CN206029097U - Shot -blasting machine casing welding robot assembly - Google Patents

Shot -blasting machine casing welding robot assembly Download PDF

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CN206029097U
CN206029097U CN201621111288.0U CN201621111288U CN206029097U CN 206029097 U CN206029097 U CN 206029097U CN 201621111288 U CN201621111288 U CN 201621111288U CN 206029097 U CN206029097 U CN 206029097U
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drive
support
welding
mechanical arm
assembly
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王海燕
阮久宏
杨福广
王清秋
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Shandong Jiaotong University
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Shandong Jiaotong University
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Abstract

本实用新型公开了一种抛丸机壳体焊接机器人总成,包括两个平行设置的主支架,两个主支架下部对应设置在两个平行的四滑块滑动直线导轨副上,主支架能够在四滑块滑动直线导轨副上往复移动;两个四滑块滑动直线导轨副之间设置有焊接工作台;两个平行主支架前后端上分别通过第一驱动支撑组件和第二驱动支撑组件连接;第一驱动支撑组件和第二驱动支撑组件之间平行设置有两组辅助焊接系统和一组焊接机械臂系统,两组辅助焊接系统和一组焊接机械臂系统均能在第一驱动支撑组件和第二驱动支撑组件往复移动,焊接机械臂系统位于两组辅助焊接系统中部。本实用新型可以完成抛丸机壳体原材料运输、壳体组装及焊接工作。大大降低工人劳动强度,自动化程度高。

The utility model discloses a shot blasting machine shell welding robot assembly, which comprises two main brackets arranged in parallel. Move back and forth on the four-slider sliding linear guide pair; a welding table is set between the two four-slider sliding linear guide pairs; the front and rear ends of the two parallel main brackets pass the first drive support assembly and the second drive support assembly respectively Connection; two sets of auxiliary welding systems and a set of welding manipulator systems are arranged in parallel between the first drive support assembly and the second drive support assembly. The assembly and the second drive support assembly move back and forth, and the welding robot arm system is located in the middle of the two sets of auxiliary welding systems. The utility model can complete the raw material transportation, shell assembly and welding work of the shot blasting machine shell. The labor intensity of workers is greatly reduced, and the degree of automation is high.

Description

抛丸机壳体焊接机器人总成Shot blasting machine shell welding robot assembly

技术领域technical field

本实用新型涉及一种焊接机器人,尤其是一种应用于抛丸机等壳体的焊接机器人总成。The utility model relates to a welding robot, in particular to a welding robot assembly applied to shells of shot blasting machines and the like.

背景技术Background technique

目前,抛丸机等大型设备的壳体焊接通常都是采用人工方式进行的,至少需要两名工人合作完成。工人劳动强度大,工作环境差。At present, the shell welding of large-scale equipment such as shot blasting machines is usually carried out manually, and at least two workers are required to cooperate. The labor intensity of the workers is high and the working environment is poor.

中国专利文献CN103157900A公开了一种“焊接机器人”,该焊接机器人是一种用于电阻焊接的改进的焊接机器人。Chinese patent document CN103157900A discloses a "welding robot", which is an improved welding robot for resistance welding.

中国专利文献CN105057937A公开了一种压缩机壳体焊接生产设备,主要用于壳体上销钉、机脚以及端子焊接的全自动化生产。Chinese patent document CN105057937A discloses a compressor shell welding production equipment, which is mainly used for fully automatic production of pins, machine feet and terminal welding on the shell.

中国专利文献CN103506789A公开了一种“多手臂焊接机器人”,该机器人适用于所需的焊接面积大或焊接部位多的场合。Chinese patent document CN103506789A discloses a "multi-arm welding robot", which is suitable for occasions where the required welding area is large or there are many welding parts.

中国专利文献CN104476047A公开了一种“焊接机器人”,该机器人能够定位开关柜底盘车安装的焊接位置,实现精确焊接,保证开关柜地盘车的正常使用。Chinese patent document CN104476047A discloses a "welding robot", which can locate the welding position where the switchgear chassis is installed, realize precise welding, and ensure the normal use of the switchgear chassis.

中国专利文献CN102275053A公开了一种“机器人焊接系统”,该焊接系统主要包括KUKA机器人、NADEX焊接控制器和小原伺服焊枪,其目标是保证质量的前提下减小总体设备投资,利于推广应用。Chinese patent document CN102275053A discloses a "robot welding system". The welding system mainly includes a KUKA robot, a NADEX welding controller and an Ohara servo welding torch.

中国专利文献CN104889637A公开了一种“焊接机器人”,该焊接机器人能够进行360º旋转式焊接,并且可全面吸收掉焊接时产生的有害气体。Chinese patent document CN104889637A discloses a "welding robot", which can perform 360º rotary welding and can fully absorb harmful gases generated during welding.

中国专利文献CN104384766A公开了一种“门式机器人焊接机”,该机器人焊接机的主要特点是机器人移动范围大,可以通过示教编程完成大型非标工件的焊接,但是要求被焊接的工件事先完成组装、固定任务。Chinese patent document CN104384766A discloses a "gate-type robot welding machine". The main feature of this robot welding machine is that the robot has a large range of movement and can complete the welding of large non-standard workpieces through teaching programming, but requires that the workpieces to be welded be completed in advance. Assembling and fixing tasks.

但是上述焊接机器人都不能独自完成抛丸机壳体的组装及焊接工作。However, none of the above-mentioned welding robots can complete the assembly and welding work of the shot blasting machine shell alone.

实用新型内容Utility model content

本实用新型的目的是为克服上述现有技术的不足,提供一种抛丸机壳体焊接机器人总成,该机器人总成结构紧凑、易于维护,能够独自完成抛丸机壳体的组装机焊接工作。The purpose of this utility model is to overcome the deficiencies of the above-mentioned prior art and provide a shot blasting machine shell welding robot assembly, which has a compact structure and is easy to maintain, and can independently complete the assembly machine welding of the shot blasting machine shell Work.

为实现上述目的,本实用新型采用下述技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种抛丸机壳体焊接机器人总成,包括两个平行设置的主支架,两个主支架下部对应设置在两个平行的四滑块滑动直线导轨副上,且主支架能够在四滑块滑动直线导轨副上往复移动;两个四滑块滑动直线导轨副之间设置有工作台;A shot blasting machine shell welding robot assembly, including two main brackets arranged in parallel, the lower parts of the two main brackets are correspondingly arranged on two parallel four-slider sliding linear guide rail pairs, and the main bracket can be moved between the four sliders. The sliding linear guide pair moves back and forth; a worktable is set between two four-slider sliding linear guide pairs;

两个平行的主支架的前后端上分别通过第一驱动支撑组件和第二驱动支撑组件连接;The front and rear ends of the two parallel main brackets are respectively connected by a first drive support assembly and a second drive support assembly;

第一驱动支撑组件和第二驱动支撑组件之间平行设置有两组辅助焊接系统和一组焊接机械臂系统,且两组辅助焊接系统和一组焊接机械臂系统均能在第一驱动支撑组件和第二驱动支撑组件上往复移动,焊接机械臂系统位于两组辅助焊接系统中部。Two sets of auxiliary welding systems and a set of welding manipulator systems are arranged in parallel between the first drive support assembly and the second drive support assembly, and both the two sets of auxiliary welding systems and one set of welding manipulator systems can operate on the first drive support assembly and the second drive support assembly to reciprocate, and the welding robot system is located in the middle of the two sets of auxiliary welding systems.

每个四滑块滑动直线导轨副上均设置有一个接触开关。A contact switch is arranged on each four-slider sliding linear guide rail pair.

所述工作台两侧与主支架之间的地面上对称设置有三对电吸盘组,其中两对电吸盘组与工作台的两端对齐,第三对电吸盘组与工作台的中间位置对正。Three pairs of electric sucker groups are arranged symmetrically on the ground between both sides of the workbench and the main support, wherein two pairs of electric sucker groups are aligned with the two ends of the workbench, and the third pair of electric sucker groups are aligned with the middle position of the workbench .

所述电吸盘组包括电吸盘支架和电吸盘,所述电吸盘固定在电吸盘支架上,电吸盘支架固定安装于地面上。The electric sucker group includes an electric sucker support and an electric sucker, the electric sucker is fixed on the electric sucker support, and the electric sucker support is fixedly installed on the ground.

每一个四滑块滑动直线导轨副均包括两根平行并列的直线导轨和八块滑动直线导轨副滑块,每一根直线导轨上均设置有四块滑动直线导轨副滑块,两根直线导轨上的滑动直线导轨副滑块对称设置。Each four-slider sliding linear guide rail pair includes two parallel linear guide rails and eight sliding linear guide rail auxiliary sliders, each linear guide rail is equipped with four sliding linear guide rail auxiliary sliders, two linear guide rails The auxiliary sliders on the sliding linear guide rail are symmetrically set.

所述主支架包括两个平行设置安装在滑动直线导轨副滑块上的主支架底座,每一个主支架底座的两端均垂直安装有一个立柱,其中一个主支架底座上还安装有一个控制第一驱动支撑组件、第二驱动支撑组件、两组辅助焊接系统和一组焊接机械臂系统的中央控制器。The main support includes two main support bases arranged in parallel and installed on the auxiliary slide block of the sliding linear guide rail. A column is vertically installed at both ends of each main support base, and a control first support base is also installed on one of the main support bases. A central controller for a drive support assembly, a second drive support assembly, two sets of auxiliary welding systems and a set of welding robot arm systems.

所述第一驱动支撑组件包括由上至下依次安装在两个主支架底座同一端的两个立柱上的第二驱动组件、第一支撑组件和第一驱动组件,第二驱动组件安装在两个立柱的顶端,第一支撑组件和第一驱动组件分别通过支撑架安装在两个立柱的相对内侧面上。The first drive support assembly includes the second drive assembly, the first support assembly and the first drive assembly installed on the two columns at the same end of the two main support bases from top to bottom, and the second drive assembly is installed on the two columns. At the top of the column, the first supporting assembly and the first driving assembly are respectively installed on the opposite inner sides of the two columns through the supporting frame.

所述第二驱动支撑组件包括由上至下依次安装在两个主支架底座另外同一端的两个立柱上的第三驱动组件、第三支撑组件和第二支撑组件,第三驱动组件安装在两个立柱的顶端,第三支撑组件和第二驱动组件分别通过支撑架安装在两个立柱的相对内侧面上。The second drive support assembly includes a third drive assembly, a third support assembly, and a second support assembly installed on the two columns at the same end of the two main support bases from top to bottom, and the third drive assembly is installed on the two columns. At the top of the two columns, the third support assembly and the second drive assembly are respectively installed on the opposite inner sides of the two columns through the support frame.

所述第一、第二、第三驱动组件均包括安装在电机驱动系统支撑座上的一个电机驱动系统和两个并列平行的驱动系统直线导轨,每个驱动系统直线导轨上均配有两个驱动系统二滑块滚动直线导轨副滑块;The first, second, and third drive assemblies all include a motor drive system installed on the support base of the motor drive system and two parallel drive system linear guides, and each drive system linear guide is equipped with two The second slider of the drive system is the auxiliary slider of the linear guide rail;

所述电机驱动系统包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The motor drive system includes a drive motor installed at one end of the support base of the motor drive system. A rotary encoder is installed on the drive motor. The output shaft of the drive motor is connected to the lead screw through a coupling. Supported by face-to-face angular contact ball bearings in housings mounted on motor drive system support housings.

所述第一、第二、第三支撑组件均包括两个平行安装在移动支撑系统支撑座上的移动支撑系统直线导轨,每个移动支撑系统直线导轨均上配有两个二滑块滚动直线导轨副滑块。The first, second, and third support components all include two linear guide rails of the mobile support system installed in parallel on the support base of the mobile support system, and each linear guide rail of the mobile support system is equipped with two two-slider rolling linear guides. Rail auxiliary slider.

所述辅助焊接系统包括两个平行竖向设置的工件夹持器移动支撑架立板,两工件夹持器移动支撑架立板的上下端之间分别通过两根水平平行设置的工件夹持器移动及支撑架横梁连接,两根工件夹持器移动及支撑架横梁之间分别上下水平平行设置有第一、第二电机驱动系统,所述第一、第二电机驱动系统两端分别通过支撑架安装在两个工件夹持器移动支撑架立板的内侧面上;The auxiliary welding system includes two parallel and vertically arranged workpiece holders moving support frame uprights, and the upper and lower ends of the two workpiece holders moving support frame uprights respectively pass through two horizontally parallel workpiece holders The moving and supporting frame beams are connected, and the first and second motor drive systems are arranged horizontally and horizontally between the two workpiece holders and the supporting frame beams, and the two ends of the first and second motor driving systems are respectively supported by The frame is installed on the inner side of the vertical plate of the movable support frame of the two workpiece holders;

第一、第二电机驱动系统的丝杠上分别套有第一、第二螺母,且第一、第二螺母与丝杠形成丝杠螺母传动系统,第一、第二螺母各自对应与竖向设置的工件推挡运动系统和工件夹持运动系统固定连接,所述工件推挡运动系统和工件夹持运动系统分别与相对应的两个工件推挡运动系统支撑滑块和两个工件夹持运动系统支撑滑块固定连接,两个工件推挡运动系统支撑滑块和两个工件夹持运动系统支撑滑块分别对应卡在上下设置的两个工件夹持器移动及支撑架横梁上的两根平行直线导轨上。The lead screw of the first and second motor drive systems is respectively covered with first and second nuts, and the first and second nuts and the lead screw form a lead screw nut transmission system, and the first and second nuts respectively correspond to the vertical The set workpiece pushing motion system and the workpiece clamping motion system are fixedly connected, and the workpiece pushing motion system and the workpiece clamping motion system respectively support the slider and the two workpiece clamping motion systems with the corresponding two workpiece pushing motion systems. The supporting slider of the motion system is fixedly connected, and the two supporting sliders of the moving system for pushing and blocking the workpiece and the two supporting sliders of the moving system for workpiece clamping respectively correspond to the two moving workpiece holders set up and down and the two supporting sliders on the beam of the supporting frame. on a parallel linear guide rail.

