CN107716695A - A kind of thick flitch part fine system of apery blanking on hand - Google Patents
A kind of thick flitch part fine system of apery blanking on hand Download PDFInfo
- Publication number
- CN107716695A CN107716695A CN201711211340.9A CN201711211340A CN107716695A CN 107716695 A CN107716695 A CN 107716695A CN 201711211340 A CN201711211340 A CN 201711211340A CN 107716695 A CN107716695 A CN 107716695A
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- CN
- China
- Prior art keywords
- finished product
- waste material
- flitch part
- thick
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
Abstract
The invention discloses a kind of thick flitch part fine system of apery blanking on hand, including the apery hand feeding device for thick flitch part feeding, apery hand blanking device for thick flitch part blanking, kept in for thick flitch part, the de-stacking device of de-stacking, centralising device for thick flitch part centering, oiling station for thick flitch part lubrication, oil gear for thick flitch part punching, the junk remover excluded for thick flitch part waste material, for the finished product discharger of thick flitch part finished product discharge, and the useless plate collector collected for the useless plate of thick flitch part.The system realizes the automated production of whole thick material fine overall process, solves low production efficiency, the technical problem that production process is dangerous, production is of low quality existing for thick material fine industry.
Description
Technical field
The invention belongs to thickness material fine dies technology field, and in particular to a kind of thick flitch part fine of apery blanking on hand
System.
Background technology
With modern blanking techniques develop rapidly and its continuous expansion of application, using Blanking thick plank technology substitute
The various electromechanical constitutional details with household appliances of casting, forging, powder smelting and machining manufacture, fabulous economic effect can not only be obtained
Benefit, but also will obtain including energy-saving and environmental protection etc. including significantly integrate social benefit.In existing thick material fine industry,
Generally by manually performing the loading and unloading of blank slab, low production efficiency, production process are dangerous, production is of low quality.
The content of the invention
Blank slab loading and unloading are manually performed for above-mentioned, there is that low production efficiency, production process be dangerous, production
Actuality Characteristic of low quality, the invention provides a kind of thick flitch part fine system of apery blanking on hand, the system is realized
The automated production of whole thick material fine overall process, solves Current Situation existing for above-mentioned thick material fine industry.
The present invention adopts the technical scheme that：A kind of thick flitch part fine system of apery blanking on hand, including：For thickness
The apery hand feeding device of flitch part feeding, for the apery hand blanking device of thick flitch part blanking, for thick flitch part it is temporary,
The de-stacking device of de-stacking, for the centralising device of thick flitch part centering, for the oiling station of thick flitch part lubrication, expect for thickness
The oil gear of plate punching, the junk remover excluded for thick flitch part waste material, for the discharge of thick flitch part finished product
Finished product discharger, and the useless plate collector collected for the useless plate of thick flitch part；
The discharge end that the oil gear is provided with feed end, mutually deviated from feed end；The oiling station fills located at oil pressure
The feed end put；Junk remover and the finished product discharger is divided into the left and right sides of oil gear；The de-stacking dress
Put and centralising device is located at the front side of oil gear；The useless plate collector is located at the rear side of oil gear；The apery hand
Feeding device is located at the front side of oil gear, and its thick flitch part that can be captured in de-stacking device is placed in centralising device,
And the thick flitch part that can clamp centering pushes forward thick flitch part with the step pitch set and is punched into oil gear；Institute
The rear side that apery hand blanking device is located at oil gear is stated, the useless plate after punching can be delivered to useless plate collector by it.
A piece of thick flitch part in apery hand feeding device crawl de-stacking device is placed in centralising device, centralising device
The centering of thick flitch part is completed, apery hand feeding device captures one end of a piece of thick flitch part of centering in centralising device,
Thick flitch part is pushed forward with the step pitch of setting and slowly enters oil gear, oiling station carries out painting oil lubrication to thick flitch part,
Thick flitch part through lubrication is punched between entering the upper and lower template of oil gear, one end of the thick flitch part after punching
Slowly stretched out from the discharge end of oil gear, apery hand blanking device clamps the external part of thick flitch part, apery hand feeding, discharge
Device synchronously moves up and down with the upper mould in oil gear and lower mould simultaneously, until completing whole blanking process.Through being punched
Useless plate useless plate collector is transferred to by apery hand blanking device, waste material caused by punching by junk remover from oil pressure fill
Put and exclude and collect in the waste material box of junk remover, be punched obtained finished product by finished product discharger from oil gear
It is middle to discharge and collect in the finished product box of finished product discharger.
Further, the apery hand feeding device is identical with the subordinate material apparatus structure of apery, and it includes an industrial machine
People and the terminal-collecting machine that thick flitch part is clamped for capturing, the head phase that terminal-collecting machine passes through six-dimension force sensor and industrial robot
Even.
Further, the terminal-collecting machine includes a terminal-collecting machine installing plate, for limiting clamped thick flitch part transverse direction
Mobile horizontal limit devices, for limiting longitudinal limiting device, the electromagnet and that clamped thick flitch part vertically moves
Two plate detection sensors；The head phase that the middle part of the terminal-collecting machine installing plate passes through six-dimension force sensor and industrial robot
Even；Horizontal limit devices are located at the front end of terminal-collecting machine installing plate and can do lateral rotation around terminal-collecting machine installing plate；Cross spacing fills
The bottom put is provided with roller, and roller, which is used to roll, supports clamped thick flitch part；Longitudinal direction limit device is located at terminal-collecting machine installing plate
Rear end and can be longitudinally rotated around terminal-collecting machine installing plate；Electromagnet and the second plate detection sensor are located at terminal-collecting machine installing plate
Lower surface.
