CN104741477A - Sheet metal stamping automated production device - Google Patents

Sheet metal stamping automated production device Download PDF

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Publication number
CN104741477A
CN104741477A CN201510117247.6A CN201510117247A CN104741477A CN 104741477 A CN104741477 A CN 104741477A CN 201510117247 A CN201510117247 A CN 201510117247A CN 104741477 A CN104741477 A CN 104741477A
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panel
fixed
cylinder
cantilever
pedestal
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CN201510117247.6A
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CN104741477B (en
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陆宝春
胡超
于胜飞
张宇飞
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Nanjing University of Science and Technology
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Nanjing University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/06Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本发明公开了一种金属板料冲压自动化生产装置,包括垛料机构、送料机构、涂油定位机构和压力机;送料机构为龙门式送料机构,送料机构设置在靠近压力机的入料口的一侧,垛料机构和涂油定位机构均位于送料机构下方,且涂油定位机构位于靠近压力机的一侧,垛料机构位于远离压力机的一侧。所述的龙门式送料机构可根据压力机上安装的模具位置进行水平及升降调节。本发明适用对大型金属板料进行冲压的生产线上,具有结构合理、精度高、运行平稳、效率高等优点,可用于汽车、机车、船舶、机械制造等行业。

The invention discloses an automatic production device for sheet metal stamping, which comprises a stacking mechanism, a feeding mechanism, an oiling positioning mechanism and a press; On one side, the stacking mechanism and the oiling positioning mechanism are located below the feeding mechanism, and the oiling positioning mechanism is located on the side close to the press, and the stacking mechanism is located on the side away from the press. The gantry type feeding mechanism can be adjusted horizontally and vertically according to the position of the mold installed on the press. The invention is applicable to a production line for stamping large metal sheets, has the advantages of reasonable structure, high precision, stable operation, high efficiency, etc., and can be used in industries such as automobiles, locomotives, ships, and machinery manufacturing.

Description

一种金属板料冲压自动化生产装置An automatic production device for sheet metal stamping

技术领域technical field

本发明属于自动化设备领域,具体涉及一种金属板料冲压自动化生产装置。The invention belongs to the field of automation equipment, and in particular relates to an automatic production device for sheet metal stamping.

背景技术Background technique

目前,我国主要汽车生产厂对汽车车身成型加工主要分为传统的手工加工和自动化生产线两种类型。大多在对汽车车身成型的冲压生产线中采用多台压力机组成的连续冲压流水线,这种连续式的加工生产是指采用上料、开卷、较平、定尺送料、涂油、冲压、集料等工序来完成对板料的加工,这种冲压流水线生产节拍最高只有3~5次/分,占地面积大。随着现如今国内汽车制造行业竞争的加剧,提高汽车制造效率、降低人工成本成为必然的措施,而对汽车冲压生产线进行自动化改造对汽车行业的降本增效有很大的影响。同时,在“十二五”期间,大力推进自动化产业是我国工业转型升级及战略性新兴行业发展的迫切需求At present, the main automobile manufacturers in my country are mainly divided into two types of traditional manual processing and automatic production lines for automobile body molding processing. Most of the stamping production lines for automobile body molding use a continuous stamping line composed of multiple presses. This continuous processing production refers to the use of feeding, uncoiling, flattening, fixed-length feeding, oiling, stamping, aggregates, etc. Wait for the process to complete the processing of the sheet metal. The production cycle of this stamping line is only 3 to 5 times per minute at the highest, and it occupies a large area. With the intensification of competition in the domestic automobile manufacturing industry, improving the efficiency of automobile manufacturing and reducing labor costs have become inevitable measures, and the automation of automobile stamping production lines has a great impact on the cost reduction and efficiency increase of the automobile industry. At the same time, during the "Twelfth Five-Year Plan" period, vigorously promoting the automation industry is an urgent need for my country's industrial transformation and upgrading and the development of strategic emerging industries

专利号为CN203512109 U实用新型专利公开了电梯导轨自动涂油贴膜生产线,包括依次承接输送导轨的接料输送线、涂油贴膜装置与送料输送线;涂油贴膜装置:包括涂油贴膜架,在涂油贴膜架上间隔支承有若干能输送导轨的输送滚筒,输送滚筒由驱动机构驱动,在涂油贴膜架上顺着导轨的输送方向依次设有涂油装置、贴膜装置与切膜装置,在涂油装置后方、涂油装置与贴膜装置之间、以及贴膜装置与切膜装置之间的涂油贴膜架上还分别设有能对中驱动导轨的导轨对中驱动装置。该发明专利占地面积大,每个模块实现的功能单一,造价成本过高。The patent No. CN203512109 U utility model patent discloses an automatic oiling and filming production line for elevator guide rails, including a material receiving conveyor line, an oiling and filming device and a feeding and conveying line that successively undertake the delivery of the guide rails; the oiling and filming device: includes an oiling and filming frame, There are several conveying rollers capable of transporting guide rails supported at intervals on the oiling film stand, and the conveying rollers are driven by a driving mechanism. On the oiling film stand, an oiling device, a film device and a film cutting device are arranged in sequence along the conveying direction of the guide rail. Guide rail centering drive devices capable of centering the driving guide rails are respectively provided on the oiling film sticking frame behind the oiling device, between the oiling device and the film sticking device, and between the film sticking device and the film cutting device. This invention patent occupies a large area, and each module realizes a single function, and the cost is too high.

专利号为CN103008489 A的发明专利公开了一种机器人冲压自动化生产线的重力对中台,其包括框架底座、设在框架底座上的用于放置板料的放置平台、对放置平台是否有料进行检测的有料检测传感器以及设在框架底座上的对放置平台上的板料进行对中调整的调整装置。该发明专利只能实现对中功能,功能单一。The invention patent with the patent number CN103008489 A discloses a gravity centering platform for a robot stamping automatic production line, which includes a frame base, a placement platform for placing sheets on the frame base, and a device for detecting whether there is material on the placement platform. A material detection sensor and an adjustment device arranged on the frame base for centering and adjusting the plate placed on the platform. This invention patent can only realize the centering function, and the function is single.

发明内容Contents of the invention

本发明的目的在于提供一种金属板料冲压自动化生产装置,结构紧凑,负责对板料定位、涂油、移送、冲压成型实现高效率的加工。The purpose of the present invention is to provide an automatic production device for sheet metal stamping, which has a compact structure and is responsible for high-efficiency processing of sheet metal positioning, oiling, transfer, and stamping.

实现本发明目的的技术解决方案为:一种金属板料冲压自动化生产装置,包括垛料机构、送料机构、涂油定位机构和压力机;送料机构为龙门式送料机构,送料机构设置在靠近压力机的入料口的一侧,垛料机构和涂油定位机构均位于送料机构下方,且涂油定位机构位于靠近压力机的一侧,垛料机构位于远离压力机的一侧。The technical solution to realize the object of the present invention is: a metal sheet stamping automatic production device, including a stacking mechanism, a feeding mechanism, an oiling positioning mechanism and a press; On one side of the material inlet of the machine, the stacking mechanism and the oiling positioning mechanism are located under the feeding mechanism, and the oiling positioning mechanism is located on the side close to the press, and the stacking mechanism is located on the side away from the press.

上述送料机构包括取料立柱、Z直线滑轨、Z滑块、X滑块、X直线滑轨、悬臂、悬臂梁、悬臂梁支撑座、动力装置、X齿条、第一端拾器和第二端拾器;六根取料立柱分为两排,每排三根,相互平行设置,固定于地面,共同构成两个相邻的矩形框架,Z直线滑轨设置在取料立柱侧壁,悬臂梁支撑座上设有Z滑块,并通过Z滑块设置在位于两端的四根取料立柱的Z直线滑轨上,悬臂梁连接位于同一排三根取料立柱;悬臂梁与悬臂梁支撑座配合,同时X直线滑轨设置在悬臂梁顶面,X滑块固定在悬臂底面且和X直线滑轨相连接;第一端拾器设置在悬臂远离压力机的一端,第二端拾器设置在悬臂靠近压力机的一端;动力装置固定在位于中间的取料立柱上;悬臂顶面设有X齿条;垛料机构位于第一端拾器下方,涂油定位机构位于第二端拾器下方。The above-mentioned feeding mechanism includes a feeding column, a Z linear slide rail, a Z slider, an X slider, an X linear slide rail, a cantilever, a cantilever beam, a cantilever beam support seat, a power unit, an X rack, a first end picker and a second end picker. Two-terminal picker; six reclaiming columns are divided into two rows, three in each row, set parallel to each other, fixed on the ground, and together form two adjacent rectangular frames, Z linear slide rail is set on the side wall of the reclaiming column, cantilever beam Z sliders are set on the support base, and are set on the Z linear slide rails of the four reclaiming columns at both ends through the Z sliders. The cantilever beam is connected to the three reclaiming columns in the same row; the cantilever beam is matched with the cantilever beam support base. , at the same time, the X linear slide rail is set on the top surface of the cantilever beam, and the X slider is fixed on the bottom surface of the cantilever and connected with the X linear slide rail; the first end picker is set at the end of the cantilever away from the press, and the second end picker is set at The cantilever is close to one end of the press; the power unit is fixed on the take-up column in the middle; the X rack is installed on the top surface of the cantilever; the stacking mechanism is located under the first end picker, and the oiling positioning mechanism is located under the second end picker .

