CN103769823B - PXE piston automatic assembly line - Google Patents

PXE piston automatic assembly line Download PDF

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Publication number
CN103769823B
CN103769823B CN201310374290.1A CN201310374290A CN103769823B CN 103769823 B CN103769823 B CN 103769823B CN 201310374290 A CN201310374290 A CN 201310374290A CN 103769823 B CN103769823 B CN 103769823B
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China
Prior art keywords
piston
pedestals
slide
manipulator
pxe
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CN201310374290.1A
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CN103769823A (en
Inventor
杨敏
姚富强
姚汉忠
陆志强
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ZHEJIANG YIFENG MACHINERY Co Ltd
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ZHEJIANG YIFENG MACHINERY Co Ltd
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Priority to CN201310374290.1A priority Critical patent/CN103769823B/en
Publication of CN103769823A publication Critical patent/CN103769823A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1494Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to machining equipment field, especially a kind of production efficiency is disclosed high, the PXE piston automatic assembly line of good processing accuracy, it comprises lathe and gate-type transmission mechanism, gate-type transmission mechanism is provided with gate-type manipulator, two lathes are interval with in the bottom of gate-type transmission mechanism, two-shipper material storehouse is provided with in one end of gate-type transmission mechanism, Multifunctional rack is provided with in the front of lathe, Multifunctional rack is provided with unit material storehouse and manipulator transmission mechanism, manipulator transmission mechanism is provided with PXE piston manipulator fixture, PXE piston clamp for machining is provided with at the main shaft place of lathe inside, this PXE piston automatic assembly line, by the utilization of manipulator, realize the automatic feeding of piston, clamping, discharging, automation is effective, working (machining) efficiency can be improved, reduce the input of employee, reduce production cost, and by PXE piston automatic measuring instrument, the ball apex distance of piston and assembly are measured, the machining accuracy of piston can be ensured.

Description

PXE piston automatic assembly line
Technical field
The present invention relates to machining equipment field, especially a kind of PXE piston automatic assembly line.
Background technology
In existing PXE piston processing process, for putting into blank piston and the piston after processing is taken out in material storehouse, realized by manual operation simultaneously, and in Some Enterprises, the step that clamping is produced on lathe manually will change Robot actions into, this needs every platform lathe configuration one to two operating personnel equally, labor intensity is large, and production efficiency is low, machining accuracy is relatively low, also needs in addition to configure the detection that employee carries out piston, and is pass through manual inspection, accuracy of detection is poor, and piston quality cannot ensure.
Summary of the invention
The object of the invention is the deficiency in order to solve above-mentioned technology and provide a kind of production efficiency high, the PXE piston automatic assembly line of good processing accuracy.
In order to achieve the above object, PXE piston automatic assembly line designed by the present invention, it comprises lathe and gate-type transmission mechanism, gate-type transmission mechanism is provided with gate-type manipulator, two lathes are interval with in the bottom of gate-type transmission mechanism, two-shipper material storehouse is provided with in one end of gate-type transmission mechanism, Multifunctional rack is provided with in the front of lathe, Multifunctional rack is provided with unit material storehouse and manipulator transmission mechanism, manipulator transmission mechanism is provided with PXE piston manipulator fixture, is provided with PXE piston clamp for machining at the main shaft place of lathe inside.
The structure of described gate-type transmission mechanism is: it comprises a column and crossbeam, mount pad is provided with a column bottom, a parallel slide rail is provided with in the front of the crossbeam of frame, location case is provided with at crossbeam two ends, rotating shaft is provided with on the case of location, two rotating shafts are provided with driving belt, tensioning between driving belt and rotating shaft, motor is provided with wherein in a location case, be in transmission connection between motor and the rotating shaft of homonymy, driving belt is provided with manipulator connection bit, soft plastic pipe is connected with in one end of crossbeam, the length of soft plastic pipe is consistent with the length of crossbeam, by the drive of driving belt, the side-to-side movement of gate-type manipulator can be realized, and freely can stop in stroke range, easy to use.
The structure of described gate-type manipulator is: it comprises No. four pedestals, the back side of No. four pedestals is provided with the shifting sledge of two horizontal parallel, connection bracket is provided with at the back side of No. four pedestals, a horizontal slide rail is provided with in No. four pedestal fronts, a horizontal slide rail is vertical with No. four pedestals, a horizontal slide rail is provided with a slide block, a slide block is provided with a upright slide rail, No. four oscillating cylinders are provided with in the lower end of a upright slide rail, Connection Block is provided with at the movable end of No. four oscillating cylinders, Connection Block is provided with No. five oscillating cylinders, No. five oscillating cylinders are provided with fixture mount pad, fixture mount pad is provided with multiple gas pawl, the arrangement of gas pawl in line, gas pawl is provided with two pieces of grip blocks cooperatively interacted, two pieces of grip block fixed pistons, No. three screw mandrels are provided with in a horizontal slide rail, No. three screw mandrels are arranged with nut, nut and a slide block are fixed, motor is provided with No. three screw mandrel one end, motor is connected with No. three screw rod transmissions, motor is provided with at the top of a slide block, the rotating shaft of motor is provided with a gear, a upright slide rail is provided with a tooth bar, a gear and a tooth bar cooperatively interact, the amplitude of fluctuation of No. four oscillating cylinders is 90 degree, the amplitude of fluctuation of No. five oscillating cylinders is 180 degree, it can move in three directions in space, realize the rotation of manipulator by oscillating cylinder simultaneously and stir, the setting of multiple gas pawl simultaneously, can once clamp multiple piston, increase work efficiency.