Further, the de-stacking device includes de-stacking dolly track, moveable de-stacking dolly, small for detecting de-stacking
First plate detection sensor of car thickness flitch part storage, and the magnetic splitting device for magnetic separation thickness flitch part；De-stacking is small
Car track is arranged on the front side of oil gear, and magnetic splitting device is located at the both sides of de-stacking dolly track, and de-stacking dolly can be along de-stacking
Dolly track moves, and de-stacking dolly is provided with provides the de-stacking vehicle motor of power for it, and the first plate detection sensor is located at
On the vehicle body of de-stacking dolly.
Further, the centralising device includes an alignment table main body, and alignment table main body is provided with and is adapted with thick flitch part
Rectangular mesa, rectangular mesa be used for accept by self gravitation fall thick flitch part；One to its own of rectangular mesa
Overturning angle, the minimum angle of rectangular mesa, which is provided with, can stop the stop part that skew is produced when thick flitch part falls；Rectangular mesa
Upper surface be provided with some balls, ball is used to roll the thick flitch part for supporting to fall.
Further, the oil gear includes hydraulic press, and hydraulic press is provided with upper bolster and die shoe, and upper bolster is provided with upper
Template, die shoe are provided with lower template, and cope plate can complete the punching of thick flitch part with lower template in matched moulds, and cope plate is with
Template is provided with the gap that can pass through thick flitch part in separation between bolster, the hydraulic press is additionally provided with for triggering punching
Cut out the oil pressure sensor of signal and the painting oil sensor for triggering oiling signal.
Further, the oiling station includes supporting plate, applies oil burner nozzle, nozzle holder, oiling roller, oil box and oil
Pump；The support plate level is located at the feed end of oil gear and extended along feed end to the front side of oil gear, applies oil burner nozzle
By nozzle holder installation on the supporting plate and positioned at the top of supporting plate, the jet hole of oil burner nozzle is applied towards supporting plate, oiling
The gap passed through for thick flitch part is provided between nozzle and supporting plate, the bottom transverse of supporting plate is provided with oil box, is provided with and applies in oil box
Oily roller, at least part cylinder surface of oiling roller expose the upper surface of supporting plate；The import of oil pump connects with oil box, oil pump
Outlet by pipeline with apply oil burner nozzle connect.
Further, the junk remover includes waste discharge material support and is sequentially arranged in from top to bottom on waste discharge material support
Waste material fetching device, waste material weighing device and waste material collection device；
The waste discharge material branch is set up in the side of oil gear and close to oil gear；
The waste material fetching device includes waste discharge material cylinder and the waste material being connected with the piston rod of waste discharge material cylinder pickup frame,
Waste material pickup frame can move along a straight line so as to pick up waste material caused by oil gear punching with the flexible of waste discharge material cylinder piston rod
And the waste material of pickup is drained into waste material weighing device；
The waste material weighing device enters box cylinder, waste material weighing platform and waste material weighing sensor including waste material；Waste material claims
The piston rod that galassing platform and waste material enter box cylinder is connected and can enter the flexible of box cylinder piston rod with waste material and moves along a straight line, waste material
Weighing platform can receive the waste material that waste discharge device pickup is fallen；Waste material weighing sensor is used on waste material weighing platform
In the weight for the waste material that detection is fallen on waste material weighing platform；
Waste material collection device includes waste material baffle plate and garbage collection box；Waste material baffle plate is vertical at the upper of waste material weighing platform
The upper surface of side, its lower end and waste material weighing platform is provided with the gap no more than waste material minimum thickness, and garbage collection box is positioned at useless
Expect that the lower section of weighing platform is used to receive the waste material on the waste material weighing platform fallen by waste material baffle plate gear.
Further, the finished product discharger includes lining up product support and being sequentially arranged in from top to bottom lining up on product support
Finished product fetching device, finished product detection device and finished product collection device；
The product branch of lining up is set up in the opposite side of oil gear and close to oil gear；
The finished product fetching device includes taking finished product cylinder and the finished product with taking the piston rod of finished product cylinder to be connected to pick up frame,
Finished product pickup frame can be with taking the flexible of finished product cylinder piston rod to move along a straight line so as to pick up the finished product that oil gear is punched to obtain
And the finished product row of pickup is dropped down onto into finished product detection device；
The finished product detection device includes finished product detection framework and the finished product detection sensor on finished product detection framework；
Finished product detection framework can make finished product pick up the finished product to be dropped in frame out of its framework by finished product located at the lower of finished product pickup frame
Detection sensor is used to detect the finished product passed through in finished product detection framework；
The finished product collection device includes belt conveyor and finished product disposable box, and belt conveyor is located at and takes finished frame
Underface, the belt conveyor on belt conveyor be used to accepting take finished frame drop under finished product and finished product is transported to finished product
In disposable box；Below the front end of belt conveyor, finished product disposable box drops finished product disposable box for receiving belt conveyor
Finished product.
Further, the useless plate collector includes stacking dolly track, moveable stacking dolly, for detecting heap
3rd plate detection sensor of pile charge hoisting by skip plate storage；Stacking dolly track is arranged on the rear side of oil gear, and stacking is small
Car can move along stacking dolly track, and the 3rd plate detection sensor is on the vehicle body of stacking dolly, on stacking dolly
Provided with the stacking vehicle motor that power is provided for it.
