CN106002296B - Actuator assembly line and assemble method - Google Patents

Actuator assembly line and assemble method Download PDF

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Publication number
CN106002296B
CN106002296B CN201610503452.0A CN201610503452A CN106002296B CN 106002296 B CN106002296 B CN 106002296B CN 201610503452 A CN201610503452 A CN 201610503452A CN 106002296 B CN106002296 B CN 106002296B
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China
Prior art keywords
actuator
spring
frame
rotating disk
test
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CN201610503452.0A
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CN106002296A (en
Inventor
谢鸥
沈林
曹洋
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Suzhou University of Science and Technology
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Suzhou University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Abstract

The invention discloses actuator assembly line and assemble method,It mainly includes actuator rotated riveting device,Actuator hemmer,Actuator test device and actuator packaging frame,Also include controller,The controller respectively with actuator rotated riveting device,Actuator hemmer connects with actuator test device,Each assembly station is assembled into a streamline by the actuator assembly line of the present invention,And most of operations are replaced manually by equipment,Improve automaticity,Accelerate efficiency of assembling,And using after equipment,Accuracy during assembling is higher,Reduce the fraction defective of product,Add the productivity effect of enterprise,And actuator rotated riveting device is provided with rotating disk mechanism,Substantially reduce the occupancy volume of equipment,And the setting of each sensor and vision detection system reduces part leakage and put,The possibility misplaced,Further reduce the generation of defective products.