上述第一端拾器和第二端拾器完全相同,端拾器包括框架和吸盘,吸盘固定在框架上,端拾器通过螺栓固定在两条悬臂之间。The above-mentioned first end effector and the second end effector are identical, and the end effector includes a frame and a suction cup, the suction cup is fixed on the frame, and the end effector is fixed between two cantilevers by bolts.

上述动力装置包括动力座、轴承座垫、第一转动轴、第二转动轴、Z齿轮、Z齿条、X齿轮、轴承座、Z伺服电机、X伺服电机、电机座、X减速机、Z减速机、X联轴器、Z联轴器和动力座支撑板;第一转动轴与第二转动轴平行,且位于第二转动轴斜下方;动力座上设置一长条形通孔和一圆孔,第二转动轴两端分别穿过动力座的长条形通孔,第一转动轴两端分别穿过动力座的圆孔,动力座外壁靠近长条形通孔处设有Z齿条,动力座支撑板固定在动力座内壁,第二转动轴两端分别依次设有Z齿轮、轴承座,Z齿轮与Z齿条配合,其中一端再依次设有Z联轴器、电机座、Z减速机、Z伺服电机,第一转动轴两端分别设有X齿轮,X齿轮与悬臂顶面的X齿条配合,第一转动轴任意一端再依次与X联轴器、X减速机、X伺服电机连接,X伺服电机与Z伺服电机同侧;Z伺服电机与Z减速机配合;Z减速机与电机座连接并固定在中间的取料立柱顶面上;轴承座固连在轴承座垫上,轴承座垫固定在中间取料立柱顶面上;X伺服电机和X减速机配合;X减速机固定在动力座侧壁;悬臂梁放于动力座支撑板上。The above-mentioned power device includes a power seat, a bearing seat pad, a first rotating shaft, a second rotating shaft, a Z gear, a Z rack, an X gear, a bearing seat, a Z servo motor, an X servo motor, a motor seat, an X reducer, a Z gear Reducer, X-coupling, Z-coupling and power base support plate; the first rotation axis is parallel to the second rotation axis and located obliquely below the second rotation axis; a long through hole and a Round holes, the two ends of the second rotating shaft respectively pass through the elongated through holes of the power base, the two ends of the first rotating shaft respectively pass through the round holes of the power base, and the outer wall of the power base is provided with Z teeth near the elongated through holes The support plate of the power seat is fixed on the inner wall of the power seat. The two ends of the second rotating shaft are respectively provided with a Z gear and a bearing seat in sequence. The Z gear is matched with the Z rack. One end is provided with a Z coupling, a motor seat, Z speed reducer, Z servo motor, the two ends of the first rotating shaft are equipped with X gear respectively, and the X gear cooperates with the X rack on the top surface of the cantilever, and any end of the first rotating shaft is connected with X coupling, X speed reducer, The X servo motor is connected, the X servo motor and the Z servo motor are on the same side; the Z servo motor is matched with the Z reducer; the Z reducer is connected with the motor seat and fixed on the top surface of the feeding column in the middle; the bearing seat is fixed on the bearing seat On the mat, the bearing seat pad is fixed on the top surface of the middle reclaiming column; the X servo motor is matched with the X reducer; the X reducer is fixed on the side wall of the power seat; the cantilever beam is placed on the support plate of the power seat.

所述的涂油定位机构包括第一气缸安装钣金、第二气缸安装钣金、支撑架、滚刷、定位台座、同步齿轮、同步带、轴承座、长气缸、集油盒、万向球、台面、同步带夹板;台面固定在定位台座顶部,定位台座固定在支撑架顶部,两根平行的连接轴位于定位台座底部一对对边的边沿,两个平行的长气缸分别固定于定位台座另一对边的底部边沿,连接轴上分别等距设置三个轴承座,轴承座固连在定位台座底面;在连接轴两端分别设有同步齿轮,通过同步带将同侧且位于不同连接轴的两个同步齿轮连接;每条同步带上均设有两块同步带夹板,这两块同步带夹板距离同步带中间的长度相同且两块同步带夹板分别位于上下带的异端,两条同步带的同步带夹板位置相同;第一气缸安装钣金与处于同步带下带的夹板连接;第二气缸安装钣金安装在同步带上带的夹板上;长气缸杆的端部与第二气缸安装钣金外侧面连接;一个滚刷设置在两个第一气缸安装钣金之间,另一个滚刷设置在两个第二气缸安装钣金之间,两个集油盒位于滚刷下方,其底部固定在台面上,万向球固定在台面上。The oil-coated positioning mechanism includes a first cylinder installation sheet metal, a second cylinder installation sheet metal, a support frame, a roller brush, a positioning pedestal, a synchronous gear, a synchronous belt, a bearing seat, a long cylinder, an oil collection box, and a universal ball , table top, timing belt splint; the table top is fixed on the top of the positioning pedestal, the positioning pedestal is fixed on the top of the support frame, two parallel connecting shafts are located at the edge of a pair of opposite sides at the bottom of the positioning pedestal, and two parallel long cylinders are respectively fixed on the positioning pedestal On the bottom edge of the other opposite side, three bearing seats are equidistantly arranged on the connecting shaft. The two synchronous gears of the shaft are connected; each synchronous belt is equipped with two synchronous belt splints. The position of the timing belt splint of the synchronous belt is the same; the first cylinder installation sheet metal is connected with the splint of the lower belt of the timing belt; the second cylinder installation sheet metal is installed on the splint of the upper belt of the timing belt; the end of the long cylinder rod is connected with the second The outer side of the cylinder installation sheet metal is connected; one roller brush is set between the two first cylinder installation sheets, the other roller brush is arranged between the two second cylinder installation sheets, and the two oil collection boxes are located under the roller brushes , the bottom of which is fixed on the table, and the universal ball is fixed on the table.

所述台面包括N根X面板和M根Y面板,N≥3,M≥6,其中N根X面板水平固定在定位台座顶面,X面板的方向与滚刷垂直,其中X面板设置在定位台座中心与两端;M根Y面板水平设置于上述X面板的顶面并与X面板垂直,所述的M根Y面板由定位台座中心依次向两端设置,四个定位气缸以台面中心为对称中心,呈十字型对称分布在Y面板顶面;集油盒固定在X面板顶面,万向球固定在Y面板顶面。The table includes N X panels and M Y panels, N≥3, M≥6, wherein N X panels are horizontally fixed on the top surface of the positioning pedestal, the direction of the X panels is perpendicular to the roller brush, and the X panels are set on the positioning platform. The center and both ends of the pedestal; M Y panels are horizontally arranged on the top surface of the above-mentioned X panel and are perpendicular to the X panel. The center of symmetry is symmetrically distributed on the top surface of the Y panel in a cross shape; the oil collection box is fixed on the top surface of the X panel, and the universal ball is fixed on the top surface of the Y panel.

所述涂油定位机构还包括U型导轨,位于定位台座两端的外侧面分别设有U型导轨,U型导轨长度和X面板长度相同;在每根U型导轨里设有两个滑块,其中一个滑块与第一安装钣金连接,另外一个与第二安装钣金连接。The oil-coated positioning mechanism also includes U-shaped guide rails, which are respectively provided with U-shaped guide rails on the outer sides of the two ends of the positioning pedestal. The length of the U-shaped guide rails is the same as that of the X panel; two sliders are arranged in each U-shaped guide rail, One of the sliders is connected to the first mounting sheet metal, and the other is connected to the second mounting sheet metal.