Beneficial effects of the present invention：The system principle is simple and easy, compact to design reasonable, stable and reliable for performance, automation
Degree is high.The system realizes the automated production of whole thick material fine overall process, changes the production status of artificial loading and unloading.
Processing thick flitch part using the system has that production efficiency height, high yield rate, product quality are high, and it is excellent that process is safe and reliable etc.
Point.
Brief description of the drawings
Fig. 1 is a kind of system pie graph of embodiment of the present invention.
Fig. 2 is the structural representation of apery blanking device on hand in Fig. 1.
Fig. 3 is the structural representation for applying terminal-collecting machine in 2.
Fig. 4 is the structural representation of de-stacking device in Fig. 1.
Fig. 5 is the structural representation of centralising device in Fig. 1.
Fig. 6 is the structural representation of oil press device in Fig. 1.
Fig. 7 is the structural representation of Fig. 6 oil press device opposite side.
Fig. 8 is for the structural representation (including oil gear) of the oiling station on oil gear in Fig. 1.
Fig. 9 is the structural representation (including oil gear) of waste discharge device in Fig. 1.
Figure 10 is the structural representation (including oil gear) that finished devices are taken in Fig. 1.
Figure 11 is the structural representation of bunching device in Fig. 1.
Embodiment
To make the purpose of the present invention, technical scheme and technique effect clearer, the present invention is done below in conjunction with accompanying drawing
Further description.
The implication of heretofore described " front, rear, left and right " refers to that equipment is in orientation residing during installment state.To oil
For pressure device, stand and the direction of its charging is faced in oil gear, its front is the front side of oil gear.
The implication of heretofore described " transverse direction " refer to along equipment length direction or be referred to as " axial direction ", " longitudinal direction "
Implication refer to along equipment width i.e. with laterally perpendicular direction.
The implication of heretofore described " inside and outside " referred to relative to equipment itself, the direction inside sensing equipment
To be interior, otherwise it is outer.
Referring to Fig. 1, a kind of thick flitch part fine system 1 of apery blanking on hand, including apery hand feeding device 11, apery
Hand blanking device 12, de-stacking device 13, centralising device 14, oiling station 15, oil gear 16, junk remover 17, finished product
Fetching device 18 and useless plate collector 19.
Oiling station 15 is located at the feed end of oil gear 16.Junk remover 17 is located at the right side of oil gear 16.
Finished product fetching device 18 is located at the left side of oil gear 19.De-stacking device 13 is provided with two, side by side before oil gear 16
Side, its length direction are parallel with the input and output material direction of oil gear 16.Centralising device 14 is parallel to be located between de-stacking device 13.
Apery hand feeding device 11 is located at the front side of oil gear 16 and between centralising device 14 and the de-stacking device 13 of side.It is useless
Plate collector 19 is provided with two, side by side located at the rear side of oil gear 16, the input and output material of its length direction and oil gear 16
Direction is parallel.Apery hand blanking device 12 is located at the rear side of oil gear 15 and between two useless plate collector 19.
Referring to Fig. 2, apery hand feeding device 11 is identical with apery hand 12 structures of blanking device, including an industrial robot
111 and the terminal-collecting machine 113 of thick flitch part is clamped for capturing, terminal-collecting machine 113 passes through six-dimension force sensor 112 and industrial robot
111 head is connected.Six-dimension force sensor is prior art, and six-dimension force sensor is by the power or power suffered by the terminal-collecting machine measured
Control system of the square information transmission to industrial robot, to control terminal-collecting machine by setting direction of motion motion.In the present embodiment
Six-dimension force sensor selects FANUC producers FS-100iA models.The artificial prior art of industrial machine, industrial robot pass through base
Be fixedly mounted on the station of setting, head drive terminal-collecting machine can be X Y tri- directions of Z movement and each direction on turn
It is dynamic.FANUC producers M-710iC/50 models are selected in the present embodiment.
Referring to Fig. 3, terminal-collecting machine 113 includes a terminal-collecting machine installing plate 1131, horizontal limit devices 1132, longitudinal limiting device
1133rd, the plate detection sensor 1135 of electromagnet 1134 and second.
Horizontal limit devices 1132 include cross spacing cylinder 11321, symmetrically arranged first connecting rod 11322 and second connects
Bar 11323, symmetrically arranged first cross spacing baffle plate 11324 and the second cross spacing baffle plate 11325, symmetrically arranged first
The roller 11327 of roller 11326 and second.Cross spacing cylinder 11321 is vertically mounted to the front end of terminal-collecting machine installing plate 1131,
The upper end of first connecting rod 11322 is hinged on by rotating shaft on the piston rod of cross spacing cylinder 11321, and lower end laterally limits with first
The upper end of position baffle plate 11324 is connected, and the lower end of the first cross spacing baffle plate 11324 is horizontal to be provided with fixing axle, the first roller 11326
It is connected to by bearing in fixing axle；The upper end of second connecting rod 11323 is hinged on the work of cross spacing cylinder 11321 by rotating shaft
On stopper rod, lower end and the upper end of the second cross spacing baffle plate 11325 are connected, and the lower end of the second cross spacing baffle plate 11325 is horizontal
Provided with fixing axle, the second roller 11327 is connected in fixing axle by bearing.
Longitudinal limiting device 1133 includes longitudinal spacing cylinder 11331, the 3rd extension bar 11332, longitudinal spacing baffle plate
11333.Longitudinal spacing cylinder 11331 is horizontally installed to the rear end of terminal-collecting machine installing plate 1131 and is located at terminal-collecting machine installing plate 1131
On, one end of third connecting rod 11332 is hinged on by rotating shaft on the piston rod of longitudinal spacing cylinder 11331, third connecting rod
The upper end of 11332 other end and longitudinal spacing baffle plate 11333 is connected, and the lower end of longitudinal spacing baffle plate 11333 is provided with and can accommodated
The groove 11333a that thick flitch part enters, in the present embodiment, groove 11333a is formed by two pieces of flat boards of level welding.