Description

Actuator assembly line and assemble method
Technical field
The present invention relates to a kind of actuator to assemble field, more particularly to actuator assembly line and assemble method.
Background technology
Actuator be turbocharger air inlet side relief valve, it act as when supercharging pressure exceed need when, unload Fall unnecessary pressure, or pressure is laid down under some operating modes, protecting turbocharger, overlength does not work, and is performed at present in assembling It is mostly manual operation during device, not only efficiency is low for manual operation, and easily error so that defective products rate during production is high, sternly The production efficiency of enterprise is have impact on again.
The content of the invention
Present invention solves the technical problem that it is to provide a kind of actuator assembling for improving automaticity, accelerating production efficiency Line.
The technical solution adopted for the present invention to solve the technical problems is:Actuator assembly line, including actuator rotation riveting dress Put, actuator hemmer, actuator test device and actuator packaging frame, in addition to controller, the controller difference Connected with actuator rotated riveting device, actuator hemmer with actuator test device.
It is further:The actuator rotated riveting device includes the first frame, and material box is provided with first frame And rotating disk mechanism, multiple product accommodating tools, the lower end fix bar of product accommodating tool are circumferentially installed on the rotating disk mechanism Below rotating disk mechanism, the rotary disc driving mechanism of driving rotating disk mechanism rotation, frame are additionally provided with below the rotating disk mechanism On be additionally provided with riveter and drain hole, the riveter is located on the outside of rotating disk mechanism, when rotating disk mechanism rotates, product placement Frock passes through drain hole and riveter, in addition to clamp system successively, the clamp system be located at riveter and rotating disk mechanism it Between, positioning cylinder is additionally provided with below rotating disk mechanism, when positioning cylinder output shaft stretches out and riveter, clamp system are positioned at same On one vertical curve.
It is further:First look detecting system is additionally provided with frame, the First look detecting system direction is put Whether the first laser sensor of part is also had in material mouth, in addition to detection material box.
It is further:The actuator hemmer includes the second frame, and lower mould is provided with second frame, The lower mould includes setting upper mould on the table and the base below workbench, and folder cylinder machine is provided with base Structure, the base lower section are connected with the pull down mechanism that driving base moves down, mold are additionally provided with second frame With spring pressure head, magnet and photoelectric sensor are provided with the mold, spring detecting mechanism is additionally provided with the second frame, The spring detecting mechanism includes the pressure sensor that spring is placed bar and is arranged on below spring placement bar, in addition in driving The nail-plate assembly that mould and spring pressure head push.
It is further:Multigroup second laser sensor to penetrating, multigroup second laser are provided with second frame The laser that sensor is located at different height and projected is located above lower mould.
It is further:The actuator test device includes the 3rd frame, and the first survey is provided with the 3rd frame Trial work position and the second test station, first test station include the first finished product accommodating tool, on the first finished product accommodating tool The sealing cylinder that side is provided with sealed mouth and drives sealed mouth to move downward, the first finished product accommodating tool side is provided with specking Valve, leakage instrument is additionally provided with frame, second test station includes the second finished product accommodating tool, and second finished product is put Put frock side and be provided with nutting device.
The invention also discloses actuator assemble method, including:
Actuator revolves riveting:Four push rod, pad, inwall, pad parts are placed on product from drain hole successively and put by hand Put in frock, often place a part, First look detecting system all carries out detecting whether that misplaced, leakage is put, if all placing accurately Afterwards, starting device, rotary disc driving mechanism driving rotating disk rotate, and positioning cylinder stretches out, and loading mechanism goes to product accommodating tool Below riveter, the positioning cylinder for encountering stretching realizes positioning, and clamp system starts running clamping product, riveter to product Riveted, after the completion of riveting, manually taken out product;
Actuator flange:Manually lower cover, spring, push rod and diaphragm are put into lower mould, starting device, second laser passes Sensor detects whether lower cover, spring, push rod and diaphragm have been in place respectively, and after the completion of detection, push rod is clamped by Jia Tong mechanisms, Pull down mechanism pulls down base so that push rod is moved down, then upper lid and diaphragm are put into mold, and spring is placed into bullet Spring is placed on bar, and hydraulic drive mechanism driving mold and spring pressure head move down, and realizes the flange operation of product, spring pressure Head is by spring downward, and pressure sensor detects reaches controller after pressure by pressure signal, and controller is sentenced according to pressure size Whether disconnected spring is qualified, after the completion of, each reset, manually product is taken out;
Actuator is tested:Manually first product is put into the first finished product accommodating tool, starting device, sealing cylinder push by Sealed mouth, which stretches into, realizes sealing in product valve, leakage instrument is attached with product, carries out leakage test, test passes, spray Point valve carries out specking mark against product, and product is put into the second finished product accommodating tool after the completion of test, placed on product Screw is screwed on finished product by screw, starting device, nutting device, then artificial labelled on product, after the completion of, manually Finished product is taken out.
The beneficial effects of the invention are as follows:Each assembly station is assembled into a streamline by the actuator assembly line of the present invention, And most of operations are replaced artificial by equipment, automaticity is improved, accelerates efficiency of assembling, and using after equipment, assembling When accuracy it is higher, reduce the fraction defective of product, add the productivity effect of enterprise, and actuator rotated riveting device is provided with Rotating disk mechanism, the occupancy volume of equipment is substantially reduced, and the setting of each sensor and vision detection system reduces part leakage The possibility put, misplaced, further reduce the generation of defective products.
Brief description of the drawings
Fig. 1 is actuator rotated riveting device schematic diagram.
Fig. 2 is actuator hemmer schematic diagram.
Fig. 3 is actuator hemmer schematic internal view.
Fig. 4 is actuator test device schematic diagram.
In figure mark for:Rotating disk mechanism 11, material box 12, product accommodating tool 13, riveter 14, first laser sensor 15th, spring detecting mechanism 21, pull down mechanism 22, upper mould 23, Jia Tong mechanisms 24, mold 25, spring pressure head 26, spring place bar 27th, pressure sensor 28, hydraulic drive mechanism 29, the first finished product accommodating tool 31, sealed mouth 32, sealing cylinder 33, specking valve The 34, second finished product accommodating tool 35 of door, nutting device 36.
Embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
Actuator assembly line as depicted, including actuator rotated riveting device, actuator hemmer, actuator test dress Put and pack frame with actuator, in addition to controller, the controller respectively with actuator rotated riveting device, actuator hemmer Connected with actuator test device.