所述两个工件夹持器移动支撑架立板相对应的外侧面上分别设置有移动驱动器连接件和移动支撑连接件;A mobile drive connector and a mobile support connector are respectively provided on the outer surfaces corresponding to the vertical plates of the movable support frame of the two workpiece holders;

所述移动驱动器连接件的侧面与第三驱动组件的传动螺母相连,底面固定在四个驱动系统二滑块滚动直线导轨副滑块上;The side of the mobile driver connector is connected with the transmission nut of the third drive assembly, and the bottom surface is fixed on the secondary sliders of the four drive system two sliders rolling linear guide rails;

所述移动支撑连接件固定在第一支撑组件的四个二滑块滚动直线导轨副滑块上。The mobile support connector is fixed on the four secondary sliders of the two-slider rolling linear guide rail of the first support assembly.

所述第一、第二电机驱动系统均包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The first and second motor drive systems all include a drive motor installed at one end of the support base of the motor drive system, a rotary encoder is installed on the drive motor, the output shaft of the drive motor is connected with the lead screw through a shaft coupling, and the lead screw The two ends are respectively supported by face-to-face angular contact ball bearings installed in the bearing housing, and the bearing housing is installed on the support base of the motor drive system.

所述工件推挡运动系统包括推杆电机驱动系统,推杆电机驱动系统的丝杠上设置有第一传动螺母,丝杠和第一传动螺母配合形成丝杠螺母传动系统,第一传动螺母与横向设置的推杆支撑架固定连接,推杆支撑架的一端固定在推杆电机驱动系统的滑块上,推杆支撑架上安装有竖向设置的推杆姿态调整驱动电机,推杆姿态调整驱动电机的输出轴通过第一联轴器与推杆相连。The workpiece pushing motion system includes a push rod motor drive system, the lead screw of the push rod motor drive system is provided with a first drive nut, the lead screw and the first drive nut cooperate to form a lead screw nut drive system, the first drive nut and The horizontally arranged push rod support frame is fixedly connected, and one end of the push rod support frame is fixed on the slider of the push rod motor drive system. The push rod support frame is equipped with a vertically arranged push rod attitude adjustment drive motor, and the push rod attitude adjustment The output shaft of the driving motor is connected with the push rod through the first coupling.

所述工件夹持运动系统包括工件夹持器电机驱动系统,工件夹持器电机驱动系统的丝杠上设置有第二传动螺母,丝杠和第二传动螺母配合形成丝杠螺母传动系统,第二传动螺母与横向设置的工件夹持器支撑架固定连接,工件夹持器支撑架的一端固定在工件夹持器电机驱动系统的滑块上,工件夹持器支撑架上安装有竖向设置的工件夹持器姿态调整驱动电机,工件夹持器姿态调整驱动电机的输出轴通过第二联轴器与工件夹持器移动支撑组件相连;The workpiece clamping motion system includes a workpiece holder motor drive system, the lead screw of the workpiece holder motor drive system is provided with a second drive nut, and the lead screw and the second drive nut cooperate to form a lead screw nut drive system. The second transmission nut is fixedly connected with the workpiece holder support frame arranged horizontally, one end of the workpiece holder support frame is fixed on the slider of the workpiece holder motor drive system, and a vertical installation is installed on the workpiece holder support frame. The attitude adjustment drive motor of the workpiece holder, the output shaft of the attitude adjustment drive motor of the workpiece holder is connected to the mobile support assembly of the workpiece holder through a second coupling;

所述工件夹持器移动支撑组件的下端分别安装有平行竖向设置的工件夹持器固定板和工件夹持器移动板。The lower end of the workpiece holder moving support assembly is respectively equipped with a workpiece holder fixing plate and a workpiece holder moving plate arranged in parallel and vertically.

所述工件夹持器移动支撑组件包括一个下部开口的方框形工件夹持器移动支撑组件框架,工件夹持器移动支撑组件框架顶部通过第二联轴器与工件夹持器姿态调整驱动电机的输出轴相连;The workpiece holder movable support assembly includes a square frame-shaped workpiece holder movable support assembly frame with a bottom opening, and the top of the workpiece holder movable support assembly frame adjusts the drive motor with the attitude of the workpiece holder through the second coupling The output shaft is connected;

工件夹持器固定板和工件夹持器移动板均呈T形结构,上半部分尺寸较大部分位于工件夹持器移动支撑组件框架中,下半部从工件夹持器移动支撑组件框架的下部开口处向下伸出;Both the fixed plate of the workpiece holder and the moving plate of the workpiece holder are in a T-shaped structure, the upper part with a larger size is located in the frame of the workpiece holder mobile support assembly, and the lower part is moved from the frame of the workpiece holder mobile support assembly. protruding downward from the lower opening;

工件夹持器固定板上半部分通过螺钉固定安装于工件夹持器移动支撑组件框架的前后侧面的工件夹持器移动支撑组件外挡板上;The half part of the workpiece holder fixed plate is fixed and installed on the outer baffle plate of the workpiece holder movable support assembly on the front and rear sides of the workpiece holder movable support assembly frame by screws;

工件夹持器移动板上半部分的底面设有第一半圆滚珠导槽,第一半圆滚珠导槽卡在工件夹持器移动支撑组件框架内的滚珠上,滚珠位于滚珠维持固定支架中,滚珠维持固定支架固定于工件夹持器移动支撑组件框架内的第二半圆滚珠导槽中;The bottom surface of the half part of the moving plate of the workpiece holder is provided with a first semicircular ball guide groove. The first semicircular ball guide groove is stuck on the balls in the frame of the workpiece holder mobile support assembly. The balls are located in the ball maintaining fixed bracket. maintaining the fixed bracket fixed in the second semicircular ball guide groove in the frame of the movable support assembly of the workpiece holder;

第一、第二半圆滚珠导槽相对应,共同组成一圆形滚珠导槽;The first and second semicircular ball guide grooves correspond to each other and together form a circular ball guide groove;

工件夹持器移动板运动时,仅与滚珠接触,与工件夹持器移动支撑组件框架之间有间隙;When the moving plate of the workpiece holder moves, it only contacts with the balls, and there is a gap between the moving support assembly frame of the workpiece holder;

工件夹持器固定板、工件夹持器移动板的下半部分上对应设有若干螺纹孔,拧紧穿过该螺纹孔的螺钉时,工件夹持器移动板上半部沿滚珠移动,工件夹持器移动板靠近工件夹持器固定板,同时将位于工件夹持器移动板和工件夹持器固定板之间的工件夹紧。There are several threaded holes on the lower part of the fixed plate of the workpiece holder and the moving plate of the workpiece holder. When the screws passing through the threaded holes are tightened, the half of the moving plate of the workpiece holder moves along the ball, and the workpiece holder The holder moving plate approaches the workpiece holder fixed plate while clamping the workpiece between the workpiece holder moving plate and the workpiece holder fixed plate.

当工件夹持器移动板沿着工件夹持器移动支撑组件的底面靠近工件夹持器固定板时,工件被夹紧;当工件夹持器移动板沿着工件夹持器移动支撑组件的底面背离工件夹持器固定板时,工件被释放。When the workpiece holder moving plate moves along the bottom surface of the workpiece holder support assembly close to the work holder fixed plate, the workpiece is clamped; when the workpiece holder moving plate moves along the bottom surface of the work holder support assembly The workpiece is released when facing away from the workpiece holder fixed plate.

所述推杆电机驱动系统、工件夹持器电机驱动系统的技术构造完全相同。即:均包括安装在电机驱动系统支撑座上的一个电机驱动系统和两个并列平行的驱动系统直线导轨,每个驱动系统直线导轨上均配有两个驱动系统二滑块滚动直线导轨副滑块;The technical structures of the push rod motor drive system and the workpiece holder motor drive system are exactly the same. That is: both include a motor drive system installed on the support base of the motor drive system and two parallel drive system linear guide rails, and each drive system linear guide rail is equipped with two drive system two-slider rolling linear guide rail auxiliary slides piece;

电机驱动系统包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The motor drive system includes a drive motor installed at one end of the support base of the motor drive system. A rotary encoder is installed on the drive motor. The output shaft of the drive motor is connected to the lead screw through a coupling, and the two ends of the lead screw are respectively installed on the bearing seat. The inner face-to-face angular contact ball bearing is supported, and the bearing seat is installed on the support seat of the motor drive system.

所述焊接机械臂系统包括由两块竖向的机械臂支撑架立板和两根横向的机械臂支撑架横梁连接组成的矩形框架,所述矩形框架中横向设置有机械臂横向移动电机驱动系统,机械臂横向移动电机驱动系统的丝杠上设置有机械臂传动螺母,丝杠和机械臂传动螺母组成丝杠螺母传动副,机械臂传动螺母固定在机械臂竖向移动电机驱动系统的背面,机械臂竖向移动电机驱动系统固定在机械臂横向移动滑块上,机械臂横向移动滑块卡在机械臂支撑架横梁上的机械臂横向移动直线导轨上,并能在机械臂横向移动直线导轨上往复移动;The welding manipulator system includes a rectangular frame composed of two vertical manipulator support frame vertical plates and two transverse manipulator support frame crossbeams, and a mechanical arm lateral movement motor drive system is arranged horizontally in the rectangular frame , the lead screw of the mechanical arm lateral movement motor drive system is provided with a mechanical arm transmission nut, the lead screw and the mechanical arm transmission nut form a screw nut transmission pair, and the mechanical arm transmission nut is fixed on the back of the mechanical arm vertical movement motor drive system, The motor drive system for the vertical movement of the mechanical arm is fixed on the horizontal movement slider of the mechanical arm, and the horizontal movement slider of the mechanical arm is stuck on the linear guide rail of the horizontal movement of the mechanical arm on the beam of the support frame of the mechanical arm, and can move the linear guide rail horizontally on the mechanical arm move up and down;

所述机械臂竖向移动电机驱动系统的丝杠上设置有与机械臂支撑架固定连接的第三传动螺母,第三传动螺母与机械臂竖向移动电机驱动系统的丝杠组成丝杠螺母传动副,机械臂支撑架横向固定在机械臂竖向移动电机驱动系统的滑块上;The lead screw of the vertical movement motor drive system of the mechanical arm is provided with a third transmission nut fixedly connected with the support frame of the mechanical arm, and the third transmission nut and the lead screw of the vertical movement motor drive system of the mechanical arm form a lead screw nut drive Vice, the support frame of the mechanical arm is fixed horizontally on the slide block of the vertical movement motor drive system of the mechanical arm;

机械臂支撑架上竖向固定设置有机械臂第一驱动伺服电机,机械臂第一驱动伺服电机的输出轴与横向设置的第一连杆一端相连,另一端上横向设置有机械臂第二伺服驱动电机,机械臂第二伺服驱动电机的输出轴与第二连杆一端相连,第二连杆另一端设置有机械臂第三伺服驱动电机,机械臂第三伺服驱动电机的输出轴与第三连杆一端相连,第三连杆另一端连接焊枪固定及摆动装置。The first driving servo motor of the mechanical arm is fixed vertically on the supporting frame of the mechanical arm. The output shaft of the first driving servo motor of the mechanical arm is connected with one end of the first connecting rod arranged horizontally, and the second servo motor of the mechanical arm is arranged horizontally on the other end. The drive motor, the output shaft of the second servo drive motor of the mechanical arm is connected to one end of the second connecting rod, the other end of the second connecting rod is provided with the third servo drive motor of the mechanical arm, the output shaft of the third servo drive motor of the mechanical arm is connected to the third One end of the connecting rod is connected, and the other end of the third connecting rod is connected with the fixing and swinging device of the welding torch.

两块竖向的机械臂支撑架立板相对的外侧面上分别设置有移动支撑连接件和移动驱动器连接件,移动支撑连接件安装在第二支撑组件的四个二滑块滚动直线导轨副滑块上;移动驱动器连接件的侧面与第一驱动组件的传动螺母固连,底面固定安装在第一驱动组件的四个驱动系统二滑块滚动直线导轨副滑块上。The opposite outer surfaces of the two vertical mechanical arm support frame vertical plates are respectively provided with a mobile support connector and a mobile driver connector, and the mobile support connector is installed on the four second-slider rolling linear guide rail auxiliary slides of the second support assembly. On the block; the side of the mobile drive connector is fixedly connected with the transmission nut of the first drive assembly, and the bottom surface is fixedly installed on the four drive system two sliders of the first drive assembly on the secondary slider of the rolling linear guide rail.

所述机械臂横向移动电机驱动系统的两端分别通过支撑架固定安装在两块竖向的机械臂支撑架立板的相对内侧面上。The two ends of the motor drive system for laterally moving the mechanical arm are respectively fixedly installed on the opposite inner sides of two vertical mechanical arm support frame vertical plates through support frames.

所述焊枪固定及摆动装置包括固定在第三连杆上的机械臂第四伺服驱动电机,其输出轴与焊枪连接固定支架相连,焊枪连接固定支架上固定有焊枪。The welding torch fixing and swinging device includes the fourth servo drive motor of the mechanical arm fixed on the third connecting rod, the output shaft of which is connected with the welding torch connection fixing bracket, and the welding torch is fixed on the welding torch connection fixing bracket.

所述机械臂横向移动电机驱动系统包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The motor drive system for lateral movement of the mechanical arm includes a drive motor installed at one end of the support base of the motor drive system. A rotary encoder is installed on the drive motor. The output shaft of the drive motor is connected to the lead screw through a coupling, and the two ends of the lead screw are They are respectively supported by face-to-face angular contact ball bearings installed in the bearing housing, which is installed on the support base of the motor drive system.