The structure in described two-shipper material storehouse is: it comprises support, electric equipment install bin is provided with in the lower end of support, control system is provided with at the top of electric equipment install bin, one group of parallel No. two slide rail is provided with at the top of support, No. two slide rails coordinate and is provided with plane slide plate, plane slide plate is provided with parallels, parallels arranges Turnover Box, support is provided with PXE piston automatic measuring instrument installation position, PXE piston automatic measuring instrument installation position is provided with PXE piston automatic measuring instrument, described parallels is height adjustable regulating device, the parallels adopted is height adjustable regulating device, height can be regulated according to the PXE piston of different model, PXE piston is made to be in uniform height, facilitate manipulator clamping,
The structure of described PXE piston automatic measuring instrument is: it comprises base plate, No. two upright slide rails are provided with in the centre position of base plate, No. two horizontal slide rails are provided with in the centre position of base plate, No. two horizontal slide rails are positioned at No. two upright slide rail sides, No. two horizontal slide rails are provided with piston measuring seat, the inside of piston measuring seat is hollow structure, and the center of bottom is provided with through hole, the diameter of through hole is less than the diameter of hollow structure, base plate is provided with horizontal air cylinder, horizontal air cylinder is connected with piston measuring seat, be provided with No. two in the centre position of base plate and measure plate, measure the top that plate is positioned at piston measuring seat for No. two, a pedestal is provided with at the top of base plate, a pedestal is provided with a cylinder straight down, a cylinder is connected with a contiguous block, a contiguous block is provided with No. one and measures plate, measuring plate for No. one is positioned at above No. two measurement plates, a pedestal is provided with an amesdial, the thimble of an amesdial contacts with a connecting plate, measure plate for No. one, measure the front end of plate and the ball top internal engagement of piston for No. two, No. three pedestals are provided with in the bottom of base plate, No. three pedestals are provided with No. three cylinders straight up, No. three cylinders are connected with No. three contiguous blocks, No. three contiguous blocks are provided with No. three and measure plate, measure the below that plate is positioned at piston measuring seat for No. three, and No. three measurement front edge of board are provided with the cylindrical protrusions coordinated with the through hole of piston measuring seat, be provided with No. two amesdial mount pads in the centre position of base plate, No. two amesdial mount pads are provided with No. two amesdials straight down, the thimble of No. two amesdials contacts with No. three contiguous blocks, a described contiguous block, a measurement plate, No. three contiguous blocks and No. three measurement plates are all arranged on No. two upright slide rails, by the setting of two amesdials, ball apex distance and the assembly of disposable measurement piston can be realized, structure is simple, easy to use, improve operating efficiency greatly, and certainty of measurement is high, the quality of piston can be ensured.
The structure of described Multifunctional rack is: it comprises executive system install bin, a side indent of the upper end of executive system install bin forms step, the horizontal plane of step is installation position, unit material storehouse, manipulator installed surface is vertically provided with at the edge of the side of the executive system install bin with installation position, unit material storehouse homonymy, workbench is provided with at the top of executive system install bin, be provided with control system mounting bracket on the table, be provided with horizontal support bar in the bottom outermost end of the side of manipulator installed surface and coupled executive system install bin.
The structure of described manipulator transmission mechanism is: it comprises No. three slide rails, No. three slide rails are provided with No. five pedestals, No. five pedestals and No. three slide rails are connected, on No. five pedestals, level is provided with a screw mandrel, a screw mandrel is arranged with a nut, a nut is fixedly connected with No. three slide rails, anticollision mechanism is provided with between a nut and No. three slide rails, one end of a screw mandrel is connected with motor, No. five pedestals are provided with No. two columns, No. two columns are vertical with No. three slide rails, No. two screw mandrels and No. two nuts that cooperatively interact are provided with No. two column inside, motor is provided with in one end of No. two screw mandrels, No. two nuts are provided with No. two tooth bars, No. two columns are provided with the rotary column with No. two uprights vertical, and one end of rotary column is provided with No. two gears coordinated with No. two tooth bars, telescopic arm base is fixed with at the other end of rotary column, telescopic arm base is provided with telescopic arm, be slidably connected between telescopic arm and telescopic arm base, telescopic arm base is provided with No. three screw mandrels, No. three screw mandrels are arranged with No. three nuts be fixedly connected with telescopic arm, No. three screw mandrels are connected with the motor be fixed on telescopic arm base, the upper and lower of manipulator can be realized, move left and right, all right swing simultaneously, the movement travel of manipulator can be reduced, increase work efficiency.