Wherein, the actuator rotated riveting device includes the first frame, and material box 12 is provided with first frame and is turned Disc mechanism 11, multiple product accommodating tools 13 are circumferentially installed on the rotating disk mechanism 11, the lower end of product accommodating tool 13 is consolidated Fixed pole is located at the lower section of rotating disk mechanism 11, and the lower section of rotating disk mechanism 11 is additionally provided with the rotating disk driving of the rotation of driving rotating disk mechanism 11 Mechanism, riveter 14 and drain hole are additionally provided with frame, and the riveter 14 is located at the outside of rotating disk mechanism 11, works as rotating disk mechanism During 11 rotation, product accommodating tool 13 passes through drain hole and riveter 14, in addition to clamp system, the clamp system position successively Between riveter 14 and rotating disk mechanism 11, the lower section of rotating disk mechanism 11 is additionally provided with positioning cylinder, when positioning cylinder exports shaft extension It is located at when going out with riveter, clamp system on same vertical curve, is additionally provided with First look detecting system in frame, described first Vision detection system is towards drain hole, in addition to detects the first laser sensor 15 for whether also having part in material box 12, dress Timing, four push rod, pad, inwall, pad parts are placed on product accommodating tool from drain hole successively by hand, often placed One part, First look detecting system all carry out detecting whether that misplaced, leakage is put, if after all placing accurately, starting device, rotating disk Drive mechanism driving rotating disk rotates, and positioning cylinder stretches out, and loading mechanism goes to product accommodating tool below riveter, encounters and stretches The positioning cylinder gone out realizes positioning, and by clamping product, riveter starts running to be riveted clamp system to product, and riveting is completed Afterwards, manually product is taken out.
Wherein, the actuator hemmer includes the second frame, lower mould is provided with second frame, under described Mould includes setting upper mould 23 on the table and the base below workbench, and Jia Tong mechanisms 24 are provided with base, The pull down mechanism 22 that driving base moves down is connected with below the base, mold 25 is additionally provided with second frame With spring pressure head 26, spring detecting mechanism 21 is additionally provided with the second frame, the spring detecting mechanism 21 includes spring and placed Bar 27 and the pressure sensor 28 for being arranged on the lower section of spring placement bar 27, in addition to driving mold 25 and spring pressure head 26 push Nail-plate assembly, be provided with multigroup second laser sensor to penetrating, multigroup second laser sensor position in the second frame It is located in different height and the laser that projects above lower mould, during assembling, is manually put into down lower cover, spring, push rod and diaphragm In mould, starting device, second laser sensor detects whether lower cover, spring, push rod and diaphragm have been in place respectively, detection After the completion of, push rod is clamped by Jia Tong mechanisms, and pull down mechanism pulls down base so that and push rod moves down, then by upper lid and diaphragm It is put into mold, spring is placed into spring places on bar, and hydraulic drive mechanism driving mold and spring pressure head are to moving down It is dynamic, the flange operation of product is realized, by spring downward, pressure sensor passes pressure signal after detecting pressure spring pressure head To controller, controller judges whether spring is qualified according to pressure size, after the completion of, each reset, manually product is taken out.
Wherein, the actuator test device includes the 3rd frame, and the first test station is provided with the 3rd frame With the second test station, first test station includes the first finished product accommodating tool 31, the top of the first finished product accommodating tool 31 The sealing cylinder 33 for being provided with sealed mouth 32 and driving sealed mouth 32 to move downward, the side of the first finished product accommodating tool 31 is provided with Specking valve 34, is additionally provided with leakage instrument in frame, and second test station includes the second finished product accommodating tool 35, and described The side of two finished product accommodating tool 35 is provided with nutting device, and during assembling, product first manually is put into the first finished product accommodating tool Interior, starting device, sealing cylinder, which pushes to stretch into sealed mouth, realizes sealing in product valve, leakage instrument is connected with product Connect, carry out leakage test, test passes, specking valve carries out specking mark against product, and product is put into the after the completion of test Screw is screwed on finished product by two finished product accommodating tools, the placing screws on product, starting device, nutting device, is then being produced It is artificial labelled on product, after the completion of, manually finished product is taken out.
Each assembly station is assembled into a streamline by the actuator assembly line of the present invention, and most of operations are by equipment generation For artificial, automaticity is improved, accelerates efficiency of assembling, and using after equipment, accuracy during assembling is higher, reduces The fraction defective of product, the productivity effect of enterprise is added, and actuator rotated riveting device is provided with rotating disk mechanism, substantially reduces and sets Standby occupancy volume, and the setting of each sensor and vision detection system reduces the possibility that part leakage is put, misplaced, and further subtracts The generation of defective products is lacked.
The invention also discloses actuator assemble method, including:
Actuator revolves riveting:Four push rod, pad, inwall, pad parts are placed on product from drain hole successively and put by hand Put in frock, often place a part, First look detecting system all carries out detecting whether that misplaced, leakage is put, if all placing accurately Afterwards, starting device, rotary disc driving mechanism driving rotating disk rotate, and positioning cylinder stretches out, and loading mechanism goes to product accommodating tool Below riveter, the positioning cylinder for encountering stretching realizes positioning, and clamp system starts running clamping product, riveter to product Riveted, after the completion of riveting, manually taken out product;
Actuator flange:Manually lower cover, spring, push rod and diaphragm are put into lower mould, starting device, second laser passes Sensor detects whether lower cover, spring, push rod and diaphragm have been in place respectively, and after the completion of detection, push rod is clamped by Jia Tong mechanisms, Pull down mechanism pulls down base so that push rod is moved down, then upper lid and diaphragm are put into mold, and spring is placed into bullet Spring is placed on bar, and hydraulic drive mechanism driving mold and spring pressure head move down, and realizes the flange operation of product, spring pressure Head is by spring downward, and pressure sensor detects reaches controller after pressure by pressure signal, and controller is sentenced according to pressure size Whether disconnected spring is qualified, after the completion of, each reset, manually product is taken out;
Actuator is tested:Manually first product is put into the first finished product accommodating tool, starting device, sealing cylinder push by Sealed mouth, which stretches into, realizes sealing in product valve, leakage instrument is attached with product, carries out leakage test, test passes, spray Point valve carries out specking mark against product, and product is put into the second finished product accommodating tool after the completion of test, placed on product Screw is screwed on finished product by screw, starting device, nutting device, then artificial labelled on product, after the completion of, people Work takes out finished product.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention Within the scope of shield.

