CN205996543U - Actuator assembly line - Google Patents

Actuator assembly line Download PDF

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Publication number
CN205996543U
CN205996543U CN201620677261.1U CN201620677261U CN205996543U CN 205996543 U CN205996543 U CN 205996543U CN 201620677261 U CN201620677261 U CN 201620677261U CN 205996543 U CN205996543 U CN 205996543U
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CN
China
Prior art keywords
actuator
frame
rotating disk
spring
additionally
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620677261.1U
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Chinese (zh)
Inventor
谢鸥
沈林
曹洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou University of Science and Technology
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Suzhou University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou University of Science and Technology filed Critical Suzhou University of Science and Technology
Priority to CN201620677261.1U priority Critical patent/CN205996543U/en
Application granted granted Critical
Publication of CN205996543U publication Critical patent/CN205996543U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses actuator assembly line,Which mainly includes actuator rotated riveting device、Actuator hemmer、Actuator test device and actuator packaging frame,Also include controller,The controller respectively with actuator rotated riveting device、Actuator hemmer and the connection of actuator test device,Each assembly station is assembled into a streamline by actuator assembly line of the present utility model,And great majority operation is replaced manually by equipment,Improve automaticity,Accelerate efficiency of assembling,And using after equipment,Accuracy during assembling is higher,Reduce the fraction defective of product,Increased the productivity effect of enterprise,And actuator rotated riveting device is provided with rotating disk mechanism,Substantially reduce the occupancy volume of equipment,And the setting of each sensor and vision detection system reduces part leakage and puts、The possibility for misplacing,Further reduce the generation of defective products.