The setting of first roller 11326 and the second roller 11327 is to support thick flitch part into hydraulic press to roll
To the rear slide of terminal-collecting machine 113 during structure.Because inserting longitudinal spacing baffle plate when thick flitch part slides backward in terminal-collecting machine 113
Groove 11333a on 11333 and by block.
Electromagnet 1134 is provided with two pieces, the lower surface located at terminal-collecting machine installing plate 1131, and is divided into terminal-collecting machine installation
The rear and front end of plate 1131, it is provided between electromagnet 1134 and roller 11326 (11327) and is available for the gap that thick flitch part passes through.
Second plate detection sensor 1135 is located at the lower surface of terminal-collecting machine installing plate 1131, positioned at terminal-collecting machine installing plate
1131 middle part, the lower surface of the second plate detection sensor 1135 are not less than the lower surface of electromagnet 1134.Second plate is examined
Whether survey sensor is prior art, be single-piece for detecting the thick flitch part that apery hand feeding device 11 is captured, in this reality
Apply and Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 models are selected in example.
Referring to Fig. 4, de-stacking device 13 include dolly track 133, de-stacking dolly 131, the first plate detection sensor 132 and
Magnetic splitting device 134.Before dolly track 133 is fixedly mounted on oil gear 13 parallelly with oil gear input and output material direction
Side, de-stacking dolly 131 travel along dolly track 133.De-stacking dolly 131 includes dolly vehicle body 1311, wheel 1312 and motor
1313.Vehicle body 1311 is made up of a rectangular base plate and four columns, and four pillars are vertically welded to four of rectangular base plate
On corner, the size of rectangular base plate is adapted with thick flitch part in the present embodiment.Wheel 1312 is installed on the bottom of vehicle body 1311,
Four are provided with altogether, and two front-wheel 1312a are driven pulley, and two trailing wheel 1312b are driving wheel, the output shaft and trailing wheel of motor 1313
1312b transmission axis connection.In the present embodiment, the first plate detection sensor 132 is provided with two, is respectively arranged on de-stacking dolly
A column top and bottom.Magnetic splitting device 134 located at dolly track 133 end (de-stacking dolly 131 is stopped
Position) both sides.6 magnetic splitting devices 134, in other embodiments, the number of magnetic splitting device are provided with the present embodiment altogether
Amount can select according to the size of the magnetism intensity of the weight of thick flitch part and magnetic splitting device in de-stacking dolly.First plate detects
Sensor is prior art, for detecting the material position for the thick flitch part kept in de-stacking dolly.Shenzhen is selected in the present embodiment
Producer of Shen Pu Electric Applicance Co., Ltd depth Pu PF-A35A models.Magnetic splitting device is prior art, for magnetic separation thickness flitch
Part, in the present embodiment from Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 models.
Referring to Fig. 5, centralising device 14 includes an alignment table main body 141, and alignment table main body 141 is provided with an inclined rectangle platform
Face 1411 and four supporting legs 1412, supporting leg 1412 are vertically welded to be used for branch on four corners of the lower surface of rectangular mesa 1411
Alignment table main body 141 is supportted, rectangular mesa 1411 tilts to supporting leg 1412a, and angle of inclination is not more than 30 degree.On rectangular mesa 1411
Surface is provided with four blocks 1413 vertically, and the up/down perforation of block 1413 is provided with right-angle notch 14131, a certain gear in minimum point
Two perpendicular face 14131a, 14131b of block 1413a right-angle notch 14131 are able to two phases with thick flitch part
The side contact of friendship.The upper surface of rectangular mesa 1411 is provided with some balls 142, and rectangular mesa 1411 is surrounded by enclosing ball
142 prevent the frame 141a that it is tumbled.When thick flitch part is slipped on rectangular mesa 1411 along block 1413, thick flitch part exists
Slided under Action of Gravity Field along ball 142 to the minimum point of rectangular mesa 1411, i.e., at block 1413a right-angle notch 14131
Slide, finally because two intersecting sides at an angle of thick flitch part are contacted respectively with face 14131a, 14131b and by block, from
And reach the preliminary centering of thick flitch part.The purpose of preliminary centering is in order that apery hand feeding device is when clamping thick flitch part
Transverse baffle stress is minimum, does not damage transverse baffle, makes the work of apery hand feeding device more reliable.
Referring to Fig. 6 and Fig. 7, oil gear 16 includes hydraulic press 161, and hydraulic press 161 is provided with upper bolster 1611 and die shoe
1612, upper bolster level is provided with cope plate 162, and die shoe level is provided with lower template 163.Cope plate 162 is closing with lower template 163
The punching of thick flitch part can be completed during mould, cope plate 162 is provided with lower template 163 when separating between bolster can make thickness
The gap that flitch part passes through.Oil pressure sensor 164 for triggering punching signal is located at the upper bolster 1611 of hydraulic press discharge end,
Punching press signal oil supply press control system is sent when being detected with thick flitch part, triggering oil hydraulic press dynamic is completed once to rush
Cut out.Oil pressure sensor is prior art, and Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu PF-A35A types are selected in the present embodiment
Number.The oil sensor 165 that applies for triggering oiling signal is located at the upper bolster 1611 of hydraulic press feed end, and is located at oiling station
16 front side, oiling signal grease device is sent when being detected with thick flitch part and extending into the feed end of oil sector,
Start oil pump and oiling is carried out to thick flitch part.Painting oil sensor is prior art, is selected in the present embodiment from Shenzhen Shen Pu electricity
Producer of gas Co., Ltd depth Pu DL2-U030 models.