The structure of described anticollision mechanism is: it comprises nut holder, nut holder top is semicircle concave inward structure, nut holder is established horizontal polished rod hole, polished rod is provided with in polished rod hole, polished rod two ends are all connected with polish rod fixing seat, induction projection is provided with at the side of nut holder, inductor is provided with at the two ends of induction projection, inductor is fixed on induction mount pad, convex shoulder is provided with at the two ends of the bottom of nut holder, each convex shoulder is provided with two through holes, the position of the through hole on two convex shoulders is corresponding, two spring conductor rods are provided with in through hole, be connected one to one between spring conductor rod with polish rod fixing seat, spring conductor rod between two convex shoulders is arranged with spring, spring one end and the shoulder contact near this spring conductor rod and polish rod fixing seat link, the spring conductor rod of spring other end port is arranged with spring adjusting nut, the spring conductor rod of the other end relative to spring position is arranged with stop nut, and between the convex shoulder of stop nut in this side and spring adjusting nut, realize manipulator transmission mechanism when colliding, the power supply of motor is cut off immediately by sensor, the seriousness of collision free.
The structure of described PXE piston manipulator fixture is: it comprises No. six pedestals, No. six pedestals are provided with an oscillating cylinder, a Connection Block is provided with at the movable end of an oscillating cylinder, a Connection Block is provided with No. two oscillating cylinders, No. two Connection Blocks are provided with at the movable end of No. two oscillating cylinders, No. two Connection Blocks are provided with No. three oscillating cylinders, fixture mount pad is connected with at the movable end of No. three oscillating cylinders, gas pawl is provided with at the two ends of fixture mount pad, gas pawl is provided with two pieces of grip blocks cooperatively interacted, two pieces of grip block fixed pistons, an oscillating cylinder is vertical with No. two oscillating cylinders, No. two oscillating cylinders are vertical with No. three oscillating cylinders, the amplitude of fluctuation of an oscillating cylinder and No. three oscillating cylinders is 180 degree, the amplitude of fluctuation of No. two oscillating cylinders is 90 degree, gas pawl is parallel with No. three cylinders, realize upset and the swing of manipulator, the setting of two gas pawls simultaneously, while manipulator gripping blank piston, the piston of finished product can be put into unit material storehouse, structure is simple, easy to use, can effectively enhance productivity.
The structure of described PXE piston clamp for machining is: it comprises No. seven pedestals, No. seven pedestals are fixed on lathe, hydraulic cylinder Connection Block is provided with at the center of No. seven pedestals, hydraulic cylinder Connection Block is connected with the hydraulic cylinder on lathe, the front end of hydraulic cylinder Connection Block is fixed with briquetting by screw, hydraulic cylinder Connection Block and briquetting can relative to No. seven pedestal slide anteroposterior, locating piece is provided with No. seven pedestal front ends, locating piece is relative with briquetting position, and locating piece and briquetting inside are provided with the semicircular structure cooperatively interacted, backing is provided with in the bottom of locating piece, backing is positioned at the lower end of semicircular structure, cylinder connecting hole is provided with in No. seven pedestals of the upper end relative to backing, cylinder connecting hole is communicated with the inside of the hollow slide bar of horizontally set, hollow slide bar is arranged with No. two slide blocks, atmospheric pressure cavity is formed between No. two slide blocks and the top of hollow slide bar, the hollow slide bar at atmospheric pressure cavity place is provided with through hole, No. two slide blocks are fixed with push rod, push rod is connected with compact heap after stretching out No. seven pedestals, hollow slide bar between No. two slide blocks and cylinder connecting hole is arranged with stage clip, described hollow slide bar and push rod all downward-sloping, the horizontal direction of piston and the location of vertical direction can be realized, positioning precision is high, and long service life,
The PXE piston automatic assembly line that the present invention obtains, by gate-type manipulator, realize the Turnover Box on two lathes and the conversion carried out between unit material storehouse between piston finished product and blank, simultaneously by the cooperation of manipulator transmission mechanism and PXE piston manipulator fixture, realize the clamping of piston on lathe and take off, automation is effective, working (machining) efficiency can be improved, reduce the input of employee, reduce production cost, and by PXE piston automatic measuring instrument, the ball apex distance of piston and assembly are measured, the machining accuracy of piston can be ensured.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of gate-type transmission mechanism of the present invention;
Fig. 3 is the close-up schematic view of Fig. 2;
Fig. 4 is the left side oblique view of gate-type manipulator of the present invention;
Fig. 5 is the right side oblique view of gate-type manipulator of the present invention;
Fig. 6 is the structural representation in two-shipper material storehouse of the present invention;
Fig. 7 is the structural front view of PXE piston automatic measuring instrument of the present invention;
Fig. 8 is the side view of PXE piston automatic measuring instrument of the present invention;
Fig. 9 is the structural representation of Multifunctional rack of the present invention;
Figure 10 is the right side view of manipulator transmission mechanism of the present invention;
Figure 11 is the left side view of manipulator transmission mechanism of the present invention;
Figure 12 is the structural representation of anticollision mechanism of the present invention;
Figure 13 is the structural representation of PXE piston manipulator fixture of the present invention;
Figure 14 is the structural representation of PXE piston clamp for machining of the present invention;
Figure 15 is the sectional view of PXE piston clamp for machining of the present invention.