Description

Actuator assembly line
Technical field
The utility model is related to a kind of actuator assembling field, more particularly to actuator assembly line.
Background technology
Actuator for turbocharger air inlet side relief valve, it act as when supercharging pressure exceed need when, unload Fall unnecessary pressure, or pressure is laid down under some operating modes, protect turbocharger not overlength work, execute in assembling at present Artificial operation is mostly during device, is manually operated not only inefficiency, and easily malfunctions so that defective products rate during production is high, sternly The production efficiency of enterprise have impact on again.
Utility model content
The technical problem that the utility model is solved is to provide a kind of actuator for improving automaticity, accelerating production efficiency Assembly line.
The utility model solves the technical scheme adopted by its technical problem:Actuator assembly line, revolves including actuator Riveting device, actuator hemmer, actuator test device and actuator packaging frame, also includes controller, the controller Connect with actuator rotated riveting device, actuator hemmer and actuator test device respectively.
It is further:The actuator rotated riveting device includes the first frame, is provided with material box in first frame And rotating disk mechanism, on the rotating disk mechanism, circumference is provided with multiple product accommodating tools, the lower end fix bar of product accommodating tool Below rotating disk mechanism, the rotary disc driving mechanism of driving rotating disk mechanism rotation, frame below the rotating disk mechanism, is additionally provided with On be additionally provided with riveter and drain hole, the riveter be located at rotating disk mechanism on the outside of, when rotating disk mechanism is rotated, product placement Frock sequentially passes through drain hole and riveter, also includes clamp system, the clamp system be located at riveter and rotating disk mechanism it Between, positioning cylinder is additionally provided with below rotating disk mechanism, is located at together with riveter, clamp system when positioning cylinder output shaft stretches out On one vertical curve.
It is further:First look detecting system is additionally provided with frame, and the First look detecting system direction is put Material mouth, also includes to detect the first laser sensor for whether also having part in material box.
It is further:The actuator hemmer includes the second frame, is provided with lower mould in second frame, The lower mould includes to arrange upper mould on the table and the base below workbench, is provided with folder cylinder machine in base Structure, is connected with the pull down mechanism for driving base to move down, is additionally provided with mold in second frame below the base With spring pressure head, magnet and photoelectric sensor is provided with the mold, is additionally provided with spring detecting mechanism in the second frame, The spring detecting mechanism includes the pressure sensor that spring is placed bar and is arranged on below spring placement bar, also includes to drive The nail-plate assembly that mould and spring pressure head are pushed.
It is further:Multigroup second laser sensor to penetrating, multigroup second laser is provided with second frame The laser that sensor is located at differing heights and projects is located above lower mould.
It is further:The actuator test device includes the 3rd frame, is provided with the first survey in the 3rd frame Trial work position and the second test station, first test station include the first finished product accommodating tool, on the first finished product accommodating tool The sealing cylinder that side is provided with sealed mouth and drives sealed mouth to move downward, the first finished product accommodating tool side are provided with specking Valve, is additionally provided with leakage instrument in frame, second test station includes the second finished product accommodating tool, and second finished product is put Put frock side and be provided with nutting device.
The invention also discloses actuator assemble method, including:
Actuator revolves riveting:By hand push rod, pad, inwall, four parts of pad are placed on product from drain hole successively and put Put in frock, a part is often placed, First look detecting system all carries out detecting whether that misplaced, leakage is put, if all placing accurately Afterwards, starting device, rotary disc driving mechanism driving rotating disk are rotated, and positioning cylinder stretches out, and product accommodating tool is gone to by loading mechanism Below riveter, encounter the positioning cylinder for stretching out and positioning is realized, clamp system starts running clamping product, riveter to product Riveted, after the completion of riveting, manually product is taken out;
Actuator flange:Manually lower cover, spring, push rod and diaphragm are put in lower mould, starting device, second laser is passed Sensor detects whether lower cover, spring, push rod and diaphragm are in place respectively, and after the completion of detection, push rod is clamped by Jia Tong mechanism, Pull down mechanism is drop-down by base so that push rod is moved down, then upper lid and diaphragm are put in mold, and spring is placed into bullet Spring is placed on bar, and hydraulic drive mechanism drives mold and spring pressure head to move down, and realizes the flange operation of product, spring pressure By spring downward, pressure signal is reached controller after detecting pressure to head by pressure sensor, and controller is sentenced according to pressure size Whether disconnected spring is qualified, after the completion of, each reset, manually product is taken out;
