CN106424416A - Automatic separating and oil applying method and equipment for material sheets and method for manufacturing water cup inner container - Google Patents
Automatic separating and oil applying method and equipment for material sheets and method for manufacturing water cup inner container Download PDFInfo
- Publication number
- CN106424416A CN106424416A CN201610966837.0A CN201610966837A CN106424416A CN 106424416 A CN106424416 A CN 106424416A CN 201610966837 A CN201610966837 A CN 201610966837A CN 106424416 A CN106424416 A CN 106424416A
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- CN
- China
- Prior art keywords
- tablet
- station
- oiling
- oiling station
- current
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/201—Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention discloses an automatic separating and oil applying method for material sheets. The method comprises the steps that a material jacking station is arranged on a sliding table; multiple material sheets are stacked into a stack to be placed over the material jacking station; a stack of the material sheets are jacked up through a material jacking device; after the uppermost material sheet in a stack of the material sheets is jacked to a grabbing station, a current material sheet located over the uppermost material sheet is moved to an oil applying station; oil applying treatment is conducted on the current material sheet located on the oil applying station through an oil applying station; the current material sheet obtained after oil applying treatment is transferred to the next process; the steps of jacking, grabbing, oil applying and transferring are repeatedly conducted till a stack of the material sheets are all transferred to the next process. According to the method, the processes such as separating, oil applying and feeding are conducted on the material sheets through an automated method, manual operation is reduced, unsafety accidents are avoided, the labor cost is reduced, the production efficiency is improved, and the product production cost is reduced. In addition, the invention provides a method for manufacturing a water cup inner container by means of the automatic separating and oil applying method and equipment suitable for the automatic separating and oil applying method.
Description
Technical field
The present invention relates to machinery manufacturing technology field, more particularly, to a kind of tablet is automatically separated oiling method, equipment and system
The method making water tumbler inner bag.
Background technology
In prior art, market is essentially all by the way of artificial work for stainless steel stretched part, such as,
During manufacturing water tumbler inner bag, complete the separation to rustless steel tablet initially with artificial sub-material, artificial oiling, artificial loading
Oiling, then the tablet separating after oiling is put on multiple stretching-machines and is gradually stretched to be shaped to inner bag, using above-mentioned
Method it is desirable to the patience of operator is high, will concentrate, and the dangerous thing causing due to diverting one's attention otherwise easily by attention
Therefore generation, in addition, above-mentioned sub-material, oiling, feeding each operation are all using being accomplished manually, low production efficiency, and improve artificial become
This, increase the production cost of product.
Content of the invention
The purpose of the present invention is exactly to solve the above problems, and provides a kind of tablet to be automatically separated oiling method, it adopts
Automatic mode completes the operations such as the sub-material to tablet, oiling, feeding, reduces artificial operation, it is to avoid the generation of dangerous accident,
Cost of labor, improve production efficiency can be saved again, reduce the production cost of product;Additionally, the present invention is also provided using above-mentioned side
Legal system is made the method for water tumbler inner bag and is applied to the equipment of said method.
For realizing the above-mentioned purpose of the present invention, one aspect of the present invention provides a kind of tablet to be automatically separated oiling method, including
Following steps:
Liftout station is arranged on the slide unit being connected with housing slide;
Multiple tablets are piled up into the top that a pile is placed in liftout station;
Above liftout station one is piled up by tablet jack-up upwards by rack-mounted Lifting Device;
In a pile tablet, the tablet of the top is pushed up to capturing after station, and movement current tablet above is to painting
Oily station;
The current tablet being pointed to by oiling station on oiling station carries out applying oil processing;
The current tablet applying after oil processing is transferred to subsequent processing;
Repeat above-mentioned jack-up, crawl, oiling, the step being transferred to subsequent processing, until a pile tablet is all transferred to down
One operation.
Wherein, in a pile tablet, the tablet of the top is pushed up to the current material capturing after station, movement is above
Piece comprises the steps to sub-material oiling station:
After a pile tablet is by Lifting Device jack-up upwards, by capturing the top in detection means detection one pile tablet
Whether tablet reaches crawl station;
If the tablet of the top reaches crawl station in a pile tablet, movement current tablet above is to sub-material oiling
Station;
If the tablet of the top does not reach crawl station in a pile tablet, continue through Lifting Device jack-up one pile material upwards
Piece, until tablet above reaches crawl station.
Wherein, while by current tablet movement above to oiling station, continued up by Lifting Device
Jack-up one piles up tablet, so that next tablet being located at below current tablet reaches crawl station.
Wherein, using mechanical hand by tablet from a station to next station or subsequent processing.
Wherein, the current tablet being pointed on oiling station by oiling station is carried out painting oil processing and comprises the steps:
Detect whether there is tablet on oiling station by oiling detection means;
If having tablet on oiling station, current tablet is carried out apply oil processing by rack-mounted oiling station.
Wherein, when the current tablet applying after oil processing being transferred to subsequent processing, also comprise the steps:
While described current tablet is transferred to subsequent processing, being detected on oiling station by oiling detection means is
No have next tablet;
If there being next tablet on oiling station, mechanical hand, after described current tablet is transferred to subsequent processing, directly will
This next tablet is transferred to subsequent processing;
If no next tablet on oiling station, mechanical hand after by described current tablet movement to subsequent processing, from crawl
Station captures next tablet to oiling station, to carry out to next tablet applying oil processing.
Wherein, by the current tablet that oiling station is pointed on oiling station carry out apply oil processing after, by oiling at
Before current tablet after reason is transferred to subsequent processing, also comprise the steps:
If having two panels tablet on the oiling station after painting oil processing, by feeding-distribution device, two panels tablet is separated, so that
By the tablet above oiling station from oiling station to subsequent processing.
Wherein, by oiling station, current tablet is carried out with painting oil processing to include:
By the oil atomizing mechanism being arranged in described frame and be located at around oiling station, tablet upper surface is carried out
Lubricating oil spray treatment;
While oily spray treatment is lubricated to tablet upper surface, inhaled by the asphalt felt being placed at oiling station
Receive the lubricating oil that oil atomizing mechanism sprays;
It is lubricated oil by the lower surface that the lubricating oil that asphalt felt absorbs is pointed to the tablet at oiling station to pick up at painting
Reason.
Additionally, the present invention also provides a kind of method carrying out water tumbler inner bag processing using method as defined above.
Additionally, the present invention also provides a kind of tablet for as above method to be automatically separated oiling device.
