connected to controller;The one end of first infrared ray sensor towards the first portable plate B22, the second infrared ray sensor is towards the The other end of one portable plate B22, first infrared ray sensor are fixedly mounted in frame B0 by the first support base, described Second infrared ray sensor is fixedly mounted in frame B0 by the second support base;The 3rd infrared ray sensor direction second One end of portable plate B32, the other end of the 4th infrared ray sensor towards the second portable plate B32, the 3rd infrared ray sensing Device is fixedly mounted in frame B0 by the 3rd support base, and four infrared ray sensor is fixedly mounted on by four-supporting In frame B0;The one end of 5th infrared ray sensor towards the 3rd portable plate B42, the 6th infrared ray sensor direction the 3rd The other end of portable plate B42, the 5th infrared ray sensor are fixedly mounted in frame B0 by the 5th support base, and described six Infrared ray sensor is fixedly mounted in frame B0 by the 6th support base;One end of first screw mandrel B24 is solid by the first free bearing Dingan County is mounted in frame B0, and the other end of the first screw mandrel B24 is fixedly mounted in frame B0 by the second free bearing;Second One end of bar B34 is fixedly mounted in frame B0 by the 3rd free bearing, and the other end of the second screw mandrel B34 passes through the 4th free bearing It is fixedly mounted in frame B0;One end of 3rd screw mandrel B44 is fixedly mounted in frame B0 by the 5th free bearing, described 3rd The other end of bar B44 is fixedly mounted in frame B0 by the 6th free bearing;The controller includes shell, located at enclosure Input module that the drive module and MCU control module that MCU control module and MCU control module are electrically connected with is electrically connected with and The alarm device being electrically connected with MCU control module.
The pressure cap conveying mechanism, it is characterised in that include:Conveyer device B80, which is fixedly mounted in frame B0;At least One keycap press device, which is crossed on the two side ends of conveyer device, and lower end is fixedly mounted in frame B0.
The pressure cap conveying mechanism of the automatic assembly line of mechanical keyboard also includes control device, and the control device is electric Property connection and conveyer device and keycap press device.
The conveyer device B80 includes being fixedly mounted on the first slide rail B81 of frame B0 upper surface, is fixedly mounted on frame B0 upper ends and with the first slide rail B81 the second slide rail B83 side by side, be located between the first slide rail B81 and the second slide rail B83 side by side Drive motor that screw mandrel B82 and screw mandrel B82 are connected, the movable block being erected on the first slide rail B81 and the second slide rail B83 B84 and located at movable block B84 lower ends and the nut that is set on screw mandrel B82, the drive motor is electrically connected with controller;Institute The common lower end for stating the first slide rail B81 and the second slide rail B83 is provided with pedestal, the first slide rail B81, pedestal and the second slide rail B83 is integrally formed;One end of the screw mandrel B82 is fixedly mounted on pedestal upper surface by the first free bearing, and the screw mandrel B82's is another One end is fixedly mounted on pedestal upper surface by the second free bearing, and the drive motor is fixedly mounted in pedestal or frame B0; Pressure cap conveying mechanism is provided with two keycap press devices, respectively the first keycap press device and with the first keycap press device simultaneously The second keycap press device of row;The first keycap press device includes the first portal frame B891, to be fixedly mounted on first imperial The first compensator B89 and the first pressing plate B88 being fixedly mounted on the first compensator B89 on door frame B891, described second Keycap press device includes the second portal frame B87, the second compensator B86 being fixedly mounted on the second portal frame B87 and fixation The second pressing plate B85 on the second compensator B86.
The first compensator B89 is first hydraulic cylinder, or is the first cylinder, or is the first electric screw;Described second Compensator B86 is second hydraulic cylinder, or is the second cylinder, or is the second electric screw;The first hydraulic cylinder is connected with and control The first electromagnetic valve that device processed is electrically connected with, first cylinder are connected with the second electromagnetic valve being electrically connected with control device, First electric screw is electrically connected with control device;The second hydraulic cylinder is connected with the be electrically connected with control device Three electromagnetic valves, second cylinder be connected with control device be electrically connected with the 4th electromagnetic valve, second electric screw with Control device is electrically connected with;A common end between the first portal frame B891 and the second portal frame B87 is connected with the A connecting seat, first connecting seat are fixedly mounted in frame B0;The first portal frame B891 and second portal frame Another common end between B87 is connected with the second connecting seat, and second connecting seat is fixedly mounted in frame B0;The frame B0 is provided with three stations, respectively feeding station, pressing station and discharging station, and wherein one end of conveyer device is located at feeding At station, at discharging station, the interlude of conveyer device is at pressing station for the other end of conveyer device;The control It is first infrared that device includes that the drive module that control module and control module be electrically connected with and control module be electrically connected with Line sensor and the second infrared ray sensor being electrically connected with control module, first infrared ray sensor are arranged on feeding On conveyer device at station, second infrared ray sensor is arranged on the conveyer device at discharging station.
