CN106365419A - 3D glass processing production line - Google Patents
3D glass processing production line Download PDFInfo
- Publication number
- CN106365419A CN106365419A CN201610791789.6A CN201610791789A CN106365419A CN 106365419 A CN106365419 A CN 106365419A CN 201610791789 A CN201610791789 A CN 201610791789A CN 106365419 A CN106365419 A CN 106365419A
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- glass
- cylinder
- seal closure
- processing stations
- mould
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- 239000011521 glass Substances 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000001816 cooling Methods 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 238000007599 discharging Methods 0.000 claims description 44
- 238000009413 insulation Methods 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000012528 membrane Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 229910052756 noble gas Inorganic materials 0.000 claims description 3
- 150000002835 noble gases Chemical class 0.000 claims description 3
- 230000000750 progressive effect Effects 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000002834 transmittance Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract 2
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a 3D glass processing production line which comprises a mold conveying device during glass processing, an air insulating device during processing, a glass bending fuse machine and a 3D glass processing device in sequence. The glass bending fuse machine is installed in a furnace body heat insulating of 3D glass. The 3D glass processing device comprises a furnace body, a control unit, a feeding mechanism, a line station set and at least one mold. The line station set comprises a preheating station set, a pressurizing station set, a first cooling station set and a second cooling station set which are arranged inside the furnace body, and a third cooling station set which is arranged outside the furnace body. According to the glass processing device production line, processing is conducted by means of the combined structure of preheating, pressurizing and cooling, the temperature change tendency from the first processing station of the preheating station set to the last processing station of the cooling station set gradually and slowly rises and then gradually and slowly falls, and the characteristics of being fine in glass grain, smooth in surface, high in light transmittance, small in internal stress and the like are ensured.
Description
Technical field
The present invention relates to 3d glass manufacturing apparatus, particularly to a kind of 3d glass processing production line.
Background technology
The processing method of current 3d glass mainly has following two: one kind is to directly heat in atmosphere to treat glass in mould
Middle dissolving crystalline forming again, then natural cooling in atmosphere, finally takes out；Another kind is in atmosphere will be soft for glass high temperature
Change and then allow at elevated pressures glass to suppress crystalline forming.Both processing methods are all to be recrystallized into glass in atmosphere
Type, does not account for the Oxidation of air, and glass is during crystallization and dissolving and air contact, and air aoxidizes
Effect, it is of poor quality to easily cause glass surface, the defect such as intensity difference and light transmittance difference.And, existing moulding process is simple, adopts
With the mode of the quick cooling of one-shot forming, do not control the rate of cooling of glass, the nature ignoring glass is so that produce
Product surface quality poor, internal stress is big, short life.Additionally, prior art is inadequate to the control skill of pressure, become under stress
During type, more random to the control ratio of pressure, fully do not study the property of glass, do not supported with substantial amounts of experimental data,
Ultimately result in the defects such as yield rate is low, of poor quality, light transmittance is low, surface quality is bad.
Content of the invention
The purpose of the present invention is the drawbacks described above for prior art, provides a kind of 3d glass processing production line.
For solving the drawbacks described above of prior art, present invention provide the technical scheme that a kind of 3d glass processing production line,
Including the isolation air assembly when conveyer device of mould during the glass processing setting gradually, processing, glass curvature fuse machine and
The processing unit (plant) of 3d glass, described glass curvature fuse machine is arranged in the body of heater heat ray filter of 3d glass, described 3d glass
Processing unit (plant) includes body of heater, control unit, feed mechanism, flowing water station group and at least one mould, described flowing water station group bag
Include the preheating station group being arranged in described body of heater, pressure H hyte, first bosher's hyte, second bosher's hyte, and set
Put the 3rd bosher's hyte outside described body of heater；Described preheating station group, pressure H hyte, first bosher's hyte, second
Bosher's hyte and the 3rd bosher's hyte are formed by least one processing stations, and described processing stations include relative spacing and set
The support component put and lower mold assemblies, the lower mold assemblies of each described processing stations are under the control of described control unit to placement
Mould in described support component applies the pressure of Preset Time, described preheating station group, pressure H hyte and the first cooling
It is provided with heater on the processing stations of station group.
One kind improvement, the bottom of each described support component and lower film group as 3d glass processing production line of the present invention
The top of part is separately installed with water cooling plant；The support group of described preheating station group, pressure H hyte and first bosher's hyte
The bottom of the top of part and lower membrane module is separately installed with described heater, and described control unit controls described heater
Processing temperature；The size of the processing temperature of each described processing stations is all different；The lower membrane module of each described processing stations
The size of lower pressure is all different；The lower mold assemblies of each described processing stations apply to the mould being placed in described support component
The Preset Time of pressure is all different；Described mould includes multiple, and each described processing stations is placed with a mould, described
Mould on one processing stations is delivered to adjacent next processing stations by feed mechanism；Add described in wherein one or more
At least one dividing plate is provided with work station.