Compared with prior art, the tablet of the present invention is automatically separated oiling method, equipment and the method manufacturing water tumbler inner bag
Have the advantages that:
1st, the tablet of the embodiment of the present invention is automatically separated oiling method, using automatic mode complete the sub-material to tablet,
The operations such as oiling, feeding, reduce artificial operation, it is to avoid the generation of dangerous accident, can save cost of labor again, improve and produce effect
Rate, reduces the production cost of product.
2nd, the tablet of the embodiment of the present invention is automatically separated oiling method, and Lifting Device, mechanical hand, oiling station are all according to letter
Number collaborative work, by the tablet top of the top in the pile tablet above liftout station to capturing station, will reach crawl
The tablet of station be transferred to oiling station, be pointed to oiling station tablet carry out apply these operations of oil processing all automatically complete
Becoming, being not required to manually participate in, operator only in other nurse equipment, thus reducing the labor intensity of workman, and can need to improve
Production efficiency.
3rd, the tablet of the embodiment of the present invention is automatically separated oiling method, the existing gripper for capturing tablet of mechanical hand, and
There is the sucker for drawing tablet, so that mechanical hand can be multiplex on the other hand, gripper can capture tablet between neighboring devices, inhales
Oiling station can be carried out separating by disk more than a piece of tablet, it is to avoid the tablet moving to subsequent processing from oiling station is more than
A piece of, it is to avoid the infringement that subsequent processing equipment is caused.
4th, the tablet of the embodiment of the present invention is automatically separated oiling method, and around the liftout station of slide unit, setting tablet is spacing
Mechanism, can be by the center of the center positive alignment liftout station of the pile tablet above liftout station, beneficial to smoothly expecting
Piece top is to capturing station.
5th, the tablet of the embodiment of the present invention is automatically separated oiling method, and on liftout disk, setting tablet detects signalling generator and grabs
Take detection means, detect that signalling generator can detect whether there is tablet above liftout disk by tablet, can by capturing detection means
Whether crawl station is reached with the tablet detecting the top in the pile tablet on liftout disk, thus to Lifting Device and mechanical hand
Grasping movement carry out precise control, improve coordination and reliability.
6th, the tablet of the embodiment of the present invention is automatically separated oiling method, arranges oiling detection means on material distributing flat, can
Whether there is tablet with real-time detection oiling station, so that the action of precise control oiling station and mechanical hand, improve both it
Between the harmony of action and reliability.
7th, oiling method is automatically separated using the tablet of the embodiment of the present invention and carries out water tumbler inner bag processing, greatly save
Human resourcess, make workshop nearly reach Unmanned operation.
The present invention is described in detail below in conjunction with the accompanying drawings.
Brief description
Fig. 1 is that the tablet of the embodiment of the present invention is automatically separated the perspective view of oiling device;
Fig. 2 is that the tablet of the embodiment of the present invention is automatically separated the front view of oiling device;
Fig. 3 is the right part of flg shown in Fig. 2;
Fig. 4 is top view shown in Fig. 2;
Fig. 5 is the structural representation of the arm of the mechanical hand of the embodiment of the present invention;
Fig. 6 is the schematic diagram of the production line manufacturing water tumbler inner bag using the inventive method;
Fig. 7 is each operation shaped article figure when manufacturing water tumbler inner bag using the inventive method.
Specific embodiment
The present invention provides a kind of tablet to be automatically separated oiling method, comprises the steps:
Liftout station is arranged on the slide unit being connected with housing slide;
Multiple tablets are piled up into the top that a pile is placed in liftout station;
Above liftout station one is piled up by tablet jack-up upwards by rack-mounted Lifting Device;
In a pile tablet, the tablet of the top is pushed up to capturing after station, and movement current tablet above is to painting
Oily station;
The current tablet being pointed to by oiling station on oiling station carries out applying oil processing;
The current tablet applying after oil processing is transferred to subsequent processing;
Repeat above-mentioned jack-up, crawl, oiling, the step being transferred to subsequent processing, until a pile tablet is all transferred to down
One operation.
Below, specifically describe the process being automatically separated oiling using the tablet that the method for the present invention carries out circle.
Step 1, on the slide unit being connected with housing slide arrange liftout station
One rounded liftout hole running through top plate thickness is opened up on the top board of frame, and disposes in cover top surface
One slide unit being slidably connected with top board, slide unit can slide along the length direction of top board.Slide unit open up one or more
Slide unit hole (in Fig. 1 show two slide unit holes), each slide unit hole as tablet by a liftout station of jack-up upwards, and each
The radius in slide unit hole is matched with the radius in liftout hole.
This slide unit both can put platform as taking of circular tablet, and the setting table as liftout station.Such as, two will be piled up into
The tablet of the circle of pile is respectively disposed at two slide unit holes of slide unit, and often the middle part of pile tablet is just aligned in slide unit hole
Portion, the edge of tablet is taken and is put on the part slide unit of slide unit bore edges (during design, the radius of tablet is more than the radius in slide unit hole),
Tablet is made to be located at the surface of liftout station.
When slide unit moves a certain distance, the slide unit hole (i.e. liftout station) on slide unit can be weighed up and down with liftout hole
Close;And when slide unit moves a certain distance, next the slide unit hole on slide unit can be coincided with the upper and lower with liftout hole.By with top board
On the slide unit being slidably connected arrange two liftout stations, can above the first liftout station one pile tablet all tablets equal
Separated and moved to oiling station, the pile tablet above next liftout station is transported to above liftout hole, may be used simultaneously
Dispose another pile tablet above the first liftout station, thus improving jacking and the crawl efficiency of tablet, and then improve separation painting
The production efficiency of oil.
And in order that the tablet piling up into a pile can stably be taken and put at the slide unit hole of slide unit, the present invention is every in slide unit
Surrounding's setting a set of tablet position-limit mechanism in individual slide unit hole, will pass through tablet position-limit mechanism, can vertically be piled up into
The tablet of one pile is limited at the slide unit hole so that center of the center positive alignment liftout station of tablet.
Wherein, tablet position-limit mechanism can adopt following structure, including:It is arranged on the upper surface of slide unit and be located at slide unit hole
The multiple vertical gag lever post of surrounding, gag lever post bottom is welded on slide unit, or is bolted on slide unit.Multiple spacing
Bar surrounds a circle, and the radius of circle is suitable with the radius of tablet, and this circle is concentric with slide unit hole.During design, the height of gag lever post
Can be determined according to the height of a pile tablet, the height of slightly above one pile tablet.