Referring to Fig. 8, oiling station 15 includes applying oil burner nozzle 151, nozzle holder 152, the support of the first supporting plate 153, second
Plate 154, buffer spring 155, oiling roller 156, oil box 157 and oil pump 158.The level of second supporting plate 154 is welded in oil pressure dress
Put the front end of 16 die shoes and extend along feed end to hydraulic press front side.First supporting plate 153 and the second supporting plate 154 are mutual
Parallel flat board, the first supporting plate 153 are located in the second supporting plate 154 by buffer spring 155, the first supporting plate 153 and oil
Pressure device lower template is parallel and its upper surface is concordant with the upper surface of lower template.Nozzle holder 152 is a framework, framework
Both ends are fixedly connected in the first supporting plate 153, are uniformly distributed on the crossbeam of framework provided with 7 painting oil burner nozzles 151, are applied oil burner nozzle
151 jet hole is provided with the gap that the thick flitch part of confession passes through towards the first supporting plate 153 and between the first supporting plate 153.Oil
Box 157 crosses at the lower surface of the second supporting plate 154, and oiling roller 156 is crossed in oil box 157 by rotating shaft, oiling roller
156 a part of cylinder surface exposes the upper surface of the first supporting plate 153.The import of oil pump 158 communicates with oil box 157, oiling spray
Mouth 151 is connected by pipeline with the delivery outlet of oil pump 158.
Referring to Fig. 9, junk remover 17 includes waste discharge material support 171, waste material fetching device 172, waste material weighing device
173 and waste material collection device 174.
Waste discharge material support 171 is provided with a support platform and four supporting legs, and waste discharge material support 171 is fixed at by supporting leg
The right side of oil gear 16 and close oil gear 16.
Waste material fetching device 172 includes waste discharge material cylinder 1721 and waste material pickup frame 1723.Waste discharge material cylinder 1721 passes through
Air cylinder support is horizontally arranged in the support platform of waste discharge material support 171, and waste material pickup frame 1723 is connected in parallel to waste discharge material gas
On the piston rod of cylinder 1721.In the present embodiment, the lower surface of waste material pickup frame top plate is provided with electromagnet (not shown),
Electromagnet can be by adsorbing or separating waste material caused by oil gear punching to power-off.In other embodiments, waste material pickup frame
Also its function can be realized by other manner of the prior art, such as sets the hook bent downwards to take in waste material picks up frame
Portion, take waste material for hook when piston stretches out and waste material group is dropped down onto into waste material weighing device when piston bounces back, waste material is by backform
Device ejects from lower template.
Waste material weighing device 173 enters box cylinder 1731, waste material weighing platform 1732 and waste material weighing sensor including waste material
(not shown).It is horizontal on waste discharge material support 171 and under waste discharge material cylinder 1721 that waste material enters box cylinder 1731.
Waste material weighing platform 1732 is connected in parallel to waste material and entered on the piston rod of box cylinder 1731.Waste material weighing sensor 1733 is located at useless
Expect weighing platform 1732.Waste material weighing sensor 1733 is used for the weight for detecting the waste material fallen on waste material weighing platform.Waste material
Weighing sensor is prior art, so senses scientific and technological producer EVT-18B models from Shanghai trip in the present embodiment.
Waste material collection device 174 includes waste material baffle plate 1741 and garbage collection box 1742.Waste material baffle plate 1741 is vertical at
The upper surface of the top of waste material weighing platform 1732, its lower end and waste material weighing platform, which is provided with, to be not more than between waste material minimum thickness
Gap.The lower section that garbage collection box 1742 is located at waste material weighing platform 1732 claims for receiving the waste material fallen by the gear of waste material baffle plate 1741
Waste material on galassing platform.
Refering to Figure 10, finished product discharger 18 includes lining up product support 181, finished product fetching device 182, finished product detection device
183 and finished product collection device 184.
Line up product support 181 and be provided with a support platform and four supporting legs, line up product support 181 and be fixed at by supporting leg
The left side of oil gear 16 and close oil gear 16.
Finished product fetching device 182 includes taking finished product cylinder 1821 and finished product to pick up frame 1823.Finished product cylinder 1821 is taken to pass through
Horizontal be located at of air cylinder support (not shown) is lined up on product support 181.Finished product pickup frame 1823 is connected in parallel to take finished product gas
On the piston rod of cylinder 1821.In the present embodiment, it is provided with finished product pickup frame 1823 and takes finished product electromagnet (not shown), is taken
The finished product that finished product electromagnet can be punched to obtain by adsorbing or separating oil gear to power-off.In a further embodiment, also may be used
Realize that finished product picks up the function of frame by other prior art means.
Finished product detection device 183 includes finished product detection framework 1831 and finished product detection sensor 1832.Finished product detection framework
The 1831 lower finished products that can make to drop in finished product pickup frame that frame 1823 is picked up located at finished product pass through out of its framework.Finished product detection
Sensor 1832 passes through the finished product passed through in finished product detection framework on finished product detection framework 1831, for detecting.Into product examine
Survey sensor is prior art, in the present embodiment from Keyemce SL-V23F type sensors.