上述垛料机构包括垛料板、X液压缸、Z液压缸、底架、十字面板、导向轴;垛料板位于底架顶部,沿底架滚动,十字面板位于垛料板下方,X液压缸水平设置在底架顶部边沿,并通过扁头与垛料板连接,Z液压缸竖直设置在底架上并与十字面板连接,在十字面板的每个对称面上均设置两个对称的导向轴,导向轴插入底架上的导向轴支座;垛料板中心开有十字槽,十字槽尺寸与十字面板匹配。The above-mentioned stacking mechanism includes a stacking board, X hydraulic cylinder, Z hydraulic cylinder, chassis, cross panel, guide shaft; It is installed horizontally on the top edge of the bottom frame and connected with the stacking board through the flat head. The Z hydraulic cylinder is vertically installed on the bottom frame and connected with the cross panel. Two symmetrical guides are set on each symmetrical surface of the cross panel. The guide shaft is inserted into the guide shaft support on the bottom frame; there is a cross groove in the center of the stacking board, and the size of the cross groove matches the cross panel.

本发明与现有技术相比,其显著优点:(1)垛料机构有两个液压缸分别提供水平和竖直方向的动力,液压缸能给予很大的动力,运行平稳、成本低;(2)龙门式送料机构有两个端拾器,负责将垛料机构和涂油定位机构上的金属板料分别移动到涂油定位机构和压力机上,效率高,同时可根据压力机上所安装的模具进行水平及升降调节;(3)涂油定位机构能同时实现对金属板料的定位与涂油两项功能,涂油与定位两项功能的动力都由气缸提供,气缸使得整个机构成本及对环境污染的程度都达到了最低;(4)由模块化组成,结构紧凑,适用对大型金属板料进行冲压的生产线上,具有结构合理、精度高、运行平稳、效率高等优点,可用于汽车、机车、船舶、机械制造等行业。Compared with the prior art, the present invention has significant advantages: (1) the stacking mechanism has two hydraulic cylinders to provide power in the horizontal and vertical directions respectively, and the hydraulic cylinders can give a lot of power, and the operation is stable and the cost is low; ( 2) The gantry-type feeding mechanism has two end pickers, which are responsible for moving the metal sheets on the stacking mechanism and the oiling positioning mechanism to the oiling positioning mechanism and the press respectively, with high efficiency, and at the same time it can be adjusted according to the position installed on the press. The mold is adjusted horizontally and up and down; (3) The oiling positioning mechanism can realize the two functions of positioning and oiling the metal sheet at the same time. The power of the two functions of oiling and positioning is provided by the cylinder. The degree of environmental pollution has reached the minimum; (4) It is composed of modules and has a compact structure. It is suitable for stamping production lines for large metal sheets. It has the advantages of reasonable structure, high precision, stable operation, and high efficiency. It can be used in automobiles. , locomotives, ships, machinery manufacturing and other industries.

附图说明Description of drawings

图1是本发明的一种金属板料冲压自动化生产装置整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an automatic production device for sheet metal stamping according to the present invention.

图2是本发明的垛料机构立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the stacking mechanism of the present invention.

图3是本发明的送料机构立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the feeding mechanism of the present invention.

图4是本发明的送料机构中动力装置的立体结构示意图。Fig. 4 is a three-dimensional structural schematic view of the power device in the feeding mechanism of the present invention.

图5是本发明的涂油定位机构的立体结构示意图。Fig. 5 is a schematic perspective view of the three-dimensional structure of the oiling positioning mechanism of the present invention.

图6是本发明的涂油定位机构的俯视图。Fig. 6 is a top view of the oiling positioning mechanism of the present invention.

图7是本发明的涂油定位机构的主视图。Fig. 7 is a front view of the oiling positioning mechanism of the present invention.

图8是本发明的涂油定位机构的仰视图。Fig. 8 is a bottom view of the oiling positioning mechanism of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.

实施例Example

一种金属板料冲压自动化生产装置,包括垛料机构1、送料机构2、涂油定位机构3和压力机4;送料机构2为龙门式送料机构,送料机构2设置在靠近压力机4的入料口的一侧,垛料机构1和涂油定位机构3均位于送料机构2下方,且涂油定位机构3位于靠近压力机4的一侧,垛料机构1位于远离压力机4的一侧。An automatic production device for sheet metal stamping, comprising a stacking mechanism 1, a feeding mechanism 2, an oiling positioning mechanism 3, and a press 4; On one side of the feed opening, the stacking mechanism 1 and the oiling positioning mechanism 3 are located below the feeding mechanism 2, and the oiling positioning mechanism 3 is located on the side close to the press 4, and the stacking mechanism 1 is located on the side away from the press 4 .

上述送料机构2包括取料立柱201、Z直线滑轨202、Z滑块、X滑块、X直线滑轨204、悬臂209、悬臂梁210、悬臂梁支撑座203、动力装置207、X齿条205、第一端拾器206和第二端拾器211;六根取料立柱201分为两排,每排三根,相互平行设置,固定于地面,共同构成两个相邻的矩形框架,Z直线滑轨202设置在取料立柱201侧壁,悬臂梁支撑座203上设有Z滑块,并通过Z滑块设置在位于两端的四根取料立柱201的Z直线滑轨202上,悬臂梁210连接位于同一排三根取料立柱201;悬臂梁210与悬臂梁支撑座203配合,同时X直线滑轨204设置在悬臂梁210顶面,X滑块固定在悬臂209底面且和X直线滑轨204相连接;第一端拾器206设置在悬臂209远离压力机4的一端,第二端拾器211设置在悬臂209靠近压力机4的一端;动力装置207固定在位于中间的取料立柱201上;悬臂209顶面设有X齿条205;垛料机构1位于第一端拾器206下方,涂油定位机构3位于第二端拾器211下方。The above-mentioned feeding mechanism 2 includes a feeding column 201, a Z linear slide rail 202, a Z slide block, an X slide block, an X linear slide rail 204, a cantilever 209, a cantilever beam 210, a cantilever beam support seat 203, a power unit 207, and an X rack 205. The first end picker 206 and the second end picker 211; the six pick-up columns 201 are divided into two rows, three in each row, arranged parallel to each other, fixed on the ground, and together form two adjacent rectangular frames, Z straight line The slide rail 202 is arranged on the side wall of the reclaiming column 201, the cantilever beam support seat 203 is provided with a Z slider, and is arranged on the Z linear slide rails 202 of the four reclaiming columns 201 at both ends through the Z slider, and the cantilever beam 210 is connected to three reclaiming columns 201 in the same row; the cantilever beam 210 cooperates with the cantilever beam support seat 203, and the X linear slide rail 204 is arranged on the top surface of the cantilever beam 210, and the X slider is fixed on the bottom surface of the cantilever 209 and is connected with the X linear slide rail 204 are connected; the first end picker 206 is set at the end of the cantilever 209 away from the press 4, and the second end picker 211 is set at the end of the cantilever 209 close to the press 4; the power unit 207 is fixed on the take-up column 201 in the middle Above; the top surface of the cantilever 209 is provided with an X rack 205; the stacking mechanism 1 is located under the first end picker 206, and the oiling positioning mechanism 3 is located under the second end picker 211.

上述第一端拾器206和第二端拾器211完全相同,端拾器包括框架和吸盘,吸盘固定在框架上,端拾器通过螺栓固定在两条悬臂209之间。The first end effector 206 and the second end effector 211 are identical, the end effector includes a frame and a suction cup, the suction cup is fixed on the frame, and the end effector is fixed between two cantilever arms 209 by bolts.