Step 2, multiple tablets are piled up into the top that a pile is placed in liftout station
After liftout station being arranged on the slide unit being connected with housing slide and tablet position-limit mechanism being installed, multiple tablets are piled up
Two piles are become to be respectively disposed on above two liftout stations of slide unit, Mobile Slide is so that above a liftout station on slide unit
A pile tablet be placed exactly in the surface in liftout hole.
During design, determine the stroke of slide unit according to the spacing in two slide unit holes on slide unit, and slide unit is on frame top board
Movement can manually or electronic or hydraulic drive or Pneumatic Transmission are realized.Preferably, the present invention disposes one in frame
Flat-removing air cyclinder, cover top surface dispose a pair of translation slide rail, slide unit bottom with translation slide rail be slidably connected, and slide unit one end and
The piston rod of flat-removing air cyclinder connects.During assembling, when piston rod can be made not extend out (when being in initial position), first on slide unit
Slide unit hole is overlapped with liftout hole;And when piston rod stretches out certain stroke, promote slide unit to move forward along slide rail, so that slide unit
On next slide unit hole overlap with liftout hole, can by magnet-sensitive switch control slide unit stroke.Certainly, during assembling it is also possible to
The position that slide unit is relative to top board is determined using alternate manner.
Step 3, by rack-mounted Lifting Device by above liftout station one pile tablet jack-up upwards
Wherein, the Lifting Device of the present invention includes:Rounded liftout disk, concentric with liftout hole, the radius of liftout disk is little
In the radius in liftout hole, so that liftout disk can pass through liftout hole;Drive the driving that liftout disk moves up and down along vertical direction
Mechanism.Drive mechanism can adopt electric driving mechanism, it would however also be possible to employ hydraulic drive mechanism or air pressure drive mechanism, preferably
, the drive mechanism of the present invention adopts electric driving mechanism, and it includes:It is arranged on the motor of bottom of the frame;Output with motor
The shaft coupling that axle connects;The ball screw assembly, being connected with shaft coupling, the nut of ball screw assembly, is connected with liftout tray bottom.Have
The rack-mounted mode of electric driving mechanism of ball screw assembly, can be in the way of using prior art, and here is not to installation
Mode is described.
Before piling up top on tablet by one, whether have tablet, i.e. inspection if detecting signalling generator to detect above liftout disk by tablet
Survey and whether have tablet above liftout station.This tablet detects that signalling generator can be the proximity switch being arranged on liftout disk upper surface,
That is, when liftout disk is close to tablet, the proximity switch on liftout disk just can send electrical command rapidly, so that Lifting Device work
Make, will push up on tablet, otherwise, Lifting Device quits work, until slide unit moves, makes above next the liftout station on slide unit
To above liftout disk, after proximity switch detects tablet signal, Lifting Device is further continued for liftout piece in work for tablet movement.Its
In, be connected can be in the way of using prior art, here is not carefully stated for the installation of proximity switch.
After the pile tablet that tablet detection signalling generator detects on slide unit is placed exactly in above liftout disk, by above-mentioned top
Material device is by this pile tablet jack-up upwards:
Motor work, drive ball screw assembly, screw mandrel rotation so that ball screw assembly, nut along screw mandrel vertically to
Upper movement;
When nut vertical moves up, liftout disk is driven to move up;
When move on liftout disk through liftout hole reach liftout station at after, the upper surface of liftout disk with one pile up tablet under
Layered material piece contacts, and moves with the continuation of liftout disk, heads on this pile tablet and move up.
Wherein, the shift motion of liftout disk can be determined by upper level detection sensor and lower level detection sensor, and on
Level detection sensor and lower level detection sensor can adopt proximity switch.
Step 4, after the tablet of the top is pushed up to crawl station in the pile tablet, movement current material above
Piece is to oiling station
After a pile tablet is by the liftout disk jack-up upwards of Lifting Device, detected in this pile tablet by capturing detection means
Whether the tablet of the top reaches crawl station;
If the tablet of the top reaches crawl station in a pile tablet, movement current tablet above is to sub-material oiling
Station, and while mobile current tablet, the remaining tablet in this pile tablet of jack-up is continued up by Lifting Device, so that
Next tablet below current tablet reaches crawl station;
If the tablet of the top does not reach crawl station in a pile tablet, continue through Lifting Device this pile material of jack-up upwards
Piece, until crawl detection means detects the tablet arrival crawl station being located at the top in this pile tablet, then will reach crawl
Current tablet movement after station is to sub-material oiling station.
Wherein, movement current tablet above can be by mechanical hand it is also possible to be removed by manpower to oiling station
Fortune is it is preferred that the present invention to move tablet using mechanical hand.The mechanical hand of the present invention includes arm, the use being arranged on arm
In the gripper of crawl tablet, by gripper, the tablet reaching crawl station is caught and moved to oiling station.
Wherein, the tablet detection signalling generator on the side wall that the crawl detection means of the present invention includes be arranged on liftout disk, should
Tablet detection signalling generator can also adopt proximity switch, when moving on liftout disk, proximity switch with upper shifting, when shifting on liftout disk
During to crawl station, proximity switch sends electrical command rapidly, so that mechanical hand can timely and accurately capture and mobile current
Tablet is to oiling station.Additionally, the present invention also sets up autoalarm near each liftout station of slide unit, this automatic report
Alarm device can include buzzer, and when not having tablet above liftout station, buzzer sends reminder alarm, so that operator
Tablet is increased in time toward on liftout station.
Step 5, the current tablet being pointed to by oiling station on oiling station carry out applying oil processing
Before tablet on being pointed to oiling station carries out applying oil processing, oiling station is detected by oiling detection means
On whether have tablet;
If having tablet on oiling station, current tablet is carried out apply oil processing by rack-mounted oiling station;
If no tablet on oiling station, mechanical hand captures next tablet to oiling station from crawl station, so as to next
Tablet carries out applying oil processing.
After oiling detection means detects and has tablet on oiling station, then by oiling station, current tablet is carried out
Apply oil processing.Wherein, the oiling station of the present invention can adopt following structure, including:It is arranged in frame and be located at liftout work
The material distributing flat of position side, opens up manhole, for as oiling station in the middle part of material distributing flat;Be arranged on material distributing flat and
Positioned at the oil atomizing mechanism of oiling station periphery, the tablet upper surface for being pointed on oiling station is lubricated oil spraying
Process;It is arranged on material distributing flat and is enclosed within the asphalt felt of oiling station periphery, for absorbing the profit of oil atomizing mechanism ejection
Lubricating oil, so that the lower surface of the tablet being pointed on oiling station using lubricating oil is lubricated oil and picks up painting process.