Finished product collection device 184 includes belt conveyor 1841 and finished product disposable box 1842.Belt conveyor 1841 is located at
The underface of finished product detection framework 1831, the belt conveyor on belt conveyor 1841, which is used to accept, to be taken under finished frame drops
Finished product is simultaneously transported in finished product disposable box 1842 by finished product；Finished product disposable box 1842 is under the front end of belt conveyor 1841
Side, the finished product to be dropped for receiving belt conveyor 1841.
Refering to Figure 11, the plate collector 19 that gives up includes stacking dolly track 191, moveable stacking dolly 192 and the 3rd
Plate detection sensor 193.
Dolly track 191 is fixedly mounted on the rear side of oil gear 13, heap parallelly with oil gear input and output material direction
Pile dolly 192 moves in dolly track 191.Stacking dolly 192 includes dolly vehicle body 1921, wheel 1922 and motor 1923.
Vehicle body 1921 is made up of a rectangular base plate 19211 and four columns 19212, and four columns 19212 are vertically welded to rectangular base
On four corners of the upper surface of plate 19211, the size of rectangular base plate 19211 is adapted with thick flitch part in the present embodiment.Wheel
1922 are installed on the bottom of vehicle body 1921, and altogether provided with four, two front-wheel 1922a are driven pulley, and two trailing wheel 1922b is actively
Wheel, the output shaft of motor 1923 and trailing wheel 1922b transmission axis connection.3rd plate detection sensor 193 has two, sets respectively
In the top and bottom of a certain column of stacking dolly vehicle body, for detecting the useless plate storage on stacking dolly 192.3rd plate
Detection sensor is prior art, in the present embodiment from Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 types
Number.
The present invention can be automatically controlled by a set of PIC control systems, and the work of the present invention is elaborated by taking the present embodiment as an example
It is as follows to make principle：
De-stacking dolly 131 is arranged on the first plate of de-stacking dolly vehicle body after the dress pile that thick flitch part is completed in feeding area
When detection sensor 132 detects de-stacking dolly 131 completely to expect state, the first plate detection sensor 132 will completely expect that information passes
PIC control systems are given, the de-stacking motor 1313 that PIC control systems are sent on information-driven de-stacking dolly 131 operates, and de-stacking is small
Car 131 is travelled to stop at de-stacking device 13 along dolly track 133.
The industrial robot 111 of apery hand feeding device 11 moves terminal-collecting machine 113 at de-stacking dolly 131, cross spacing
Baffle plate 11325 (11326) is laterally flared along terminal-collecting machine installing plate 1131 under the driving of cross spacing cylinder 11321, longitudinal direction limit
Position baffle plate 11333 opens under the driving of longitudinal spacing cylinder 11331 along the longitudinal direction of terminal-collecting machine installing plate 1131, front and rear two blocks of electromagnetism
Iron 1134 holds the thick flitch part separated in the presence of magnetic splitting device 134, and the second plate detection sensor 1135 detects
Whether thick flitch part is single-piece, is not single-piece alarm artificial treatment, and if single-piece, then industrial robot 111 moves thick flitch part
It is sent to centralising device 14.
Thick flitch part along the block 1413a on centralising device 14 be slipped on rectangular mesa 1411 when, thick flitch part weight
Power effect lower edge ball 142 slides to the minimum point of rectangular mesa 1411, i.e., to cunning at block 1413a right-angle notch 14131
It is dynamic, finally because two intersecting sides at an angle of thick flitch part contacts respectively with face 14131a, 14131b and by block so that
Reach the preliminary centering of thick flitch part.
The one piece thick flitch part of centering on the manner described above of industrial robot 111 crawl centralising device 14, laterally
Postive stop baffle 11325 (11326) laterally closes under the driving of cross spacing cylinder 11321 along terminal-collecting machine installing plate 1131, indulges
Closed to postive stop baffle 11333 under the driving of longitudinal spacing cylinder 11331 along the longitudinal direction of terminal-collecting machine installing plate 1131, industrial machine
People 111 clamps thick flitch part by cross spacing baffle plate 11325 (11326) and is transferred to oil gear 16.
Thick flitch part is slowly extend into hydraulic press 161 by the step pitch that industrial robot 111 clamps thick flitch part to set
Between cope plate 162 and lower template 163.When the oil pressure sensor 164 located at the front end of oil gear upper bolster 1611 detects
During thick flitch part, oil pressure sensor 164 sends oiling signal to PIC control systems, PIC control systems and sends oiling and instruct to painting
Oily device 16, oil pump 158 operate.Apply oil burner nozzle 151 thick flitch part upper surface oil jet lubrication, oiling roller 156 with shifting
Friction is produced between dynamic thick flitch part, oiling roller 156 rotates in the presence of frictional force, in the lower surface oiling of thick flitch part
Lubrication.
When the oil pressure sensor 164 on oil gear 16 detects thick flitch part, that is, send a signal to PIC controls
System, PIC control systems send punching press signal to hydraulic press 161, drive the punching press thickness flitch part of hydraulic press 161.
Hydraulic press 161 once, i.e., leaves waste material per punching press in lower template 163, and now PIC control systems are to hydraulic press
161 send the signal for temporarily ceasing punching press, are simultaneously emitted by signal and are driven to waste discharging device 17, driving waste discharge material cylinder 1721
Waste material pickup frame 1723 forward extends out, and electromagnet, which obtains, electric will be left in waste material in lower template 163 and hold.Waste discharge material cylinder 1721 returns
Contracting, electromagnet dead electricity separate the waste material adsorbed, and waste material falls into waste material weighing platform 1732.The detection of waste material weighing sensor is useless
The waste material weight on weighing platform 1732 is expected, when the waste material weight of detection is more than or equal to the gross weight for the waste material being once stamped and formed out
When send signal to PIC control systems, PIC control systems are signaled to waste discharging device 17, and driving waste material enters box cylinder
1731 are bounced back, and the waste material on waste material weighing platform 1732 is dropped under the block of waste material baffle plate 1741 into garbage collection box 1742.