上述动力装置包括动力座222、轴承座垫217、第一转动轴224、第二转动轴225、Z齿轮219、Z齿条220、X齿轮226、轴承座227、Z伺服电机212、X伺服电机216、电机座215、X减速机218、Z减速机213、X联轴器221、Z联轴器214和动力座支撑板223;第一转动轴224与第二转动轴225平行,且位于第二转动轴225斜下方;动力座222上设置一长条形通孔和一圆孔,第二转动轴225两端分别穿过动力座222的长条形通孔,第一转动轴224两端分别穿过动力座222的圆孔,动力座222外壁靠近长条形通孔处设有Z齿条220,动力座支撑板223固定在动力座222内壁,第二转动轴225两端分别依次设有Z齿轮219、轴承座227,Z齿轮219与Z齿条220配合,其中一端再依次设有Z联轴器214、电机座215、Z减速机213、Z伺服电机212,第一转动轴224两端分别设有X齿轮226,X齿轮226与悬臂209顶面的X齿条205配合,第一转动轴224任意一端再依次与X联轴器221、X减速机218、X伺服电机216连接,X伺服电机216与Z伺服电机212同侧;Z伺服电机212与Z减速机213配合;Z减速机213与电机座215连接并固定在中间的取料立柱201顶面上;轴承座227固连在轴承座垫217上,轴承座垫217固定在中间取料立柱201顶面上;X伺服电机216和X减速机218配合;X减速机218固定在动力座222侧壁;悬臂梁210放于动力座支撑板223上。Above-mentioned power unit comprises power seat 222, bearing pad 217, first rotating shaft 224, second rotating shaft 225, Z gear 219, Z rack 220, X gear 226, bearing seat 227, Z servo motor 212, X servo motor 216, motor seat 215, X reducer 218, Z reducer 213, X coupling 221, Z coupling 214 and power seat support plate 223; the first rotating shaft 224 is parallel to the second rotating shaft 225, and is located at the The two rotating shafts 225 are obliquely below; the power seat 222 is provided with a strip-shaped through hole and a round hole, and the second rotating shaft 225 two ends pass through the strip-shaped through hole of the power seat 222 respectively, and the first rotating shaft 224 two ends Respectively pass through the round holes of the power base 222, the outer wall of the power base 222 is provided with a Z rack 220 near the elongated through hole, the power base support plate 223 is fixed on the inner wall of the power base 222, and the two ends of the second rotating shaft 225 are respectively arranged in turn. There are Z gear 219, bearing seat 227, Z gear 219 cooperates with Z rack 220, and one end is provided with Z coupling 214, motor base 215, Z reducer 213, Z servo motor 212, and the first rotating shaft 224 X gears 226 are respectively arranged at both ends, and the X gears 226 cooperate with the X rack 205 on the top surface of the cantilever 209, and any end of the first rotating shaft 224 is sequentially connected with the X coupling 221, the X reducer 218, and the X servo motor 216 , X servo motor 216 and Z servo motor 212 are on the same side; Z servo motor 212 cooperates with Z reducer 213; Z reducer 213 is connected with motor seat 215 and fixed on the top surface of the taking column 201 in the middle; bearing seat 227 is fixed Connected to the bearing seat pad 217, the bearing seat pad 217 is fixed on the top surface of the middle take-up column 201; the X servo motor 216 and the X reducer 218 cooperate; the X reducer 218 is fixed on the side wall of the power seat 222; the cantilever beam 210 is placed On the support plate 223 of the power seat.

所述的涂油定位机构3包括第一气缸安装钣金302、第二气缸安装钣金306、支撑架304、滚刷310、定位台座、同步齿轮301、同步带303、轴承座308、集油盒311、万向球305、台面、长气缸315、同步带夹板312;台面固定在定位台座顶部,定位台座固定在支撑架304顶部,两根平行的连接轴309位于定位台座底部一对对边的边沿,两个平行的长气缸315分别固定于定位台座另一对边的底部边沿,连接轴309上分别等距设置三个轴承座308,轴承座308固连在定位台座底面;在连接轴309两端分别设有同步齿轮301,通过同步带303将同侧且位于不同连接轴309的两个同步齿轮301连接;每条同步带303上均设有两块同步带夹板312,这两块同步带夹板312距离同步带303中间的长度相同且两块同步带夹板312分别位于上下带的异端,两条同步带的同步带夹板312位置相同;第一气缸安装钣金302与处于同步带303下带的夹板312连接;第二气缸安装钣金306安装在同步带303上带的夹板312上;长气缸315杆的端部与第二气缸安装钣金306外侧面连接;一个滚刷310设置在两个第一气缸安装钣金302之间,另一个滚刷310设置在两个第二气缸安装钣金306之间,两个集油盒311位于滚刷310下方,其底部固定在台面上,万向球305固定在台面上。The oil-coated positioning mechanism 3 includes a first cylinder installation sheet metal 302, a second cylinder installation sheet metal 306, a support frame 304, a rolling brush 310, a positioning pedestal, a synchronous gear 301, a synchronous belt 303, a bearing seat 308, an oil collecting Box 311, universal ball 305, table top, long cylinder 315, timing belt splint 312; the table top is fixed on the top of the positioning pedestal, the positioning pedestal is fixed on the top of the support frame 304, and two parallel connecting shafts 309 are located on a pair of opposite sides at the bottom of the positioning pedestal Two parallel long cylinders 315 are respectively fixed on the bottom edge of the other opposite side of the positioning pedestal, and three bearing blocks 308 are respectively equidistantly arranged on the connecting shaft 309, and the bearing blocks 308 are fixedly connected to the bottom surface of the positioning pedestal; The two ends of 309 are respectively provided with synchronous gears 301, and the two synchronous gears 301 on the same side and on different connecting shafts 309 are connected by synchronous belt 303; The timing belt splint 312 is the same length from the middle of the timing belt 303 and the two timing belt splints 312 are respectively located at the opposite ends of the upper and lower belts. The timing belt splints 312 of the two timing belts are in the same position; The splint 312 of the lower belt is connected; the second cylinder installation sheet metal 306 is installed on the splint 312 of the upper belt of the synchronous belt 303; the end of the long cylinder 315 rod is connected with the outer surface of the second cylinder installation sheet metal 306; a rolling brush 310 is set Between the two first cylinder installation sheet metals 302, another roller brush 310 is arranged between the two second cylinder installation sheet metals 306, and two oil collection boxes 311 are located below the roller brushes 310, and their bottoms are fixed on the table , Universal ball 305 is fixed on the table.

所述台面包括N根X面板314和M根Y面板316,N≥3,M≥6,其中N根X面板314水平固定在定位台座顶面,X面板314的方向与滚刷310垂直,其中X面板314设置在定位台座中心与两端;M根Y面板316水平设置于上述X面板314的顶面并与X面板314垂直,所述的M根Y面板316由定位台座中心依次向两端设置,四个定位气缸307以台面中心为对称中心,呈十字型对称分布在Y面板顶面;集油盒311固定在X面板314顶面,万向球305固定在Y面板316顶面。The table includes N X panels 314 and M Y panels 316, N≥3, M≥6, wherein N X panels 314 are horizontally fixed on the top surface of the positioning pedestal, and the direction of the X panels 314 is perpendicular to the roller brush 310, wherein The X panel 314 is arranged at the center and both ends of the positioning pedestal; M Y panels 316 are horizontally arranged on the top surface of the above-mentioned X panel 314 and perpendicular to the X panel 314, and the M Y panels 316 are arranged from the center of the positioning pedestal to both ends in turn Set, the four positioning cylinders 307 are symmetrically distributed on the top surface of the Y panel in a cross shape with the center of the table as the symmetrical center; the oil collection box 311 is fixed on the top surface of the X panel 314, and the universal ball 305 is fixed on the top surface of the Y panel 316.

所述涂油定位机构3还包括U型导轨313,位于定位台座两端的外侧面分别设有U型导轨313,U型导轨313长度和X面板314长度相同;在每根U型导轨313里设有两个滑块317,其中一个滑块317与第一安装钣金304连接,另外一个与第二安装钣金306连接。Described oiling positioning mechanism 3 also comprises U-shaped guide rail 313, is positioned at the outer surface of positioning pedestal two ends and is respectively provided with U-shaped guide rail 313, and the length of U-shaped guide rail 313 is identical with X panel 314 length; There are two sliding blocks 317 , one of which is connected to the first mounting sheet metal 304 , and the other is connected to the second mounting sheet metal 306 .

上述垛料机构1包括垛料板101、X液压缸105、Z液压缸104、底架102、十字面板103、导向轴;垛料板101位于底架102顶部,沿底架102滚动,十字面板103位于垛料板101下方,X液压缸105水平设置在底架102顶部边沿,并通过扁头与垛料板101连接,Z液压缸104竖直设置在底架102上并与十字面板103连接,在十字面板103的每个对称面上均设置两个对称的导向轴,导向轴插入底架102上的导向轴支座;垛料板101中心开有十字槽,十字槽尺寸与十字面板103匹配。The above-mentioned stacking mechanism 1 includes a stacking plate 101, an X hydraulic cylinder 105, a Z hydraulic cylinder 104, an underframe 102, a cross panel 103, and a guide shaft; 103 is located below the stacking plate 101, the X hydraulic cylinder 105 is horizontally arranged on the top edge of the bottom frame 102, and is connected with the stacking plate 101 through a flat head, and the Z hydraulic cylinder 104 is vertically set on the bottom frame 102 and connected with the cross panel 103 , two symmetrical guide shafts are arranged on each symmetrical surface of the cross panel 103, and the guide shafts are inserted into the guide shaft support on the chassis 102; match.