Detailed description of the invention
Below by embodiment, the invention will be further described by reference to the accompanying drawings.
Embodiment 1:
As shown in Figure 1, the PXE piston automatic assembly line that the present embodiment describes, it comprises gate-type transmission mechanism 2, gate-type transmission mechanism 2 is provided with gate-type manipulator 3, two lathes 1 are interval with in the bottom of gate-type transmission mechanism 2, two-shipper material storehouse 4 is provided with in one end of gate-type transmission mechanism 2, Multifunctional rack 5 is provided with in the front of lathe 1, Multifunctional rack 1 is provided with unit material storehouse 10 and manipulator transmission mechanism 7, manipulator transmission mechanism 7 is provided with PXE piston manipulator fixture 8, is provided with PXE piston clamp for machining 6 at the main shaft place of lathe 1 inside, as Fig. 2, shown in Fig. 3, the structure of described gate-type transmission mechanism is: it comprises a column 21 and crossbeam 22, mount pad 24 is provided with bottom a column 21, a parallel slide rail 23 is provided with in the front of the crossbeam of frame 21, location case 25 is provided with at crossbeam 22 two ends, rotating shaft 26 is provided with on the case 25 of location, two rotating shafts 26 are provided with driving belt 27, tensioning between driving belt 27 and rotating shaft 26, motor 28 is provided with wherein in a location case 25, be in transmission connection between the rotating shaft 26 of motor 28 and homonymy, driving belt 27 is provided with manipulator connection bit, soft plastic pipe 29 is connected with in one end of crossbeam 22, the length of soft plastic pipe 29 is consistent with the length of crossbeam 22, as Fig. 4, shown in Fig. 5, the structure of described gate-type manipulator is: it comprises No. four pedestals 31, the back side of No. four pedestals 31 is provided with the shifting sledge 32 of two horizontal parallel, connection bracket 33 is provided with at the back side of No. four pedestals 31, a horizontal slide rail 34 is provided with in No. four pedestal 31 fronts, a horizontal slide rail 34 is vertical with No. four pedestals 31, a horizontal slide rail 34 is provided with a slide block 35, a slide block 35 is provided with a upright slide rail 36, No. four oscillating cylinders 37 are provided with in the lower end of a upright slide rail 36, Connection Block 38 is provided with at the movable end of No. four oscillating cylinders 37, Connection Block 38 is provided with No. five oscillating cylinders 39, No. five oscillating cylinders 39 are provided with fixture mount pad 12, fixture mount pad 12 is provided with multiple gas pawl 13, gas pawl 13 arranges in line, gas pawl 13 is provided with two pieces of grip blocks cooperatively interacted 14, two pieces of grip block 14 fixed pistons, No. three screw mandrels 313 are provided with in a horizontal slide rail 34, No. three screw mandrels 313 are arranged with nut 314, nut 314 and a slide block 35 are fixed, motor 15 is provided with No. three screw mandrel 313 one end, motor 15 and No. three screw mandrels 313 are in transmission connection, motor 15 is provided with at the top of a slide block 35, the rotating shaft of motor 15 is provided with a gear 318, a upright slide rail 36 is provided with a tooth bar 317, a gear 318 and a tooth bar 317 cooperatively interact, the amplitude of fluctuation of No. four oscillating cylinders 37 is 90 degree, the amplitude of fluctuation of No. five oscillating cylinders 39 is 180 degree, as shown in Figure 6, the structure in described two-shipper material storehouse is: it comprises support 41, electric equipment install bin 42 is provided with in the lower end of support 41, control system 43 is provided with at the top of electric equipment install bin 42, one group of parallel No. two slide rail 44 is provided with at the top of support 41, No. two slide rails 44 coordinate and is provided with plane slide plate 45, plane slide plate 45 is provided with parallels 46, parallels 46 arranges Turnover Box 47, support 41 is provided with PXE piston automatic measuring instrument installation position 48, PXE piston automatic measuring instrument installation position 48 is provided with PXE piston automatic measuring instrument 9, parallels 46 is height adjustable regulating device, as Fig. 7, shown in Fig. 8, the structure of described PXE piston automatic measuring instrument is: it comprises base plate 91, No. two upright slide rails 92 are provided with in the centre position of base plate 