Additionally, oiling station also includes:It is arranged on the material separating disc in the through hole of material distributing flat, for accepting from crawl station
Transfer the tablet coming wherein, oiling detection means is arranged on material distributing flat and is located near oiling station, and this oiling detects
Device may also be employed the proximity switch of prior art.
Wherein, the oil atomizing mechanism of the present invention has and is vertically installed on material distributing flat and positioned at oiling station periphery
Multiple atomizers, the side wall of atomizer opens up nozzle opening, and the operation principle of oil atomizing mechanism can adopt prior art oil spout
The principle of atomising mechanism, after the oiling detection means of the present invention detects and has tablet on oiling station, oil atomizing mechanism
Work, makes the nozzle opening of multiple atomizers spray lubricating oil.During design, the height of nozzle opening on atomizer should be made slightly above to divide
The height of the tablet on charging tray, so that the lubricating oil that nozzle opening sprays can spray to the upper surface of tablet.
Wherein, during design, the radius of material separating disc is less than the radius of tablet, so that the edge of tablet stretches out outside material separating disc,
And asphalt felt is ringwise, the internal diameter of asphalt felt is adapted with the external diameter of material separating disc, and the external diameter of asphalt felt is suitable with the diameter phase of tablet
Join, so that the edge stretching out in outside material separating disc of tablet can be taken and put on asphalt felt, so that asphalt felt is absorbing lubrication
Oil after, this lubricating oil can pick up apply be located at material separating disc on tablet lower surface edge.
Preferably, the Partial flats around the middle through-hole (i.e. oiling station) of material distributing flat arrange groove, asphalt felt
It is placed in groove.
The current tablet being pointed to using the oiling station of the present invention on oiling station is carried out painting oil processing and includes walking as follows
Suddenly:
Oil atomizing mechanism works, and makes atomizer spray lubricating oil, to be lubricated at oily spraying to tablet upper surface
Reason;
While being lubricated oily spray treatment to tablet upper surface, the lubricating oil that atomizer sprays flows on asphalt felt
(or, it would however also be possible to employ alternate manner makes asphalt felt adsorpting lubrication oil), make asphalt felt absorb the profit that oil atomizing mechanism sprays
Lubricating oil;
Taken due to the portion lower surface of the tablet at oiling station and put on asphalt felt, therefore the lubrication being absorbed by asphalt felt
Oil is lubricated oil and picks up painting process to tablet.
Step 6, by apply oil processing after current tablet be transferred to subsequent processing;
After the current tablet on oiling station being carried out apply oil processing, transfer current tablet to next using mechanical hand
Operation.And during the current tablet after applying oil processing is transferred to subsequent processing, also comprise the steps:
Detect whether next tablet is had on oiling station again by oiling detection means;
If there being next tablet on oiling station, mechanical hand transfers above-mentioned current tablet to subsequent processing, under directly transferring
One tablet is to subsequent processing;
If no next tablet on oiling station, mechanical hand transfer above-mentioned current tablet to subsequent processing after, from crawl work
Position captures next tablet to oiling station, to carry out to next tablet applying oil processing, then next after transfer painting oil processing
Tablet is to subsequent processing.
Wherein, mechanical hand, during crawl station crawl tablet, may disposably capture two panels tablet to oiling
Station, and in order to avoid the tablet from oiling station to subsequent processing will not damage the mould of subsequent processing, mechanical hand from
Oiling station is necessary for a piece of tablet to the tablet of subsequent processing, and therefore, the mechanical hand of the present invention is in transfer oiling station
On tablet when, must also on oiling station possibly more than a piece of tablet carry out tablet separate.
Preferably, the present invention adopts the method for negative-pressure adsorption to separate the two panels tablet on oiling station.During design, dividing
The material separating disc installed on material platform adopts sub-material sucker, and installs, in frame, the vacuum generator being connected with sub-material sucker,
So that adsorption is produced to the tablet lower surface being placed on sub-material sucker.Accordingly, the mechanical hand of the present invention is except in handss
Install outside gripper on arm, one or more mechanical hand suckers are also installed on arm, mechanical hand sucker also can be with vacuum generator
Connect, after the tablet on oiling station applies oil processing, live the upper surface of tablet by mechanical hand sucker suction.During design,
Sub-material sucker is made the absorption affinity of tablet to be slightly less than with the absorption affinity of mechanical hand sucker so that mechanical hand sucker suction lives to be located at oiling
During the upper surface of the tablet on station, if there being two panels tablet on oiling station, mechanical hand sucker can adsorb in two panels tablet
Two panels tablet is simultaneously separated by tablet above, then the tablet being adsorbed after separation is transferred to subsequent processing.That is, mechanical hand
Can execute two functions, a function of being to capture tablet using gripper, a function of being to draw tablet using sucker, and
Using sucker draw tablet can only draw from oiling station, i.e. except by tablet in addition to oiling station moves to subsequent processing, its
Between its operation, transfer tablet is all realized using the gripper crawl of mechanical hand.
Step 7, repeat above-mentioned jack-up, crawl, oiling, the step being transferred to subsequent processing, until a pile tablet is all moved
Deliver to subsequent processing
After the tablet being located at the top in a pile tablet is transferred to subsequent processing, in repeat the above steps 2- step 6
Jack-up, crawl, oiling, the step being transferred to subsequent processing, until one pile tablet be all transferred to subsequent processing, then move
Slide unit, makes above next liftout station of slide unit one to pile up tablet and is moved into above Lifting Device, then repeat above steps,
Jack-up, crawl, oiling, the step being transferred to subsequent processing are carried out to the pile tablet on next liftout station, meanwhile, right
A upper liftout station carries out feed supplement ... ..., so goes round and begins again, and constantly tablet is carried out with sub-material, applies oil processing, and by sub-material
Apply the tablet after oil processing and be transferred to subsequent processing.