Hydraulic press 161 once, i.e., leaves finished product per punching press in cope plate 162, and now PIC control systems are to oil pressure
Machine 161 sends the signal for temporarily ceasing punching press, is simultaneously emitted by signal and takes the band of finished product cylinder 1821 to finished product discharger 18, driving
Dynamic and finished product pickup frame 1823 is forward extended out, and electromagnet, which obtains, electric to be held retained product.Finished product cylinder 1821 is taken to bounce back, electromagnet loses
Electricity separates the finished product adsorbed.Finished product falls into the conveyer belt of belt conveyor 1841 in the cavity through finished product detection framework 1831
On, when finished product detection sensor 1832 detect in finished product detection framework 1831 have finished product by when send a signal to PIC control
System processed, PIC control systems are signaled to belt conveyor 1841, and the operating of drive belt conveyer 1841 will fall off belt
On finished product be transported to finished product disposable box 1842.
Thick flitch part is after the n times punching press of setting is completed, and the one end for the thick flitch part being punched is just slowly from hydraulic press 161
Middle stretching, apery hand blanking device 12 clamp the external part of thick flitch part, and apery hand blanking device 11 clamps stretching for thick flitch part
Enter end, synchronously moved up and down with hydraulic press 161, until completing the punching of monoblock thickness flitch part, apery hand blanking device 12 will
The useless plate of punching is transplanted in stacking dolly 192.When the 3rd plate detection sensor 193 detects stacking dolly 192 completely to expect
Send a signal to PIC control systems, PIC control systems are signaled to stacking dolly 192, the edge of driving stacking dolly 192
Dolly track 191 is travelled to waste material laydown area.
Two sets of de-stacking devices 13 and two sets of useless plate collectors 19 are provided with the present embodiment, two covering device alternate runs, are carried
High workload efficiency.
It is prior art not do the part illustrated in description above, or can be realized by prior art.
Claims (10)
- A kind of 1. thick flitch part fine system of apery blanking on hand, it is characterised in that：Including for the imitative of thick flitch part feeding Human hand feeding device, for the apery hand blanking device of thick flitch part blanking, kept in for thick flitch part, the de-stacking of de-stacking dress Put, for the centralising device of thick flitch part centering, for the oiling station of thick flitch part lubrication, the oil for thick flitch part punching Pressure device, the junk remover excluded for thick flitch part waste material, the finished product discharger discharged for thick flitch part finished product, And the useless plate collector for plate collection of being given up for thick flitch part；The discharge end that the oil gear is provided with feed end, mutually deviated from feed end；The oiling station is located at oil gear Feed end；Junk remover and the finished product discharger is divided into the left and right sides of oil gear；The de-stacking device and Centralising device is located at the front side of oil gear；The useless plate collector is located at the rear side of oil gear；The apery is expected on hand Device is located at the front side of oil gear, and its thick flitch part that can be captured in de-stacking device is placed in centralising device, and energy The thick flitch part of enough clamping centerings pushes forward thick flitch part with the step pitch set and is punched into oil gear；It is described imitative Human hand blanking device is located at the rear side of oil gear, and the useless plate after punching can be delivered to useless plate collector by it.
- 2. thick flitch part fine system according to claim 1, it is characterised in that：The apery hand feeding device and apery Subordinate's material apparatus structure is identical, and it includes an industrial robot and the terminal-collecting machine of thick flitch part is clamped for capturing, and terminal-collecting machine leads to The head for crossing six-dimension force sensor and industrial robot connects.
- 3. thick flitch part fine system according to claim 1, it is characterised in that：The terminal-collecting machine is pacified including a terminal-collecting machine Loading board, the horizontal limit devices for limiting clamped thick flitch part transverse shifting, for limiting clamped thick flitch part Longitudinal limiting device, electromagnet and the second plate detection sensor vertically moved；Pass through in the middle part of the terminal-collecting machine installing plate Six-dimension force sensor is connected with the head of industrial robot；Horizontal limit devices are located at the front end of terminal-collecting machine installing plate and can be around ends Pick up device installing plate and do lateral rotation；The bottom of horizontal limit devices is provided with roller, and roller, which is used to roll, supports clamped thick material Plate；Longitudinal direction limit device is located at the rear end of terminal-collecting machine installing plate and can be longitudinally rotated around terminal-collecting machine installing plate；Electromagnet and Two plate detection sensors are located at the lower surface of terminal-collecting machine installing plate.
- 4. thick flitch part fine system according to claim 1, it is characterised in that：The de-stacking device includes de-stacking dolly Track, moveable de-stacking dolly, the first plate detection sensor for detecting de-stacking dolly thickness flitch part storage, and be used for The magnetic splitting device of magnetic separation thickness flitch part；De-stacking dolly track is arranged on the front side of oil gear, and magnetic splitting device is located at The both sides of de-stacking dolly track, de-stacking dolly can move along de-stacking dolly track, and de-stacking dolly is provided with provides power for it De-stacking vehicle motor, the first plate detection sensor is on the vehicle body of de-stacking dolly.
