CN207887697U - A kind of thick flitch part fine system of apery blanking on hand - Google Patents
A kind of thick flitch part fine system of apery blanking on hand Download PDFInfo
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- CN207887697U CN207887697U CN201721621102.0U CN201721621102U CN207887697U CN 207887697 U CN207887697 U CN 207887697U CN 201721621102 U CN201721621102 U CN 201721621102U CN 207887697 U CN207887697 U CN 207887697U
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Abstract
The utility model discloses a kind of thick flitch part fine systems of apery blanking on hand, it include the apery hand feeding device for thick flitch part feeding, apery hand blanking device for thick flitch part blanking, it is temporary for thick flitch part, the de-stacking device of de-stacking, centralising device for thick flitch part centering, oiling station for thick flitch part lubrication, oil gear for thick flitch part punching, the junk remover excluded for thick flitch part waste material, finished product discharger for the discharge of thick flitch part finished product, and the useless plate collector for plate collection of giving up for thick flitch part.The system realizes the automated production of entire thick material fine overall process, solves low production efficiency, the technical problem that production process is dangerous, production is of low quality existing for thick material fine industry.
Description
Technical field
The utility model belongs to thick material fine dies technology field, and in particular to a kind of thick flitch part of apery blanking on hand
Fine system.
Background technology
With the rapid development of modern blanking techniques and its continuous expansion of application range, replaced using Blanking thick plank technology
Casting, forging, powder smelting and machining manufacture the various electromechanical constitutional details with household appliances, can not only obtain fabulous economic effect
Benefit, but also will obtain including energy-saving and environmental protection etc. including it is significant integrate social benefit.In existing thick material fine industry,
Generally by manually performing the loading and unloading of blank slab, low production efficiency, production process are dangerous, production is of low quality.
Utility model content
Blank slab loading and unloading are manually performed for above-mentioned, there are low production efficiency, production process is dangerous, production
Actuality Characteristic of low quality, the utility model provide a kind of thick flitch part fine system of apery blanking on hand, the system
The automated production for realizing entire thick material fine overall process solves Current Situation existing for above-mentioned thick material fine industry.
The technical scheme adopted by the utility model is that：A kind of thick flitch part fine system of apery blanking on hand, including：With
In the apery hand feeding device of thick flitch part feeding, for the apery hand blanking device of thick flitch part blanking, for thick flitch part
Temporary, de-stacking de-stacking device is used for the centralising device of thick flitch part centering for the oiling station of thick flitch part lubrication
In the oil gear of thick flitch part punching, for the junk remover that thick flitch part waste material excludes, for thick flitch part finished product
The finished product discharger of discharge, and the useless plate collector for the useless plate collection of thick flitch part；
The discharge end that the oil gear is equipped with feed end, is away from each other with feed end；The oiling station is filled set on oil pressure
The feed end set；The junk remover and finished product discharger are divided into the left and right sides of oil gear；The de-stacking dress
It sets and centralising device is set on the front side of oil gear；The useless plate collector is set to the rear side of oil gear；The apery hand
Feeding device is set to the front side of oil gear, and the thick flitch part that can be captured in de-stacking device places it in centralising device,
And it the thick flitch part of centering can be clamped is pushed forward in thick flitch part to oil gear with the step pitch set and is punched；Institute
The rear side that apery hand blanking device is set to oil gear is stated, the useless plate after punching can be sent to useless plate collector.
A piece of thick flitch part in apery hand feeding device crawl de-stacking device places it in centralising device, centralising device
The centering of thick flitch part is completed, apery hand feeding device captures one end of a piece of thick flitch part of centering in centralising device,
It pushing thick flitch part forward with the step pitch of setting and slowly enters oil gear, oiling station carries out painting oil lubrication to thick flitch part,
Thick flitch part through lubrication is punched between entering the upper and lower template of oil gear, one end of the thick flitch part after punching
It is slowly stretched out from the discharge end of oil gear, the external part of the thick flitch part of apery hand blanking device clamping, apery hand feeding, discharge
Device simultaneously with upper mold and the lower die in oil gear synchronize move up and down, until completing the blanking process of whole.Through being punched
Useless plate useless plate collector is transferred to by apery hand blanking device, be punched the waste material of generation and filled from oil pressure by junk remover
It sets and excludes and collect in the waste material box of junk remover, the finished product being punched is by finished product discharger from oil gear
Middle discharge is simultaneously collected in the finished product box of finished product discharger.
Further, the apery hand feeding device is identical as apery subordinate material apparatus structure comprising an industrial machine
People and terminal-collecting machine for capturing the thick flitch part of clamping, the head phase that terminal-collecting machine passes through six-dimension force sensor and industrial robot
Even.
Further, the terminal-collecting machine includes a terminal-collecting machine mounting plate, for limiting clamped thick flitch part transverse direction
Mobile horizontal limit devices, the longitudinal limiting device for limiting clamped thick flitch part longitudinal movement, electromagnet and the
Two plate detection sensors；The head phase that the middle part of the terminal-collecting machine mounting plate passes through six-dimension force sensor and industrial robot
Even；Horizontal limit devices are set to the front end of terminal-collecting machine mounting plate and can do lateral rotation around terminal-collecting machine mounting plate；Cross spacing fills
The bottom set is equipped with idler wheel, and idler wheel, which is used to roll, supports clamped thick flitch part；Longitudinal limit device is set to terminal-collecting machine mounting plate
Rear end and can be longitudinally rotated around terminal-collecting machine mounting plate；Electromagnet and the second plate detection sensor are set to terminal-collecting machine mounting plate
Lower surface.