The first portal frame B891 includes being fixedly mounted on the first column by the first guide rail B23, is fixedly mounted on The second column and two ends by two guide rail B26 connects the first crossbeam of the first column upper end and the second column upper end respectively;It is described Second portal frame B87 includes being fixedly mounted on the 3rd column by the first guide rail B23, is fixedly mounted on by the second guide rail B26 4th column and two ends connect the second cross beam of the 3rd column upper end and the 4th column upper end respectively.
Artificial or robot will carry the pallet feeding of some keycaps to the first loader and the second loader first, All keycaps related pallet is adsorbed crawl by mechanical hand together to be delivered on pallet withdrawer, and the adsorbent equipment on mechanical hand puts down support The pallet that conveying comes, while all keycaps of absorption will be kept, is manually taken away and is continued back when collection tray, mechanical hand by disk All keycaps are delivered on pressure cap conveyer device, keyboard case feeding is delivered to by conveying dress by artificial or robot wherein Put, being passed through by conveyer device carries out assembling all keycaps to mechanical hand, and the keyboard for having assembled keycap is transported to pressure cap Conveyer device lower end, is pressed, and final product is conveyed out, and product is delivered to key function by artificial or robot In testing machine, key functional test is first passed through, exactly first click on keycap one by one, the signal of keycap is launched module and sends and carries out Analysis judges that the work of key Function detection is transported to key characters detection after completing, and photographic head is taken pictures, must be shone according to clap Piece is analyzed contrast, looks at whether key characters position is accurate, if having deviation, and whether direction is correct, and whether color is consistent, word Whether body is clear, and detection is conveyed out coming after finishing.
The present invention can greatly improve production efficiency, reduce assembly cost, improve assembling quality, manpower is greatly decreased.

Claims (8)

1. the automatic assembly line of mechanical keyboard, it is characterised in that:Which includes mechanical hand(B6), located at mechanical hand(B6)Other machine Frame(B0), be fixedly mounted on frame(B0)On handling equipment(B1), located at handling equipment(B1)It is other and be fixedly mounted on Frame(B0)On pressure cap conveyer device(B8)And control system(B7), the control system(B7)Mechanical hand is electrically connected at (B6), handling equipment(B1)With pressure cap conveyer device(B8).
2. the automatic assembly line of mechanical keyboard according to claim 1, it is characterised in that:Handling equipment(B1)Including solid Dingan County is mounted in frame(B0)On controller and be located at frame(B0)Upper end and the first loader being distributed side by side(B2), second Loader(B3)With pallet withdrawer(B4).
3. the automatic assembly line of mechanical keyboard according to claim 2, it is characterised in that:First loader(B2)Bag Include and be fixedly mounted on frame(B0)On the first guide rail(B23), be fixedly mounted on frame(B0)It is upper and with the first guide rail(B23)It is flat The second alternate guide rail of row(B26), be fixedly mounted on frame(B0)It is upper and parallel be located at the first guide rail(B23)With the second guide rail (B26)Between the first screw mandrel(B24), be fixedly mounted on frame(B0)It is upper and with the first screw mandrel(B24)First for being fixedly connected Driver(B21)And it is erected at the first guide rail(B23)With the second guide rail(B26)On the first portable plate(B22), described first drives Dynamic device(B21)It is electrically connected with controller, first portable plate(B22)Lower end is provided with and is set in the first screw mandrel(B24)On First nut;Second loader(B3)Including being fixedly mounted on frame(B0)On the 3rd guide rail(B33), be fixedly mounted on Frame(B0)It is upper and with the 3rd guide rail(B33)4th guide rail of parallel spaced-apart(B35), be fixedly mounted on frame(B0)It is upper and parallel Located at the 3rd guide rail(B33)With the 4th guide rail(B35)Between the second screw mandrel(B34), be fixedly mounted on frame(B0)It is upper and with Second screw mandrel(B34)The second driver being fixedly connected(B31)And it is erected at the 3rd guide rail(B33)With the 4th guide rail(B35)On The second portable plate(B32), second driver(B31)It is electrically connected with controller, second portable plate(B32)Lower end It is provided with and is set in the second screw mandrel(B34)On the second