Additionally, the present invention also provides a kind of method carrying out water tumbler inner bag processing using as above method, it includes walking as follows
Suddenly:
Step 1, on the slide unit being connected with housing slide arrange liftout station;
Step 2, multiple tablets are piled up into the top that a pile is placed in liftout station;
Step 3, by rack-mounted Lifting Device by above liftout station one pile tablet jack-up upwards;
Step 4, after the tablet of the top in a pile tablet is pushed up to crawl station, movement current tablet above
To oiling station;
Step 5, the current tablet being pointed to by oiling station on oiling station carry out applying oil processing;
Step 6, to tablet apply oil processing after, by multiple stretching devices, successively multi-drawing process is carried out to tablet,
So that tablet forms water tumbler inner bag
After oil processing is applied to tablet, the current tablet as shown in (7a) in Fig. 7 is drawn by the first mechanical hand 200 and moves
Send (i.e. using the current tablet of sucker suction of mechanical hand and shift) to the first stretching device 300, using the first stretching device
300 pairs of current tablets carry out first time stretch process, make current tablet become a tubular as shown in (7b) in Fig. 7;And
During first stretching device 300 carries out first time stretch process to current tablet, the first mechanical hand 200 arrives crawl work automatically
Capture next tablet (capture using the gripper of mechanical hand and transfer tablet) at position to oiling station, and next tablet is being entered
Row separates after applying oil processing, and the first mechanical hand 200 is drawn next tablet and waited before the first stretching device 300;
After the completion of the first stretching device stretches for the first time to current tablet, first 200, mechanical hand the first stretching device
In the workpiece grabbing stretching out, and the workpiece stretching is put in the first detection platform, meanwhile, the first machinery
Next tablet of 200 absorptions of handss is put in the drawing die of the first stretching device, so that the first stretching device is to next tablet
Carry out stretch processing;
After the workpiece through first time stretching is put in detection platform by the first mechanical hand 200, by being arranged on the first inspection
The first detection means surveyed on platform carries out detection process to this workpiece:If after detection process determine that this workpiece is qualified, to second
Mechanical hand 201 sends instruction, and the second mechanical hand 201 will capture this workpiece automatically to the second stretching device from detection platform
At 400, stretch processing next time to be carried out to this workpiece using the second stretching device 400;If the first detection means detects
Carry out the workpiece that the first stretching device stretches out unqualified, the second mechanical hand 201 can be put into substandard products underproof workpiece automatically
At stacking, then wait the signal of qualified workpiece;
Second stretch processing is carried out to the workpiece being transferred in its mould by the second stretching device 400, to be formed
Cylindrical work pieces as shown in (7c) in Fig. 7, then, the workpiece grabbing that stretches in second 201, mechanical hand the second stretching device
Out it is put in the second detection platform, and detection process are carried out to workpiece by second detection device:Should if detection process determine
After workpiece is qualified, send instruction to the 3rd mechanical hand 202, the 3rd mechanical hand 202 will capture automatically from the second detection platform
Go up this workpiece to the 3rd stretching device 500, to carry out at third time stretching to this workpiece using the 3rd stretching device 500
Reason;If second detection device detects second stretching, and workpiece out is unqualified, the 3rd mechanical hand 202 can be automatically not conforming to
The workpiece of lattice is put into the signal then waiting qualified workpiece at substandard products stacking;
Third time stretch processing is carried out to the workpiece being transferred in its mould by the 3rd stretching device 500, to be formed
Cylindrical work pieces as shown in (7d) in Fig. 7, then, the workpiece grabbing that stretches in the 3rd 202, mechanical hand the 3rd stretching device
Out it is put in the 3rd detection platform, and detection process are carried out to workpiece by the 3rd detection means:Should if detection process determine
After workpiece is qualified, send instruction to the 4th mechanical hand 203, the 4th mechanical hand 203 will capture automatically from the 3rd detection platform
Go up this workpiece to the 4th stretching device 600, to carry out to this workpiece at the 4th stretching using the 4th stretching device 600
Reason;If the 3rd detection means detects third time, the workpiece that stretches out is unqualified, and the 4th mechanical hand 203 can be automatically not conforming to
The workpiece of lattice is put into the signal then waiting qualified workpiece at substandard products stacking;
4th stretch processing is carried out by the 4th stretching device 600 to the workpiece being transferred in its mould, to be formed
Cylindrical work pieces as shown in (7e) in Fig. 7, then, the workpiece grabbing that stretches in the 4th 203, mechanical hand the 4th stretching device
Out it is put in the 4th detection platform, and detection process are carried out to workpiece by the 4th detection means:Should if detection process determine
After workpiece is qualified, send instruction to the 5th mechanical hand 204, the 5th mechanical hand 204 will capture automatically from the 4th detection platform
Go up this workpiece to the 5th stretching device 700, to carry out to this workpiece at the 5th stretching using the 5th stretching device 700
Reason;If the 4th detection means to detect the 4th stretching workpiece out unqualified, the 5th mechanical hand 204 can be automatically not conforming to
The workpiece of lattice is put into the signal then waiting qualified workpiece at substandard products stacking;
By the 5th stretching device 700, the workpiece being transferred in its mould is carried out with the 5th stretching cropping to process, so that
Form final workpiece as shown in (7f) in Fig. 7, then, the workpiece that stretches in the 5th 204, mechanical hand the 5th stretching device
Crawl out and be put in the 5th detection platform, and detection process are carried out to workpiece by the 5th detection means:If detection process are true
After this workpiece fixed is qualified, send instruction to the 6th mechanical hand 205, the 6th mechanical hand 205 will be automatically from the 5th detection platform
In crawl, this workpiece is to roadside material terrace 800;If the 5th detection means detects the 5th stretching, and workpiece out is unqualified, the
Six mechanical hand 205 can be put into, underproof workpiece, the signal then waiting qualified workpiece at substandard products stacking automatically.
Repeat above-mentioned jack-up, crawl, oiling, the process of stretching, continuously tablet is processed into water tumbler inner bag, and
6th mechanical hand 205 can carry out piling process stretching qualified workpiece through the 5th stretching device on roadside material terrace 800, and processes
In a neat product box, send alarm after piling with two boxes, operator are good ready-made product placement, and empty
Box relays good position.
Wherein, during manufacturing water tumbler inner bag, with above-mentioned, circle is carried out to tablet jack-up, crawl, the process of oiling
The process that tablet is automatically separated oiling is identical, not described in detail herein.Preferably, the tablet of present invention processing adopts stainless steel material
Make.
Wherein, each detection means for workpiece after stretching is carried out with detection process can be using visual scanning detection dress
Put, this detection means scans workpiece by 3-D scanning technology, the workpiece of scanned picked-up is converted into picture signal, sends to
Special image processing system, then according to the information such as pixel distribution and brightness, color, is transformed into digitized signal, image system
System carries out various computings to extract clarification of objective to these signals above-mentioned, and then whether determines workpiece according to the result differentiating
Qualified, finally according to the workpiece after stretching whether qualified controlling the action of live each device.