Further, the de-stacking device include de-stacking trolley track, it is moveable de-stacking trolley, small for detecting de-stacking
First plate detection sensor of vehicle thickness flitch part storage, and the magnetic splitting device for magnetic separation thickness flitch part；De-stacking is small
Vehicle track is mounted on the front side of oil gear, and magnetic splitting device is set to the both sides of de-stacking trolley track, and de-stacking trolley can be along de-stacking
Trolley track moves, and de-stacking trolley is equipped with provides the de-stacking vehicle motor of power for it, and the first plate detection sensor is set to
On the vehicle body of de-stacking trolley.
Further, the centralising device includes an alignment table main body, and alignment table main body is equipped with and is adapted with thick flitch part
Rectangular mesa, rectangular mesa be used for accepts by its own gravity whereabouts thick flitch part；One to its own of rectangular mesa
Overturning angle, the minimum angle of rectangular mesa are equipped with the blocking portion that can stop and generate offset when thick flitch part falls；Rectangular mesa
Upper surface be equipped with several balls, ball is used to roll the thick flitch part that falls of support.
Further, the oil gear includes hydraulic press, and hydraulic press is equipped with upper die holder and lower die holder, and upper die holder is equipped with upper
Template, lower die holder are equipped with lower template, and cope plate can complete the punching of thick flitch part with lower template in molding, and cope plate is under
Template is equipped with the gap that thick flitch part can be made to pass through in separation between bolster, the hydraulic press is additionally provided with for triggering punching
Cut out the oil pressure sensor of signal and the painting oil sensor for triggering oiling signal.
Further, the oiling station includes support plate, applies oil burner nozzle, nozzle holder, oiling roller, oil box and oil
Pump；The support plate level is set to the feed end of oil gear and extends to the front side of oil gear along feed end, applies oil burner nozzle
By nozzle holder installation on the supporting plate and positioned at the top of support plate, the jet hole of oil burner nozzle is applied towards support plate, oiling
Be equipped between nozzle and support plate for thick flitch part by gap, the bottom transverse of support plate is equipped with oil box, is equipped with and applies in oil box
Oily roller, at least partly cylinder surface of oiling roller expose the upper surface of support plate；The import of oil pump is connected to oil box, oil pump
Outlet by pipeline with apply oil burner nozzle be connected to.
Further, the junk remover includes waste discharge material holder and is sequentially arranged in from top to bottom on waste discharge material holder
Waste material fetching device, waste material weighing device and waste material collection device；
The waste discharge material branch is set up in the side of oil gear and close to oil gear；
The waste material fetching device includes that waste discharge material cylinder and the waste material being connected with the piston rod of waste discharge material cylinder pick up frame,
Waste material pickup frame can be with the flexible waste material for moving in a straight line to pick up oil gear punching generation of waste discharge material cylinder piston rod
And the waste material of pickup is drained into waste material weighing device；
The waste material weighing device includes that waste material enters box cylinder, waste material weighing platform and waste material weighing sensor；Waste material claims
The piston rod that galassing platform enters box cylinder with waste material, which is connected and can enter the flexible of box cylinder piston rod with waste material, to be moved in a straight line, waste material
Weighing platform can receive waste discharge device and pick up the waste material fallen；Waste material weighing sensor is set on waste material weighing platform, is used
The weight of the waste material on waste material weighing platform is fallen into detection；
Waste material collection device includes waste material baffle and garbage collection box；Waste material baffle is vertical at the upper of waste material weighing platform
The upper surface of side, lower end and waste material weighing platform is equipped with the gap no more than waste material minimum thickness, and garbage collection box is located at useless
The lower section of material weighing platform is used to receive the waste material on the waste material weighing platform fallen by waste material baffle gear.
Further, the finished product discharger includes lining up product holder and being sequentially arranged in from top to bottom to line up on product holder
Finished product fetching device, finished product detection device and finished product collection device；
The product branch of lining up is set up in the other side of oil gear and close to oil gear；
The finished product fetching device includes taking finished product cylinder and picking up frame with the finished product for taking the piston rod of finished product cylinder to be connected,
Finished product pickup frame can be with the flexible finished product for moving in a straight line to pick up oil gear and being punched for taking finished product cylinder piston rod
And the finished product of pickup row is dropped down onto into finished product detection device；
The finished product detection device includes finished product detection frame and the finished product detection sensor on finished product detection frame；
Finished product detection frame, which is set to the lower of finished product pickup frame, can be such that the finished product fallen in finished product pickup frame passes through out of its frame, finished product
Detection sensor is used to detect the finished product by finished product detection frame；
The finished product collection device includes belt conveyor and finished product disposable box, and belt conveyor is set to and takes finished frame
Underface, the belt conveyor on belt conveyor is for accepting the finished product under taking finished frame to fall and finished product being transported to finished product
In collection box；Finished product disposable box is set to below the front end of belt conveyor, and finished product disposable box is fallen for receiving belt conveyor
Finished product.
Further, the useless plate collector includes stacking trolley track, moveable stacking trolley, for detecting heap
The third plate detection sensor of pile charge hoisting by skip plate storage；Stacking trolley track is mounted on the rear side of oil gear, and stacking is small
Vehicle can be moved along stacking trolley track, and the third plate detection sensor is set on the vehicle body of stacking trolley, on stacking trolley
Equipped with the stacking vehicle motor for providing power for it.
The beneficial effects of the utility model：This system principle is simple and practicable, compact to design reasonable, stable and reliable for performance, from
Dynamicization degree is high.This system realizes the automated production of entire thick material fine overall process, changes the production of artificial loading and unloading
Present situation.Processing thick flitch part using this system has production efficiency height, high yield rate, product quality high, and process safely may be used
By the advantages that.
Description of the drawings
Fig. 1 is a kind of system pie graph of embodiment of the utility model.