nut;The pallet withdrawer(B4)Including being fixedly mounted on frame(B0) On the 5th guide rail(B43), be fixedly mounted on frame(B0)It is upper and with the 5th guide rail(B43)6th guide rail of parallel spaced-apart (B45), be fixedly mounted on frame(B0)It is upper and parallel be located at the 5th guide rail(B43)With the 6th guide rail(B45)Between the 3rd Bar(B44), be fixedly mounted on frame(B0)It is upper and with the 3rd screw mandrel(B44)The second driver being fixedly connected(B31)And be located at 5th guide rail(B43)With the 6th guide rail(B45)On the 3rd portable plate(B42), the 3rd driver(B41)With controller electricity Property connection, the 3rd portable plate(B42)Lower end is provided with and is set in the 3rd screw mandrel(B44)On the 3rd nut;Described first lives Dynamic plate(B22)Upper array distribution has four the first guide pillars;Second portable plate(B32)Upper array distribution has four second to lead Post;3rd portable plate(B42)Upper array distribution has four article of the 3rd guide pillar;On 4th portable plate, array distribution has four articles 4th guide pillar;First guide rail(B23)With the second guide rail(B26)One it is common hold between be provided with the first infrared ray sensor, First guide rail(B23)With the second guide rail(B26)Another common end between be provided with the second infrared ray sensor, described first Infrared ray sensor and the second infrared ray sensor are electrically connected at controller;3rd guide rail(B33)With the 4th guide rail (B35)One it is common hold between be provided with the 3rd infrared ray sensor, the 3rd guide rail(B33)With the 4th guide rail(B35)It is another The 4th infrared ray sensor is provided between one common end, the 3rd infrared ray sensor and the 4th infrared ray sensor are electrical It is connected to controller;5th guide rail(B43)With the 6th guide rail(B45)One it is common hold between be provided with the 5th infrared ray sensing Device, the 5th guide rail(B43)With the 6th guide rail(B45)Another common end between be provided with the 6th infrared ray sensor, it is described 5th infrared ray sensor and the 6th infrared ray sensor are electrically connected at controller;The first infrared ray sensor direction First portable plate(B22)One end, the second infrared ray sensor is towards the first portable plate(B22)The other end, described first is red Outside line sensor is fixedly mounted on frame by the first support base(B0)On, second infrared ray sensor is supported by second Seat is fixedly mounted on frame(B0)On;3rd infrared ray sensor is towards the second portable plate(B32)One end, the 4th is infrared Line sensor is towards the second portable plate(B32)The other end, the 3rd infrared ray sensor by the 3rd support base fix peace It is mounted in frame(B0)On, four infrared ray sensor is fixedly mounted on frame by four-supporting(B0)On;Described 5th Infrared ray sensor is towards the 3rd portable plate(B42)One end, the 6th infrared ray sensor is towards the 3rd portable plate(B42)It is another One end, the 5th infrared ray sensor are fixedly mounted on frame by the 5th support base(B0)On, six infrared ray sensing Device is fixedly mounted on frame by the 6th support base(B0)On;First screw mandrel(B24)One end by the first free bearing fixedly mount In frame(B0)On, first screw mandrel(B24)The other end frame is fixedly mounted on by the second free bearing(B0)On;Second Bar(B34)One end frame is fixedly mounted on by the 3rd free bearing(B0)On, second screw mandrel(B34)The other end by the Four free bearings are fixedly mounted on frame(B0)On;3rd screw mandrel(B44)One end frame is fixedly mounted on by the 5th free bearing(B0) On, the 3rd screw mandrel(B44)The other end frame is fixedly mounted on by the 6th free bearing(B0)On;The controller includes outer Drive module and MCU control module electricity that shell, the MCU control module located at enclosure and MCU control module are electrically connected with Property connection input module and with MCU control module be electrically connected with alarm device.
4. the automatic assembly line of mechanical keyboard according to claim 3, it is characterised in that:The pressure cap conveying mechanism, its It is characterised by including:Conveyer device(B80), which is fixedly mounted on frame(B0)On;An at least keycap press device, which is crossed on The two side ends of conveyer device, and lower end is fixedly mounted on frame(B0)On.
5. the automatic assembly line of mechanical keyboard according to claim 4, it is characterised in that:Mechanical keyboard assembles production automatically The pressure cap conveying mechanism of line also includes control device, and the control device is electrically connected with conveyer device and keycap by press-fiting Put.