Actuator is tested:Manually first product is put in the first finished product accommodating tool, starting device, sealing cylinder push by Sealed mouth is stretched in product valve realizes sealing, will reveal instrument and is attached with product, carries out leakage test, test passes, spray Point valve carries out specking mark against product, product is put into the second finished product accommodating tool after the completion of test, places on product Screw, starting device, nutting device are screwed in screw on finished product, then manually labelled on product, after the completion of, manually Finished product is taken out.
The beneficial effects of the utility model are:Each assembly station is assembled into one by actuator assembly line of the present utility model Streamline, and great majority operation is artificial by equipment replacement, improves automaticity, accelerates efficiency of assembling, and use equipment Afterwards, accuracy during assembling is higher, reduces the fraction defective of product, increased the productivity effect of enterprise, and actuator rotation riveting dress Install and rotating disk mechanism is equipped with, the occupancy volume of equipment is substantially reduced, and the setting of each sensor and vision detection system is reduced The possibility that part leakage is put, misplaced, further reduces the generation of defective products.
Description of the drawings
Fig. 1 is actuator rotated riveting device schematic diagram.
Fig. 2 is actuator hemmer schematic diagram.
Fig. 3 is actuator hemmer schematic internal view.
Fig. 4 is actuator test device schematic diagram.
In figure is labeled as:Rotating disk mechanism 11, material box 12, product accommodating tool 13, riveter 14, first laser sensor 15th, spring detecting mechanism 21, pull down mechanism 22, upper mould 23, Jia Tong mechanism 24, mold 25, spring pressure head 26, spring place bar 27th, pressure sensor 28, hydraulic drive mechanism 29, the first finished product accommodating tool 31, sealed mouth 32, sealing cylinder 33, specking valve The 34, second finished product accommodating tool 35 of door, nutting device 36.
Specific embodiment
With reference to the accompanying drawings and detailed description the utility model is further illustrated.
Actuator assembly line as depicted, including actuator rotated riveting device, actuator hemmer, actuator test dress Put and actuator packaging frame, also include controller, the controller respectively with actuator rotated riveting device, actuator hemmer Connect with actuator test device.
Wherein, the actuator rotated riveting device includes the first frame, is provided with material box 12 and turns in first frame Disc mechanism 11, on the rotating disk mechanism 11, circumference is provided with multiple product accommodating tools 13, and the lower end of product accommodating tool 13 is solid Fixed pole is located at 11 lower section of rotating disk mechanism, and 11 lower section of the rotating disk mechanism is additionally provided with the rotating disk of the rotation of driving rotating disk mechanism 11 and drives Mechanism, is additionally provided with riveter 14 and drain hole in frame, the riveter 14 is located at 11 outside of rotating disk mechanism, works as rotating disk mechanism During 11 rotation, product accommodating tool 13 sequentially passes through drain hole and riveter 14, also includes clamp system, the clamp system position Between riveter 14 and rotating disk mechanism 11,11 lower section of rotating disk mechanism is additionally provided with positioning cylinder, when positioning cylinder exports shaft extension It is located on same vertical curve with riveter, clamp system when going out, in frame, is additionally provided with First look detecting system, described first Vision detection system also includes to detect the first laser sensor 15 for whether also having part in material box 12, dress towards drain hole Push rod, pad, inwall, four parts of pad are placed on product accommodating tool from drain hole, often place by timing by hand successively One part, First look detecting system all carry out detecting whether that misplaced, leakage is put, if after all placing accurately, starting device, and rotating disk Drive mechanism driving rotating disk is rotated, and positioning cylinder stretches out, and loading mechanism goes to product accommodating tool below riveter, encounters and stretches The positioning cylinder for going out realizes positioning, and by clamping product, riveter starts running and product is riveted clamp system, and riveting is completed Afterwards, manually product is taken out.
Wherein, the actuator hemmer includes the second frame, is provided with lower mould in second frame, described under Mould includes to arrange upper mould 23 on the table and the base below workbench, is provided with Jia Tong mechanism 24 in base, The pull down mechanism 22 for driving base to move down is connected with below the base, is additionally provided with mold 25 in second frame With spring pressure head 26, spring detecting mechanism 21 in the second frame, is additionally provided with, the spring detecting mechanism 21 includes that spring is placed Bar 27 and the pressure sensor 28 being arranged on below spring placement bar 27, also include to drive mold 25 and spring pressure head 26 to push Nail-plate assembly, be provided with multigroup second laser sensor to penetrating, multigroup second laser sensor position in the second frame In differing heights and project laser be located at lower mould above, during assembling, manually lower cover, spring, push rod and diaphragm are put into down In mould, starting device, second laser sensor detect whether lower cover, spring, push rod and diaphragm are in place respectively, detection After the completion of, push rod is clamped by Jia Tong mechanism, and pull down mechanism is drop-down by base so that push rod is moved down, then by upper lid and diaphragm It is put in mold, spring is placed into spring and is placed on bar, hydraulic drive mechanism drives mold and spring pressure head to moving down Dynamic, the flange operation of product is realized, by spring downward, pressure signal is passed after detecting pressure spring pressure head by pressure sensor To controller, according to pressure size, controller judges whether spring is qualified, after the completion of, each reset, manually product is taken out.