Claims (5)

1. actuator assembly line, it is characterised in that:Test and fill including actuator rotated riveting device, actuator hemmer and actuator Put, in addition to controller, the controller respectively with actuator rotated riveting device, actuator hemmer and actuator test device Connection;
The actuator rotated riveting device includes the first frame, and material box (12) and rotating disk mechanism are provided with first frame (11) multiple product accommodating tools (13), the lower end of product accommodating tool (13), are circumferentially installed on the rotating disk mechanism (11) Fix bar is located at below rotating disk mechanism (11), and driving rotating disk mechanism (11) rotation is additionally provided with below the rotating disk mechanism (11) Rotary disc driving mechanism, riveter (14) and drain hole is additionally provided with frame, the riveter (14) is located at rotating disk mechanism (11) Outside, when rotating disk mechanism (11) rotates, product accommodating tool (13) passes through drain hole and riveter (14), in addition to folder successively Tight mechanism, the clamp system are located between riveter (14) and rotating disk mechanism (11), are additionally provided with below rotating disk mechanism (11) Positioning cylinder, it is located at when positioning cylinder output shaft stretches out with riveter (14), clamp system on same vertical line;
The actuator hemmer includes the second frame, and lower mould is provided with second frame, and the lower mould includes Upper mould (23) on the table and the base below workbench are set, Jia Tong mechanisms (24) are provided with base, it is described The pull down mechanism (22) that driving base moves down is connected with below base, mold (25) is additionally provided with second frame With spring pressure head (26), magnet and photoelectric sensor are provided with the mold, and spring detection is additionally provided with the second frame Mechanism (21), the spring detecting mechanism (21) include the pressure that spring is placed bar (27) and is arranged on below spring placement bar (27) Force snesor (28), in addition to the hydraulic drive mechanism (29) that driving mold (25) and spring pressure head (26) push.
2. actuator assembly line as claimed in claim 1, it is characterised in that:First look detection system is additionally provided with frame Whether also system, the First look detecting system sharp towards drain hole, in addition to the first of the interior part of detection material box (12) Optical sensor (15).
3. actuator assembly line as claimed in claim 1, it is characterised in that:Be provided with second frame it is multigroup to penetrating second Laser sensor, the laser that multigroup second laser sensor is located at different height and projected are located above lower mould.
4. actuator assembly line as claimed in claim 1, it is characterised in that:The actuator test device includes the 3rd machine Frame, the first test station and the second test station are provided with the 3rd frame, and first test station includes the first one-tenth Product accommodating tool (31), the first finished product accommodating tool (31) top is provided with sealed mouth (32) and driving sealed mouth (32) is transported downwards Dynamic sealing cylinder (33), first finished product accommodating tool (31) side are provided with specking valve (34), are additionally provided with and let out in frame Reveal instrument, second test station includes the second finished product accommodating tool (35), and the second finished product accommodating tool (35) side is set It is equipped with nutting device.
5. actuator assemble method, including:
Actuator revolves riveting:Four push rod, pad, inwall, pad parts are placed on product from drain hole successively by hand and place work Load onto, often place a part, First look detecting system is all carried out detecting whether that misplaced, leakage is put, if after all placing accurately, opened Dynamic equipment, rotary disc driving mechanism driving rotating disk are rotated, and positioning cylinder stretches out, and product accommodating tool is gone to riveter by loading mechanism Lower section, the positioning cylinder for encountering stretching realize positioning, and for clamp system by clamping product, riveter starts running carries out riveting to product Connect, after the completion of riveting, manually take out product;
Actuator flange:Manually lower cover, spring, push rod and diaphragm are put into lower mould, starting device, second laser sensor Detect whether lower cover, spring, push rod and diaphragm have been in place respectively, after the completion of detection, push rod is clamped by Jia Tong mechanisms, drop-down Mechanism pulls down base so that push rod is moved down, then upper lid and diaphragm are put into mold, and spring is placed into spring puts Put on bar, hydraulic drive mechanism driving mold and spring pressure head move down, and realize the flange operation of product, and spring pressure head will Spring downward, pressure sensor detects reaches controller after pressure by pressure signal, and controller judges bullet according to pressure size Whether spring is qualified, after the completion of, each reset, manually product is taken out;
Actuator is tested:Manually first product is put into the first finished product accommodating tool, starting device, sealing cylinder, which pushes, to be sealed Mouth, which stretches into, realizes sealing in product valve, leakage instrument is attached with product, carries out leakage test, test passes, specking valve Door carries out specking mark against product, and product is put into the second finished product accommodating tool after the completion of test, the placing screws on product, Screw is screwed on finished product by starting device, nutting device, then artificial labelled on product, after the completion of, manually will be into Product are taken out.
CN201610503452.0A 2016-06-30 2016-06-30 Actuator assembly line and assemble method Active CN106002296B (en)