Fig. 2 is the structural schematic diagram of apery blanking device on hand in Fig. 1.
Fig. 3 is the structural schematic diagram for applying terminal-collecting machine in 2.
Fig. 4 is the structural schematic diagram of de-stacking device in Fig. 1.
Fig. 5 is the structural schematic diagram of centralising device in Fig. 1.
Fig. 6 is the structural schematic diagram of oil press device in Fig. 1.
Fig. 7 is the structural schematic diagram of Fig. 6 oil press device opposite side.
Fig. 8 is in Fig. 1 for the structural schematic diagram (including oil gear) of the oiling station on oil gear.
Fig. 9 is the structural schematic diagram (including oil gear) of waste discharge device in Fig. 1.
Figure 10 is the structural schematic diagram (including oil gear) that finished devices are taken in Fig. 1.
Figure 11 is the structural schematic diagram of bunching device in Fig. 1.
Specific implementation mode
To keep the purpose of this utility model, technical solution and technique effect clearer, below in conjunction with attached drawing to this reality
It is further described with novel.
The meaning of " front, rear, left and right " described in the utility model refers to that equipment is in orientation residing when installation condition.
It for oil gear, stands and faces the direction of its charging in oil gear, front is the front side of oil gear.
The meaning of " transverse direction " described in the utility model refer to along equipment length direction or be referred to as " axial direction ",
The meaning of " longitudinal direction " refer to along equipment width direction i.e. with laterally perpendicular direction.
The meaning of " inside and outside " described in the utility model is referred to relative to equipment itself, inside sensing equipment
Direction is interior, otherwise is outer.
Referring to Fig. 1, a kind of thick flitch part fine system 1 of apery blanking on hand, including apery hand feeding device 11, apery
Hand blanking device 12, de-stacking device 13, centralising device 14, oiling station 15, oil gear 16, junk remover 17, finished product
Fetching device 18 and useless plate collector 19.
Oiling station 15 is set to the feed end of oil gear 16.Junk remover 17 is set to the right side of oil gear 16.
Finished product fetching device 18 is set to the left side of oil gear 19.There are two de-stacking device 13 is set, before being set to oil gear 16 side by side
Side, length direction are parallel with the input and output material direction of oil gear 16.Centralising device 14 is parallel to be set between de-stacking device 13.
Apery hand feeding device 11 is set to the front side of oil gear 16 and between centralising device 14 and the de-stacking device 13 of side.It is useless
There are two plate collector 19 is set, it is set to the rear side of oil gear 16, the input and output material of length direction and oil gear 16 side by side
Direction is parallel.Apery hand blanking device 12 is set to the rear side of oil gear 15 and between two useless plate collector 19.
Referring to Fig. 2, apery hand feeding device 11 is identical as apery hand 12 structures of blanking device, including an industrial robot
111 and the terminal-collecting machine 113 for capturing the thick flitch part of clamping, terminal-collecting machine 113 pass through six-dimension force sensor 112 and industrial robot
111 head is connected.Six-dimension force sensor is the prior art, and six-dimension force sensor is by the power or power suffered by the terminal-collecting machine measured
Square information sends the control system of industrial robot to, to control terminal-collecting machine by setting direction of motion movement.In the present embodiment
Six-dimension force sensor selects FANUC producers FS-100iA models.The artificial prior art of industrial machine, industrial robot pass through pedestal
Be fixedly mounted on the station of setting, head drive terminal-collecting machine can be X Y the movement in tri- directions Z and turning on each direction
It is dynamic.FANUC producers M-710iC/50 models are selected in the present embodiment.
Referring to Fig. 3, terminal-collecting machine 113 includes a terminal-collecting machine mounting plate 1131, horizontal limit devices 1132, longitudinal limiting device
1133, electromagnet 1134 and the second plate detection sensor 1135.
Horizontal limit devices 1132 include cross spacing cylinder 11321, the company of symmetrically arranged first connecting rod 11322 and second
Bar 11323, symmetrically arranged first cross spacing baffle 11324 and the second cross spacing baffle 11325, symmetrically arranged first
Idler wheel 11326 and the second idler wheel 11327.Cross spacing cylinder 11321 is vertically mounted to the front end of terminal-collecting machine mounting plate 1131,
The upper end of first connecting rod 11322 is hinged on by shaft on the piston rod of cross spacing cylinder 11321, and lower end is laterally limited with first
The upper end of position baffle 11324 is connected, and the lower end level of the first cross spacing baffle 11324 is equipped with fixing axle, the first idler wheel 11326
It is connected in fixing axle by bearing；The upper end of second connecting rod 11323 is hinged on the work of cross spacing cylinder 11321 by shaft
On stopper rod, lower end and the upper end of the second cross spacing baffle 11325 are connected, and the lower end of the second cross spacing baffle 11325 is horizontal
Equipped with fixing axle, the second idler wheel 11327 is connected to by bearing in fixing axle.
Longitudinal limiting device 1133 includes longitudinal spacing cylinder 11331, third extension bar 11332, longitudinal spacing baffle
11333.Longitudinal spacing cylinder 11331 is horizontally installed to the rear end of terminal-collecting machine mounting plate 1131 and is located at terminal-collecting machine mounting plate 1131
On, one end of third connecting rod 11332 is hinged on by shaft on the piston rod of longitudinal spacing cylinder 11331, third connecting rod
11332 other end is connected with the upper end of longitudinal spacing baffle 11333, and the lower end of longitudinal spacing baffle 11333 is equipped with and can accommodate
The groove 11333a that thick flitch part enters, in the present embodiment, groove 11333a is formed by two pieces of tablets of level welding.