结合图1,一种金属板料冲压自动化生产装置,包括垛料机构1、送料机构2、涂油定位机构3和压力机4;送料机构2为龙门式送料机构,送料机构2设置在靠近压力机4的入料口的一侧,垛料机构1和涂油定位机构3均位于送料机构2下方,且涂油定位机构3位于靠近压力机4的一侧,垛料机构1位于远离压力机4的一侧。Referring to Fig. 1, an automatic production device for sheet metal stamping includes a stacking mechanism 1, a feeding mechanism 2, an oiling positioning mechanism 3, and a press 4; the feeding mechanism 2 is a gantry-type feeding mechanism, and the feeding mechanism 2 is set near On one side of the feed port of the machine 4, the stacking mechanism 1 and the oiling positioning mechanism 3 are located below the feeding mechanism 2, and the oiling positioning mechanism 3 is located on the side close to the press 4, and the stacking mechanism 1 is located far away from the press. 4 on one side.

结合图3,送料机构2包括取料立柱201、Z直线滑轨202、Z滑块、X滑块、X直线滑轨204、悬臂209、悬臂梁210、立柱支撑管208、悬臂梁支撑座203、动力装置207、X齿条205、第一端拾器206和第二端拾器211;六根取料立柱201分为两排,每排三根,相互平行设置,并通过地脚螺栓固定于地面,共同构成两个相邻的矩形框架。Z直线滑轨202通过内六角螺栓固定在取料立柱201侧壁,悬臂梁支撑座203和Z滑块装配,通过Z滑块设置在位于两端的四根取料立柱201的Z直线滑轨202上。悬臂梁210连接位于同一排三根取料立柱201,两根相互平行的悬臂梁210通过螺栓分别与悬臂梁支撑座203装配。X直线滑轨204安装在悬臂梁210顶面,X滑块安装于悬臂209底面且和X直线滑轨204装配。动力装置207设置在位于中间的两根取料立柱201上。悬臂209顶面安装有X齿条205。3, the feeding mechanism 2 includes a feeding column 201, a Z linear slide rail 202, a Z slider, an X slider, an X linear slide rail 204, a cantilever 209, a cantilever beam 210, a column support tube 208, and a cantilever beam support seat 203 , power unit 207, X rack 205, first end picker 206 and second end picker 211; six pick-up columns 201 are divided into two rows, three in each row, arranged parallel to each other, and fixed to the ground by anchor bolts , which together form two adjacent rectangular frames. The Z linear slide rail 202 is fixed on the side wall of the reclaiming column 201 through the hexagon socket bolt, the cantilever beam support seat 203 is assembled with the Z slider, and the Z linear slide rail 202 is arranged on the four reclaiming columns 201 at both ends through the Z slider superior. The cantilever beams 210 are connected to three reclaiming columns 201 located in the same row, and the two mutually parallel cantilever beams 210 are respectively assembled with the cantilever beam support bases 203 through bolts. The X linear slide rail 204 is installed on the top surface of the cantilever beam 210 , and the X slider is installed on the bottom surface of the cantilever 209 and assembled with the X linear slide rail 204 . The power unit 207 is arranged on the two reclaiming columns 201 in the middle. An X rack 205 is installed on the top surface of the cantilever 209 .

取料立柱201、悬臂梁210和悬臂209均由方形钢管和钢板焊接而成,为了保证与他们连接处接触面的平行度,通常在接触位置焊接钢板并对钢板表面加工,达到表面平整、光洁。The reclaiming column 201, the cantilever beam 210 and the cantilever 209 are all welded by square steel pipes and steel plates. In order to ensure the parallelism of the contact surfaces at their joints, steel plates are usually welded at the contact positions and the surface of the steel plates is processed to achieve a smooth and clean surface. .

第一端拾器206和第二端拾器211完全相同,端拾器包括四根支板构成井字框架和吸盘,支板为型材,每根支板上打有若个等距离的通孔,支板与支板之间通过螺栓和螺母连接。端拾器通过螺栓固定在悬臂209内侧壁上。根据要移送金属板料的大小,在支板上等距安装真空吸盘。垛料机构1位于第一端拾器206下方,涂油定位机构3位于第二端拾器211下方。The first end effector 206 is exactly the same as the second end effector 211. The end effector includes four support plates to form a well-shaped frame and a suction cup. The support plates are profiles, and each support plate is punched with several equidistant through holes. , The support plates are connected by bolts and nuts. The end effector is fixed on the inner wall of the cantilever 209 by bolts. According to the size of the metal sheet to be transferred, vacuum suction cups are installed equidistantly on the support plate. The stacking mechanism 1 is located under the first end picker 206 , and the oiling positioning mechanism 3 is located under the second end picker 211 .

立柱支撑管208由方型钢管和钢板焊接而成,位于同一排的三根取料立柱201两两之间通过立柱支撑管208连接在一起。The column support pipe 208 is welded by square steel pipe and steel plate, and is connected together by the column support pipe 208 between the three retrieving columns 201 of the same row.

结合图4,动力装置包括动力座222、轴承座垫217、第一转动轴224、第二转动轴225、Z齿轮219、Z齿条220、X齿轮226、轴承座227、Z伺服电机212、X伺服电机216、电机座215、X减速机218、Z减速机213、X联轴器221、Z联轴器214和动力座支撑板223;第一转动轴224与第二转动轴225平行,且位于第二转动轴225斜下方。动力座222上设置一长条形通孔和一圆孔,第二转动轴225两端分别穿过动力座222的长条形通孔,第一转动轴224两端分别穿过动力座222的圆孔,动力座222外壁靠近长条形通孔处通过螺栓固定有Z齿条220,动力座222内壁通过螺栓固定动力座支撑板223,第二转动轴225两端分别依次设有Z齿轮219、轴承座227,Z齿轮219与Z齿条220配合,其中一端再依次设有Z联轴器214、电机座215、Z减速机213、Z伺服电机212,第一转动轴224两端分别设有X齿轮226,X齿轮226与悬臂209顶面的X齿条205配合,第一转动轴224任意一端再依次与X联轴器221、X减速机218、X伺服电机216连接,X伺服电机216与Z伺服电机212同侧。Z伺服电机212和Z减速机213装配;Z减速机213通过螺栓与电机座215连接并固定在中间的取料立柱201顶面上;轴承座227安装在轴承座垫217上,轴承座垫217通过内六角螺栓安装在中间取料立柱201顶面上。X伺服电机216和X减速机218装配;X减速机218通过螺栓与动力座222连接;悬臂梁210放于动力座支撑板223上,并通过螺栓连接。4, the power device includes a power seat 222, a bearing pad 217, a first rotating shaft 224, a second rotating shaft 225, a Z gear 219, a Z rack 220, an X gear 226, a bearing seat 227, a Z servo motor 212, X servo motor 216, motor seat 215, X reducer 218, Z reducer 213, X coupling 221, Z coupling 214 and power seat support plate 223; the first rotation axis 224 is parallel to the second rotation axis 225, And it is located obliquely below the second rotating shaft 225 . A strip-shaped through hole and a round hole are set on the power base 222, the two ends of the second rotating shaft 225 pass through the strip-shaped through hole of the power base 222 respectively, and the two ends of the first rotating shaft 224 pass through the holes of the power base 222 respectively. A round hole, the outer wall of the power seat 222 near the elongated through hole is fixed with a Z rack 220 by bolts, the inner wall of the power seat 222 is fixed with a power seat support plate 223 by bolts, and the two ends of the second rotating shaft 225 are respectively provided with Z gears 219 in turn. , bearing housing 227, Z gear 219 cooperates with Z rack 220, one end of which is provided with Z coupling 214, motor base 215, Z reducer 213, Z servo motor 212 in turn, and the two ends of the first rotating shaft 224 are respectively provided with There is an X gear 226, and the X gear 226 cooperates with the X rack 205 on the top surface of the cantilever 209, and any end of the first rotating shaft 224 is connected with the X coupling 221, the X reducer 218, and the X servo motor 216 in turn, and the X servo motor 216 is on the same side as the Z servo motor 212 . Z servo motor 212 and Z reducer 213 are assembled; Z reducer 213 is connected with motor seat 215 by bolt and is fixed on the top surface of taking out column 201 in the middle; It is installed on the top surface of the middle taking column 201 by hexagon socket bolts. The X servo motor 216 and the X reducer 218 are assembled; the X reducer 218 is connected with the power base 222 by bolts; the cantilever beam 210 is placed on the support plate 223 of the power base and connected by bolts.