91, No. two horizontal slide rails 93 are provided with in the centre position of base plate 91, No. two horizontal slide rails 93 are positioned at No. two upright slide rail 92 sides, No. two horizontal slide rails 93 are provided with piston measuring seat 94, the inside of piston measuring seat 94 is hollow structure, and the center of bottom is provided with through hole, the diameter of through hole is less than the diameter of hollow structure, base plate 91 is provided with horizontal air cylinder 95, horizontal air cylinder 95 is connected 94 with piston measuring seat, be provided with No. two in the centre position of base plate 91 and measure plate 96, measure the top that plate 96 is positioned at piston measuring seat 94 for No. two, a pedestal 97 is provided with at the top of base plate 91, a pedestal 97 is provided with a cylinder 98 straight down, a cylinder 98 is connected with a contiguous block 99, a contiguous block 99 is provided with No. one and measures plate 910, measuring plate 910 for No. one is positioned at above No. two measurement plates 96, a pedestal 97 is provided with an amesdial 911, the thimble of an amesdial 911 contacts with a connecting plate 99, measure plate 96 for No. one, measure the front end of plate 910 and the ball top internal engagement of piston for No. two, No. three pedestals 912 are provided with in the bottom of base plate 91, No. three pedestals 912 are provided with No. three cylinders 913 straight up, No. three cylinders 913 are connected with No. three contiguous blocks 914, No. three contiguous blocks 914 are provided with No. three and measure plate 915, measure the below that plate 915 is positioned at piston measuring seat 94 for No. three, and No. three measurement plate 915 front ends are provided with the cylindrical protrusions coordinated with the through hole of piston measuring seat 94, be provided with No. two amesdial mount pads 916 in the centre position of base plate 91, the thimble that No. two amesdial mount pads 916 are provided with No. two amesdials 917, No. two amesdials 917 straight down contacts with No. three contiguous blocks 914, No. 99, one, a described contiguous block measures plate 910, No. three contiguous blocks 914 and No. three measurement plates 915 are all arranged on No. two upright slide rails 92, as shown in Figure 9, the structure of described Multifunctional rack is: it comprises executive system install bin 51, a side indent of the upper end of executive system install bin 51 forms step 52, the horizontal plane of step 52 is installation position, unit material storehouse 56, manipulator installed surface 53 is vertically provided with at the edge of the side of the executive system install bin 51 with installation position 56, unit material storehouse homonymy, workbench 57 is provided with at the top of executive system install bin 51, workbench 57 is provided with control system mounting bracket 54, horizontal support bar 55 is provided with in the bottom outermost end of the side of manipulator installed surface 53 and coupled executive system install bin 51, as Figure 10, shown in Figure 11, the structure of described manipulator transmission mechanism is: it comprises No. three slide rails 71, No. three slide rails 71 are provided with No. five pedestals 72, No. five pedestals 72 and No. three slide rails 71 are connected, on No. five pedestals 72, level is provided with a screw mandrel 73, a screw mandrel 73 is arranged with a nut 74, a nut 74 is fixedly connected with No. three slide rails 71, anticollision mechanism 11 is provided with between a nut 74 and No. three slide rails 71, one end of a screw mandrel 73 is connected with motor 15, No. five pedestals 72 are provided with No. two columns 76, No. two columns 76 are vertical with No. three slide rails 71, No. two screw mandrels 77 and No. two nuts 78 that cooperatively interact are provided with No. two column 76 inside, motor 15 is provided with in one end of No. two screw mandrels 78, No. two nuts 78 are provided with No. two tooth bars 710, No. two columns 76 are provided with the rotary column 79 vertical with No. two columns 76, and one end of rotary column 79 is provided with No. two gears 711 coordinated with No. two tooth bars 710, telescopic arm base 713 is fixed with at the other end of rotary column 79, telescopic arm base 713 is provided with telescopic arm 714, be slidably connected between telescopic arm 714 and telescopic arm base 713, telescopic arm base 713 is provided with No. three screw mandrels 716, No. three screw mandrels 716 are arranged with No. three nuts be fixedly