The setting of first idler wheel 11326 and the second idler wheel 11327 is to support thick flitch part into hydraulic press to roll
To the rear slide of terminal-collecting machine 113 when structure.Because being inserted into longitudinal spacing baffle when thick flitch part slides backward in terminal-collecting machine 113
Groove 11333a on 11333 and by block.
Electromagnet 1134 is equipped with two pieces, is set to the lower surface of terminal-collecting machine mounting plate 1131, and is divided into terminal-collecting machine installation
The rear and front end of plate 1131, between electromagnet 1134 and idler wheel 11326 (11327) be equipped with for thick flitch part by gap.
Second plate detection sensor 1135 is set to the lower surface of terminal-collecting machine mounting plate 1131, is located at terminal-collecting machine mounting plate
1131 middle part, the lower face of the second plate detection sensor 1135 are not less than the lower surface of electromagnet 1134.Second plate is examined
Whether survey sensor is the prior art, be single-piece for detecting the thick flitch part that apery hand feeding device 11 is captured, in this reality
Apply selection Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 models in example.
Referring to Fig. 4, de-stacking device 13 include trolley track 133, de-stacking trolley 131, the first plate detection sensor 132 and
Magnetic splitting device 134.Trolley track 133 is fixedly mounted on oil gear 13 parallelly with oil gear input and output material direction before
Side, de-stacking trolley 131 are travelled along trolley track 133.De-stacking trolley 131 includes trolley vehicle body 1311, wheel 1312 and motor
1313.Vehicle body 1311 is made of a rectangular base plate and four columns, and four pillars are vertically welded to four of rectangular base plate
On corner, the size of rectangular base plate is adapted with thick flitch part in the present embodiment.Wheel 1312 is installed on the bottom of vehicle body 1311,
It is equipped with four altogether, two front-wheel 1312a are driven wheel, and two trailing wheel 1312b are driving wheel, the output shaft and trailing wheel of motor 1313
The transmission axis connection of 1312b.In the present embodiment, the first plate detection sensor 132 is equipped with two, is respectively arranged on de-stacking trolley
A column top and bottom.Magnetic splitting device 134 is set to the (stop of de-stacking trolley 131 of the end of trolley track 133
Position) both sides.6 magnetic splitting devices 134, in other embodiments, the number of magnetic splitting device are equipped in the present embodiment altogether
Amount can be selected according to the size of the magnetism intensity of the weight and magnetic splitting device of thick flitch part in de-stacking trolley.First plate detects
Sensor is the prior art, the material position for detecting the thick flitch part kept in de-stacking trolley.Shenzhen is selected in the present embodiment
Producer of Shen Pu Electric Applicance Co., Ltd depth Pu PF-A35A models.Magnetic splitting device is the prior art, is used for magnetic separation thickness flitch
Part selects Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 models in the present embodiment.
Referring to Fig. 5, centralising device 14 includes an alignment table main body 141, and alignment table main body 141 is equipped with an inclined rectangle platform
Face 1411 and four supporting legs 1412, supporting leg 1412 are vertically welded on four corners of 1411 lower surface of rectangular mesa for branch
Alignment table main body 141 is supportted, rectangular mesa 1411 is tilted to supporting leg 1412a, and angle of inclination is not more than 30 degree.On rectangular mesa 1411
Surface is set vertically there are four block 1413, and block 1413 is equipped with right-angle notch 14131 up and down, is in a certain gear of minimum point
Two perpendicular face 14131a, 14131b of the right-angle notch 14131 of block 1413a are able to two phases with thick flitch part
The side of friendship contacts.The upper surface of rectangular mesa 1411 is equipped with several balls 142, and rectangular mesa 1411 is surrounded by enclosing ball
142 prevent the frame 141a that it is tumbled.When thick flitch part is slipped to along block 1413 on rectangular mesa 1411, thick flitch part exists
It is slided to the minimum point of rectangular mesa 1411 along ball 142 under gravity, i.e., at the right-angle notch 14131 of block 1413a
Sliding, finally by block due to the side of two of an angle of thick flitch part intersections is contacted respectively with face 14131a, 14131b, from
And reach the preliminary centering of thick flitch part.The purpose of preliminary centering is to make apery hand feeding device in the thick flitch part of clamping
Transverse baffle stress is minimum, does not damage transverse baffle, keeps the work of apery hand feeding device more reliable.
Referring to Fig. 6 and Fig. 7, oil gear 16 includes hydraulic press 161, and hydraulic press 161 is equipped with upper die holder 1611 and lower die holder
1612, upper die holder level is equipped with cope plate 162, and lower die holder level is equipped with lower template 163.Cope plate 162 is being closed with lower template 163
The punching of thick flitch part can be completed when mould, cope plate 162 is equipped with when detaching between bolster with lower template 163 can make thickness
Flitch part by gap.Oil pressure sensor 164 for triggering punching signal is set to the upper die holder 1611 of hydraulic press discharge end,
Punching press signal oil supply press control system is sent when being detected with thick flitch part, triggering oil hydraulic press dynamic is made to complete primary punching
It cuts out.Oil pressure sensor is the prior art, and Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu PF-A35A types are selected in the present embodiment
Number.The upper die holder 1611 for applying oil sensor 165 and being set to hydraulic press feed end for triggering oiling signal, and it is located at oiling station
16 front side sends oiling signal grease device when being detected with thick flitch part and extending into the feed end of oil sector,
Start oil pump and oiling is carried out to thick flitch part.Painting oil sensor is the prior art, and Shen Pu electricity in Shenzhen is selected in the present embodiment
Producer of gas Co., Ltd depth Pu DL2-U030 models.