所述机械臂竖向移动电机驱动系统包括安装在电机驱动系统支撑座上的一个电机驱动系统和两个并列平行的驱动系统直线导轨,每个驱动系统直线导轨上均配有两个驱动系统二滑块滚动直线导轨副滑块;The motor drive system for the vertical movement of the mechanical arm includes a motor drive system installed on the support base of the motor drive system and two parallel drive system linear guide rails, and each drive system linear guide rail is equipped with two drive system two Slider rolling linear guide rail auxiliary slider;

电机驱动系统包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The motor drive system includes a drive motor installed at one end of the support base of the motor drive system. A rotary encoder is installed on the drive motor. The output shaft of the drive motor is connected to the lead screw through a coupling, and the two ends of the lead screw are respectively installed on the bearing seat. The inner face-to-face angular contact ball bearing is supported, and the bearing seat is installed on the support seat of the motor drive system.

一体化壳体焊接机器人总成在装配完成后,要求对各电机驱动系统的旋转编码器进行校准,标定两个工件推挡运动系统和两个工件夹持运动系统 的初始位置,后续钢板对齐、焊缝对准等工作主要通过两个工件推挡运动系统辅助完成。根据两个工件推挡运动系统的相对位置计算获得焊缝的位置,标定机械臂各连杆的初始位置,根据末端运动规划,自动完成焊接过程。具体工作过程如下:After the assembly of the integrated shell welding robot assembly is completed, the rotary encoders of each motor drive system are required to be calibrated to calibrate the initial positions of the two workpiece pushing motion systems and the two workpiece clamping motion systems. Work such as welding seam alignment is mainly assisted by two workpiece pushing motion systems. Calculate the position of the weld seam according to the relative position of the two workpiece pushing motion systems, calibrate the initial position of each connecting rod of the robotic arm, and automatically complete the welding process according to the end motion planning. The specific working process is as follows:

步骤一,所述两个对角安装的工件推挡运动系统沿X方向相互靠近,将所需的钢板夹紧后,控制第一辅助焊接系统和第二辅助焊接系统运动的伺服电机驱动系统停止转动并保持。控制推杆沿Z方向移动的伺服电机驱动系统动作,将两个推杆提升到高于工作台的高度后停止转动并保持。推动主支架将钢板由仓储间运送到焊接工作台,当主支架的中心位置和工作台的中心位置重合时,两个接触开关闭合,六个电吸盘组同时通电,主支架位置固定。两个推杆Z方向移动驱动系统的伺服电机驱动系统同时动作,将两个推杆下降到临近工作台的高度后停止转动并保持,然后启动控制第一辅助焊接系统和第二辅助焊接系统运动的伺服电机驱动系统,使两个工件推挡运动系统沿X方向相互远离,钢板被放置在工作台上。利用驱动推杆运动的伺服电机驱动系统内置旋转编码器的反馈信息确定两个推杆相对位置,从而将钢板放置到工作台的期望位置。Step 1, the two diagonally installed workpiece pushing motion systems approach each other along the X direction, and after the required steel plates are clamped, the servo motor drive system that controls the movement of the first auxiliary welding system and the second auxiliary welding system stops Turn and hold. The servo motor drive system that controls the movement of the push rods in the Z direction acts, and the two push rods are lifted to a height higher than the workbench, then stop rotating and keep it. Push the main bracket to transport the steel plate from the storage room to the welding workbench. When the center position of the main bracket coincides with the center position of the workbench, the two contact switches are closed, and the six electric suction cup groups are energized at the same time, and the position of the main bracket is fixed. The servo motor drive system of the Z-direction movement drive system of the two push rods operates simultaneously, and the two push rods are lowered to the height close to the workbench, then stop and hold, and then start to control the movement of the first auxiliary welding system and the second auxiliary welding system The advanced servo motor drive system makes the two workpiece pushing and moving systems move away from each other along the X direction, and the steel plate is placed on the workbench. The feedback information of the built-in rotary encoder of the servo motor drive system that drives the movement of the push rod is used to determine the relative position of the two push rods, so as to place the steel plate to the desired position of the workbench.

步骤二,所述六个电吸盘组人为断电,推动主支架至仓储间,第一辅助焊接系统靠近焊接用钢板,工件夹持器固定板贴紧钢板,穿过工件夹持器移动板拧紧螺钉,将钢板压紧。 推杆支撑钢板,将其运送到工作台指定位置,当主支架的中心位置和工作台的中心位置重合时,两个接触开关闭合,六个电吸盘组同时通电,主支架位置再次固定。两个工件推挡运动系统和夹持钢板的工件夹持运动系统协调配合,使工作台上的钢板与工件夹持运动系统所夹持的钢板焊缝对齐。Step 2. The six electric sucker groups are powered off manually, and the main bracket is pushed to the storage room. The first auxiliary welding system is close to the steel plate for welding, and the fixing plate of the workpiece holder is close to the steel plate, and is tightened by passing through the moving plate of the workpiece holder. Screws to press the steel plate tightly. The push rod supports the steel plate and transports it to the designated position of the workbench. When the center position of the main bracket coincides with the center position of the workbench, the two contact switches are closed, and the six electric suction cup groups are energized at the same time, and the position of the main bracket is fixed again. The two workpiece pushing motion systems and the workpiece clamping motion system for clamping the steel plate cooperate in coordination, so that the steel plate on the worktable is aligned with the weld seam of the steel plate clamped by the workpiece clamping motion system.

步骤三,焊接机械臂系统移动至焊缝附近,机械臂Z方向移动驱动系统伺服电机驱动系统、机械臂第一驱动电机、机械臂第二驱动电机、机械臂第三驱动电机、机械臂第四驱动电机协调运动,完成先点焊,后直线焊的焊接过程。Step 3, the welding manipulator system moves to the vicinity of the weld, the manipulator Z direction moves the drive system servo motor drive system, the first drive motor of the manipulator, the second drive motor of the manipulator, the third drive motor of the manipulator, and the fourth manipulator The drive motor coordinates the movement to complete the welding process of spot welding first and then linear welding.

步骤四,放松工件夹持器移动板上的螺钉,再次给六个电吸盘组人为断电,推动主支架至仓储间,第二辅助焊接系统靠近焊接用钢板,重复步骤二剩余工作及步骤三工作。Step 4, loosen the screws on the moving plate of the workpiece holder, artificially cut off the power of the six electric suction cup groups again, push the main bracket to the storage room, and the second auxiliary welding system is close to the steel plate for welding, repeat the remaining work of step 2 and step 3 Work.

步骤五,利用两个工件推挡移动系统和两个工件夹持运动系统的协调动作可完成壳体的移动、旋转和翻转。In step five, the movement, rotation and overturning of the shell can be completed by utilizing the coordinated actions of the two workpiece pushing and moving systems and the two workpiece clamping motion systems.

本实用新型的有益效果:The beneficial effects of the utility model:

(1)本实用新型提出的壳体焊接机器人总成,可以完成抛丸机壳体原材料的运输、壳体的组装及焊接工作。大大降低工人劳动强度,自动化程度高。(1) The shell welding robot assembly proposed by the utility model can complete the transportation of the shell raw materials of the shot blasting machine, the assembly and welding of the shell. The labor intensity of workers is greatly reduced, and the degree of automation is high.

(2)本实用新型提出的壳体焊接机器人总成,可以完成零部件的定位、旋转。(2) The shell welding robot assembly proposed by the utility model can complete the positioning and rotation of parts.

(3)本实用新型提出的壳体焊接机器人总成,不仅可以完成不同尺寸抛丸机壳体的焊接工作,也可用于杆件、箱体等零部件的焊接,适用范围广,灵活性强。(3) The shell welding robot assembly proposed by the utility model can not only complete the welding work of shot blasting machine shells of different sizes, but also be used for welding parts such as rods and boxes. It has a wide range of applications and strong flexibility .

(4)本实用新型提出的壳体焊接机器人总成,结构紧凑、运行稳定。(4) The shell welding robot assembly proposed by the utility model has a compact structure and stable operation.

附图说明Description of drawings

图1为本实用新型抛丸机壳体焊接机器人总成示意图;Fig. 1 is the schematic diagram of the welding robot assembly of the shot blasting machine shell of the utility model;

图2为本实用新型抛丸机壳体焊接机器人支架总成示意图;Fig. 2 is a schematic diagram of the bracket assembly of the welding robot for the shot blasting machine shell of the utility model;

图3为本实用新型X方向移动第一、第二、第三驱动系统,推杆Z方向移动、工件夹持器Z方向移动、抛丸机壳体焊接机械臂Z方向移动电机驱动支撑系统示意图;Figure 3 is a schematic diagram of the first, second, and third drive systems for the movement of the utility model in the X direction, the movement of the push rod in the Z direction, the movement of the workpiece holder in the Z direction, and the movement of the mechanical arm of the shot blasting machine shell in the Z direction. ;

图4 为本实用新型电机驱动系统示意图;Fig. 4 is a schematic diagram of the motor drive system of the present invention;

图5为本实用新型第一、第二、第三支撑系统示意图;Fig. 5 is a schematic diagram of the first, second and third support systems of the present invention;

图6为本实用新型抛丸机壳体焊接机器人第一、第二辅助焊接系统示意图;Fig. 6 is a schematic diagram of the first and second auxiliary welding systems of the welding robot for the shot blasting machine shell of the utility model;

图7为本实用新型抛丸机工件推挡运动系统示意图Fig. 7 is a schematic diagram of the pushing movement system of the workpiece of the shot blasting machine of the present invention

图8为本实用新型抛丸机工件夹持运动系统示意图;Fig. 8 is a schematic diagram of the workpiece clamping motion system of the shot blasting machine of the present invention;

图9为本实用新型工件夹持器移动支撑系统示意图;Fig. 9 is a schematic diagram of the mobile support system of the workpiece holder of the present invention;

图10为本实用新型抛丸机壳体焊接机械臂系统示意图;Fig. 10 is a schematic diagram of the mechanical arm system for welding the shell of the shot blasting machine of the present invention;

图11为本实用新型抛丸机焊接机械臂焊枪固定及摆动运动系统示意图;Fig. 11 is a schematic diagram of the welding torch fixing and swinging motion system of the welding manipulator of the shot blasting machine of the present invention;

其中,1. 主支架,2. 抛丸机壳体焊接机械臂系统,3. 第一驱动支撑组件,4. 抛丸机壳体焊接机器人第一辅助焊接系统,5. 第二驱动支撑组件,6. 抛丸机壳体焊接机器人第二辅助焊接系统,7. 四滑块滑动直线导轨副,8. 电磁吸盘支架,9. 电磁吸盘,10. 中央控制器, 11. 接触开关,12. 焊接工作台,13. 主支架第一立柱,14. 第一支撑块,15. X方向移动第一驱动系统,16. X方向移动第一支撑系统,17. X方向移动第二驱动系统,18.X方向移动第三驱动系统,19. X方向移动第二支撑系统,20. X方向移动第三支撑系统,21.主支架第二立柱,22. 主支架底座,23. 电机驱动系统,24. 传动螺母,25. 驱动系统二滑块滚动直线导轨副,26. 电机驱动系统支撑座,27. 驱动电机,28. 联轴器,29. 轴承座,30. 面对面角接触球轴承,31. 丝杠,32. 旋转编码器,33. 支撑系统二滑块滚动直线导轨副,34. 移动支撑系统支撑座,35. 工件夹持推挡系统X方向移动支撑架立板,36. 第二支撑块,37. Y方向移动第一驱动系统,38. Y方向移动第一传动螺母,39. 工件推挡运动系统,40. Y方向移动第二传动螺母,41. 工件夹持运动系统,42. X方向移动驱动器连接件,43. Y方向移动第二驱动系统,44. 二滑块滚动直线导轨副,45. 工件夹持推挡系统X方向移动支撑架横梁,46. X方向移动支撑连接件,47. 推杆Z方向移动驱动支撑系统,48. 推杆姿态调整驱动电机,49. 推杆支撑架,50. 第一联轴器,51. 推杆,52. 工件夹持器Z方向移动驱动支撑系统,53. 工件夹持器姿态调整驱动电机,54. 推杆支撑架,55. 第二联轴器,56. 工件夹持器挡板移动支撑系统,57. 工件夹持器固定挡板,58. 工件夹持器移动挡板,59. 滚珠维持固定支架,60. 滚珠,61. 工件夹持器移动支撑系统框架,62. 工件夹持器移动支撑组件外挡板,63. 滚珠导槽,64. 第一螺纹孔,65. 通孔,66. 第二螺纹孔,67. 抛丸机壳体焊接机械臂X方向移动支撑架横梁,68. 抛丸机壳体焊接机械臂Z方向移动驱动系统,69. 抛丸机壳体焊接机械臂支撑架,70. 第三传动螺母,71. 抛丸机壳体焊接机械臂Y方向移动电机驱动系统,72. 抛丸机壳体焊接机械臂X方向移动驱动器连接件,73. 抛丸机壳体焊接机械臂Y方向移动单滑块滚动直线导轨副,74. 抛丸机壳体焊接机械臂第一驱动电机,75. 抛丸机壳体焊接机械臂第一连杆,76. 抛丸机壳体焊接机械臂第二驱动电机,77. 抛丸机壳体焊接机械臂第二连杆,78. 抛丸机壳体焊接机械臂第三驱动电机,79. 抛丸机壳体焊接机械臂第三连杆,80. 抛丸机壳体焊接机械臂焊枪固定及摆动运动系统,81.抛丸机壳体焊接机械臂支撑块,82. 抛丸机壳体焊接机械臂X方向移动支撑架立板,83. 抛丸机壳体焊接机械臂X方向移动支撑连接件,84. 抛丸机壳体焊接机械臂第四驱动电机,85. 抛丸机壳体焊接机械臂焊枪连接固定支架,86. 抛丸机壳体焊接机械臂焊枪。Among them, 1. Main support, 2. Shot blasting machine shell welding mechanical arm system, 3. The first drive support assembly, 4. The first auxiliary welding system of the shot blasting machine shell welding robot, 5. The second drive support assembly, 6. The second auxiliary welding system of the shot blasting machine shell welding robot, 7. Four-slider sliding linear guide pair, 8. Electromagnetic chuck bracket, 9. Electromagnetic chuck, 10. Central controller, 11. Contact switch, 12. Welding Workbench, 13. The first column of the main support, 14. The first support block, 15. The first driving system moving in the X direction, 16. The first supporting system moving in the X direction, 17. The second driving system moving in the X direction, 18. X direction moves the third drive system, 19. X direction moves the second support system, 20. X direction moves the third support system, 21. The second column of the main support, 22. The base of the main support, 23. The motor drive system, 24. Drive nut, 25. drive system second slider rolling linear guide pair, 26. motor drive system support seat, 27. drive motor, 28. shaft coupling, 29. bearing seat, 30. face-to-face angular contact ball bearing, 31. wire Bar, 32. Rotary encoder, 33. The second sliding block rolling linear guide pair of the support system, 34. The support seat of the mobile support system, 35. The X-direction mobile support stand of the workpiece clamping and blocking system, 36. The second support block , 37. Move the first driving system in the Y direction, 38. Move the first transmission nut in the Y direction, 39. The workpiece pushing motion system, 40. Move the second transmission nut in the Y direction, 41. The workpiece clamping movement system, 42. X 43. Moving the second driving system in the Y direction, 44. Two slide block rolling linear guide rail pairs, 45. The workpiece clamping and blocking system moving the beam of the support frame in the X direction, 46. Moving the supporting connector in the X direction, 47. Z-direction movement driving support system of the push rod, 48. Push rod posture adjustment drive motor, 49. Push rod support frame, 50. First coupling, 51. Push rod, 52. Z-direction movement drive of the workpiece holder Support system, 53. Workpiece holder posture adjustment drive motor, 54. Push rod support frame, 55. Second shaft coupling, 56. Workpiece holder baffle mobile support system, 57. Workpiece holder fixed baffle , 58. Workholder mobile stopper, 59. Ball retaining fixed bracket, 60. Ball, 61. Workholder mobile support system frame, 62. Workholder mobile support assembly outer stopper, 63. Ball guide Slot, 64. the first threaded hole, 65. through hole, 66. the second threaded hole, 67. the shot blasting machine shell welding mechanical arm X direction mobile support frame crossbeam, 68. the shot blasting machine shell welding mechanical arm Z direction Mobile drive system, 69. Shot blasting machine shell welding mechanical arm support frame, 70. The third transmission nut, 71. Shot blasting machine shell welding mechanical arm Y direction mobile motor drive system, 72. Shot blasting machine shell welding Connected to the X-direction moving drive connector of the mechanical arm, 73. The single-slider rolling linear guide pair for the Y-direction movement of the shot blasting machine shell welding mechanical arm, 74. The first drive motor of the shot blasting machine shell welding mechanical arm, 75. Shot blasting The first connecting rod of the machine shell welding manipulator, 76. The second drive motor of the shot blasting machine shell welding manipulator, 77. The second connecting rod of the shot blasting machine shell welding manipulator, 78. The shot blasting machine shell welding machine The third driving motor of the arm, 79. The third connecting rod of the mechanical arm for welding the shot blasting machine shell, 80. The welding torch fixing and swinging motion system of the mechanical arm for welding the shot blasting machine shell, 81. The support block for the welding mechanical arm of the shot blasting machine shell , 82. The vertical plate of the support frame for the X-direction movement of the shot blasting machine shell welding mechanical arm, 83. The X-direction mobile support connector for the shot blasting machine shell welding mechanical arm, 84. The fourth drive motor for the shot blasting machine shell welding mechanical arm , 85. The shot blasting machine shell welding mechanical arm welding torch is connected to the fixed bracket, 86. The shot blasting machine shell welding mechanical arm welding torch.