Production method using the present invention processes water tumbler inner bag, greatly saves human resourcess, makes workshop almost
Reach Unmanned operation.
In addition to providing said method, the present invention also provides a kind of tablet for as above method to be automatically separated to the present invention
Oiling device 100, this equipment 100 can adopt structure as Figure 1-Figure 4, including:Frame 1;It is slidably connected with frame 1
Slide unit 3, slide unit is provided with liftout station;It is arranged on the Lifting Device in frame 1, for by the pile above liftout station
Tablet jack-up upwards, makes the tablet positioned at the top be pushed up to crawl station;Positioned at the other mechanical hand 200 of frame 1, for by position
Current tablet at crawl station is transferred to oiling station, and the tablet positioned at oiling station is transferred to subsequent processing;Peace
It is contained in frame 1 and is located at the oiling station of Lifting Device side, the current tablet for being pointed on oiling station is applied
Oil processing.
Specifically, the tablet of the present invention is automatically separated in oiling device, opens up one and run through top board on the top board of frame 1
The rounded liftout hole of thickness, and dispose a slide unit being slidably connected with top board 3 in cover top surface, slide unit 3 can be along
The length direction of top board slides.One or more slide unit holes (showing two slide unit holes in Fig. 1), each cunning are opened up on slide unit 3
As tablet by a liftout station of jack-up upwards, and the radius in each slide unit hole is matched with the radius in liftout hole in platform hole.
The slide unit 3 of the present invention both can put platform as taking of circular tablet, and the setting table as liftout station.Such as,
The tablet piling up into the circle of two piles is respectively disposed at two slide unit holes of slide unit 3, often the middle part of pile tablet is just directed at cunning
The middle part in platform hole (i.e. liftout station), the edge of tablet take and put on the part slide unit 3 of slide unit bore edges (during design, tablet
Radius is more than the radius in slide unit hole) so that tablet can be located at the surface of liftout station.
During initial position, the slide unit hole (i.e. liftout station) on slide unit 3 can be coincided with the upper and lower with liftout hole;And when cunning
During the mobile preset distance of platform 3, next the slide unit hole on slide unit 3 can be coincided with the upper and lower with liftout hole.By sliding even with top board
Two liftout stations are arranged on the slide unit 3 connecing, can all be divided all tablets piling up tablet above the first liftout station
From and mobile to oiling station, the pile tablet above next liftout station is transferred to above liftout hole, simultaneously can be the
Another pile tablet is disposed, thus improving jacking and the crawl efficiency of tablet, and then raising whole equipment is divided above one liftout station
Efficiency from oiling.
And in order that the tablet piling up into a pile can stably be taken and put at the slide unit hole of slide unit 3, the present invention is in slide unit 3
Surrounding's setting a set of tablet position-limit mechanism in each slide unit hole, will pass through tablet position-limit mechanism, can vertically be piled up
The tablet becoming a pile is limited at the slide unit hole so that center of the center positive alignment liftout station of tablet.
Wherein, tablet position-limit mechanism can adopt following structure, including:It is arranged on the upper surface of slide unit 3 and be located at slide unit
Multiple vertical gag lever post 14 around hole, gag lever post 14 bottom is welded on slide unit 3, or is bolted on slide unit 3.
Multiple gag lever posts 14 surround a circle, and the radius of circle is suitable with the radius of tablet, and this circle is concentric with slide unit hole.During design, limit
The height of position bar 14 can determine according to the height of a pile tablet, the height of slightly above one pile tablet.
During design, determine the stroke of slide unit 3 according to the spacing in two slide unit holes on slide unit 3, and slide unit 3 is in frame 1 top board
On movement can manually or electronic or hydraulic drive or Pneumatic Transmission are realized.Preferably, the present invention disposes in frame 1
One flat-removing air cyclinder, disposes a pair of translation slide rail in cover top surface, slide unit 3 bottom is slidably connected with translation slide rail, and slide unit 3
One end is connected with the piston rod of flat-removing air cyclinder.During assembling, when piston rod can be made not extend out (when being in initial position), slide unit 3
On the first slide unit hole overlap with liftout hole;And when piston rod stretches out certain stroke, promote slide unit 3 along slide rail towards reach
Dynamic, the stroke of slide unit 3 so that next the slide unit hole on slide unit 3 is overlapped, can be controlled with liftout hole by magnet-sensitive switch.Certainly,
During assembling, it would however also be possible to employ alternate manner determines the position of slide unit 3 top board relatively.
Wherein, the Lifting Device of the present invention includes:Rounded liftout disk 6, the radius of liftout disk 6 concentric with liftout hole
Less than the radius in liftout hole, so that liftout disk 6 can pass through liftout hole;Liftout disk 6 is driven to move up and down along vertical direction
Drive mechanism.Drive mechanism can adopt electric driving mechanism, it would however also be possible to employ hydraulic drive mechanism or air pressure drive mechanism, excellent
Choosing, the drive mechanism of the present invention adopts electric driving mechanism, and it includes:It is arranged on the motor 5 of frame 1 bottom;With motor 5
The shaft coupling 16 that output shaft connects;The ball screw assembly, that its screw mandrel 15 is connected with shaft coupling 16, its nut and liftout disk 6 bottom
Connect (not shown).The mode that the electric driving mechanism with ball screw assembly, is arranged in frame 1 can adopt existing
The mode of technology, here is not described to mounting means.
Wherein, before piling up top on tablet by one, the present invention detects signalling generator 7 to detect above liftout disk 6 by tablet is
No have tablet, i.e. whether has tablet above detection liftout station.This tablet detection signalling generator 7 can be for being arranged on liftout disk 6
The proximity switch on surface, i.e. when liftout disk 6 is close to tablet, the proximity switch on liftout disk 6 just can send rapidly and electrically refer to
Order, so that Lifting Device work, will push up on tablet, otherwise, Lifting Device quits work, until slide unit 3 is mobile, makes on slide unit 3
Next liftout station above tablet movement to above liftout disk 6, after proximity switch detects tablet signal, Lifting Device is again
Work on upper liftout piece.Wherein, be connected can be in the way of using prior art, here is not carried out carefully for the installation of proximity switch
State.
After the pile tablet that tablet detection signalling generator 7 detects on slide unit 3 is placed exactly in liftout disk 6 top, by upper
State Lifting Device by this pile tablet jack-up upwards.