结合图2,垛料机构1包括垛料板101、X液压缸105、Z液压缸104、底架102、十字面板103、档座108、磁铁支撑板106、磁铁107、导向轴;底架102通过方型钢管焊接而成;垛料板101底面的每个面板筋侧面安装两个滚轮,将垛料板101放于底架102上,滚轮与底架102上的滚轮座接触,沿底架102滚动。两个液压缸为垛料机构1提供动力,X液压缸105水平安装于底架102顶部边沿,并通过扁头与垛料板101连接,负责提供垛料机构1左右方向的动力;Z液压缸104竖直安装于底架102上并与十字面板103连接,用于提供垛料的升降;在十字面板103的每个对称面上安装两个对称的导向轴,导向轴插入固定于底架102上的导向轴支座。垛料板101中心开有十字槽,十字槽尺寸与十字面板103匹配。2, the stacking mechanism 1 includes a stacking plate 101, an X hydraulic cylinder 105, a Z hydraulic cylinder 104, an underframe 102, a cross panel 103, a gear seat 108, a magnet support plate 106, a magnet 107, and a guide shaft; the underframe 102 It is welded by square steel pipes; two rollers are installed on the side of each panel rib on the bottom surface of the stacking board 101, and the stacking board 101 is placed on the bottom frame 102, and the rollers are in contact with the roller seat on the bottom frame 102. 102 rolls. Two hydraulic cylinders provide power for the stacking mechanism 1, and the X hydraulic cylinder 105 is installed horizontally on the top edge of the chassis 102, and is connected with the stacking plate 101 through a flat head, and is responsible for providing power in the left and right directions of the stacking mechanism 1; Z hydraulic cylinder 104 is installed vertically on the underframe 102 and connected with the cross panel 103 to provide the lifting of the stack; two symmetrical guide shafts are installed on each symmetrical surface of the cross panel 103, and the guide shafts are inserted and fixed on the underframe 102 on the guide shaft support. There is a cross groove in the center of the stacking board 101 , and the size of the cross groove matches the cross panel 103 .

在垛料板101上对称分布四个档座108,档座108和垛料板101通过螺栓和螺母连接;在垛料板101上开有一字槽,档座108可以在上面调节距离;垛料板101上还设有两对磁铁支撑板106,磁铁107通过螺栓固定在磁铁支撑板上,相对的两块磁铁107极性相反,相邻的两块磁铁107极性相同。Four shelves 108 are distributed symmetrically on the stacking plate 101, and the shelves 108 and the stacking plate 101 are connected by bolts and nuts; a slot is opened on the stacking plate 101, and the distance between the shelves 108 can be adjusted on it; Two pairs of magnet support plates 106 are also arranged on the plate 101, and the magnets 107 are fixed on the magnet support plates by bolts. The two opposite magnets 107 have opposite polarities, and the two adjacent magnets 107 have the same polarity.

结合图5-图8,涂油定位机构包括支撑架304、滚刷310、定位台座、同步齿轮301、同步带303、长气缸315、轴承座308、连接轴309、集油盒311、同步带夹板312、万向球305、台面;定位台座焊接在支撑架304顶部,两根平行的连接轴309位于定位台座底部一对对边的边沿,两个平行的长气缸315分别安装于定位台座另一对边的底部边沿,连接轴309上分别等距安装三个轴承座308,轴承座308与定位台座底部通过螺栓连接;在连接轴309两端分别安装同步齿轮301,通过同步带303将同侧的两个位于不同连接轴309的同步齿轮301连接;每条同步带303上均安装两块同步带夹板312,这两块同步带夹板312距离同步带303中间的长度相同且两块同步带夹板312分别位于上下带的异端,两条同步带的同步带夹板312位置相同;第一气缸安装钣金302与处于同步带303下带的夹板312连接;第二气缸安装钣金306安装在同步带303上带的夹板312上;长气缸315杆的端部与第二气缸安装钣金306外侧面连接;一个滚刷310安装在两个第一气缸安装钣金302之间,另一个滚刷310安装在两个第二气缸安装钣金306之间。5-8, the oiling positioning mechanism includes a support frame 304, a rolling brush 310, a positioning pedestal, a synchronous gear 301, a synchronous belt 303, a long cylinder 315, a bearing seat 308, a connecting shaft 309, an oil collection box 311, and a synchronous belt Splint 312, universal ball 305, table top; The positioning pedestal is welded on the top of the support frame 304, two parallel connecting shafts 309 are located at the edge of a pair of opposite sides at the bottom of the positioning pedestal, and two parallel long cylinders 315 are respectively installed on the other side of the positioning pedestal. On the bottom edge of a pair of sides, three bearing blocks 308 are equidistantly installed respectively on the connecting shaft 309, and the bearing blocks 308 are connected with the bottom of the positioning pedestal by bolts; Two synchronous gears 301 on different connecting shafts 309 on the side are connected; two synchronous belt splints 312 are installed on each synchronous belt 303, and the lengths of these two synchronous belt splints 312 from the middle of the synchronous belt 303 are the same and the two synchronous belts The splints 312 are respectively located at the different ends of the upper and lower belts, and the timing belt splints 312 of the two synchronous belts are in the same position; the first cylinder installation sheet metal 302 is connected with the splint 312 under the synchronous belt 303; the second cylinder installation sheet metal 306 is installed on the synchronous On the splint 312 of the belt on the band 303; the end of the long cylinder 315 rod is connected to the outer side of the second cylinder mounting sheet metal 306; a rolling brush 310 is installed between the two first cylinder mounting sheet metals 302, and the other rolling brush 310 is mounted between two second cylinder mounting sheets 306 .

定位台座靠近同步带303的两端外侧面分别安装一根U型导轨313,U型导轨313长度和X面板314长度相同;在每根U型导轨里313安装两个滑块317,其中一个滑块317与第一气缸安装钣金304连接,另外一个与第二气缸安装钣金306连接。U型导轨用于限定第一气缸安装钣金304和第二气缸安装钣金306的自由度。A U-shaped guide rail 313 is respectively installed on the two ends of the positioning pedestal near the synchronous belt 303. The length of the U-shaped guide rail 313 is the same as that of the X panel 314; Block 317 is attached to the first cylinder mounting sheet metal 304 and the other is attached to the second cylinder mounting sheet metal 306 . The U-shaped rail is used to define the degrees of freedom of the first cylinder mounting sheet metal 304 and the second cylinder mounting sheet metal 306 .

涂油定位机构的台面由五根X面板314和十根Y面板316搭建而成,X面板314和Y面板316为型材,其中五根X面板314水平通过螺母安装于定位台座顶面,这五根X面板314安装的方向与滚刷310垂直,其中的三根X面板314安装于定位台座的中间部位,上述的三个X面板314依次紧挨在一起,另外两根分别等距离安装于定位台座两端;十根Y面板316水平安装于上述五根X面板314的顶面并与五根X面板314垂直,所述的十根Y面板316由定位台座中心依次向两端等距安装,定位台座中心设有两根紧密相连的Y面板316。The table top of the oil-coated positioning mechanism is made up of five X panels 314 and ten Y panels 316. The X panels 314 and Y panels 316 are profiles, and the five X panels 314 are horizontally installed on the top surface of the positioning pedestal through nuts. The installation direction of the root X panels 314 is perpendicular to the roller brush 310, and the three X panels 314 are installed in the middle of the positioning pedestal. The above three X panels 314 are next to each other in turn, and the other two are installed on the positioning pedestal at equal distances. Both ends; ten Y panels 316 are installed horizontally on the top surfaces of the five X panels 314 and are perpendicular to the five X panels 314, and the ten Y panels 316 are installed equidistantly from the center of the positioning pedestal to both ends in turn, and the positioning The center of the pedestal is provided with two closely connected Y panels 316 .