具体实施方式detailed description

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。The structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the limitations that the utility model can implement Conditions, so it has no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this utility model without affecting the effect and purpose of this utility model. The technical content disclosed by the new model must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable range of the utility model, and the change or adjustment of its relative relationship, without any substantial change in the technical content, shall also be regarded as the practicable scope of the utility model.

本实用新型中的X、Y、Z方向是指笛卡尔三维坐标系中的X轴、Y轴和Z轴。The X, Y and Z directions in the present invention refer to the X axis, the Y axis and the Z axis in the Cartesian three-dimensional coordinate system.

如图1所示,本实用新型抛丸机壳体焊接机器人总成,包括两个并列设置的主支架1,一个抛丸机壳体焊接机械臂系统2,一个第一驱动支撑组件3,一个抛丸机壳体焊接机器人第一辅助焊接系统4,一个第二驱动支撑组件5,一个抛丸机壳体焊接机器人第二辅助焊接系统6,两组两两并列的四滑块滑动直线导轨副7,六个电磁吸盘支架8,六个电磁吸盘9,一个中央控制器10,两个接触开关11,一个焊接工作台12。As shown in Figure 1, the welding robot assembly of the shot blasting machine shell of the present invention includes two main supports 1 arranged side by side, a welding mechanical arm system 2 of the shot blasting machine shell, a first driving support assembly 3, a The first auxiliary welding system 4 of the shot blasting machine shell welding robot, a second drive support assembly 5, a second auxiliary welding system 6 of the shot blasting machine shell welding robot, and two sets of four-slider sliding linear guide rail pairs arranged side by side 7. Six electromagnetic chuck brackets 8, six electromagnetic chucks 9, a central controller 10, two contact switches 11, and a welding table 12.

两个并列设置的主支架1和两两平行并列的四滑块滑动直线导轨副7沿Y方向分别安装在焊接工作台12的两侧,所述主支架1沿两两并列的四滑块滑动直线导轨副7的导轨运动。六个电磁吸盘支架8分两组固定在焊接工作台12两侧与主支架1之间的地面上,沿Y方向分别固定在焊接工作台12的两端和中心位置。第一驱动支撑系统4和第二驱动支撑系统6分别与两个主支架1的相对应的端部相连,即沿X方向安装在焊接工作台12的两侧。Two main brackets 1 arranged side by side and two pairs of four-slider sliding linear guide pairs 7 parallel to each other are respectively installed on both sides of the welding workbench 12 along the Y direction, and the main bracket 1 slides along the two parallel four-sliders. The guide rail movement of the linear guide rail pair 7. The six electromagnetic chuck supports 8 are divided into two groups and fixed on the ground between the two sides of the welding table 12 and the main support 1, and are respectively fixed at the two ends and the center of the welding table 12 along the Y direction. The first drive support system 4 and the second drive support system 6 are respectively connected to the corresponding ends of the two main supports 1 , that is, installed on both sides of the welding table 12 along the X direction.

第一驱动支撑组件3和第二驱动支撑组件5之间平行设置有两组辅助焊接系统(即抛丸机壳体焊接机器人第一辅助焊接系统4和抛丸机壳体焊接机器人第二辅助焊接系统6)和一组抛丸机壳体焊接机械臂系统2,且两组抛丸机壳体焊接机器人辅助焊接系统4、6和一组抛丸机壳体焊接机械臂系统2均能在第一驱动支撑组件3和第二驱动支撑组件5上往复移动,抛丸机壳体焊接机械臂系统2位于两组抛丸机壳体焊接机器人辅助焊接系统4、6中部。Two sets of auxiliary welding systems (i.e. the first auxiliary welding system 4 of the shot blasting machine shell welding robot and the second auxiliary welding system 4 of the shot blasting machine shell welding robot) are arranged in parallel between the first drive support assembly 3 and the second drive support assembly 5 System 6) and a set of shot blasting machine shell welding robotic arm system 2, and two sets of shot blasting machine shell welding robot-assisted welding systems 4, 6 and a set of shot blasting machine shell welding robotic arm system 2 can be The first drive support assembly 3 and the second drive support assembly 5 move back and forth, and the shot blasting machine shell welding robot arm system 2 is located in the middle of the two sets of shot blasting machine shell welding robot auxiliary welding systems 4 and 6 .

每组两两并列的四滑块滑动直线导轨副7上均设置有一个接触开关11。A contact switch 11 is arranged on each group of four sliding block sliding linear guide rail pairs 7 arranged in pairs.

焊接工作台12两侧与两个主支架1之间的地面上对称设置有三对电磁吸盘支架8,其中两对电磁吸盘支架8与焊接工作台12的两端对齐,第三对电磁吸盘支架8与焊接工作台12的中间位置对正。Three pairs of electromagnetic chuck supports 8 are symmetrically arranged on the ground between both sides of the welding workbench 12 and the two main supports 1, wherein two pairs of electromagnetic chuck supports 8 are aligned with the two ends of the welding workbench 12, and the third pair of electromagnetic chuck supports 8 Align with the middle position of welding table 12.

六个电磁吸盘9分别固定在六个电磁吸盘支架上。Six electromagnetic chucks 9 are respectively fixed on six electromagnetic chuck brackets.

中央控制器10安装在其中一个主支架1上。The central controller 10 is installed on one of the main supports 1 .

如图2所示,本实用新型抛丸机壳体焊接机器人支架总成,包括两个主支架第一立柱13,四对第一支撑块14,一个X方向移动第一驱动系统15,一个X方向移动第一支撑系统16,一个X方向移动第二驱动系统17,一个X方向移动第三驱动系统18,一个X方向移动第二支撑系统19,一个X方向移动第三支撑系统20,两个主支架第二立柱21,两个主支架底座22。As shown in Figure 2, the utility model shot blasting machine shell welding robot bracket assembly includes two main bracket first columns 13, four pairs of first support blocks 14, a first drive system 15 for moving in the X direction, and a X One direction moves the first support system 16, one X direction moves the second drive system 17, one X direction moves the third drive system 18, one X direction moves the second support system 19, one X direction moves the third support system 20, two The second column 21 of the main support, and two bases 22 of the main support.

主支架1包括两个主支架第一立柱13,两个主支架底座22,两个主支架第二立柱21。两个主支架底座22分别平行安装在焊接工作台12两侧的两组两两并列的四滑块滑动直线导轨副7的滑块上,每一个主支架底座22的两端均垂直安装有一个立柱。其中一个主支架底座22上固定有中央控制器10,中央控制器10用于控制第一驱动支撑组件3、第二驱动支撑组件5、两组抛丸机壳体焊接机器人辅助焊接系统4、6和一组抛丸机壳体焊接机械臂系统2。The main support 1 includes two main support first columns 13 , two main support bases 22 , and two main support second columns 21 . Two main support bases 22 are respectively installed in parallel on the sliders of two groups of four slide block sliding linear guide rail pairs 7 juxtaposed on both sides of the welding workbench 12, and each main support base 22 is vertically installed with a column. One of the main bracket bases 22 is fixed with a central controller 10, and the central controller 10 is used to control the first drive support assembly 3, the second drive support assembly 5, and the two sets of shot blasting machine shell welding robot auxiliary welding systems 4, 6 And a set of shot blasting machine shell welding robot arm system 2.

第一驱动支撑组件3包括:两对第一支撑块14,一个X方向移动第一驱动系统15,一个X方向移动第一支撑系统16,一个X方向移动第二驱动系统17。所述两对第一支撑块两两一组分别固定在两个主支架第一立柱13上。所述X方向移动第一驱动系统15和X方向移动第一支撑系统16的两端分别固定在两组第一支撑块14上。所述X方向移动第二驱动系统17的两端分别固定在两个主支架第一立柱13的顶端。The first driving support assembly 3 includes: two pairs of first supporting blocks 14 , one moving the first driving system 15 in the X direction, one moving the first supporting system 16 in the X direction, and one moving the second driving system 17 in the X direction. The two pairs of first support blocks are respectively fixed on the first columns 13 of the two main supports in groups of two. Both ends of the X-direction moving first driving system 15 and the X-direction moving first supporting system 16 are respectively fixed on two sets of first supporting blocks 14 . Two ends of the second drive system 17 for moving in the X direction are respectively fixed on the top ends of the first columns 13 of the two main supports.

第二驱动支撑组件4包括:两对第一支撑块14,一个X方向移动第三驱动系统18,一个X方向移动第二支撑系统19,一个X方向移动第三支撑系统20。所述两对第一支撑块两两一组分别固定在两个主支架第二立柱21上。所述X方向移动第二支撑系统19和X方向移动第三支撑系统20的两端分别固定在两组第一支撑块14上。所述X方向移动第三驱动系统18的两端分别固定在两个主支架第二立柱21的顶端。The second drive support assembly 4 includes: two pairs of first support blocks 14 , a third drive system 18 for moving in the X direction, a second support system 19 for moving in the X direction, and a third support system 20 for moving in the X direction. The two pairs of first support blocks are respectively fixed on the second upright columns 21 of the two main brackets in groups of two. The two ends of the X-direction moving second supporting system 19 and the X-direction moving third supporting system 20 are respectively fixed on two sets of first supporting blocks 14 . Both ends of the third drive system 18 for moving in the X direction are respectively fixed on the top ends of the second columns 21 of the two main supports.

如图3所示,本实用新型X方向移动第一、第二、第三驱动系统,推杆Z方向移动、工件夹持器Z方向移动、抛丸机壳体焊接机械臂Z方向移动驱动支撑系统均包括一个电机驱动系统23,一个传动螺母24,并列设置的两个驱动系统二滑块滚动直线导轨副25,一个电机驱动系统支撑座26。两个驱动系统二滑块滚动直线导轨副25平行并列安装在电机驱动系统支撑座26上电机驱动系统23丝杠的两侧。As shown in Figure 3, the first, second, and third drive systems of the utility model move in the X direction, the push rod moves in the Z direction, the workpiece holder moves in the Z direction, and the shot blasting machine shell welding mechanical arm moves in the Z direction to drive and support The systems all include a motor drive system 23, a drive nut 24, two drive system two slide block rolling linear guide pairs 25 arranged side by side, and a motor drive system support seat 26. The two drive system two slide block rolling linear guide rail pairs 25 are installed parallel and side by side on both sides of the motor drive system 23 leading screw on the motor drive system support base 26 .