As one kind improvement of 3d glass processing production line of the present invention, described conveyer device includes frame, in described frame
Be provided with the first feeding mechanism, flowing water station group, conveying mechanism and the first discharging mechanism, described flowing water station group include multiple according to
The processing stations of secondary arrangement, described conveying mechanism includes guide rail, the rotary cylinder being slidably connected on described guide rail, one end
The pull bar being connected with described rotary cylinder and the straight push cylinder being connected with the other end of described pull bar, described pull bar are fixed with many
Individual spaced shift fork, described rotary cylinder drives described pull bar to rotate, make each described shift fork turn to corresponding processing
The feed side of station or turn to outside described processing stations, described straight push cylinder is passed through described pull bar and is driven described rotary cylinder
Move along described guide rail with shift fork.
As one kind improvement of 3d glass processing production line of the present invention, described shift fork is located at described processing in original state
Outside station, described rotary cylinder drives described pull bar to rotate forward predetermined angle, make each described shift fork turn to corresponding processing
The feed side of station, described straight push cylinder drive the positive mobile predeterminable range of described shift fork, make mould mobile to corresponding next
Individual processing stations or the discharge outlet of described first discharging mechanism；After mould is mobile, described rotary cylinder drives described pull bar
Reversion predetermined angle, described straight push cylinder moves backward predeterminable range, makes described shift fork return back to original state；Described shift fork
Quantity is identical with the quantity of described processing stations, and the tail end shift fork of described pull bar moves mould to described first discharging mechanism
Discharge outlet；, one more than the quantity of described shift fork, each described shift fork will be mobile for mould extremely right for the quantity of described processing stations
On the next processing stations answered；Described conveying mechanism also includes hooking back assembly, and described hook returns assembly by described flowing water station group
End processing stations on mould be delivered to the discharge outlet of described first discharging mechanism；Described hook back assembly include hook,
Lift cylinder, hook air return cylinder and support, described support is fixed in described frame, and described lift cylinder and hook air return cylinder are arranged on
On described support, described hook is in transmission connection with described lift cylinder and hook air return cylinder respectively；Described pull bar is located at described flowing water
The side edge of station group；Described first feeding mechanism includes feeding assembly, and described feeding assembly is by the mould on progressive die workbench
It is delivered on the processing stations of described flowing water station group；Described first discharging mechanism includes discharge component, and described discharge component will
The mould of discharge outlet is delivered to back in die worker's station.
As one kind improvement of 3d glass processing production line of the present invention, described isolation air assembly includes frame, and setting
The second feeding mechanism in described frame, organisation of working and the second discharging mechanism, it is close that described second feeding mechanism includes first
Sealing cover, the second seal closure, make the first lift cylinder of described first seal closure lifting, be located at the of described first seal closure side
One pushes cylinder, second being arranged on described first seal closure pushes cylinder, and is arranged on described second seal closure
Three push cylinder.
As one kind improvement of 3d glass processing production line of the present invention, described second seal closure is adjacent with the first seal closure
Side be provided with the first opening door to be opened/closed, the described second seal closure side adjacent with the charging aperture of organisation of working is provided with
Second opening door to be opened/closed；The first enabling for making the first opening door open or close is additionally provided with described second seal closure
Cylinder, and the second enabling cylinder for making the second opening door open or close；Described first seal closure and the second seal closure phase
Adjacent side is provided with opening；Described second feeding mechanism also includes bracing frame, and described first seal closure slidably connects
On support frame as described above；Described second discharging mechanism includes the 3rd seal closure, the 4th seal closure, and is arranged on described 4th sealing
The second lift cylinder and the 4th on cover pushes cylinder, the described 3rd seal closure discharging opening with described second discharging mechanism respectively
And described 4th seal closure is adjacent；The described 3rd seal closure side adjacent with the discharging opening of described second discharging mechanism sets
There is outlet portal to be opened/closed, described 3rd sealing is covered with the outlet door cylinder for making described outlet portal open or close；Institute
State and set Packed tapping channel between the 3rd seal closure and described 4th seal closure；Control is additionally provided with described frame single
Unit, described control unit is used for controlling the running status of the cylinder of described second feeding mechanism and described second discharging mechanism；Institute
Stating the working gas in organisation of working is nitrogen or noble gases.
As one kind improvement of 3d glass processing production line of the present invention, described glass curvature fuse machine includes fixing base plate,
Be sequentially provided with from right to left on described fixing base plate at least one thermatron, temperature compensation means, push shaping equipment,
Multiple heat sinks and multiple quick cooling device, the left side of described fixing base plate is provided with cold water fast cooling device.