两个集油盒311位于滚刷310下方,其底部固定在X面板314顶面,在每个集油盒311外壁等距的焊接三个直角钣金,直角钣金打有通孔,直角钣金通过螺母和螺栓与X面板314固连。Two oil collection boxes 311 are located below the roller brush 310, and their bottoms are fixed on the top surface of the X panel 314. Three right-angle sheet metals are welded equidistantly on the outer wall of each oil collection box 311. The right-angle sheet metal is punched with through holes, and the right-angle sheet metal The gold is secured to the X-panel 314 by nuts and bolts.

四个定位气缸307以台面中心为对称中心,呈十字型对称分布在Y面板316。The four positioning cylinders 307 are symmetrically distributed on the Y panel 316 in a cross shape with the center of the table as the center of symmetry.

将万向球305安装于Y面板316顶面,其中每根Y面板316安装的个数根据金属板料的大小而定;万向球305和Y面板316通过螺栓和螺母连接。Install the universal ball 305 on the top surface of the Y panel 316, wherein the number of each Y panel 316 installed depends on the size of the sheet metal; the universal ball 305 and the Y panel 316 are connected by bolts and nuts.

冲压生产线动作运行:Operation of stamping production line:

运行垛料机构1,X液压缸105通过扁头带动装载金属料板的垛料板101在底架102上由初始位置滚动到指定位置,垛料板101上的十字槽和十字面板103的中心重合后,Z轴液压缸104带动十字面板103上升,十字面板108通过垛料板101的十字槽来提升整垛板料上升到一定位置;送料机构2上X伺服电机216转动使得X齿轮226转动带动安装有X齿条205的悬臂209水平移动到相应位置,此时第一端拾器中心206和十字面板103中心重合,第二端拾器211中心和涂油定位机构3台面中心重合;Z伺服电机212转动使得Z齿轮219带动安装有Z齿条220的动力座222移动,进而带动固定在动力座支撑板223上的悬臂梁210沿Z直线滑轨202方向下降到相应位置。第一端拾器206上的真空吸盘吸附位于垛料板101上的金属板料,第二端拾器211上真空吸盘吸附位于涂油定位机构3上的金属板料;其次,Z伺服电机212和X伺服电机216转动,分别带动悬臂梁210和悬臂209到相应位置,第一端拾器206上的板料放于涂油定位机构3上,第二端拾器211上的板料放于压力机4上;Z伺服电机212和X伺服电机216转动使得悬臂梁210上升到一定位置,悬臂209收缩到相应位置第一端拾器206中心和十字面板103中心重合,第二端拾器211和台面中心重合;最后涂油定位机构3上四个气缸307在气压的作用下收缩,将金属板料定位,之后长气缸315伸缩带动第一气缸安装钣金302和第二气缸安装钣金306,从而使安装在其上的滚刷310前后移动,从而对金属板料表面涂油,四个气缸307伸出,在涂油定位机构3动作的时候压力机4也在动作,使位于模具上的板料成型。Running the stacking mechanism 1, the X hydraulic cylinder 105 drives the stacking plate 101 loaded with the metal plate through the flat head to roll from the initial position to the designated position on the chassis 102, the cross groove on the stacking plate 101 and the center of the cross panel 103 After overlapping, the Z-axis hydraulic cylinder 104 drives the cross plate 103 to rise, and the cross plate 108 lifts the whole stack of plates to a certain position through the cross groove of the stacking plate 101; the X servo motor 216 on the feeding mechanism 2 rotates to make the X gear 226 rotate Drive the cantilever 209 installed with the X rack 205 to move horizontally to the corresponding position. At this time, the center of the first end picker 206 coincides with the center of the cross panel 103, and the center of the second end picker 211 coincides with the center of the oiled positioning mechanism 3 table tops; Z The rotation of the servo motor 212 makes the Z gear 219 drive the power base 222 equipped with the Z rack 220 to move, and then drive the cantilever beam 210 fixed on the support plate 223 of the power base to drop to the corresponding position along the direction of the Z linear slide rail 202 . The vacuum suction cup on the first end picker 206 absorbs the metal sheet material on the stacking plate 101, and the vacuum suction cup on the second end picker 211 absorbs the metal sheet material located on the oiled positioning mechanism 3; secondly, the Z servo motor 212 and X servo motor 216 to rotate, drive the cantilever beam 210 and the cantilever 209 to corresponding positions respectively, the sheet material on the first end picker 206 is placed on the oiling positioning mechanism 3, and the sheet material on the second end picker 211 is placed on the On the press 4; Z servo motor 212 and X servo motor 216 rotate to make the cantilever beam 210 rise to a certain position, and the cantilever 209 shrinks to the corresponding position. It coincides with the center of the table top; finally, the four cylinders 307 on the oil-coated positioning mechanism 3 shrink under the action of air pressure to position the metal sheet, and then the long cylinder 315 stretches and drives the first cylinder to install the sheet metal 302 and the second cylinder to install the sheet metal 306 , so that the roller brush 310 installed on it moves back and forth, thereby oiling the surface of the metal sheet, the four cylinders 307 stretch out, and the press 4 is also moving when the oiling positioning mechanism 3 is acting, so that sheet forming.

Claims (8)