如图4所示,本实用新型电机驱动系统23,包括一个驱动电机27,一个联轴器28,两个轴承座29,两个面对面角接触球轴承30,一根丝杠31,一个旋转编码器32。As shown in Figure 4, the utility model motor drive system 23 includes a drive motor 27, a shaft coupling 28, two bearing blocks 29, two face-to-face angular contact ball bearings 30, a lead screw 31, a rotary encoder Device 32.

旋转编码器32与驱动电机27相连。所述驱动电机27固定在电机驱动系统支撑座26的端部,驱动电机27的输出轴通过联轴器28与丝杠31连接。所述两个轴承座29固定在电机驱动系统支撑座26上,所述两个面对面角接触球轴承30分别安装在两个轴承座29内。The rotary encoder 32 is connected with the driving motor 27 . The drive motor 27 is fixed on the end of the support base 26 of the motor drive system, and the output shaft of the drive motor 27 is connected to the lead screw 31 through a coupling 28 . The two bearing seats 29 are fixed on the support seat 26 of the motor drive system, and the two face-to-face angular contact ball bearings 30 are installed in the two bearing seats 29 respectively.

如图5所示,本实用新型第一、第二、第三支撑系统均包括,两个并行设置的支撑系统二滑块滚动直线导轨副33,一个移动支撑系统支撑座34。As shown in Figure 5, the first, second and third support systems of the utility model all include two parallel support system two slide block rolling linear guide pairs 33 and a mobile support system support seat 34.

两个并行设置的支撑系统二滑块滚动直线导轨副33均安装在移动支撑系统支撑座34上。Two supporting system two slider rolling linear guide pairs 33 arranged in parallel are all installed on the mobile supporting system support seat 34 .

如图6所示,本实用新型抛丸机壳体焊接机器人第一、第二辅助焊接系统均包括两块工件夹持推挡系统X方向移动支撑架立板35,两对第二支撑块36,一个Y方向移动第一驱动系统37,一个Y方向移动第一传动螺母38,一个工件推挡运动系统39,一个Y方向移动第二传动螺母40,一个工件夹持运动系统41,一个X方向移动驱动器连接件42,一个Y方向移动第二驱动系统43,两个并行设置的二滑块滚动直线导轨副44,两根工件夹持推挡系统X方向移动支撑架横梁45,一个X方向移动支撑连接件46。As shown in Figure 6, the first and second auxiliary welding systems of the welding robot for the shot blasting machine shell of the utility model both include two pieces of the workpiece clamping and pushing system X-direction moving support frame vertical plate 35, and two pairs of second support blocks 36 , a Y direction to move the first drive system 37, a Y direction to move the first drive nut 38, a workpiece pushing motion system 39, a Y direction to move the second drive nut 40, a workpiece clamping motion system 41, and a X direction The moving driver connector 42, one moving the second driving system 43 in the Y direction, two two-slider rolling linear guide pairs 44 arranged in parallel, two workpiece clamping and pushing systems moving the support frame beam 45 in the X direction, and one moving in the X direction Support connector 46 .

两块工件夹持推挡系统X方向移动支撑架立板35的两端分别与两根工件夹持推挡系统X方向移动支撑架横梁45的两端固连,所述两个并行设置的二滑块滚动直线导轨副44分别安装在两根工件夹持推挡系统X方向移动支撑架横梁45上。The two ends of the support frame vertical plates 35 of the X-direction mobile support frame of the two workpiece clamping and blocking systems are respectively fixedly connected with the two ends of the two workpiece clamping and blocking system X-direction mobile support frame crossbeams 45. The sliding block rolling linear guide pair 44 is respectively installed on the crossbeam 45 of the supporting frame for X-direction movement of the two workpiece clamping and blocking systems.

X方向移动驱动器连接件42和X方向移动支撑连接件46分别固定在两块工件夹持推挡系统X方向移动支撑架立板35的外侧。The X-direction mobile driver connector 42 and the X-direction mobile support connector 46 are respectively fixed on the outer sides of the vertical plates 35 of the X-direction mobile support frame of the two workpiece clamping and pushing systems.

所述抛丸机壳体焊接机器人第一辅助焊接系统X方向移动驱动器连接件42与侧面X方向移动第三驱动系统18的传动螺母24相连,底面固定在两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上;X方向移动支撑连接件46固定在X方向第一支撑系统16中两个并行设置的支撑系统二滑块滚动直线导轨副33的四个滑块上。The first auxiliary welding system of the shot blasting machine shell welding robot moves in the X direction. The drive connector 42 is connected to the drive nut 24 of the third drive system 18 that moves in the X direction on the side. On the four sliders of the rolling linear guide rail pair 25; the X direction mobile support connector 46 is fixed on the four sliders of the two parallel supporting system two sliders of the rolling linear guide rail pair 33 in the first support system 16 of the X direction .

所述抛丸机壳体焊接机器人第二辅助焊接系统X方向移动驱动器连接件42与侧面X方向移动第二驱动系统17的传动螺母24相连,底面固定在两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上;X方向移动支撑连接件46固定在X方向第二支撑系统19中两个并行设置的支撑系统二滑块滚动直线导轨副33的四个滑块上。The second auxiliary welding system of the shot blasting machine shell welding robot moves the drive connector 42 in the X direction to the drive nut 24 of the second drive system 17 that moves in the X direction on the side, and the bottom surface is fixed on two sliders of the second drive system that are arranged in parallel. On the four sliders of the rolling linear guide rail pair 25; the X direction mobile support connector 46 is fixed on the four sliders of the two parallel supporting system two slider rolling linear guide rail pairs 33 in the second support system 19 of the X direction .

两对第二支撑块36均分别安装在两块工件夹持推挡系统X方向移动支撑架立板35内侧。所述Y方向移动第一驱动系统37和Y方向移动第二驱动系统43分别固定在两对第二支撑块36上。Two pairs of second supporting blocks 36 are respectively mounted on the inner side of the vertical plate 35 of the supporting frame for X-direction movement of the two workpiece clamping and blocking systems. The Y-direction moving first driving system 37 and the Y-direction moving second driving system 43 are respectively fixed on two pairs of second support blocks 36 .

Y方向移动第一传动螺母38和Y方向移动第二传动螺母40分别与工件推挡运动系统39和工件夹持运动系统41固连,并分别与Y方向移动第一驱动系统37和Y方向移动第二驱动系统43的丝杠配合形成丝杠螺母传动系统。所述工件推挡运动系统39安装在两个并行设置的支撑系统二滑块滚动直线导轨副33的Y方向平齐的一对滑块上;工件夹持运动系统41安装在两个并行设置的支撑系统二滑块滚动直线导轨副33的Y方向平齐的另一对滑块上。The first drive nut 38 for moving in the Y direction and the second drive nut 40 for moving in the Y direction are fixedly connected with the workpiece pushing motion system 39 and the workpiece clamping motion system 41 respectively, and are respectively connected with the first driving system 37 for moving in the Y direction and the moving in the Y direction. The leading screw of the second driving system 43 cooperates to form a leading screw nut transmission system. The workpiece pushing motion system 39 is installed on a pair of slide blocks that are parallel in the Y direction of the two supporting system two slide block rolling linear guide pairs 33 arranged in parallel; the workpiece clamping motion system 41 is installed on two The second slide block of the support system rolls on another pair of slide blocks that are parallel in the Y direction of the linear guide rail pair 33 .

Y方向移动第一、第二驱动系统37、43与图4所示电机驱动系统23结构相同,均包括一个驱动电机27,一个联轴器28,两个轴承座29,两个面对面角接触球轴承30,一根丝杠31,一个旋转编码器32。The first and second drive systems 37 and 43 of the Y direction movement are identical in structure to the motor drive system 23 shown in Figure 4, and both include a drive motor 27, a shaft coupling 28, two bearing housings 29, and two face-to-face angular contact balls. Bearing 30, a leading screw 31, a rotary encoder 32.

旋转编码器32与驱动电机27相连。所述驱动电机27固定在电机驱动系统支撑座26的端部,驱动电机27的输出轴通过联轴器28与丝杠31连接。所述两个轴承座29固定在电机驱动系统支撑座26上,所述两个面对面角接触球轴承30分别安装在两个轴承座29内。The rotary encoder 32 is connected with the driving motor 27 . The drive motor 27 is fixed on the end of the support base 26 of the motor drive system, and the output shaft of the drive motor 27 is connected to the lead screw 31 through a coupling 28 . The two bearing seats 29 are fixed on the support seat 26 of the motor drive system, and the two face-to-face angular contact ball bearings 30 are installed in the two bearing seats 29 respectively.

如图7所示,本实用新型工件推挡运动系统39,包括一个推杆Z方向移动驱动支撑系统47,一个推杆姿态调整驱动电机48,一个推杆支撑架49,一个第一联轴器50,一个推杆51。As shown in Figure 7, the workpiece pushing and blocking motion system 39 of the present invention includes a push rod Z-direction moving drive support system 47, a push rod posture adjustment drive motor 48, a push rod support frame 49, and a first shaft coupling 50, a putter 51.

推杆支撑架49固定在推杆Z方向移动驱动支撑系统47中两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上,并与传动螺母24固连。所述推杆姿态调整驱动电机48安装在推杆支撑架49上,并且推杆姿态调整驱动电机48的输出轴通过第一联轴器50与推杆51相连。The push rod support frame 49 is fixed on the four slide blocks of the drive system two slide block rolling linear guide rail pairs 25 of two parallel-arranged drive system 47 in the push rod Z direction movement drive support system 47, and is fixedly connected with the drive nut 24. The push rod attitude adjustment drive motor 48 is installed on the push rod support frame 49 , and the output shaft of the push rod attitude adjustment drive motor 48 is connected with the push rod 51 through the first coupling 50 .

如图8所示,本实用新型工件夹持运动系统41,包括一个工件夹持器Z方向移动驱动支撑系统52,一个工件夹持器姿态调整驱动电机53,一个推杆支撑架54,一个第二联轴器55,一个工件夹持器挡板移动支撑系统56,一个工件夹持器固定挡板57,一个工件夹持器移动挡板58。As shown in Figure 8, the workpiece clamping motion system 41 of the present invention includes a workpiece holder Z-direction moving drive support system 52, a workpiece holder attitude adjustment drive motor 53, a push rod support frame 54, a first Two shaft couplings 55, a workpiece holder baffle movable support system 56, a workpiece holder fixed baffle 57, and a workpiece holder movable baffle 58.

工件夹持器支撑架54固定在工件夹持器Z方向移动驱动支撑系统52中两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上,并与传动螺母24固连。所述工件夹持器姿态调整驱动电机53安装在工件夹持器支撑架54上,并且工件夹持器姿态调整驱动电机53的输出轴通过第二联轴器55与工件夹持器挡板移动支撑系统56相连。The workpiece holder support frame 54 is fixed on the four sliders of the two parallel drive system two slide block rolling linear guide pair 25 in the workpiece holder Z direction mobile drive support system 52, and is fixedly connected with the transmission nut 24 . The workpiece holder attitude adjustment driving motor 53 is installed on the workpiece holder support frame 54, and the output shaft of the workpiece holder attitude adjustment driving motor 53 moves with the workpiece holder baffle plate through the second coupling 55 The support system 56 is connected.

工件夹持器固定挡板57和工件夹持器移动挡板58均安装在工件夹持器移动支撑组件56上。Both the workpiece holder fixed baffle 57 and the workpiece holder movable baffle 58 are installed on the workpiece holder movable support assembly 56 .

如图9所示,工件夹持器移动支撑系统包括:两个滚珠维持固定支架59,八个滚珠60,一个下部开口的方框形工件夹持器移动支撑系统框架61,两块工件夹持器移动支撑组件外挡板62,两个滚珠导槽63,若干第一螺纹孔64,若干通孔65,若干第二螺纹孔66。As shown in Figure 9, the workpiece holder mobile support system includes: two balls maintain fixed brackets 59, eight balls 60, a square frame-shaped workpiece holder mobile support system frame 61 with a lower opening, two workpiece clamps The outer baffle plate 62 of the device moving support assembly, two ball guide grooves 63, a number of first threaded holes 64, a number of through holes 65, and a number of second threaded holes 66.

工件夹持器移动支撑系统框架61顶部通过第二联轴器55与工件夹持器姿态调整驱动电机53的输出轴相连。The top of the workpiece holder mobile support system frame 61 is connected with the output shaft of the workpiece holder attitude adjustment driving motor 53 through the second coupling 55 .

滚珠导槽63分为上、下两部分,分别位于工件夹持器移动支撑系统框架61下底面的内侧和工件夹持器移动挡板58下底面的外侧。The ball guide groove 63 is divided into an upper part and a lower part, which are respectively located on the inner side of the lower bottom surface of the workpiece holder mobile support system frame 61 and the outer side of the lower bottom surface of the workpiece holder movable baffle plate 58 .

两个滚珠维持固定支架59分别置于两个滚珠导槽63内,八个滚珠60分两组分别置于两个滚珠维持固定支架59中。The two ball retaining brackets 59 are placed in the two ball guide grooves 63 respectively, and the eight balls 60 are divided into two groups and placed in the two ball maintaining brackets 59 respectively.

两块工件夹持器移动支撑组件外挡板62分别固定在工件夹持器移动支撑组件框架61的两侧,其中每块工件夹持器移动支撑组件外挡板62上均设有三个用于连接工件夹持器固定板57的通孔65。Two workpiece holder mobile support assembly outer baffles 62 are respectively fixed on both sides of the workpiece holder mobile support assembly frame 61, wherein each workpiece holder mobile support assembly outer baffle 62 is provided with three for The through hole 65 of the workpiece holder fixing plate 57 is connected.