Referring to Fig. 8, oiling station 15 includes applying oil burner nozzle 151, nozzle holder 152, the support of the first support plate 153, second
Plate 154, buffer spring 155, oiling roller 156, oil box 157 and oil pump 158.Second support plate, 154 level is welded in oil pressure dress
It sets the front end of 16 lower die holders and extends to hydraulic press front side along feed end.First support plate 153 and the second support plate 154 are mutual
Parallel tablet, the first support plate 153 are set to by buffer spring 155 in the second support plate 154, the first support plate 153 and oil
Pressure device lower template is parallel and its upper surface is concordant with the upper surface of lower template.Nozzle holder 152 is a frame, frame
Both ends are fixedly connected in the first support plate 153, are uniformly distributed on the crossbeam of frame equipped with 7 painting oil burner nozzles 151, are applied oil burner nozzle
151 jet hole be equipped with towards the first support plate 153 and between the first support plate 153 for thick flitch part by gap.Oil
Box 157 crosses at the lower surface of the second support plate 154, and oiling roller 156 is crossed at by shaft in oil box 157, oiling roller
156 a part of cylinder surface exposes the upper surface of the first support plate 153.158 import of oil pump is communicated with oil box 157, oiling spray
Mouth 151 is connected to by pipeline with the delivery outlet of oil pump 158.
Referring to Fig. 9, junk remover 17 includes waste discharge material holder 171, waste material fetching device 172, waste material weighing device
173 and waste material collection device 174.
Waste discharge material holder 171 is set there are one support platform and four supporting legs, and waste discharge material holder 171 is fixed at by supporting leg
The right side of oil gear 16 and close oil gear 16.
Waste material fetching device 172 includes that waste discharge material cylinder 1721 and waste material pick up frame 1723.Waste discharge material cylinder 1721 passes through
Air cylinder support is horizontally arranged in the support platform of waste discharge material holder 171, and waste material pickup frame 1723 is connected in parallel to waste discharge material gas
On the piston rod of cylinder 1721.In the present embodiment, the lower surface of waste material pickup frame top plate is equipped with electromagnet (not shown),
The waste material that electromagnet can be generated by the way that oil gear punching is adsorbed or detached to power-off.In other embodiments, waste material picks up frame
Also its function can be realized by other manner in the prior art, such as the hook bent downward is set in waste material picks up frame and is taken
Portion drops down onto waste material weighing device when piston is stretched out for hooking to take waste material and dial waste material when piston bounces back, and waste material is by backform
Device is ejected from lower template.
Waste material weighing device 173 enters box cylinder 1731, waste material weighing platform 1732 and waste material weighing sensor including waste material
(not shown).It is horizontal on waste discharge material holder 171 and under waste discharge material cylinder 1721 that waste material enters box cylinder 1731.
Waste material weighing platform 1732 is connected in parallel to waste material and enters on the piston rod of box cylinder 1731.Waste material weighing sensor 1733 is set to useless
Expect weighing platform 1732.Waste material weighing sensor 1733 is for detecting the weight for falling into the waste material on waste material weighing platform.Waste material
Weighing sensor is the prior art, selects Shanghai trip so scientific and technological producer's EVT-18B models of sensing in the present embodiment.
Waste material collection device 174 includes waste material baffle 1741 and garbage collection box 1742.Waste material baffle 1741 is vertical at
The upper surface of the top of waste material weighing platform 1732, lower end and waste material weighing platform is equipped with no more than between waste material minimum thickness
Gap.The lower section that garbage collection box 1742 is located at waste material weighing platform 1732 claims for receiving the waste material fallen by the gear of waste material baffle 1741
Waste material on galassing platform.
Refering to fig. 10, finished product discharger 18 includes lining up product holder 181, finished product fetching device 182, finished product detection device
183 and finished product collection device 184.
It lines up product holder 181 to set there are one support platform and four supporting legs, lines up product holder 181 and be fixed at by supporting leg
The left side of oil gear 16 and close oil gear 16.
Finished product fetching device 182 includes that finished product cylinder 1821 and finished product is taken to pick up frame 1823.Finished product cylinder 1821 is taken to pass through
Air cylinder support (not shown) level is set to and lines up on product holder 181.Finished product pickup frame 1823 is connected in parallel to take finished product gas
On the piston rod of cylinder 1821.In the present embodiment, it is equipped in finished product pickup frame 1823 and takes finished product electromagnet (not shown), taken
The finished product that finished product electromagnet can be punched by adsorbing or detaching oil gear to power-off.In a further embodiment, also may be used
Realize that finished product picks up the function of frame by other prior art means.
Finished product detection device 183 includes finished product detection frame 1831 and finished product detection sensor 1832.Finished product detection frame
1831, which are set to the lower of finished product pickup frame 1823, can be such that the finished product fallen in finished product pickup frame passes through out of its frame.Finished product detection
Sensor 1832 be set to finished product detection frame 1831 on, for detect pass through finished product detection frame in by finished product.At product examine
Survey sensor is the prior art, selects Keyemce SL-V23F type sensors in the present embodiment.
Finished product collection device 184 includes belt conveyor 1841 and finished product disposable box 1842.Belt conveyor 1841 is set to
The underface of finished product detection frame 1831, belt conveyor on belt conveyor 1841 is under accepting finished frame being taken to fall
Finished product is simultaneously transported in finished product disposable box 1842 by finished product；Finished product disposable box 1842 is set under the front end of belt conveyor 1841
Side, the finished product fallen for receiving belt conveyor 1841.
Refering to fig. 11, the plate collector 19 that gives up includes stacking trolley track 191, moveable stacking trolley 192 and third
Plate detection sensor 193.
Trolley track 191 is fixedly mounted on the rear side of oil gear 13, heap parallelly with oil gear input and output material direction
Pile trolley 192 moves in trolley track 191.Stacking trolley 192 includes trolley vehicle body 1921, wheel 1922 and motor 1923.