As one kind improvement of 3d glass processing production line of the present invention, described thermatron includes fixed plate, described
Fixed plate is provided with heating lower air cylinder, and the lower end of described fixed plate is provided with applicator coil, and described applicator coil sets
There is the mould being made up of graphite or metal.
As one kind improvement of 3d glass processing production line of the present invention, described body of heater heat ray filter includes furnace body, its
It is characterised by, described furnace body is combined by upper plate, lower plate, four side plates, two end plates, thermal insulation board and reflector, four
Individual described side plate and two end plates are used to connect four edges of described upper plate and lower plate, and described thermal insulation board is arranged on four institutes
State side plate and the medial surface of two end plates, described reflector is arranged on the medial surface of described thermal insulation board, the medial surface of described upper plate
It is provided with thermal insulation board, the medial surface of described upper thermal insulation board is provided with reflector.
As one kind improvement of 3d glass processing production line of the present invention, two described end plates be respectively product inlet end plate and
Products export end plate, is provided with entrance at the middle part of described product inlet end plate, and the middle part of described products export end plate is provided with outlet,
Be provided with product delivery track in the cavity of described furnace body, described product delivery track is interval with multiple for carry produce
The mould of product；It is equipped with chilled water unit in four described side plates and two described end plates；Described chilled water unit has one
Or multiple water inlets and one or more outlet；Four described side plates are averagely arranged on left side and the right side of described furnace body
Side, the middle part of every block of described side plate is equipped with two observation windows, and the two ends of every block of described side plate are equipped with two handles, each institute
State and observation window handle is equipped with observation window；The two ends of described lower plate are equipped with exhaust pressure relief mouth；Described chilled water unit is that have
Multiple circulating water channel compositions, the water inlet of described circulating water channel and outlet have multiple.
Compared with prior art, the invention has the advantage that the glass processing device production line of the application adopts preheating, adds
Pressure, the combinative structure of cooling are processed, and flowing water station group includes preheating station group, pressure H hyte and the cooling being arranged in order
Station group, becomes from the temperature change of first processing stations of preheating station group last processing stations to bosher's hyte
Gesture is first progressively slowly to rise, more progressively slowly declines, and that is, first progressively the crystallization such as heating is progressively lowered the temperature, to ensure glass after finishing again
The characteristic such as glass crystal grain is tiny, any surface finish, light transmittance are good, internal stress is little.Secondly, the temperature control of each processing stations is to pass through
The heater being arranged in lower membrane module and support component is realizing, and the temperature of each processing stations can individually be controlled
System.3rd, the size of lower pressure of each processing stations and dwell time can control respectively, and temperature, lower pressure, pressurize
The independent control of time is to ensure that the basis of accurate processing, is also the key of product success or failure.
Brief description
Just with specific embodiment, the present invention and its beneficial technique effect are made further details of below with reference to the accompanying drawings
Description, wherein:
Fig. 1 is transport conveyor constructions schematic diagram of the present invention.
Fig. 2 is present invention isolation air assembly structural representation.
Fig. 3 is glass curvature fuse machine structural representation of the present invention.
Fig. 4 is the present invention single thermatron structural representation.
Fig. 5 is the processing unit (plant) structural representation of 3d glass.
Fig. 6 is body of heater heat ray filter structural representation of the present invention.
Fig. 7 is body of heater heat ray filter fractionation structural representation of the present invention.
Fig. 8 is the first seal closure of feeding mechanism of the present invention, the first lift cylinder, first pushes cylinder and second and push gas
The structural representation of cylinder.
Fig. 9 is the structural representation of feeding mechanism of the present invention.
Specific embodiment
Just the invention will be further described with specific embodiment with reference to the accompanying drawings below, but embodiments of the present invention not office
It is limited to this.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a kind of 3d glass processing production line, it is special
Levy and be, including the isolation air assembly 2 when the conveyer device 1 of mould, processing, glass curvature during the glass processing setting gradually
The processing unit (plant) 4 of fuse machine 3 and 3d glass, glass curvature fuse machine 3 is arranged in the body of heater heat ray filter 5 of 3d glass, 3d glass
The processing unit (plant) 4 of glass includes body of heater 41, control unit, feed mechanism, flowing water station group and at least one mould 42, flowing water station
Group includes being arranged on preheating station group 410 in body of heater 41, pressure H hyte 411, first bosher's hyte 412, second cool down
Station group 413, and it is arranged on the 3rd bosher's hyte 414 outside body of heater 41；Preheating station group 410, pressure H hyte 411,
One bosher's hyte 412, second bosher's hyte 413 and the 3rd bosher's hyte 414 are formed by least one processing stations,
Processing stations include support component 420 and the lower mold assemblies 430 of relative spacing setting, the lower mold assemblies 430 of each processing stations
Under the control of the control unit the mould 42 being placed in support component 420 is applied with the pressure of Preset Time, preheating station group
410th, it is provided with heater 440 on the processing stations of pressure H hyte 411 and first bosher's hyte 412.