Wherein, the shift motion of liftout disk 6 can be determined by upper level detection sensor and lower level detection sensor, and on
Level detection sensor and lower level detection sensor can adopt proximity switch.
Wherein, when by one pile tablet by Lifting Device liftout disk 6 jack-up upwards after, the present invention pass through capture detection means
Detect whether the tablet of the top in this pile tablet reaches crawl station, this crawl detection means includes being arranged on liftout disk 6
The tablet detection signalling generator 13 of on the wall of side or material distributing flat 9 side, this tablet detection signalling generator 13 can also adopt proximity switch,
When moving on liftout disk 6, with upper shifting, when moving to crawl station on liftout disk 6, proximity switch sends rapidly electricity to proximity switch
Gas instructs, so that mechanical hand can timely and accurately capture and mobile current tablet is to oiling station.
Additionally, the present invention also sets up autoalarm near each liftout station of slide unit 3, this autoalarm
Buzzer can be included, when not having tablet above liftout station, buzzer sends reminder alarm, so that operator are past in time
Tablet is increased on liftout station.
Wherein, movement current tablet above can be by mechanical hand it is also possible to be removed by manpower to oiling station
Fortune is it is preferred that the present invention transfers tablet by mechanical hand 200.As shown in figure 5, the mechanical hand 200 of the present invention includes:Arm;Peace
It is contained in the gripper 201 for capturing tablet on arm.After tablet is pushed up to crawl station, by gripper, tablet is caught simultaneously
Move to oiling station.
Before tablet on being pointed to oiling station carries out applying oil processing, oiling work need to be detected by oiling detection means
Whether tablet is had on position, then the oiling station 4 by being arranged in frame 1 carries out to current tablet applying oil processing again.
Wherein, the oiling station 4 of the present invention can adopt following structure, including:It is arranged in frame 1 and be located at liftout work
The material distributing flat 9 of position side, opens up manhole in the middle part of material distributing flat 9, for as oiling station;It is arranged on material distributing flat 9
Oil atomizing mechanism that is upper and being located at oiling station periphery, the tablet upper surface for being pointed on oiling station is lubricated oil
Spray treatment;It is arranged on material distributing flat 9 and is enclosed within the asphalt felt 10 of oiling station periphery, for absorbing the spray of oil atomizing mechanism
The lubricating oil going out, so that the lower surface of the tablet being pointed on oiling station using lubricating oil is lubricated oil and picks up painting process.
Additionally, oiling station 4 also includes:It is arranged on the material separating disc 8 in the through hole of material distributing flat 9, for accepting from crawl
The tablet that station comes.Wherein, oiling detection means is arranged on material distributing flat and is located near oiling station, this oiling
Detection means includes the tablet detection signalling generator 12 being arranged on material distributing flat 9, and this tablet detection signalling generator 12 may also be employed existing
There is the proximity switch of technology.
Wherein, the oil atomizing mechanism of the present invention has and is vertically installed on material distributing flat and positioned at oiling station periphery
Multiple atomizers 11, the side wall of atomizer 11 opens up nozzle opening, and the operation principle of oil atomizing mechanism can adopt prior art
The principle of oil atomizing mechanism, after the oiling detection means of the present invention detects and has tablet on oiling station, oil atomizing
Mechanism works, and makes the nozzle opening of multiple atomizers 11 spray lubricating oil.During design, the height of nozzle opening on atomizer 11 should be made slightly
Higher than the height of the tablet on material separating disc, so that the lubricating oil that nozzle opening sprays can spray to the upper surface of tablet.
Wherein, during design, the radius of material separating disc 8 is less than the radius of tablet, so that the edge of tablet stretches out outside material separating disc,
And asphalt felt 10 is ringwise, the internal diameter of asphalt felt 10 is adapted with the external diameter of material separating disc, and the external diameter of asphalt felt 10 is straight with tablet
Footpath is adapted, so that the edge stretching out in outside material separating disc of tablet can be taken and put on asphalt felt 10, so that asphalt felt 10
Absorb lubricating oil after, this lubricating oil can pick up apply be located at material separating disc on tablet lower surface edge.
Preferably, the Partial flats around the middle through-hole (i.e. oiling station) of material distributing flat 9 arrange groove, asphalt felt
10 are placed in groove.
After the tablet being pointed to using oiling station 4 on oiling station carries out applying oil processing, should by mechanical hand
Tablet moves to subsequent processing.Wherein, because mechanical hand is during crawl station crawl tablet, two panels may disposably be captured
Tablet to oiling station, and in order to avoid the tablet from oiling station to subsequent processing will not damage the mould of subsequent processing
Tool, mechanical hand is necessary for a piece of tablet from oiling station to the tablet of subsequent processing, and therefore, the mechanical hand of the present invention is moving
When sending the tablet on oiling station, must also separate to carrying out tablet possibly more than a piece of tablet on oiling station.
Preferably, the present invention adopts the method for negative-pressure adsorption to separate the two panels tablet on oiling station.During design, dividing
The material separating disc 8 installed on material platform adopts sub-material sucker, and installs the vacuum generator being connected with sub-material sucker in frame 1
(not shown), to produce adsorption to the tablet lower surface being placed on sub-material sucker.Accordingly, the machine of the present invention
Tool handss, in addition to installing gripper 201 on arm, also install one or more mechanical hand suckers 202 on arm, and mechanical hand is inhaled
Disk 202 also can be connected with vacuum generator, after the tablet on oiling station applies oil processing, is inhaled by mechanical hand sucker 202
The upper surface of attached firmly tablet.During design, sub-material sucker is made to be slightly less than the absorption affinity of mechanical hand sucker 202 to the absorption affinity of tablet,
When making mechanical hand sucker 202 adsorb the upper surface of tablet on oiling station, if having two panels tablet on oiling station,
Then mechanical hand sucker 202 can adsorb tablet above in two panels tablet and separate two panels tablet, then will be inhaled after separating
Attached tablet firmly is transferred to subsequent processing.That is, mechanical hand can execute two functions, the work(being to capture tablet using gripper
Can, a function of being to draw tablet using sucker, and utilize sucker to draw tablet and can only draw from oiling station, i.e. except
By tablet outside oiling station moves to subsequent processing, between other operations, transfer tablet is all captured in fact using the gripper of mechanical hand
Existing.During design, mechanical hand sucker 202 is arranged between arm and gripper 201, i.e. gripper 201 is located at end, gripper level
Court overhangs to capture tablet, and mechanical hand sucker 202 is opening down, in order to adsorb the upper surface of tablet.