connected with telescopic arm 714, No. three screw mandrels 716 are connected with the motor 15 be fixed on telescopic arm base 713, as shown in figure 12, the structure of described anticollision mechanism is: it comprises nut holder 111, nut holder 111 top is semicircle concave inward structure, nut holder 111 is established horizontal polished rod hole 112, polished rod 113 is provided with in polished rod hole 112, polished rod 113 two ends are all connected with polish rod fixing seat 114, induction projection 115 is provided with at the side of nut holder 111, inductor 117 is provided with at the two ends of induction projection 115, inductor 117 is fixed on induction mount pad 116, convex shoulder 118 is provided with at the two ends of the bottom of nut holder 111, each convex shoulder 118 is provided with two through holes, the position of the through hole on two convex shoulders 118 is corresponding, two spring conductor rods 119 are provided with in through hole, be connected one to one between spring conductor rod 119 with polish rod fixing seat 114, spring conductor rod 119 between two convex shoulders 118 is arranged with spring 1110, spring 1110 one end contacts with the convex shoulder 118 of polish rod fixing seat 114 link with near this spring conductor rod 119, the spring conductor rod 119 of spring 1110 other end port is arranged with spring adjusting nut 1111, the spring conductor rod 119 of the other end relative to spring 1110 position is arranged with stop nut 1112, and stop nut 1112 is between the convex shoulder 118 and spring adjusting nut 1111 of this side, as shown in figure 13, the structure of described PXE piston manipulator fixture is: it comprises No. six pedestals 81, No. six pedestals 81 are provided with an oscillating cylinder 82, a Connection Block 83 is provided with at the movable end of an oscillating cylinder 82, a Connection Block 83 is provided with No. two oscillating cylinders 84, No. two Connection Blocks 85 are provided with at the movable end of No. two oscillating cylinders 84, No. two Connection Blocks 85 are provided with No. three oscillating cylinders 86, fixture mount pad 12 is connected with at the movable end of No. three oscillating cylinders 86, gas pawl 13 is provided with at the two ends of fixture mount pad 12, gas pawl 13 is provided with two pieces of grip blocks cooperatively interacted 14, two pieces of grip block 14 fixed pistons, an oscillating cylinder 82 is vertical with No. two oscillating cylinders 84, No. two oscillating cylinders 84 are vertical with No. three oscillating cylinders 85, the amplitude of fluctuation of an oscillating cylinder 82 and No. three oscillating cylinders 86 is 180 degree, the amplitude of fluctuation of No. two oscillating cylinders 84 is 90 degree, gas pawl 13 is parallel with No. three oscillating cylinders 86, as Figure 14, shown in Figure 15, the structure of described PXE piston clamp for machining is: it comprises No. seven pedestals 61, No. seven pedestals 61 are fixed on lathe, hydraulic cylinder Connection Block 62 is provided with at the center of No. seven pedestals 61, hydraulic cylinder Connection Block 62 is connected with the hydraulic cylinder on lathe, the front end of hydraulic cylinder Connection Block 62 is fixed with briquetting 63 by screw, hydraulic cylinder Connection Block 62 and briquetting 63 can relative to No. seven pedestal 61 slide anteroposterior, locating piece 64 is provided with No. seven pedestal 61 front ends, locating piece 64 is relative with briquetting 63 position, and locating piece 64 and briquetting 63 inside are provided with the semicircular structure cooperatively interacted, backing 65 is provided with in the bottom of locating piece 64, backing 65 is positioned at the lower end of semicircular structure, cylinder connecting hole 66 is provided with in No. seven pedestals 61 of the upper end relative to backing 65, cylinder connecting hole 66 is communicated with the inside of the hollow slide bar 67 of horizontally set, hollow slide bar 67 is arranged with No. two slide blocks 68, atmospheric pressure cavity 69 is formed between No. two slide blocks 68 and the top of hollow slide bar 67, the hollow slide bar 67 at atmospheric pressure cavity place is provided with through hole, No. two slide blocks 68 are fixed with push rod 612, push rod 612 is connected with compact heap 613 after stretching out No. seven pedestals 61, hollow slide bar 67 between No. two slide blocks 68 and cylinder connecting hole 66 is arranged with stage clip 611, described hollow slide bar 67 and push rod 612 all downward-sloping.