1. a metal sheet stamping automatic production device, is characterized in that: comprise Duo Liao mechanism (1), feed mechanism (2), oiling detent mechanism (3) and forcing press (4); Feed mechanism (2) is planer-type feed mechanism, feed mechanism (2) is arranged on the side of the feeding mouth near forcing press (4), Duo Liao mechanism (1) and oiling detent mechanism (3) are all positioned at feed mechanism (2) below, and oiling detent mechanism (3) is positioned at the side near forcing press (4), Duo Liao mechanism (1) is positioned at the side away from forcing press (4).
2. metal sheet stamping automatic production device according to claim 1, is characterized in that: above-mentioned feed mechanism (2) comprises feeding column (201), Z line slide rail (202), Z slide block, X slide block, X line slide rail (204), cantilever (209), cantilever beam (210), cantilever beam supporting seat (203), power set (207), X tooth bar (205), the first terminal-collecting machine (206) and the second terminal-collecting machine (211); Six roots of sensation feeding column (201) is divided into two rows, often arrange three, arranged in parallel, be fixed on ground, the rectangular frame that common formation two is adjacent, Z line slide rail (202) is arranged on feeding column (201) sidewall, cantilever beam supporting seat (203) is provided with Z slide block, and being arranged on the Z line slide rail (202) of the four feeding columns (201) being positioned at two ends by Z slide block, cantilever beam (210) connection is positioned at same row three feeding columns (201); Cantilever beam (210) coordinates with cantilever beam supporting seat (203), X line slide rail (204) is arranged on cantilever beam (210) end face simultaneously, and X slide block is fixed on cantilever (209) bottom surface and is connected with X line slide rail (204); First terminal-collecting machine (206) is arranged on cantilever (209) one end away from forcing press (4), and the second terminal-collecting machine (211) is arranged on cantilever (209) one end near forcing press (4); Power set (207) are fixed on and are positioned on middle feeding column (201); Cantilever (209) end face is provided with X tooth bar (205); Duo Liao mechanism (1) is positioned at the first terminal-collecting machine (206) below, and oiling detent mechanism (3) is positioned at the second terminal-collecting machine (211) below.
3. metal sheet stamping automatic production device according to claim 2, it is characterized in that: above-mentioned first terminal-collecting machine (206) is identical with the second terminal-collecting machine (211), terminal-collecting machine comprises framework and sucker, sucker is fixed on framework, and terminal-collecting machine is bolted between two cantilevers (209).
4. metal sheet stamping automatic production device according to claim 2, it is characterized in that: above-mentioned power set comprise power seat (222), bearing seat cushion (217), first turning cylinder (224), second turning cylinder (225), Z gear (219), Z tooth bar (220), X gear (226), bearing block (227), Z servomotor (212), X servomotor (216), motor cabinet (215), X reductor (218), Z reductor (213), X shaft coupling (221), Z shaft coupling (214) and power seat supports plate (223), first turning cylinder (224) is parallel with the second turning cylinder (225), and is positioned at the second turning cylinder (225) tiltedly below, power seat (222) is arranged a strip through hole and a circular hole, second turning cylinder (225) two ends are each passed through the strip through hole of power seat (222), first turning cylinder (224) two ends are each passed through the circular hole of power seat (222), power seat (222) outer wall is provided with Z tooth bar (220) near strip through hole, power seat supports plate (223) is fixed on power seat (222) inwall, second turning cylinder (225) two ends are provided with Z gear (219) respectively successively, bearing block (227), Z gear (219) coordinates with Z tooth bar (220), wherein one end is provided with Z shaft coupling (214) more successively, motor cabinet (215), Z reductor (213), Z servomotor (212), first turning cylinder (224) two ends are respectively equipped with X gear (226), X gear (226) coordinates with the X tooth bar (205) of cantilever (209) end face, first turning cylinder (224) arbitrarily one end more successively with X shaft coupling (221), X reductor (218), X servomotor (216) connects, X servomotor (216) and Z servomotor (212) homonymy, Z servomotor (212) coordinates with Z reductor (213), Z reductor (213) is connected with motor cabinet (215) and is fixed on middle feeding column (201) end face, bearing block (227) is connected on bearing seat cushion (217), and bearing seat cushion (217) is fixed on middle feeding column (201) end face, X servomotor (216) and X reductor (218) coordinate, X reductor (218) is fixed on power seat (222) sidewall, cantilever beam (210) is put on power seat supports plate (223).
5. metal sheet stamping automatic production device according to claim 1, is characterized in that: described oiling detent mechanism (3) comprises the first cylinder and installs panel beating (302), the second cylinder installation panel beating (306), bracing frame (304), round brush (310), location pedestal, long cylinder (315), synchromesh gear (301), Timing Belt (303), bearing block (308), oil collection box (311), multi-directional ball (305), Timing Belt clamping plate (312), table top; Table top is fixed on pedestal top, location, location pedestal is fixed on bracing frame (304) top, two parallel connecting axles (309) are positioned at the edge of a pair opposite side bottom the pedestal of location, two parallel long cylinders (315) are individually fixed in the bottom sides edge of location another opposite side of pedestal, connecting axle (309) is equidistantly arranged respectively three bearing blocks (308), bearing block (308) is connected in pedestal bottom surface, location; Be respectively equipped with synchromesh gear (301) at connecting axle (309) two ends, by Timing Belt (303) by homonymy and two synchromesh gears (301) being positioned at different connecting axle (309) connect; Every bar Timing Belt (303) is equipped with two pieces of Timing Belt clamping plate (312), identical and the two pieces of Timing Belt clamping plate (312) of length in the middle of these two pieces of Timing Belt clamping plate (312) distance synchronous band (303) lay respectively at up and down with heterodoxy, Timing Belt clamping plate (312) position of two Timing Belts is identical; The clamping plate (312) that first cylinder is with under installing panel beating (302) and being in Timing Belt (303) are connected; Second cylinder is installed panel beating (306) and is arranged on the clamping plate (312) of the upper band of Timing Belt (303); End and second cylinder of long cylinder (315) bar are installed panel beating (306) lateral surface and are connected; A round brush (310) is arranged on two the first cylinders and installs between panel beating (302), another round brush (310) is arranged on two the second cylinders and installs between panel beating (306), two oil collection boxes (311) are positioned at round brush (310) below, be fixed on bottom it on table top, multi-directional ball (305) is fixed on table top.
6. metal sheet stamping automatic production device according to claim 5, it is characterized in that: described table top comprises N root X panel (314) and M root Y panel (316), N >=3, M >=6, wherein N root X panel (314) is horizontally fixed on location pedestal end face, the direction of X panel (314) is vertical with round brush (310), and wherein X panel is arranged on pedestal center, location and two ends; M root Y panel (316) is horizontally placed on the end face of above-mentioned X panel (314) and vertical with X panel (314), described M root Y panel (316) is arranged to two ends successively by pedestal center, location, four positioning cylinders (307) for symmetrical centre, are symmetrically distributed in Y panel end face in cross with table top center; Oil collection box (311) is fixed on X panel (314) end face, and multi-directional ball (305) is fixed on Y panel (316) end face.
7. metal sheet stamping automatic production device according to claim 6, it is characterized in that: described oiling detent mechanism (3) also comprises U-shaped guide rail (313), the lateral surface being positioned at pedestal two ends, location is respectively equipped with U-shaped guide rail (313), and U-shaped guide rail (313) length is identical with X panel (314) length; In every single u-shaped guide rail, (313) are provided with two slide blocks (317), and one of them slide block (317) and first is installed panel beating (304) and is connected, and another one and second is installed panel beating (306) and is connected.
8. metal sheet stamping automatic production device according to claim 1, is characterized in that: above-mentioned Duo Liao mechanism (1) comprises buttress flitch (101), X hydraulic cylinder (105), Z hydraulic cylinder (104), underframe (102), cross panel (103), the axis of guide; Buttress flitch (101) is positioned at underframe (102) top, roll along underframe (102), cross panel (103) is positioned at buttress flitch (101) below, X hydraulic cylinder (105) is horizontally set on underframe (102) top sides edge, and be connected with buttress flitch (101) by homalocephalus, Z hydraulic cylinder (104) is vertically arranged on underframe (102) and goes up and be connected with cross panel (103), each plane of symmetry of cross panel (103) all arranges two symmetrical axis of guides, and the axis of guide inserts the guide shaft support on underframe (102); Buttress flitch (101) center has cross recess, and cross recess size is mated with cross panel (103).
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CN106670330A (en) * 2015-11-09 2017-05-17 久恩企业股份有限公司 Positioning device before punching of expansion net
CN106734689A (en) * 2016-11-10 2017-05-31 广州花都宝井汽车钢材部件有限公司 A kind of blanking die for automobile board welding
CN107716695A (en) * 2017-11-28 2018-02-23 江苏信息职业技术学院 A kind of thick flitch part fine system of apery blanking on hand
CN109353834A (en) * 2018-12-03 2019-02-19 成都环龙智能机器人有限公司 Sheet forming carries stacking work station
CN109374218A (en) * 2018-12-10 2019-02-22 浙江大学台州研究院 VVT Airtight Flexibility Test Bench
CN109570848A (en) * 2019-01-24 2019-04-05 青岛大牧人机械股份有限公司 A kind of Wiper blade type stockline production equipment
CN110653289A (en) * 2019-10-21 2020-01-07 浙江优嘉新材料科技有限公司 An integrated forming device for automatic feeding, punching and unloading of steel plates
CN112371859A (en) * 2020-11-17 2021-02-19 柳州新邦智能科技有限公司 Stamping automatic production system for flexible quick-change automobile arrangement die
CN113579036A (en) * 2021-06-29 2021-11-02 湖南灏森新材料科技有限责任公司 Feeding, stamping and shearing system for aluminum wafer
CN118635394A (en) * 2024-08-15 2024-09-13 杭州恒越体育用品有限公司 A multi-station stamping device and stamping method for metal plates of fitness equipment
CN120571920A (en) * 2025-08-05 2025-09-02 镇江泛美汽车零部件有限公司 A stamping device and method for automobile metal workpieces with automatic cross-section rust prevention

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Publication number Priority date Publication date Assignee Title
CN106670330A (en) * 2015-11-09 2017-05-17 久恩企业股份有限公司 Positioning device before punching of expansion net
CN106734689A (en) * 2016-11-10 2017-05-31 广州花都宝井汽车钢材部件有限公司 A kind of blanking die for automobile board welding
CN106734689B (en) * 2016-11-10 2018-10-12 广州花都宝井汽车钢材部件有限公司 A kind of blanking die for automobile board welding
CN107716695A (en) * 2017-11-28 2018-02-23 江苏信息职业技术学院 A kind of thick flitch part fine system of apery blanking on hand
CN109353834A (en) * 2018-12-03 2019-02-19 成都环龙智能机器人有限公司 Sheet forming carries stacking work station
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CN110653289A (en) * 2019-10-21 2020-01-07 浙江优嘉新材料科技有限公司 An integrated forming device for automatic feeding, punching and unloading of steel plates
CN112371859A (en) * 2020-11-17 2021-02-19 柳州新邦智能科技有限公司 Stamping automatic production system for flexible quick-change automobile arrangement die
CN113579036A (en) * 2021-06-29 2021-11-02 湖南灏森新材料科技有限责任公司 Feeding, stamping and shearing system for aluminum wafer
CN113579036B (en) * 2021-06-29 2023-03-31 湖南灏森新材料科技有限责任公司 Feeding, stamping and shearing system for aluminum wafer
CN118635394A (en) * 2024-08-15 2024-09-13 杭州恒越体育用品有限公司 A multi-station stamping device and stamping method for metal plates of fitness equipment
CN120571920A (en) * 2025-08-05 2025-09-02 镇江泛美汽车零部件有限公司 A stamping device and method for automobile metal workpieces with automatic cross-section rust prevention

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