Compared with prior art, the tablet of the present invention be automatically separated oiling method, equipment and inner bag processing method have as
Lower beneficial effect:
1st, the tablet of the embodiment of the present invention is automatically separated oiling method, using automatic mode complete the sub-material to tablet,
The operations such as oiling, feeding, reduce artificial operation, it is to avoid the generation of dangerous accident, can save cost of labor again, improve and produce effect
Rate, reduces the production cost of product.
2nd, the tablet of the embodiment of the present invention is automatically separated oiling method, and Lifting Device, mechanical hand, oiling station are all according to letter
Number collaborative work, by the tablet top of the top in the pile tablet above liftout station to capturing station, will reach crawl
The tablet of station be transferred to oiling station, be pointed to oiling station tablet carry out apply these operations of oil processing all automatically complete
Becoming, being not required to manually participate in, operator only in other nurse equipment, thus reducing the labor intensity of workman, and can need to improve
Production efficiency.
3rd, the tablet of the embodiment of the present invention is automatically separated oiling method, the existing gripper for capturing tablet of mechanical hand, and
There is the sucker for drawing tablet, so that mechanical hand can be multiplex on the other hand, gripper can capture tablet between neighboring devices, inhales
Oiling station can be carried out separating by disk more than a piece of tablet, it is to avoid the tablet moving to subsequent processing from oiling station is more than
A piece of, it is to avoid the infringement that subsequent processing equipment is caused.
4th, the tablet of the embodiment of the present invention is automatically separated oiling method, and around the liftout station of slide unit, setting tablet is spacing
Mechanism, can be by the center of the center positive alignment liftout station of the pile tablet above liftout station, beneficial to smoothly expecting
Piece top is to capturing station.
5th, the tablet of the embodiment of the present invention is automatically separated oiling method, and on liftout disk, setting tablet detects signalling generator and grabs
Take detection means, detect that signalling generator can detect whether there is tablet above liftout disk by tablet, can by capturing detection means
Whether crawl station is reached with the tablet detecting the top in the pile tablet on liftout disk, thus to Lifting Device and mechanical hand
Grasping movement carry out precise control, improve coordination and reliability.
6th, the tablet of the embodiment of the present invention is automatically separated oiling method, arranges oiling detection means on material distributing flat, can
Whether there is tablet with real-time detection oiling station, so that the action of precise control oiling station and mechanical hand, improve both it
Between the harmony of action and reliability.
7th, oiling method is automatically separated using the tablet of the embodiment of the present invention and carries out water tumbler inner bag processing, greatly save
Human resourcess, make workshop nearly reach Unmanned operation.
Although the present invention has been described above with particularity, but the invention is not restricted to this, those skilled in the art can
Modified with the principle according to the present invention, therefore, the various modifications that all principles according to the present invention are carried out all should be understood to
Fall into protection scope of the present invention.
Claims (10)
1. a kind of tablet is automatically separated oiling method, comprises the steps:
Liftout station is arranged on the slide unit being connected with housing slide;
Multiple tablets are piled up into the top that a pile is placed in liftout station;
Above liftout station one is piled up by tablet jack-up upwards by rack-mounted Lifting Device;
In a pile tablet, the tablet of the top is pushed up to capturing after station, and movement current tablet above is to oiling work
Position;
The current tablet being pointed to by oiling station on oiling station carries out applying oil processing;
The current tablet applying after oil processing is transferred to subsequent processing;
Repeat above-mentioned jack-up, crawl, oiling, the step being transferred to subsequent processing, until a pile tablet is all transferred to next work
Sequence.
2. method according to claim 1, after a tablet piling up the top in tablet is pushed up to crawl station, moves
Current tablet above comprises the steps to sub-material oiling station:
After a pile tablet is by Lifting Device jack-up upwards, by capturing the tablet of the top in detection means detection one pile tablet
Whether arrival captures station;
If the tablet of the top reaches crawl station in a pile tablet, movement current tablet above is to sub-material oiling work
Position;
If the tablet of the top does not reach crawl station in a pile tablet, continue through Lifting Device jack-up one pile tablet upwards,
Until tablet above reaches crawl station.
3. method according to claim 2, while by current tablet movement above to oiling station, passes through
Lifting Device continues up jack-up one pile tablet, so that next tablet being located at below current tablet reaches crawl station.
4. the method according to any one of claim 1-3, using mechanical hand by tablet from a station to next work
Position or subsequent processing.
5. method according to claim 4, the current tablet being pointed to by oiling station on oiling station carries out oiling
Process comprises the steps:
Detect whether there is tablet on oiling station by oiling detection means;
If having tablet on oiling station, current tablet is carried out apply oil processing by rack-mounted oiling station.
6. method according to claim 1, by apply oil processing after current tablet be transferred to subsequent processing when, also include as
Lower step:
While described current tablet is transferred to subsequent processing, detect whether have on oiling station by oiling detection means
Next tablet;
If next tablet is had on oiling station, mechanical hand after described current tablet is transferred to subsequent processing, directly by under this
One tablet is transferred to subsequent processing;
If no next tablet on oiling station, mechanical hand after by described current tablet movement to subsequent processing, from capturing station
Capture next tablet to oiling station, to carry out to next tablet applying oil processing.
7. method according to claim 6, is applied in the current tablet being pointed to by oiling station on oiling station
After oil processing, by apply oil processing after current tablet be transferred to subsequent processing before, also comprise the steps:
If having two panels tablet on the oiling station after painting oil processing, by feeding-distribution device, two panels tablet is separated, so that by position
Tablet above oiling station is from oiling station to subsequent processing.
8. method according to claim 5, carries out painting oil processing by oiling station and includes to current tablet:
By the oil atomizing mechanism being arranged in described frame and be located at around oiling station, tablet upper surface is lubricated
Oily spray treatment;
While oily spray treatment is lubricated to tablet upper surface, spray is absorbed by the asphalt felt being placed at oiling station
The lubricating oil that oil atomization mechanism sprays;
Oil is lubricated by the lower surface that the lubricating oil that asphalt felt absorbs is pointed to the tablet at oiling station and picks up painting process.
9. a kind of using the method that such as any one of claim 1-8 methods described carries out water tumbler inner bag manufacture.
10. a kind of tablet for such as any one of claim 1-8 methods described is automatically separated oiling device.
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