Claims (9)

1. a PXE piston automatic assembly line, it comprises lathe, it is characterized in that: it comprises gate-type transmission mechanism, gate-type transmission mechanism is provided with gate-type manipulator, two lathes are interval with in the bottom of gate-type transmission mechanism, two-shipper material storehouse is provided with in one end of gate-type transmission mechanism, Multifunctional rack is provided with in the front of lathe, Multifunctional rack is provided with unit material storehouse and manipulator transmission mechanism, manipulator transmission mechanism is provided with PXE piston manipulator fixture, is provided with PXE piston clamp for machining at the main shaft place of lathe inside, the structure of described gate-type manipulator is: it comprises No. four pedestals, the back side of No. four pedestals is provided with the shifting sledge of two horizontal parallel, connection bracket is provided with at the back side of No. four pedestals, a horizontal slide rail is provided with in No. four pedestal fronts, a horizontal slide rail is vertical with No. four pedestals, a horizontal slide rail is provided with a slide block, a slide block is provided with a upright slide rail, No. four oscillating cylinders are provided with in the lower end of a upright slide rail, Connection Block is provided with at the movable end of No. four oscillating cylinders, Connection Block is provided with No. five oscillating cylinders, No. five oscillating cylinders are provided with fixture mount pad, fixture mount pad is provided with multiple gas pawl, the arrangement of gas pawl in line, gas pawl is provided with two pieces of grip blocks cooperatively interacted, two pieces of grip block fixed pistons, No. three screw mandrels are provided with in a horizontal slide rail, No. three screw mandrels are arranged with nut, nut and a slide block are fixed, motor is provided with No. three screw mandrel one end, motor is connected with No. three screw rod transmissions, motor is provided with at the top of a slide block, the rotating shaft of motor is provided with a gear, a upright slide rail is provided with a tooth bar, a gear and a tooth bar cooperatively interact, the amplitude of fluctuation of No. four oscillating cylinders is 90 degree, the amplitude of fluctuation of No. five oscillating cylinders is 180 degree.
2. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure of described gate-type transmission mechanism is: it comprises a column and crossbeam, mount pad is provided with a column bottom, a parallel slide rail is provided with in the front of the crossbeam of frame, location case is provided with at crossbeam two ends, rotating shaft is provided with on the case of location, two rotating shafts are provided with driving belt, tensioning between driving belt and rotating shaft, motor is provided with wherein in a location case, be in transmission connection between motor and the rotating shaft of homonymy, driving belt is provided with manipulator connection bit, soft plastic pipe is connected with in one end of crossbeam, the length of soft plastic pipe is consistent with the length of crossbeam.
3. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure in described two-shipper material storehouse is: it comprises support, electric equipment install bin is provided with in the lower end of support, control system is provided with at the top of electric equipment install bin, one group of parallel No. two slide rail is provided with at the top of support, No. two slide rails coordinate and is provided with plane slide plate, plane slide plate is provided with parallels, parallels arranges Turnover Box, support is provided with PXE piston automatic measuring instrument installation position, PXE piston automatic measuring instrument installation position is provided with PXE piston automatic measuring instrument, described parallels is height adjustable regulating device.
4. a kind of PXE piston automatic assembly line according to claim 3, it is characterized in that: the structure of described PXE piston automatic measuring instrument is: it comprises base plate, No. two upright slide rails are provided with in the centre position of base plate, No. two horizontal slide rails are provided with in the centre position of base plate, No. two horizontal slide rails are positioned at No. two upright slide rail sides, No. two horizontal slide rails are provided with piston measuring seat, the inside of piston measuring seat is hollow structure, and the center of bottom is provided with through hole, the diameter of through hole is less than the diameter of hollow structure, base plate is provided with horizontal air cylinder, horizontal air cylinder is connected with piston measuring seat, be provided with No. two in the centre position of base plate and measure plate, measure the top that plate is positioned at piston measuring seat for No. two, a pedestal is provided with at the top of base plate, a pedestal is provided with a cylinder straight down, a cylinder is connected with a contiguous block, a contiguous block is provided with No. one and measures plate, measuring plate for No. one is positioned at above No. two measurement plates, a pedestal is provided with an amesdial, the thimble of an amesdial contacts with a connecting plate, measure plate for No. one, measure the front end of plate and the ball top internal engagement of piston for No. two, No. three pedestals are provided with in the bottom of base plate, No. three pedestals are provided with No. three cylinders straight up, No. three cylinders are connected with No. three contiguous blocks, No. three contiguous blocks are provided with No. three and measure plate, measure the below that plate is positioned at piston measuring seat for No. three, and No. three measurement front edge of board are provided with the cylindrical protrusions coordinated with the through hole of piston measuring seat, be provided with No. two amesdial mount pads in the centre position of base plate, No. two amesdial mount pads are provided with No. two amesdials straight down, the thimble of No. two amesdials contacts with No. three contiguous blocks, a described contiguous block, a measurement plate, No. three contiguous blocks and No. three measurement plates are all arranged on No. two upright slide rails.
5. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure of described Multifunctional rack is: it comprises executive system install bin, a side indent of the upper end of executive system install bin forms step, the horizontal plane of step is installation position, unit material storehouse, manipulator installed surface is vertically provided with at the edge of the side of the executive system install bin with installation position, unit material storehouse homonymy, workbench is provided with at the top of executive system install bin, be provided with control system mounting bracket on the table, horizontal support bar is provided with in the bottom outermost end of the side of manipulator installed surface and coupled executive system install bin.
6. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure of described manipulator transmission mechanism is: it comprises No. three slide rails, No. three slide rails are provided with No. five pedestals, No. five pedestals and No. three slide rails are connected, on No. five pedestals, level is provided with a screw mandrel, a screw mandrel is arranged with a nut, a nut is fixedly connected with No. three slide rails, anticollision mechanism is provided with between a nut and No. three slide rails, one end of a screw mandrel is connected with motor, No. five pedestals are provided with No. two columns, No. two columns are vertical with No. three slide rails, No. two screw mandrels and No. two nuts that cooperatively interact are provided with No. two column inside, motor is provided with in one end of No. two screw mandrels, No. two nuts are provided with No. two tooth bars, No. two columns are provided with the rotary column with No. two uprights vertical, and one end of rotary column is provided with No. two gears coordinated with No. two tooth bars, telescopic arm base is fixed with at the other end of rotary column, telescopic arm base is provided with telescopic arm, be slidably connected between telescopic arm and telescopic arm base, telescopic arm base is provided with No. three screw mandrels, No. three screw mandrels are arranged with No. three nuts be fixedly connected with telescopic arm, No. three screw mandrels are connected with the motor be fixed on telescopic arm base.
7. a kind of PXE piston automatic assembly line according to claim 6, it is characterized in that: the structure of described anticollision mechanism is: it comprises nut holder, nut holder top is semicircle concave inward structure, nut holder is established horizontal polished rod hole, polished rod is provided with in polished rod hole, polished rod two ends are all connected with polish rod fixing seat, induction projection is provided with at the side of nut holder, inductor is provided with at the two ends of induction projection, inductor is fixed on induction mount pad, convex shoulder is provided with at the two ends of the bottom of nut holder, each convex shoulder is provided with two through holes, the position of the through hole on two convex shoulders is corresponding, two spring conductor rods are provided with in through hole, be connected one to one between spring conductor rod with polish rod fixing seat, spring conductor rod between two convex shoulders is arranged with spring, spring one end and the shoulder contact near this spring conductor rod and polish rod fixing seat link, the spring conductor rod of spring other end port is arranged with spring adjusting nut, the spring conductor rod of the other end relative to spring position is arranged with stop nut, and between the convex shoulder of stop nut in this side and spring adjusting nut.
8. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure of described PXE piston manipulator fixture is: it comprises No. six pedestals, No. six pedestals are provided with an oscillating cylinder, a Connection Block is provided with at the movable end of an oscillating cylinder, a Connection Block is provided with No. two oscillating cylinders, No. two Connection Blocks are provided with at the movable end of No. two oscillating cylinders, No. two Connection Blocks are provided with No. three oscillating cylinders, fixture mount pad is connected with at the movable end of No. three oscillating cylinders, gas pawl is provided with at the two ends of fixture mount pad, gas pawl is provided with two pieces of grip blocks cooperatively interacted, two pieces of grip block fixed pistons, an oscillating cylinder is vertical with No. two oscillating cylinders, No. two oscillating cylinders are vertical with No. three oscillating cylinders, the amplitude of fluctuation of an oscillating cylinder and No. three oscillating cylinders is 180 degree, the amplitude of fluctuation of No. two oscillating cylinders is 90 degree, gas pawl is parallel with No. three cylinders.
9. a kind of PXE piston automatic assembly line according to claim 1, it is characterized in that: the structure of described PXE piston clamp for machining is: it comprises No. seven pedestals, No. seven pedestals are fixed on lathe, hydraulic cylinder Connection Block is provided with at the center of No. seven pedestals, hydraulic cylinder Connection Block is connected with the hydraulic cylinder on lathe, the front end of hydraulic cylinder Connection Block is fixed with briquetting by screw, hydraulic cylinder Connection Block and briquetting can relative to No. seven pedestal slide anteroposterior, locating piece is provided with No. seven pedestal front ends, locating piece is relative with briquetting position, and locating piece and briquetting inside are provided with the semicircular structure cooperatively interacted, backing is provided with in the bottom of locating piece, backing is positioned at the lower end of semicircular structure, cylinder connecting hole is provided with in No. seven pedestals of the upper end relative to backing, cylinder connecting hole is communicated with the inside of the hollow slide bar of horizontally set, hollow slide bar is arranged with No. two slide blocks, atmospheric pressure cavity is formed between No. two slide blocks and the top of hollow slide bar, the hollow slide bar at atmospheric pressure cavity place is provided with through hole, No. two slide blocks are fixed with push rod, push rod is connected with compact heap after stretching out No. seven pedestals, hollow slide bar between No. two slide blocks and cylinder connecting hole is arranged with stage clip, described hollow slide bar and push rod all downward-sloping.
CN201310374290.1A 2013-08-24 2013-08-24 PXE piston automatic assembly line Active CN103769823B (en)

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CN113696228B (en) * 2021-08-26 2023-03-21 宁波莱盟机器人有限公司 High-integration sliding rail assembly

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