- 5. thick flitch part fine system according to claim 1, it is characterised in that：The centralising device includes an alignment table Main body, alignment table main body are provided with the rectangular mesa being adapted with thick flitch part, and rectangular mesa, which is used to accept, to be relied under self gravitation The thick flitch part fallen；For rectangular mesa to the overturning angle of its own, the minimum angle of rectangular mesa, which is provided with, can stop thick material The stop part of skew is produced when plate falls；The upper surface of rectangular mesa is provided with some balls, and ball is fallen for rolling support Thick flitch part.
- 6. thick flitch part fine system according to claim 1, it is characterised in that：The oil gear includes hydraulic press, Hydraulic press is provided with upper bolster and die shoe, and upper bolster is provided with cope plate, and die shoe is provided with lower template, and cope plate is closing with lower template The punching of thick flitch part can be completed during mould, cope plate is provided with lower template when separating between bolster can make thick flitch part The gap passed through, the hydraulic press are additionally provided with the oil pressure sensor for triggering punching signal and the painting for triggering oiling signal Oil sensor.
- 7. thick flitch part fine system according to claim 1, it is characterised in that：The oiling station include supporting plate, Apply oil burner nozzle, nozzle holder, oiling roller, oil box and oil pump；Feed end and edge of the support plate level located at oil gear Feed end extends to the front side of oil gear, applies oil burner nozzle and is installed by nozzle holder on the supporting plate and positioned at the upper of supporting plate Side, the jet hole of oil burner nozzle is applied towards supporting plate, applies the gap for being provided between oil burner nozzle and supporting plate and passing through for thick flitch part, branch The bottom transverse of fagging is provided with oil box, is provided with oiling roller in oil box, at least part cylinder surface of oiling roller exposes supporting plate Upper surface；The import of oil pump is connected with oil box, and the outlet of oil pump is connected by pipeline with applying oil burner nozzle.
- 8. thick flitch part fine system according to claim 1, it is characterised in that：The junk remover includes waste discharge The material support and waste material fetching device being sequentially arranged in from top to bottom on waste discharge material support, waste material weighing device and garbage collection dress Put；The waste discharge material branch is set up in the side of oil gear and close to oil gear；The waste material fetching device includes waste discharge material cylinder and the waste material being connected with the piston rod of waste discharge material cylinder pickup frame, waste material Pickup frame can move along a straight line so as to pick up waste material caused by oil gear punching and incite somebody to action with the flexible of waste discharge material cylinder piston rod The waste material of pickup drains into waste material weighing device；The waste material weighing device enters box cylinder, waste material weighing platform and waste material weighing sensor including waste material；Waste material is weighed flat The piston rod that platform and waste material enter box cylinder is connected and can enter the flexible of box cylinder piston rod with waste material and moves along a straight line, and waste material is weighed Platform can receive the waste material that waste discharge device pickup is fallen；Waste material weighing sensor is on waste material weighing platform, for examining Survey the weight of the waste material fallen on waste material weighing platform；Waste material collection device includes waste material baffle plate and garbage collection box；Waste material baffle plate is vertical at the top of waste material weighing platform, Its lower end and the upper surface of waste material weighing platform are provided with the gap no more than waste material minimum thickness, and garbage collection box claims positioned at waste material The lower section of galassing platform is used to receive the waste material on the waste material weighing platform fallen by waste material baffle plate gear.
- 9. thick flitch part fine system according to claim 1, it is characterised in that：The finished product discharger includes lining up Product support and be sequentially arranged in the finished product fetching device lined up on product support from top to bottom, finished product detection device and finished product collect dress Put；The product branch of lining up is set up in the opposite side of oil gear and close to oil gear；The finished product fetching device includes taking finished product cylinder and the finished product with taking the piston rod of finished product cylinder to be connected to pick up frame, finished product Pickup frame can be with flexible the move along a straight line finished product obtained so as to pick up oil gear to be punched and the general for taking finished product cylinder piston rod The finished product row of pickup drops down onto finished product detection device；The finished product detection device includes finished product detection framework and the finished product detection sensor on finished product detection framework；Finished product Detection framework can make finished product pick up the finished product to be dropped in frame out of its framework by finished product detection located at the lower of finished product pickup frame Sensor is used to detect the finished product passed through in finished product detection framework；The finished product collection device includes belt conveyor and finished product disposable box, belt conveyor be located at take finished frame just under Side, the belt conveyor on belt conveyor, which is used to accept, to be taken finished frame to drop lower finished product and finished product to be transported into finished product collection In box；Finished product disposable box below the front end of belt conveyor, finished product disposable box be used to receiving belt conveyor drops into Product.
- 10. thick flitch part fine system according to claim 1, it is characterised in that：The useless plate collector includes heap Pile dolly track, moveable stacking dolly, the 3rd plate detection sensor for detecting stacking charge hoisting by skip plate storage；Heap Pile dolly track is arranged on the rear side of oil gear, and stacking dolly can move along stacking dolly track, the 3rd plate detection For sensor on the vehicle body of stacking dolly, stacking dolly is provided with provides the stacking vehicle motor of power for it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711211340.9A CN107716695A (en) | 2017-11-28 | 2017-11-28 | A kind of thick flitch part fine system of apery blanking on hand |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711211340.9A CN107716695A (en) | 2017-11-28 | 2017-11-28 | A kind of thick flitch part fine system of apery blanking on hand |
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| CN107716695A true CN107716695A (en) | 2018-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711211340.9A Pending CN107716695A (en) | 2017-11-28 | 2017-11-28 | A kind of thick flitch part fine system of apery blanking on hand |
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