Wherein, the actuator test device includes the 3rd frame, is provided with the first test station in the 3rd frame With the second test station, first test station includes the first finished product accommodating tool 31, above the first finished product accommodating tool 31 The sealing cylinder 33 for being provided with sealed mouth 32 and driving sealed mouth 32 to move downward, 31 side of the first finished product accommodating tool are provided with Specking valve 34, is additionally provided with leakage instrument in frame, second test station includes the second finished product accommodating tool 35, and described Two finished product accommodating tools, 35 side is provided with nutting device, during assembling, manually first product is put into the first finished product accommodating tool Interior, starting device, sealing cylinder pushes to stretch into sealed mouth in product valve realizes sealing, will reveal instrument and is connected with product Connect, leakage test is carried out, test passes, specking valve carry out specking mark against product, product is put into after the completion of test Two finished product accommodating tools, placing screws on product, starting device, nutting device are screwed in screw on finished product, are then producing Manually labelled on product, after the completion of, manually finished product is taken out.
Each assembly station is assembled into a streamline by actuator assembly line of the present utility model, and great majority operation is by setting Standby replacement is artificial, improves automaticity, accelerates efficiency of assembling, and using after equipment, accuracy during assembling is higher, subtracts The fraction defective of product is lacked, the productivity effect of enterprise has been increased, and actuator rotated riveting device is provided with rotating disk mechanism, greatly reduces The occupancy volume of equipment, and the setting of each sensor and vision detection system reduces the possibility that part leakage is put, misplaced, and enters one Step reduces the generation of defective products.
The invention also discloses actuator assemble method, including:
Actuator revolves riveting:By hand push rod, pad, inwall, four parts of pad are placed on product from drain hole successively and put Put in frock, a part is often placed, First look detecting system all carries out detecting whether that misplaced, leakage is put, if all placing accurately Afterwards, starting device, rotary disc driving mechanism driving rotating disk are rotated, and positioning cylinder stretches out, and product accommodating tool is gone to by loading mechanism Below riveter, encounter the positioning cylinder for stretching out and positioning is realized, clamp system starts running clamping product, riveter to product Riveted, after the completion of riveting, manually product is taken out;
Actuator flange:Manually lower cover, spring, push rod and diaphragm are put in lower mould, starting device, second laser is passed Sensor detects whether lower cover, spring, push rod and diaphragm are in place respectively, and after the completion of detection, push rod is clamped by Jia Tong mechanism, Pull down mechanism is drop-down by base so that push rod is moved down, then upper lid and diaphragm are put in mold, and spring is placed into bullet Spring is placed on bar, and hydraulic drive mechanism drives mold and spring pressure head to move down, and realizes the flange operation of product, spring pressure By spring downward, pressure signal is reached controller after detecting pressure to head by pressure sensor, and controller is sentenced according to pressure size Whether disconnected spring is qualified, after the completion of, each reset, manually product is taken out;
Actuator is tested:Manually first product is put in the first finished product accommodating tool, starting device, sealing cylinder push by Sealed mouth is stretched in product valve realizes sealing, will reveal instrument and is attached with product, carries out leakage test, test passes, spray Point valve carries out specking mark against product, product is put into the second finished product accommodating tool after the completion of test, places on product Screw, starting device, nutting device are screwed in screw on finished product, then manually labelled on product, after the completion of, people Finished product is taken out by work.
Particular embodiments described above, has carried out entering one to the purpose of this utility model, technical scheme and beneficial effect Step is described in detail, should be understood that and the foregoing is only specific embodiment of the utility model, is not limited to this Utility model, all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement that is done etc., all should wrap It is contained within protection domain of the present utility model.