Vehicle body 1921 is made of a rectangular base plate 19211 and four columns 19212, and four columns 19212 are vertically welded to rectangular base
On four corners of 19211 upper surface of plate, the size of rectangular base plate 19211 is adapted with thick flitch part in the present embodiment.Wheel
1922 are installed on the bottom of vehicle body 1921, are equipped with four altogether, and two front-wheel 1922a are driven wheel, and two trailing wheel 1922b are actively
Wheel, the output shaft of motor 1923 and the transmission axis connection of trailing wheel 1922b.Third plate detection sensor 193 has two, sets respectively
In the top and bottom of a certain column of stacking trolley vehicle body, for detecting the useless plate storage on stacking trolley 192.Third plate
Detection sensor is the prior art, selects Shenzhen Shen Pu Electric Applicance Co., Ltd producer's depth Pu DL2-U030 types in the present embodiment
Number.
The utility model can be automatically controlled by a set of PIC control systems, this practicality is elaborated by taking the present embodiment as an example
Novel operation principle is as follows：
The first plate in de-stacking trolley vehicle body is arranged after the dress pile that thick flitch part is completed in feeding area in de-stacking trolley 131
Detection sensor 132 detects that de-stacking trolley 131 is when completely expecting state, and the first plate detection sensor 132 will completely expect that information passes
PIC control systems are given, PIC control systems send out the operating of the de-stacking motor 1313 on information-driven de-stacking trolley 131, and de-stacking is small
Vehicle 131 is travelled along trolley track 133 to stop at de-stacking device 13.
The industrial robot 111 of apery hand feeding device 11 moves terminal-collecting machine 113 at de-stacking trolley 131, cross spacing
Baffle 11325 (11326) is laterally flared along terminal-collecting machine mounting plate 1131 under the driving of cross spacing cylinder 11321, longitudinal to limit
Position baffle 11333 is under the driving of longitudinal spacing cylinder 11331 along the longitudinal opening of terminal-collecting machine mounting plate 1131, front and back two blocks of electromagnetism
The thick flitch part detached under the action of magnetic splitting device 134 is sucked iron 1134, the detection of the second plate detection sensor 1135
Whether thick flitch part is single-piece, is not single-piece alarm artificial treatment, and if single-piece, then industrial robot 111 moves thick flitch part
It is sent to centralising device 14.
When block 1413a of the thick flitch part on centralising device 14 is slipped on rectangular mesa 1411, thick flitch part is in weight
It is slided to the minimum point of rectangular mesa 1411 along ball 142 under force effect, i.e., to cunning at the right-angle notch 14131 of block 1413a
It is dynamic, finally by block due to the side of two of an angle of thick flitch part intersections is contacted respectively with face 14131a, 14131b, thus
Reach the preliminary centering of thick flitch part.
111 manner described above of industrial robot captures the one piece thick flitch part of centering on centralising device 14, laterally
Postive stop baffle 11325 (11326) is laterally closed under the driving of cross spacing cylinder 11321 along terminal-collecting machine mounting plate 1131, is indulged
To postive stop baffle 11333 along the longitudinal closure of terminal-collecting machine mounting plate 1131, industrial machine under the driving of longitudinal spacing cylinder 11331
People 111 is clamped thick flitch part by cross spacing baffle 11325 (11326) and is transferred to oil gear 16.
Industrial robot 111 is clamped thick flitch part and thick flitch part is slowly extend into hydraulic press 161 with the step pitch set
Between cope plate 162 and lower template 163.When the oil pressure sensor 164 set on the front end of oil gear upper die holder 1611 detects
When thick flitch part, oil pressure sensor 164 sends out oiling signal to PIC control systems, and PIC control systems send out oiling and instruct to painting
Oily device 16, oil pump 158 operate.Apply oil burner nozzle 151 thick flitch part upper surface oil jet lubrication, oiling roller 156 with shifting
Friction is generated between dynamic thick flitch part, oiling roller 156 rotates under the action of frictional force, in the lower surface oiling of thick flitch part
Lubrication.
When the oil pressure sensor 164 on oil gear 16 detects thick flitch part, that is, send a signal to PIC controls
System, PIC control systems send out punching press signal oil supply press 161, drive 161 punching press thickness flitch part of hydraulic press.
Hydraulic press 161 is primary per punching press, i.e., waste material is left in lower template 163, and PIC control systems are to hydraulic press at this time
161 send out the signal for temporarily ceasing punching press, are simultaneously emitted by signal to waste discharging device 17, driving waste discharge material cylinder 1721 drives
Waste material pickup frame 1723 forward extends out, and electromagnet, which obtains, electric will be left in waste material in lower template 163 and be sucked.Waste discharge material cylinder 1721 returns
Contracting, electromagnet dead electricity detach the waste material adsorbed, and waste material falls into waste material weighing platform 1732.The detection of waste material weighing sensor is useless
The waste material weight on weighing platform 1732 is expected, when the waste material weight of detection is more than or equal to the total weight for the waste material being once stamped and formed out
When send out signal to PIC control systems, PIC control systems send a signal to waste discharging device 17, and driving waste material enters box cylinder
1731 bounce back, and the waste material on waste material weighing platform 1732 is fallen under the block of waste material baffle 1741 into garbage collection box 1742.
Hydraulic press 161 is primary per punching press, i.e., finished product is left in cope plate 162, and PIC control systems are to oil pressure at this time
Machine 161 sends out the signal for temporarily ceasing punching press, is simultaneously emitted by signal to finished product discharger 18, driving takes 1821 band of finished product cylinder
Dynamic and finished product pickup frame 1823 forward extends out, and electromagnet, which obtains, electric retained product to be sucked.Finished product cylinder 1821 is taken to bounce back, electromagnet loses
Electricity detaches the finished product adsorbed.Finished product falls into the conveyer belt of belt conveyor 1841 in the cavity through finished product detection frame 1831
On, when finished product detection sensor 1832 detect in finished product detection frame 1831 have finished product by when send a signal to PIC control
System processed, PIC control systems send a signal to belt conveyor 1841, and the operating of drive belt conveyer 1841 will fall off belt
On finished product be transported to finished product disposable box 1842.