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Application Number Priority Date Filing Date Title
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CN106002296B true CN106002296B (en) 2018-02-09

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670795A (en) * 2016-12-15 2017-05-17 韩洋 Riveting, nut screwing and detecting device all-in-one machine
CN109142936B (en) * 2017-06-28 2021-01-19 宁波正奇电子有限公司 Automatic detection equipment for delivery of actuator
CN108515346B (en) * 2018-05-28 2020-04-14 芜湖优能自动化设备有限公司 Electric actuator production line
CN108673130B (en) * 2018-05-29 2020-06-23 众奥自动化科技(上海)有限公司 Auxiliary processing equipment for supercharger intermediate

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Publication number Priority date Publication date Assignee Title
JP5218204B2 (en) * 2009-03-27 2013-06-26 三菱自動車工業株式会社 Pneumatic actuator and assembly apparatus including the pneumatic actuator
CN202360157U (en) * 2011-11-09 2012-08-01 湖南天雁机械有限责任公司 Turbosupercharger actuator with rotatable and swinging push rod
CN204347605U (en) * 2015-01-30 2015-05-20 常熟塑擎汽车零部件有限公司 Vacuum actor assembling leak test automation equipment
CN105067193B (en) * 2015-07-30 2017-08-29 太仓源凯汽车配件有限公司 A kind of actuator leak detector and its application method
CN205996543U (en) * 2016-06-30 2017-03-08 苏州科技学院 Actuator assembly line

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