Claims (6)

1. actuator assembly line, it is characterised in that:Including actuator rotated riveting device, actuator hemmer and actuator test dress Put, also include controller, the controller respectively with actuator rotated riveting device, actuator hemmer and actuator test device Connection.
2. actuator assembly line as claimed in claim 1, it is characterised in that:The actuator rotated riveting device includes the first machine Frame, is provided with material box (12) and rotating disk mechanism (11) in first frame, described rotating disk mechanism (11) upper circumference is provided with Multiple product accommodating tool (13), the lower end fix bar of product accommodating tool (13) are located at below rotating disk mechanism (11), described turn The rotary disc driving mechanism that driving rotating disk mechanism (11) rotates is additionally provided with below disc mechanism (11), is additionally provided with riveter in frame (14) and drain hole, described riveter (14) are located on the outside of rotating disk mechanism (11), when rotating disk mechanism (11) is rotated, product placement Frock (13) sequentially passes through drain hole and riveter (14), also includes clamp system, and the clamp system is located at riveter (14) And rotating disk mechanism (11) between, rotating disk mechanism is additionally provided with positioning cylinder below (11), when positioning cylinder output shaft stretches out and Riveter (14), clamp system are located on same vertical line.
3. actuator assembly line as claimed in claim 2, it is characterised in that:First look detection system is additionally provided with frame System, the First look detecting system also include to detect in material box (12) whether also have the first of part to swash towards drain hole Optical sensor (15).
4. actuator assembly line as claimed in claim 1, it is characterised in that:The actuator hemmer includes the second machine Frame, is provided with lower mould in second frame, the lower mould includes the upper mould (23) for arranging on the table and is located at work Base below station, is provided with Jia Tong mechanism (24) in base, be connected with and drive base to move down below the base Pull down mechanism (22), is additionally provided with mold (25) and spring pressure head (26) in second frame, arrange in the mold There are magnet and photoelectric sensor, spring detecting mechanism (21) in the second frame, is additionally provided with, described spring detecting mechanism (21) wrap The pressure sensor (28) that spring is placed bar (27) and is arranged on below spring placement bar (27) is included, also includes to drive mold And the hydraulic drive mechanism (29) that pushes of spring pressure head (26) (25).
5. actuator assembly line as claimed in claim 4, it is characterised in that:Be provided with second frame multigroup to penetrating second Laser sensor, the laser that multigroup second laser sensor is located at differing heights and projects are located above lower mould.
6. actuator assembly line as claimed in claim 1, it is characterised in that:The actuator test device includes the 3rd machine Frame, is provided with the first test station and the second test station in the 3rd frame, first test station includes the first one-tenth Product accommodating tool (31), is provided with sealed mouth (32) and drives sealed mouth (32) to transport downwards above the first finished product accommodating tool (31) Dynamic sealing cylinder (33), the first finished product accommodating tool (31) side are provided with specking valve (34), be additionally provided with and let out in frame Dew instrument, second test station include the second finished product accommodating tool (35), and the second finished product accommodating tool (35) side sets It is equipped with nutting device.
CN201620677261.1U 2016-06-30 2016-06-30 Actuator assembly line Expired - Fee Related CN205996543U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620677261.1U CN205996543U (en) 2016-06-30 2016-06-30 Actuator assembly line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620677261.1U CN205996543U (en) 2016-06-30 2016-06-30 Actuator assembly line

Publications (1)

Publication Number Publication Date
CN205996543U true CN205996543U (en) 2017-03-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106002296A (en) * 2016-06-30 2016-10-12 苏州科技学院 Assembly line and assembly method of actuator
CN109142936A (en) * 2017-06-28 2019-01-04 宁波正奇电子有限公司 A kind of actuator shipment automatic detection system
CN112453887A (en) * 2020-10-27 2021-03-09 长沙格力暖通制冷设备有限公司 Automatic production system of air conditioner drive-by-wire ware

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106002296A (en) * 2016-06-30 2016-10-12 苏州科技学院 Assembly line and assembly method of actuator
CN109142936A (en) * 2017-06-28 2019-01-04 宁波正奇电子有限公司 A kind of actuator shipment automatic detection system
CN109142936B (en) * 2017-06-28 2021-01-19 宁波正奇电子有限公司 Automatic detection equipment for delivery of actuator
CN112453887A (en) * 2020-10-27 2021-03-09 长沙格力暖通制冷设备有限公司 Automatic production system of air conditioner drive-by-wire ware

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170308

Termination date: 20190630