工件夹持器固定挡板57和工件夹持器移动挡板58的外形结构相同,均呈T形结构,上半部分尺寸较大部分位于工件夹持器移动支撑系统框架61中,下半部从工件夹持器移动支撑系统框架61的下部开口处向下伸出;其中,工件夹持器固定挡板57的上半部有三个用于和工件夹持器移动支撑系统外挡板62相连的第一螺纹孔64,工件夹持器移动板58上半部分设置有三个与第一螺纹孔64相对应的通孔,螺钉或螺栓能够自由穿过。The workpiece holder fixed baffle 57 and the workpiece holder movable baffle 58 have the same shape and structure, both of which are in a T-shaped structure. Protrude downward from the lower opening of the workpiece holder mobile support system frame 61; wherein, the upper half of the workpiece holder fixed baffle plate 57 has three for connecting with the workpiece holder mobile support system outer baffle plate 62 The first threaded hole 64 of the workpiece holder moving plate 58 is provided with three through holes corresponding to the first threaded hole 64 on the upper half, and screws or bolts can freely pass through.

螺钉穿过工件夹持器移动支撑组件外挡板62的通孔65,进入工件夹持器固定挡板57的第一螺纹孔64,并自由穿过工件夹持器移动板58上的通孔,拧紧螺钉将工件夹持器固定挡板57固定在工件夹持器移动支撑组件外挡板62上。The screw passes through the through hole 65 of the outer baffle plate 62 of the workpiece holder mobile support assembly, enters the first threaded hole 64 of the workpiece holder fixed baffle plate 57, and freely passes through the through hole on the workpiece holder movable plate 58 , tighten the screws to fix the workpiece holder fixed baffle 57 on the outer baffle 62 of the workpiece holder movable support assembly.

工件夹持器固定挡板57和工件夹持器移动挡板58的下半部上均设有五个用于固定工件的第二螺纹孔66。Five second threaded holes 66 for fixing workpieces are provided on the lower half of the workpiece holder fixed baffle 57 and the lower half of the workpiece holder movable baffle 58 .

拧紧穿过第二螺纹孔66的螺钉,工件夹持器移动挡板58上半部沿滚珠移动,使工件夹持器移动板58靠近工件夹持器固定挡板57,同时将位于工件夹持器移动挡板58和工件夹持器固定挡板57之间的工件夹紧。工件夹持器移动挡板58运动时,仅与滚珠60接触,与工件夹持器移动支撑组件框架61之间有间隙。Tighten the screw that passes through the second threaded hole 66, and the upper half of the workpiece holder moving baffle 58 moves along the ball, so that the workpiece holder moving plate 58 is close to the workpiece holder fixed baffle 57, and simultaneously the Workpiece clamping between the movable baffle 58 and the fixed baffle 57 of the workpiece holder. When the workpiece holder moving baffle 58 moves, it only contacts with the ball 60 and there is a gap between the workpiece holder moving support assembly frame 61 .

推杆Z方向移动驱动支撑系统47和工件夹持器Z方向移动驱动支撑系统52,均包括一个电机驱动系统23,一个传动螺母24,并列设置的两个驱动系统二滑块滚动直线导轨副25,一个电机驱动系统支撑座26。两个驱动系统二滑块滚动直线导轨副25平行并列安装在电机驱动系统支撑座26上电机驱动系统23丝杠的两侧。如图3所示。The drive support system 47 for moving the push rod in the Z direction and the drive support system 52 for moving the workpiece holder in the Z direction both include a motor drive system 23, a drive nut 24, and two drive systems and two slider rolling linear guide pairs 25 arranged side by side. , a motor drive system support seat 26. The two drive system two slide block rolling linear guide rail pairs 25 are installed parallel and side by side on both sides of the motor drive system 23 leading screw on the motor drive system support base 26 . As shown in Figure 3.

电机驱动系统23包括一个驱动电机27,一个联轴器28,两个轴承座29,两个面对面角接触球轴承30,一根丝杠31,一个旋转编码器32。如图4所示。The motor drive system 23 includes a drive motor 27 , a shaft coupling 28 , two bearing housings 29 , two face-to-face angular contact ball bearings 30 , a lead screw 31 , and a rotary encoder 32 . As shown in Figure 4.

旋转编码器32与驱动电机27相连。所述驱动电机27固定在电机驱动系统支撑座26的端部,驱动电机27的输出轴通过联轴器28与丝杠31连接。所述两个轴承座29固定在电机驱动系统支撑座26上,所述两个面对面角接触球轴承30分别安装在两个轴承座29内。The rotary encoder 32 is connected with the driving motor 27 . The drive motor 27 is fixed on the end of the support base 26 of the motor drive system, and the output shaft of the drive motor 27 is connected to the lead screw 31 through a coupling 28 . The two bearing seats 29 are fixed on the support seat 26 of the motor drive system, and the two face-to-face angular contact ball bearings 30 are installed in the two bearing seats 29 respectively.

如图10所示,本实用新型抛丸机壳体焊接机械臂系统2,包括两根抛丸机壳体焊接机械臂X方向移动支撑架横梁67,一个抛丸机壳体焊接机械臂Z方向移动驱动系统68,一个抛丸机壳体焊接机械臂支撑架69,一个第三传动螺母70,一个抛丸机壳体焊接机械臂Y方向移动电机驱动系统71,一个抛丸机壳体焊接机械臂X方向移动驱动器连接件72,两个并列安装的抛丸机壳体焊接机械臂Y方向移动单滑块滚动直线导轨副73,一个抛丸机壳体焊接机械臂第一驱动电机74,一个抛丸机壳体焊接机械臂第一连杆75,一个抛丸机壳体焊接机械臂第二驱动电机76,一个抛丸机壳体焊接机械臂第二连杆77,一个抛丸机壳体焊接机械臂第三驱动电机78,一个抛丸机壳体焊接机械臂第三连杆79,一个抛丸机壳体焊接机械臂焊枪固定及摆动运动系统80,两个抛丸机壳体焊接机械臂支撑块81,两块抛丸机壳体焊接机械臂X方向移动支撑架立板82,一个抛丸机壳体焊接机械臂X方向移动支撑连接件83。As shown in Figure 10, the shot blasting machine shell welding mechanical arm system 2 of the present invention includes two shot blasting machine shell welding mechanical arms moving in the X direction of the support frame beam 67, and one shot blasting machine shell welding mechanical arm in the Z direction. Mobile drive system 68, a shot blasting machine shell welding mechanical arm support frame 69, a third drive nut 70, a shot blasting machine shell welding mechanical arm Y direction moving motor drive system 71, a shot blasting machine shell welding machine Arm X direction moving driver connector 72, two shot blasting machine shell welding manipulators installed side by side moving single slider rolling linear guide rail pair 73 in Y direction, a shot blasting machine shell welding manipulator first drive motor 74, one The first connecting rod 75 of the shot blasting machine shell welding mechanical arm, the second driving motor 76 of a shot blasting machine shell welding mechanical arm, the second connecting rod 77 of a shot blasting machine shell welding mechanical arm, and the shot blasting machine shell The third driving motor 78 of the welding robot arm, the third connecting rod 79 of the welding robot arm of a shot blasting machine shell, the welding torch fixing and swing motion system 80 of the welding robot arm of a shot blasting machine shell, and the two welding machines of the shot blasting machine shell Arm support block 81, two shot blasting machine shell welding mechanical arms X-direction mobile support frame vertical plate 82, one shot blasting machine shell welding mechanical arm X-direction mobile support connecting piece 83.

两块抛丸机壳体焊接机械臂X方向移动支撑架立板82的两端分别与两根抛丸机壳体焊接机械臂X方向移动支撑架横梁67固连组成焊接机械臂X方向移动支架。所述壳体焊接机械臂X方向移动驱动器连接件72和抛丸机壳体焊接机械臂X方向移动支撑连接件83分别固定在两块抛丸机壳体焊接机械臂X方向移动支撑架立板82的外侧,其中,壳体焊接机械臂X方向移动驱动器连接件72与侧面X方向移动第一驱动系统15的传动螺母24相连,底面固定在两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上;抛丸机壳体焊接机械臂X方向移动支撑连接件83固定在X方向第三支撑系统20中两个并行设置的支撑系统二滑块滚动直线导轨副33的四个滑块上。The two ends of the vertical plate 82 of the X-direction mobile support frame for the welding mechanical arm of the shot blasting machine shell are respectively fixedly connected with the two beams 67 of the X-direction mobile support frame for the welding mechanical arm of the shot blasting machine shell to form the X-direction mobile support of the welding mechanical arm . The X-direction mobile drive connector 72 of the shell welding robot arm and the X-direction mobile support connector 83 of the shot blasting machine shell welding robot arm are respectively fixed on the two support frame vertical plates for the X-direction movement of the shot blasting machine shell welding robot arm 82, wherein the housing welding robot arm moves in the X direction and the drive connector 72 is connected with the transmission nut 24 of the first driving system 15 moving in the X direction on the side, and the bottom surface is fixed on the rolling linear guide rails of the second sliding block of the two driving systems arranged in parallel. On the four sliders of the pair 25; the shot blasting machine shell welding mechanical arm X direction mobile support connector 83 is fixed on the support system two slider rolling linear guide pair 33 of the third support system 20 arranged in parallel in the X direction on the four sliders.

两个抛丸机壳体焊接机械臂支撑块81分别固定在两块抛丸机壳体焊接机械臂X方向移动支撑架立板82的内侧。抛丸机壳体焊接机械臂Y方向移动电机驱动系统71的两端分别固定在两个固定在两个抛丸机壳体焊接机械臂支撑块81上。两根并列安装的抛丸机壳体焊接机械臂Y方向移动单滑块滚动直线导轨副73的直线导轨分别安装在两根抛丸机壳体焊接机械臂X方向移动支撑架横梁67上。Two shot blasting machine shell welding mechanical arm support blocks 81 are respectively fixed on the inner side of two shot blasting machine shell welding mechanical arms X-direction mobile support stand vertical plate 82. The two ends of the Y-direction moving motor drive system 71 of the welding mechanical arm of the shot blasting machine shell are respectively fixed on two support blocks 81 fixed on the two mechanical arm welding of the shot blasting machine shell. The linear guide rails of the two shot blasting machine shell welding mechanical arms Y direction moving single slider rolling linear guide pair 73 installed side by side are respectively installed on the two shot blasting machine shell welding mechanical arms X direction moving support beams 67.

第三传动螺母70固定在抛丸机壳体焊接机械臂Z方向移动驱动系统68的背面,并与抛丸机壳体焊接机械臂Y方向移动电机驱动系统71的丝杠31构成丝杠螺母副。The third transmission nut 70 is fixed on the back side of the Z-direction mobile drive system 68 of the welding mechanical arm of the shot blasting machine shell, and forms a screw nut pair with the lead screw 31 of the Y-direction mobile motor drive system 71 of the welding mechanical arm of the shot blasting machine shell. .

抛丸机壳体焊接机械臂支撑架69的上底面与抛丸机壳体焊接机械臂Z方向移动驱动系统68的传动螺母24相连,底面固定在两个并行设置的驱动系统二滑块滚动直线导轨副25的四个滑块上。The upper bottom surface of the shot blasting machine shell welding mechanical arm support frame 69 is connected with the drive nut 24 of the Z direction mobile drive system 68 of the shot blasting machine shell welding mechanical arm, and the bottom surface is fixed on two parallel drive systems. On the four slide blocks of guide rail pair 25.

抛丸机壳体焊接机械臂第一驱动电机74固定在抛丸机壳体焊接机械臂支撑架69上,其输出轴与抛丸机壳体焊接机械臂第一连杆75相连。所述抛丸机壳体焊接机械臂第二驱动电机76固定在抛丸机壳体焊接机械臂第一连杆75上,其输出轴与抛丸机壳体焊接机械臂第二连杆77相连。所述抛丸机壳体焊接机械臂第三驱动电机78固定在抛丸机壳体焊接机械臂第二连杆77上,其输出轴与抛丸机壳体焊接机械臂第三连杆79相连。所述抛丸机壳体焊接机械臂焊枪固定及摆动运动系统80与抛丸机壳体焊接机械臂第三连杆79相连。The first drive motor 74 of the shot blasting machine shell welding mechanical arm is fixed on the shot blasting machine shell welding mechanical arm support frame 69, and its output shaft is connected with the first connecting rod 75 of the shot blasting machine shell welding mechanical arm. The second driving motor 76 of the welding mechanical arm of the shot blasting machine shell is fixed on the first connecting rod 75 of the welding mechanical arm of the shot blasting machine shell, and its output shaft is connected with the second connecting rod 77 of the welding mechanical arm of the shot blasting machine shell . The third driving motor 78 of the welding mechanical arm of the shot blasting machine shell is fixed on the second connecting rod 77 of the welding mechanical arm of the shot blasting machine shell, and its output shaft is connected with the third connecting rod 79 of the welding mechanical arm of the shot blasting machine shell . The welding torch fixing and swinging motion system 80 of the shot blasting machine shell welding mechanical arm is connected with the third connecting rod 79 of the shot blasting machine shell welding mechanical arm.

抛丸机壳体焊接机械臂Z方向移动驱动系统68包括一个电机驱动系统23,一个传动螺母24,并列设置的两个驱动系统二滑块滚动直线导轨副25,一个电机驱动系统支撑座26。两个驱动系统二滑块滚动直线导轨副25平行并列安装在电机驱动系统支撑座26上电机驱动系统23丝杠的两侧。如图3所示。The Z-direction mobile drive system 68 of the welding mechanical arm of the shot blasting machine shell includes a motor drive system 23, a drive nut 24, two drive systems, two slider rolling linear guide pairs 25 arranged side by side, and a motor drive system support seat 26. The two drive system two slide block rolling linear guide rail pairs 25 are installed parallel and side by side on both sides of the motor drive system 23 leading screw on the motor drive system support base 26 . As shown in Figure 3.

抛丸机壳体焊接机械臂Y方向移动电机驱动系统71与图4所示电机驱动系统23结构相同,包括一个驱动电机27,一个联轴器28,两个轴承座29,两个面对面角接触球轴承30,一根丝杠31,一个旋转编码器32。The motor drive system 71 for moving the mechanical arm of the shot blasting machine shell in the Y direction has the same structure as the motor drive system 23 shown in Figure 4, including a drive motor 27, a coupling 28, two bearing seats 29, and two face-to-face angular contact Ball bearing 30, a lead screw 31, a rotary encoder 32.