6. the automatic assembly line of mechanical keyboard according to claim 5, it is characterised in that:The conveyer device(B80)Bag Include and be fixedly mounted on frame(B0)First slide rail of upper surface(B81), be fixedly mounted on frame(B0)Upper end and with the first slide rail (B81)The second slide rail side by side(B83), side by side be located at the first slide rail(B81)With the second slide rail(B83)Between screw mandrel(B82)、 With screw mandrel(B82)The drive motor that is connected, it is erected at the first slide rail(B81)With the second slide rail(B83)On movable block (B84)And it is located at movable block(B84)Lower end and it is set in screw mandrel(B82)On nut, the drive motor is electrical with controller Connection;First slide rail(B81)With the second slide rail(B83)Common lower end be provided with pedestal, first slide rail(B81), seat Body and the second slide rail(B83)It is integrally formed;The screw mandrel(B82)One end pedestal upper end is fixedly mounted on by the first free bearing Face, the screw mandrel(B82)The other end pedestal upper surface is fixedly mounted on by the second free bearing, the drive motor fixed installation In pedestal or frame(B0)On;Pressure cap conveying mechanism is provided with two keycap press devices, respectively the first keycap press device And the second keycap press device with the first keycap press device side by side;The first keycap press device includes the first portal frame (B891), be fixedly mounted on the first portal frame(B891)On the first compensator(B89)And it is fixedly mounted on the first compensator (B89)On the first pressing plate(B88), the second keycap press device includes the second portal frame(B87), be fixedly mounted on Two portal frames(B87)On the second compensator(B86)And it is fixedly mounted on the second compensator(B86)On the second pressing plate (B85).
7. the automatic assembly line of mechanical keyboard according to claim 6, it is characterised in that:First compensator(B89) For first hydraulic cylinder, or it is the first cylinder, or is the first electric screw;Second compensator(B86)For second hydraulic cylinder, or For the second cylinder, or it is the second electric screw;The first hydraulic cylinder is connected with the first electromagnetism being electrically connected with control device Valve, first cylinder are connected with the second electromagnetic valve being electrically connected with control device, first electric screw and control dress Put electric connection;The second hydraulic cylinder is connected with the 3rd electromagnetic valve being electrically connected with control device, and second cylinder connects The 4th electromagnetic valve being electrically connected with control device is connected to, second electric screw is electrically connected with control device;Described One portal frame(B891)With second portal frame(B87)Between a common end be connected with the first connecting seat, described first connects Joint chair is fixedly mounted on frame(B0)On;First portal frame(B891)With second portal frame(B87)Between it is another Common end is connected with the second connecting seat, and second connecting seat is fixedly mounted on frame(B0)On;The frame(B0)It is provided with Three stations, respectively feeding station, pressing station and discharging station, wherein one end of conveyer device are located at feeding station, , at discharging station, the interlude of conveyer device is at pressing station for the other end of conveyer device;The control device bag Include drive module and first infrared ray sensing of control module electric connection of control module and control module electric connection Device and the second infrared ray sensor being electrically connected with control module, first infrared ray sensor are arranged at feeding station Conveyer device on, second infrared ray sensor be arranged on discharging station at conveyer device on.
8. the automatic assembly line of mechanical keyboard according to claim 7, it is characterised in that:First portal frame(B891) Including being fixedly mounted on the first guide rail(B23)Other the first column, it is fixedly mounted on the second guide rail(B26)The second other column and Two ends connect the first crossbeam of the first column upper end and the second column upper end respectively;Second portal frame(B87)Including fixation Installed in the first guide rail(B23)Other the 3rd column, it is fixedly mounted on the second guide rail(B26)The 4th other column and two ends difference Connect the second cross beam of the 3rd column upper end and the 4th column upper end.
CN201611225043.5A 2016-12-27 2016-12-27 Automatic mechanical keyboard assembling production line Pending CN106514252A (en)

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Publication number Priority date Publication date Assignee Title
CN107511667A (en) * 2017-09-27 2017-12-26 东莞华贝电子科技有限公司 Assemble device, the system and method for TP and housing
CN108942137A (en) * 2018-07-20 2018-12-07 林焕城 The automatic package system of space bar
CN108994777A (en) * 2018-08-14 2018-12-14 深圳格兰达智能装备股份有限公司 A kind of automatic capping device and automatic capping method
CN111571164A (en) * 2020-04-28 2020-08-25 重庆保时龙电子科技有限公司 Positioning structure for keyboard shell

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107511667A (en) * 2017-09-27 2017-12-26 东莞华贝电子科技有限公司 Assemble device, the system and method for TP and housing
CN107511667B (en) * 2017-09-27 2019-06-21 东莞华贝电子科技有限公司 Assemble device, the system and method for TP and shell
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CN111571164A (en) * 2020-04-28 2020-08-25 重庆保时龙电子科技有限公司 Positioning structure for keyboard shell

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