Thick flitch part is after the n times punching press for completing setting, and the one end for the thick flitch part being punched is just slowly from hydraulic press 161
The external part of thick flitch part is clamped in middle stretching, apery hand blanking device 12, and stretching for thick flitch part is clamped in apery hand blanking device 11
Enter end, with hydraulic press 161 synchronize move up and down, until complete monoblock thickness flitch part punching, apery hand blanking device 12 will
The useless plate of punching is transplanted in stacking trolley 192.When third plate detection sensor 193 detects that stacking trolley 192 is completely to expect
It sends a signal to PIC control systems, PIC control systems send a signal to stacking trolley 192,192 edge of driving stacking trolley
Trolley track 191 is travelled to waste material laydown area.
It is equipped with two sets of de-stacking devices 13 in the present embodiment and two sets of useless plate collectors 19, two covering device alternate runs carry
High working efficiency.
It is the prior art not do the part illustrated in description above, or can be realized by the prior art.
Claims (10)
1. a kind of thick flitch part fine system of apery blanking on hand, it is characterised in that：Include for the imitative of thick flitch part feeding
Human hand feeding device, for the apery hand blanking device of thick flitch part blanking, temporary, de-stacking the de-stacking dress for thick flitch part
It sets, for the centralising device of thick flitch part centering, for the oiling station of thick flitch part lubrication, the oil for thick flitch part punching
Pressure device is used for the finished product discharger of thick flitch part finished product discharge for the junk remover that thick flitch part waste material excludes,
And the useless plate collector for plate collection of giving up for thick flitch part；
The discharge end that the oil gear is equipped with feed end, is away from each other with feed end；The oiling station is set to oil gear
Feed end；The junk remover and finished product discharger are divided into the left and right sides of oil gear；The de-stacking device and
Centralising device is set to the front side of oil gear；The useless plate collector is set to the rear side of oil gear；The apery is expected on hand
Device is set to the front side of oil gear, and the thick flitch part that can be captured in de-stacking device places it in centralising device, and energy
The thick flitch part of enough clamping centerings, which is pushed forward with the step pitch set in thick flitch part to oil gear, to be punched；It is described imitative
Human hand blanking device is set to the rear side of oil gear, can send the useless plate after punching to useless plate collector.
2. thickness flitch part fine system according to claim 1, it is characterised in that：The apery hand feeding device and apery
Subordinate's material apparatus structure is identical comprising an industrial robot and the terminal-collecting machine for capturing the thick flitch part of clamping, terminal-collecting machine are logical
The head for crossing six-dimension force sensor and industrial robot connects.
3. thickness flitch part fine system according to claim 2, it is characterised in that：The terminal-collecting machine is pacified including a terminal-collecting machine
Loading board, the horizontal limit devices for limiting clamped thick flitch part transverse shifting, for limiting clamped thick flitch part
Longitudinal limiting device, electromagnet and the second plate detection sensor of longitudinal movement；Pass through in the middle part of the terminal-collecting machine mounting plate
Six-dimension force sensor is connected with the head of industrial robot；Horizontal limit devices are set to the front end of terminal-collecting machine mounting plate and can be around ends
It picks up device mounting plate and does lateral rotation；The bottom of horizontal limit devices is equipped with idler wheel, and idler wheel, which is used to roll, supports clamped thick material
Plate；Longitudinal limit device is set to the rear end of terminal-collecting machine mounting plate and can be longitudinally rotated around terminal-collecting machine mounting plate；Electromagnet and
Two plate detection sensors are set to the lower surface of terminal-collecting machine mounting plate.
4. thickness flitch part fine system according to claim 1, it is characterised in that：The de-stacking device includes de-stacking trolley
Track, moveable de-stacking trolley, the first plate detection sensor for detecting de-stacking trolley thickness flitch part storage, and be used for
The magnetic splitting device of magnetic separation thickness flitch part；De-stacking trolley track is mounted on the front side of oil gear, and magnetic splitting device is set to
The both sides of de-stacking trolley track, de-stacking trolley can be moved along de-stacking trolley track, and de-stacking trolley is equipped with provides power for it
De-stacking vehicle motor, the first plate detection sensor are set on the vehicle body of de-stacking trolley.
5. thickness flitch part fine system according to claim 1, it is characterised in that：The centralising device includes an alignment table
Main body, alignment table main body are equipped with rectangular mesa compatible with thick flitch part, and rectangular mesa is for accepting by under its own gravity
The thick flitch part fallen；For rectangular mesa to the overturning angle of its own, the minimum angle of rectangular mesa, which is equipped with, can stop thick material
The blocking portion of offset is generated when plate falls；The upper surface of rectangular mesa is equipped with several balls, and ball is supported to fall for rolling
Thick flitch part.
6. thickness flitch part fine system according to claim 1, it is characterised in that：The oil gear includes hydraulic press,
Hydraulic press is equipped with upper die holder and lower die holder, and upper die holder is equipped with cope plate, and lower die holder is equipped with lower template, and cope plate is being closed with lower template
The punching of thick flitch part can be completed when mould, cope plate is equipped with when detaching between bolster with lower template can make thick flitch part
By gap, the hydraulic press is additionally provided with the oil pressure sensor for triggering punching signal and painting for triggering oiling signal
Oil sensor.