旋转编码器32与驱动电机27相连。所述驱动电机27固定在电机驱动系统支撑座26的端部,驱动电机27的输出轴通过联轴器28与丝杠31连接。所述两个轴承座29固定在电机驱动系统支撑座26上,所述两个面对面角接触球轴承30分别安装在两个轴承座29内。The rotary encoder 32 is connected with the drive motor 27 . The drive motor 27 is fixed on the end of the support base 26 of the motor drive system, and the output shaft of the drive motor 27 is connected to the lead screw 31 through a coupling 28 . The two bearing seats 29 are fixed on the support seat 26 of the motor drive system, and the two face-to-face angular contact ball bearings 30 are installed in the two bearing seats 29 respectively.

如图11所示,本实用新型抛丸机焊接机械臂焊枪固定及摆动运动系统80,包括抛丸机壳体焊接机械臂第四驱动电机84,抛丸机壳体焊接机械臂焊枪连接固定支架85,抛丸机壳体焊接机械臂焊枪86。As shown in Figure 11, the welding torch fixing and swinging motion system 80 of the shot blasting machine welding manipulator of the present invention includes the fourth drive motor 84 of the welding manipulator for the shell of the shot blasting machine, and the welding torch of the welding manipulator for the shell of the shot blasting machine is connected to the fixed bracket 85, shot blasting machine shell welding mechanical arm welding torch 86.

抛丸机壳体焊接机械臂第四驱动电机84固定在抛丸机壳体焊接机械臂第三连杆79上,其输出轴与抛丸机壳体焊接机械臂焊枪连接固定支架85相连。所述抛丸机壳体焊接机械臂焊枪86固定在抛丸机壳体焊接机械臂焊枪连接固定支架85上。The fourth driving motor 84 of the shot blasting machine shell welding mechanical arm is fixed on the third connecting rod 79 of the shot blasting machine shell welding mechanical arm, and its output shaft is connected with the shot blasting machine shell welding mechanical arm welding torch connecting fixed bracket 85 . The shot blasting machine shell welding mechanical arm welding gun 86 is fixed on the shot blasting machine shell welding mechanical arm welding gun connecting fixed bracket 85 .

一体化壳体焊接机器人总成在装配完成后,要求对各电机驱动系统的旋转编码器进行校准,标定两个工件推挡运动系统和两个工件夹持运动系统 的初始位置,后续钢板对齐、焊缝对准等工作主要通过两个工件推挡运动系统辅助完成。根据两个工件推挡运动系统的相对位置计算获得焊缝的位置,标定机械臂各连杆的初始位置,根据末端运动规划,自动完成焊接过程。具体工作过程如下:After the assembly of the integrated shell welding robot assembly is completed, the rotary encoders of each motor drive system are required to be calibrated to calibrate the initial positions of the two workpiece pushing motion systems and the two workpiece clamping motion systems. Work such as welding seam alignment is mainly assisted by two workpiece pushing motion systems. Calculate the position of the weld seam according to the relative position of the two workpiece pushing motion systems, calibrate the initial position of each connecting rod of the robotic arm, and automatically complete the welding process according to the end motion planning. The specific working process is as follows:

步骤一,所述两个对角安装的工件推挡运动系统沿X方向相互靠近,将所需的钢板夹紧后,控制第一辅助焊接系统和第二辅助焊接系统运动的伺服电机驱动系统停止转动并保持。控制推杆沿Z方向移动的伺服电机驱动系统动作,将两个推杆提升到高于工作台的高度后停止转动并保持。推动主支架将钢板由仓储间运送到焊接工作台,当主支架的中心位置和工作台的中心位置重合时,两个接触开关闭合,六个电吸盘组同时通电,主支架位置固定。两个推杆Z方向移动驱动系统的伺服电机驱动系统同时动作,将两个推杆下降到临近工作台的高度后停止转动并保持,然后启动控制第一辅助焊接系统和第二辅助焊接系统运动的伺服电机驱动系统,使两个工件推挡运动系统沿X方向相互远离,钢板被放置在工作台上。利用驱动推杆运动的伺服电机驱动系统内置旋转编码器的反馈信息确定两个推杆相对位置,从而将钢板放置到工作台的期望位置。Step 1, the two diagonally installed workpiece pushing motion systems approach each other along the X direction, and after the required steel plates are clamped, the servo motor drive system that controls the movement of the first auxiliary welding system and the second auxiliary welding system stops Turn and hold. The servo motor drive system that controls the movement of the push rods in the Z direction acts, and the two push rods are lifted to a height higher than the workbench, then stop rotating and keep it. Push the main bracket to transport the steel plate from the storage room to the welding workbench. When the center position of the main bracket coincides with the center position of the workbench, the two contact switches are closed, and the six electric suction cup groups are energized at the same time, and the position of the main bracket is fixed. The servo motor drive system of the Z-direction movement drive system of the two push rods operates simultaneously, and the two push rods are lowered to the height close to the workbench, then stop and hold, and then start to control the movement of the first auxiliary welding system and the second auxiliary welding system The advanced servo motor drive system makes the two workpiece pushing and moving systems move away from each other along the X direction, and the steel plate is placed on the workbench. The feedback information of the built-in rotary encoder of the servo motor drive system that drives the movement of the push rod is used to determine the relative position of the two push rods, so as to place the steel plate to the desired position of the workbench.

步骤二,所述六个电吸盘组人为断电,推动主支架至仓储间,第一辅助焊接系统靠近焊接用钢板,工件夹持器固定板贴紧钢板,穿过工件夹持器移动板拧紧螺钉,将钢板压紧。 推杆支撑钢板,将其运送到工作台指定位置,当主支架的中心位置和工作台的中心位置重合时,两个接触开关闭合,六个电吸盘组同时通电,主支架位置再次固定。两个工件推挡运动系统和夹持钢板的工件夹持运动系统协调配合,使工作台上的钢板与工件夹持运动系统所夹持的钢板焊缝对齐。Step 2. The six electric sucker groups are powered off manually, and the main bracket is pushed to the storage room. The first auxiliary welding system is close to the steel plate for welding, and the fixing plate of the workpiece holder is close to the steel plate, and is tightened by passing through the moving plate of the workpiece holder. Screws to press the steel plate tightly. The push rod supports the steel plate and transports it to the designated position of the workbench. When the center position of the main bracket coincides with the center position of the workbench, the two contact switches are closed, and the six electric suction cup groups are energized at the same time, and the position of the main bracket is fixed again. The two workpiece pushing motion systems and the workpiece clamping motion system for clamping the steel plate cooperate in coordination, so that the steel plate on the worktable is aligned with the weld seam of the steel plate clamped by the workpiece clamping motion system.

步骤三,焊接机械臂系统移动至焊缝附近,机械臂Z方向移动驱动系统伺服电机驱动系统、机械臂第一驱动电机、机械臂第二驱动电机、机械臂第三驱动电机、机械臂第四驱动电机协调运动,完成先点焊,后直线焊的焊接过程。Step 3, the welding manipulator system moves to the vicinity of the weld, the manipulator Z direction moves the drive system servo motor drive system, the first drive motor of the manipulator, the second drive motor of the manipulator, the third drive motor of the manipulator, and the fourth manipulator The drive motor coordinates the movement to complete the welding process of spot welding first and then linear welding.

步骤四,放松工件夹持器移动板上的螺钉,再次给六个电吸盘组人为断电,推动主支架至仓储间,第二辅助焊接系统靠近焊接用钢板,重复步骤二剩余工作及步骤三工作。Step 4, loosen the screws on the moving plate of the workpiece holder, artificially cut off the power of the six electric suction cup groups again, push the main bracket to the storage room, and the second auxiliary welding system is close to the steel plate for welding, repeat the remaining work of step 2 and step 3 Work.

步骤五,利用两个工件推挡移动系统和两个工件夹持运动系统的协调动作可完成壳体的移动、旋转和翻转。In step five, the movement, rotation and overturning of the shell can be completed by utilizing the coordinated actions of the two workpiece pushing and moving systems and the two workpiece clamping motion systems.

上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.

Claims (10)

1.一种抛丸机壳体焊接机器人总成,其特征是,包括两个平行设置的主支架,两个主支架下部对应设置在两个平行的四滑块滑动直线导轨副上,且主支架能够在四滑块滑动直线导轨副上往复移动;两个四滑块滑动直线导轨副之间设置有焊接工作台;1. A shot blasting machine shell welding robot assembly is characterized in that it comprises two main supports arranged in parallel, and the lower parts of the two main supports are correspondingly arranged on two parallel four slide block sliding linear guide rail pairs, and the main The bracket can move back and forth on the four-slider sliding linear guide pair; a welding workbench is set between two four-slider sliding linear guide pairs; 两个平行的主支架的前后端上分别通过第一驱动支撑组件和第二驱动支撑组件连接;The front and rear ends of the two parallel main brackets are respectively connected by a first drive support assembly and a second drive support assembly; 第一驱动支撑组件和第二驱动支撑组件之间平行设置有两组辅助焊接系统和一组焊接机械臂系统,且两组辅助焊接系统和一组焊接机械臂系统均能在第一驱动支撑组件和第二驱动支撑组件上往复移动,焊接机械臂系统位于两组辅助焊接系统中部。Two sets of auxiliary welding systems and a set of welding manipulator systems are arranged in parallel between the first drive support assembly and the second drive support assembly, and both the two sets of auxiliary welding systems and one set of welding manipulator systems can operate on the first drive support assembly and the second drive support assembly to reciprocate, and the welding robot system is located in the middle of the two sets of auxiliary welding systems. 2.如权利要求1所述的抛丸机壳体焊接机器人总成,其特征是,每个四滑块滑动直线导轨副上均设置有一个接触开关;每一个四滑块滑动直线导轨副均包括两根平行并列的直线导轨和八块滑动直线导轨副滑块,每一根直线导轨上均设置有四块滑动直线导轨副滑块,两根直线导轨上的滑动直线导轨副滑块对称设置。2. The welding robot assembly of shot blasting machine shell as claimed in claim 1, characterized in that, each four-slider sliding linear guide pair is provided with a contact switch; each four four-slider sliding linear guide pair It includes two parallel linear guide rails and eight sliding linear guide rail auxiliary sliders, each linear guide rail is equipped with four sliding linear guide rail auxiliary sliders, and the sliding linear guide rail auxiliary sliders on the two linear guide rails are arranged symmetrically . 3.如权利要求1所述的抛丸机壳体焊接机器人总成,其特征是,所述焊接工作台两侧与主支架之间的地面上对称设置有三对电磁吸盘组,其中两对电磁吸盘组与焊接工作台的两端对齐,第三对电磁吸盘组与焊接工作台的中间位置对正。3. The welding robot assembly of the shot blasting machine shell as claimed in claim 1, wherein three pairs of electromagnetic chuck groups are arranged symmetrically on the ground between both sides of the welding table and the main support, and two pairs of electromagnetic chucks The suction cups are aligned with the two ends of the welding table, and the third pair of electromagnetic chucks are aligned with the middle of the welding table. 4.如权利要求1所述的抛丸机壳体焊接机器人总成,其特征是,所述主支架包括两个平行设置安装在滑动直线导轨副滑块上的主支架底座,每一个主支架底座的两端均垂直安装有一个立柱,其中一个主支架底座上还安装有一个控制第一驱动支撑组件、第二驱动支撑组件、两组辅助焊接系统和一组焊接机械臂系统的中央控制器。4. The shot blasting machine shell welding robot assembly as claimed in claim 1, wherein said main support includes two main support bases arranged in parallel on the secondary slide block of the sliding linear guide rail, each main support A column is vertically installed at both ends of the base, and a central controller for controlling the first drive support assembly, the second drive support assembly, two sets of auxiliary welding systems and a set of welding robot arm systems is also installed on one of the bases of the main support . 5.如权利要求4所述的抛丸机壳体焊接机器人总成,其特征是,所述第一驱动支撑组件包括由上至下依次安装在两个主支架底座同一端的两个立柱上的第二驱动组件、第一支撑组件和第一驱动组件,第二驱动组件安装在两个立柱的顶端,第一支撑组件和第一驱动组件分别通过支撑架安装在两个立柱的相对内侧面上;5. The shot blasting machine shell welding robot assembly as claimed in claim 4, wherein the first drive support assembly includes two pillars installed sequentially from top to bottom on the same end of the two main bracket bases. The second drive assembly, the first support assembly and the first drive assembly, the second drive assembly is installed on the top of the two columns, the first support assembly and the first drive assembly are respectively installed on the opposite inner sides of the two columns through the support frame ; 所述第二驱动支撑组件包括由上至下依次安装在两个主支架底座另外同一端的两个立柱上的第三驱动组件、第三支撑组件和第二支撑组件,第三驱动组件安装在两个立柱的顶端,第三支撑组件和第二驱动组件分别通过支撑架安装在两个立柱的相对内侧面上;The second drive support assembly includes a third drive assembly, a third support assembly, and a second support assembly installed on the two columns at the same end of the two main support bases from top to bottom, and the third drive assembly is installed on the two columns. At the top of the two columns, the third support assembly and the second drive assembly are respectively installed on the opposite inner sides of the two columns through the support frame; 所述第一、第二、第三驱动组件均包括安装在电机驱动系统支撑座上的一个电机驱动系统和两个并列平行的驱动系统直线导轨,每个驱动系统直线导轨上均配有两个驱动系统二滑块滚动直线导轨副滑块;The first, second, and third drive assemblies all include a motor drive system installed on the support base of the motor drive system and two parallel drive system linear guides, and each drive system linear guide is equipped with two The second slider of the drive system is the auxiliary slider of the linear guide rail; 所述电机驱动系统包括一个安装在电机驱动系统支撑座一端的驱动电机,驱动电机上安装有旋转编码器,驱动电机的输出轴通过联轴器与丝杠连接,丝杠两端分别通过安装在轴承座内的面对面角接触球轴承支撑,轴承座安装在电机驱动系统支撑座上。The motor drive system includes a drive motor installed at one end of the support base of the motor drive system. A rotary encoder is installed on the drive motor. The output shaft of the drive motor is connected to the lead screw through a coupling. Supported by face-to-face angular contact ball bearings in housings mounted on motor drive system support housings. 6.如权利要求1所述的抛丸机壳体焊接机器人总成,其特征是,所述辅助焊接系统包括两个平行竖向设置的工件夹持器移动支撑架立板,两工件夹持器移动支撑架立板的上下端之间分别通过两根水平平行设置的工件夹持器移动及支撑架横梁连接,两根工件夹持器移动及支撑架横梁之间分别上下水平平行设置有第一、第二电机驱动系统,所述第一、第二电机驱动系统两端分别通过支撑架安装在两个工件夹持器移动支撑架立板的内侧面上;6. The welding robot assembly of the shot blasting machine shell as claimed in claim 1, wherein the auxiliary welding system includes two parallel and vertically arranged workpiece holders moving support frame vertical plates, and the two workpieces are clamped The upper and lower ends of the vertical plate of the moving support frame are respectively connected by two horizontally parallel workpiece holders moving and supporting frame beams. 1. The second motor drive system, the two ends of the first and second motor drive systems are respectively installed on the inner side of the vertical plate of the two workpiece holders to move the support frame through the support frame; 第一、第二电机驱动系统的丝杠上分别套有第一、第二螺母,且第一、第二螺母与丝杠形成丝杠螺母传动系统,第一、第二螺母各自对应与竖向设置的工件推挡运动系统和工件夹持运动系统固定连接,所述工件推挡运动系统和工件夹持运动系统分别与相对应的两个工件推挡运动系统支撑滑块和两个工件夹持运动系统支撑滑块固定连接,两个工件推挡运动系统支撑滑块和两个工件夹持运动系统支撑滑块分别对应卡在上下设置的两个工件夹持器移动及支撑架横梁上的两根平行直线导轨上;The lead screw of the first and second motor drive systems is respectively covered with first and second nuts, and the first and second nuts and the lead screw form a lead screw nut transmission system, and the first and second nuts respectively correspond to the vertical The set workpiece pushing motion system and the workpiece clamping motion system are fixedly connected, and the workpiece pushing motion system and the workpiece clamping motion system respectively support the slider and the two workpiece clamping motion systems with the corresponding two workpiece pushing motion systems. The supporting slider of the motion system is fixedly connected, and the two supporting sliders of the moving system for pushing and blocking the workpiece and the two supporting sliders of the moving system for workpiece clamping respectively correspond to the two moving workpiece holders set up and down and the two supporting sliders on the beam of the supporting frame. on a parallel linear guide rail; 所述两个工件夹持器移动支撑架立板相对应的外侧面上分别设置有移动驱动器连接件和移动支撑连接件;A mobile drive connector and a mobile support connector are respectively provided on the outer surfaces corresponding to the vertical plates of the movable support frame of the two workpiece holders; 所述移动驱动器连接件的侧面与第三驱动组件的传动螺母相连,底面固定在四个驱动系统二滑块滚动直线导轨副滑块上;The side of the mobile driver connector is connected with the transmission nut of the third drive assembly, and the bottom surface is fixed on the secondary sliders of the four drive system two sliders rolling linear guide rails; 所述移动支撑连接件固定在第一支撑组件的四个二滑块滚动直线导轨副滑块上。The mobile support connector is fixed on the four secondary sliders of the two-slider rolling linear guide rail of the first support assembly. 7.如权利要求6所述的抛丸机壳体焊接机器人总成,其特征是,所述工件推挡运动系统包括推杆电机驱动系统,推杆电机驱动系统的丝杠上设置有第一传动螺母,丝杠和第一传动螺母配合形成丝杠螺母传动系统,第一传动螺母与横向设置的推杆支撑架固定连接,推杆支撑架的一端固定在推杆电机驱动系统的滑块上,推杆支撑架上安装有竖向设置的推杆姿态调整驱动电机,推杆姿态调整驱动电机的输出轴通过第一联轴器与推杆相连;7. The welding robot assembly of the shot blasting machine shell as claimed in claim 6, wherein the workpiece pushing movement system includes a push rod motor drive system, and the lead screw of the push rod motor drive system is provided with a first The drive nut, the lead screw and the first drive nut cooperate to form a lead screw nut drive system, the first drive nut is fixedly connected to the horizontally arranged push rod support frame, and one end of the push rod support frame is fixed on the slider of the push rod motor drive system , a vertically arranged push rod attitude adjustment drive motor is installed on the push rod support frame, and the output shaft of the push rod attitude adjustment drive motor is connected to the push rod through a first coupling; 所述工件夹持运动系统包括工件夹持器电机驱动系统,工件夹持器电机驱动系统的丝杠上设置有第二传动螺母,丝杠和第二传动螺母配合形成丝杠螺母传动系统,第二传动螺母与横向设置的工件夹持器支撑架固定连接,工件夹持器支撑架的一端固定在工件夹持器电机驱动系统的滑块上,工件夹持器支撑架上安装有竖向设置的工件夹持器姿态调整驱动电机,工件夹持器姿态调整驱动电机的输出轴通过第二联轴器与工件夹持器移动支撑组件相连;The workpiece clamping motion system includes a workpiece holder motor drive system, the lead screw of the workpiece holder motor drive system is provided with a second drive nut, and the lead screw and the second drive nut cooperate to form a lead screw nut drive system. The second transmission nut is fixedly connected with the workpiece holder support frame arranged horizontally, one end of the workpiece holder support frame is fixed on the slider of the workpiece holder motor drive system, and a vertical installation is installed on the workpiece holder support frame. The attitude adjustment drive motor of the workpiece holder, the output shaft of the attitude adjustment drive motor of the workpiece holder is connected to the mobile support assembly of the workpiece holder through a second coupling; 所述工件夹持器移动支撑组件的下端分别安装有平行竖向设置的工件夹持器固定板和工件夹持器移动板。The lower end of the workpiece holder moving support assembly is respectively equipped with a workpiece holder fixing plate and a workpiece holder moving plate arranged in parallel and vertically. 8.如权利要求1所述的抛丸机壳体焊接机器人总成,其特征是,所述焊接机械臂系统包括由两块竖向的机械臂支撑架立板和两根横向的机械臂支撑架横梁连接组成的矩形框架,所述矩形框架中横向设置有机械臂横向移动电机驱动系统,机械臂横向移动电机驱动系统的丝杠上设置有机械臂传动螺母,丝杠和机械臂传动螺母组成丝杠螺母传动副,机械臂传动螺母固定在机械臂竖向移动电机驱动系统的背面,机械臂竖向移动电机驱动系统固定在机械臂横向移动滑块上,机械臂横向移动滑块卡在机械臂支撑架横梁上的机械臂横向移动直线导轨上,并能在机械臂横向移动直线导轨上往复移动;8. The shot blasting machine shell welding robot assembly as claimed in claim 1, wherein the welding robot system includes two vertical mechanical arm support frame vertical plates and two horizontal mechanical arm supports A rectangular frame composed of frame and crossbeam connections, in which a mechanical arm lateral movement motor drive system is arranged horizontally, and a mechanical arm transmission nut is arranged on the lead screw of the mechanical arm lateral movement motor drive system, consisting of a lead screw and a mechanical arm transmission nut The screw nut transmission pair, the transmission nut of the mechanical arm is fixed on the back of the vertical movement motor drive system of the mechanical arm, the vertical movement motor drive system of the mechanical arm is fixed on the horizontal movement slider of the mechanical arm, and the horizontal movement slider of the mechanical arm is stuck on the mechanical arm. The mechanical arm on the crossbeam of the arm support frame is on the linear guide rail for lateral movement, and can reciprocate on the linear guide rail for lateral movement of the mechanical arm; 所述机械臂竖向移动电机驱动系统的丝杠上设置有与机械臂支撑架固定连接的第三传动螺母,第三传动螺母与机械臂竖向移动电机驱动系统的丝杠组成丝杠螺母传动副,机械臂支撑架横向固定在机械臂竖向移动电机驱动系统的滑块上;The lead screw of the vertical movement motor drive system of the mechanical arm is provided with a third transmission nut fixedly connected with the support frame of the mechanical arm, and the third transmission nut and the lead screw of the vertical movement motor drive system of the mechanical arm form a lead screw nut drive Vice, the support frame of the mechanical arm is fixed horizontally on the slide block of the vertical movement motor drive system of the mechanical arm; 机械臂支撑架上竖向固定设置有机械臂第一驱动伺服电机,机械臂第一驱动伺服电机的输出轴与横向设置的第一连杆一端相连,另一端上横向设置有机械臂第二伺服驱动电机,机械臂第二伺服驱动电机的输出轴与第二连杆一端相连,第二连杆另一端设置有机械臂第三伺服驱动电机,机械臂第三伺服驱动电机的输出轴与第三连杆一端相连,第三连杆另一端连接焊枪固定及摆动装置。The first driving servo motor of the mechanical arm is fixed vertically on the supporting frame of the mechanical arm. The output shaft of the first driving servo motor of the mechanical arm is connected with one end of the first connecting rod arranged horizontally, and the second servo motor of the mechanical arm is arranged horizontally on the other end. The drive motor, the output shaft of the second servo drive motor of the mechanical arm is connected to one end of the second connecting rod, the other end of the second connecting rod is provided with the third servo drive motor of the mechanical arm, the output shaft of the third servo drive motor of the mechanical arm is connected to the third One end of the connecting rod is connected, and the other end of the third connecting rod is connected with the fixing and swinging device of the welding torch. 9.如权利要求8所述的抛丸机壳体焊接机器人总成,其特征是,两块竖向的机械臂支撑架立板相对的外侧面上分别设置有移动支撑连接件和移动驱动器连接件,移动支撑连接件安装在第二支撑组件的四个二滑块滚动直线导轨副滑块上;移动驱动器连接件的侧面与第一驱动组件的传动螺母固连,底面固定安装在第一驱动组件的四个驱动系统二滑块滚动直线导轨副滑块上;9. The shot blasting machine shell welding robot assembly as claimed in claim 8, characterized in that, the opposite outer surfaces of the two vertical mechanical arm support frame vertical plates are respectively provided with a mobile support connector and a mobile drive connection The mobile support connector is installed on the four two-slider rolling linear guide rail sub-sliders of the second support assembly; the side of the mobile drive connector is firmly connected with the drive nut of the first drive assembly, and the bottom surface is fixed on the first drive. The two sliders of the four drive systems of the component roll on the secondary slider of the linear guide rail; 所述机械臂横向移动电机驱动系统的两端分别通过支撑架固定安装在两块竖向的机械臂支撑架立板的相对内侧面上。The two ends of the motor drive system for laterally moving the mechanical arm are respectively fixedly installed on the opposite inner sides of two vertical mechanical arm support frame vertical plates through support frames. 10.如权利要求8所述的抛丸机壳体焊接机器人总成,其特征是,所述焊枪固定及摆动装置包括固定在第三连杆上的机械臂第四伺服驱动电机,其输出轴与焊枪连接固定支架相连,焊枪连接固定支架上固定有焊枪。10. The welding robot assembly of the shot blasting machine shell as claimed in claim 8, wherein the fixing and swinging device of the welding torch comprises a fourth servo drive motor of the mechanical arm fixed on the third connecting rod, and its output shaft It is connected with the welding torch connection fixing bracket, and the welding torch is fixed on the welding torch connection fixing bracket.
CN201621111288.0U 2016-10-10 2016-10-10 Shot -blasting machine casing welding robot assembly Expired - Fee Related CN206029097U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238994A (en) * 2016-10-10 2016-12-21 山东交通学院 Shot-blasting machine case weld machine people's assembly
CN108714752A (en) * 2018-06-20 2018-10-30 江苏英杰电子器件有限公司 Welding equipment for radiator assembling unit
CN109483036A (en) * 2018-12-31 2019-03-19 苏州森诺扬机械有限公司 A kind of novel butt-welding machine
CN110560986A (en) * 2019-09-28 2019-12-13 山东九路泊车设备股份有限公司 Gantry type double-station vertical circulation stereo garage combined rack welding workstation
CN112736794A (en) * 2020-12-09 2021-04-30 中意联动科技(天津)有限公司 High altitude pencil hanging wire vehicle
CN120438933A (en) * 2025-07-11 2025-08-08 烟台市劲拓汽车科技有限公司 A welding robot for assembling pulley structural parts of a double-column lift

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238994A (en) * 2016-10-10 2016-12-21 山东交通学院 Shot-blasting machine case weld machine people's assembly
CN106238994B (en) * 2016-10-10 2017-09-19 山东交通学院 Shot blasting machine shell welding robot assembly
CN108714752A (en) * 2018-06-20 2018-10-30 江苏英杰电子器件有限公司 Welding equipment for radiator assembling unit
CN108714752B (en) * 2018-06-20 2023-12-12 江苏英杰电子器件有限公司 Welding equipment for radiator assembly unit
CN109483036A (en) * 2018-12-31 2019-03-19 苏州森诺扬机械有限公司 A kind of novel butt-welding machine
CN110560986A (en) * 2019-09-28 2019-12-13 山东九路泊车设备股份有限公司 Gantry type double-station vertical circulation stereo garage combined rack welding workstation
CN112736794A (en) * 2020-12-09 2021-04-30 中意联动科技(天津)有限公司 High altitude pencil hanging wire vehicle
CN112736794B (en) * 2020-12-09 2022-07-29 中意联动科技(天津)有限公司 High altitude pencil hanging wire vehicle
CN120438933A (en) * 2025-07-11 2025-08-08 烟台市劲拓汽车科技有限公司 A welding robot for assembling pulley structural parts of a double-column lift

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