7. thickness flitch part fine system according to claim 1, it is characterised in that：The oiling station include support plate,
Apply oil burner nozzle, nozzle holder, oiling roller, oil box and oil pump；The support plate level is set to feed end and the edge of oil gear
Feed end extends to the front side of oil gear, applies oil burner nozzle and is installed on the supporting plate and positioned at the upper of support plate by nozzle holder
Side applies the jet hole of oil burner nozzle towards support plate, apply be equipped between oil burner nozzle and support plate for thick flitch part by gap, branch
The bottom transverse of fagging is equipped with oil box, and oiling roller is equipped in oil box, and at least partly cylinder surface of oiling roller exposes support plate
Upper surface；The import of oil pump is connected to oil box, and the outlet of oil pump is connected to by pipeline with oil burner nozzle is applied.
8. thickness flitch part fine system according to claim 1, it is characterised in that：The junk remover includes waste discharge
The material holder and waste material fetching device being sequentially arranged in from top to bottom on waste discharge material holder, waste material weighing device and garbage collection dress
It sets；
The waste discharge material branch is set up in the side of oil gear and close to oil gear；
The waste material fetching device includes waste discharge material cylinder and the waste material being connected with the piston rod of waste discharge material cylinder pickup frame, waste material
Pickup frame can be with flexible waste material and the general for moving in a straight line to pick up that oil gear punching generates of waste discharge material cylinder piston rod
The waste material of pickup drains into waste material weighing device；
The waste material weighing device includes that waste material enters box cylinder, waste material weighing platform and waste material weighing sensor；Waste material is weighed flat
The piston rod that platform enters box cylinder with waste material, which is connected and can enter the flexible of box cylinder piston rod with waste material, to be moved in a straight line, and waste material is weighed
Platform can receive waste discharge device and pick up the waste material fallen；Waste material weighing sensor is set on waste material weighing platform, for examining
Survey the weight for falling into the waste material on waste material weighing platform；
Waste material collection device includes waste material baffle and garbage collection box；Waste material baffle is vertical at the top of waste material weighing platform,
Its lower end and the upper surface of waste material weighing platform are equipped with the gap no more than waste material minimum thickness, and garbage collection box claims positioned at waste material
The lower section of galassing platform is used to receive the waste material on the waste material weighing platform fallen by waste material baffle gear.
9. thickness flitch part fine system according to claim 1, it is characterised in that：The finished product discharger includes lining up
The finished product fetching device, finished product detection device and finished product that product holder and being sequentially arranged in from top to bottom is lined up on product holder collect dress
It sets；
The product branch of lining up is set up in the other side of oil gear and close to oil gear；
The finished product fetching device includes taking finished product cylinder and picking up frame, finished product with the finished product for taking the piston rod of finished product cylinder to be connected
Pickup frame can be with flexible finished product and the general for moving in a straight line to pick up that oil gear is punched for taking finished product cylinder piston rod
The finished product row of pickup drops down onto finished product detection device；
The finished product detection device includes finished product detection frame and the finished product detection sensor on finished product detection frame；Finished product
Detection framework, which is set to the lower of finished product pickup frame, can be such that the finished product fallen in finished product pickup frame passes through out of its frame, finished product detection
Sensor is used to detect the finished product by finished product detection frame；
The finished product collection device includes belt conveyor and finished product disposable box, belt conveyor be set to take finished frame just under
Square, the belt conveyor on belt conveyor is used to accept the finished product under taking finished frame to fall and finished product is transported to finished product and collects
In box；Finished product disposable box is set to below the front end of belt conveyor, finished product disposable box be used to receive belt conveyor falls at
Product.
10. thickness flitch part fine system according to claim 1, it is characterised in that：The useless plate collector includes heap
Pile trolley track, moveable stacking trolley, the third plate detection sensor for detecting stacking charge hoisting by skip plate storage；Heap
Pile trolley track is mounted on the rear side of oil gear, and stacking trolley can be moved along stacking trolley track, the third plate detection
Sensor is set on the vehicle body of stacking trolley, and stacking trolley is equipped with provides the stacking vehicle motor of power for it.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721621102.0U CN207887697U (en) | 2017-11-28 | 2017-11-28 | A kind of thick flitch part fine system of apery blanking on hand |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721621102.0U CN207887697U (en) | 2017-11-28 | 2017-11-28 | A kind of thick flitch part fine system of apery blanking on hand |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109647999A (en) * | 2018-12-20 | 2019-04-19 | 孙新红 | A kind of material automatic forming conveyer in engine support punch process |
| CN111942834A (en) * | 2020-08-03 | 2020-11-17 | 东华大学 | Bale handling and discharging device and method for straight-row bale plucker |
| CN111957848A (en) * | 2020-07-06 | 2020-11-20 | 宁海县高级职业技术中心学校 | Drawing and trimming die for stationery case and demolding method thereof |
-
2017
- 2017-11-28 CN CN201721621102.0U patent/CN207887697U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109647999A (en) * | 2018-12-20 | 2019-04-19 | 孙新红 | A kind of material automatic forming conveyer in engine support punch process |
| CN109647999B (en) * | 2018-12-20 | 2020-05-05 | 孙新红 | Automatic material forming and conveying device in stamping process of engine support |
| CN111957848A (en) * | 2020-07-06 | 2020-11-20 | 宁海县高级职业技术中心学校 | Drawing and trimming die for stationery case and demolding method thereof |
| CN111957848B (en) * | 2020-07-06 | 2022-09-13 | 宁海县高级职业技术中心学校 | Drawing and trimming die for stationery case and demolding method thereof |
| CN111942834A (en) * | 2020-08-03 | 2020-11-17 | 东华大学 | Bale handling and discharging device and method for straight-row bale plucker |
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