Preferably, the top of the bottom of each support component 4420 and lower membrane module 430 is separately installed with water cooling plant
450；The top of support component 420 of preheating station group 410, pressure H hyte 411 and first bosher's hyte 412 and lower film group
The bottom of part 430 is separately installed with heater 440, and control unit controls the processing temperature of heater 440；Each processes work
The size of the processing temperature of position is all different；The size of the lower pressure of the lower membrane module 430 of each processing stations is all different；Each adds
It is all different that the lower mold assemblies 430 of work station apply stressed Preset Time to the mould 42 being placed in support component 420；Mould
42 include multiple, and each processing stations is placed with a mould 42, and feed mechanism is by the mould 42 on processing stations
It is delivered to adjacent next processing stations；At least one dividing plate 415 is provided with wherein one or more processing stations.
The glass processing device production line of the application is processed using the combinative structure of preheating, pressurization, cooling, flowing water work
Hyte includes preheating station group, pressure H hyte and the bosher's hyte being arranged in order, from first processing of preheating station group
The temperature changing trend of last processing stations to bosher's hyte for the station is first progressively slowly to rise, more progressively slow under
Fall, that is, first progressively the crystallization such as heating is progressively lowered the temperature after finishing again, to ensure that glassy grain is tiny, any surface finish, light transmittance are good, interior
The characteristic such as stress is little.Secondly, the temperature control of each processing stations is by being arranged on adding in lower membrane module and support component
Thermal is realizing, and the temperature of each processing stations can individually control.3rd, the lower pressure of each processing stations
Size and dwell time can control respectively, and temperature, lower pressure, the independent control of dwell time are to ensure that accurate processing
Basis, is also the key of product success or failure.
Preferably, conveyer device 1 includes frame 11, and frame 11 is provided with the first feeding mechanism 12, flowing water station group, biography
Material mechanism and the first discharging mechanism 13, flowing water station group includes multiple processing stations being arranged in order, and conveying mechanism includes guide rail
141st, pull bar 143 that the rotary cylinder 142 that is slidably connected on guide rail 141, one end are connected with rotary cylinder 142 and with draw
The straight push cylinder 144 that the other end of bar 143 connects, pull bar 143 is fixed with multiple spaced shift forks 145, rotary cylinder
142 drive pull bars 143 rotate, so that each shift fork 145 is turned to the feed side of corresponding processing stations or turn to processing stations
Outside, it is mobile along guide rail 141 with shift fork 145 that straight push cylinder 144 is rotated cylinder 142 by pull bar 143.
Preferably, shift fork 145 is located in original state outside processing stations, and rotary cylinder 142 drives pull bar 143 to rotate forward
Predetermined angle, each shift fork 145 is made to turn to the feed side of corresponding processing stations, straight push cylinder 144 drives shift fork 145 positive
Move predeterminable range, make at the mobile discharging opening 130 to corresponding next one processing stations or the first discharging mechanism 13 of mould；?
After mould is mobile, rotary cylinder 142 drives pull bar 143 reversion predetermined angle, and straight push cylinder 144 moves backward predeterminable range, makes
Shift fork 145 returns back to original state；The quantity of shift fork 145 is identical with the quantity of processing stations 110, the tail end shift fork of pull bar 143
1453 by the discharging opening 130 of mould movement to the first discharging mechanism 13；The quantity of processing stations 110 is than the quantity of shift fork 145
Many one, each shift fork 145 is by mobile for mould to corresponding next one processing stations；Conveying mechanism also includes hooking back assembly,
Hook back the discharging opening 130 that the mould on the end processing stations 1104 of flowing water station group is delivered to the first discharging mechanism 13 by assembly
Place；Hook back assembly to include hook 146, lift cylinder 147, hook air return cylinder 148 and support 149, support 149 is fixed on frame 11
On, lift cylinder 147 and hook air return cylinder 148 be arranged on support 149, hook 146 respectively with lift cylinder 147 and hook air return cylinder
148 are in transmission connection；Pull bar 143 is located at the side edge of flowing water station group；First feeding mechanism 12 includes feeding assembly, feeding assembly
Mould on progressive die workbench 150 is delivered on the processing stations of flowing water station group；First discharging mechanism 13 includes discharging group
Part, the mould at discharging opening 130 is delivered to back in die worker's station 151 discharge component.
On pull bar, interval is fixed with multiple shift forks, and shift fork is located in original state outside flowing water station group, by rotation
Cylinder drives pull bar to rotate forward predetermined angle, make each shift fork turn to the feed side of corresponding processing stations, and straight push cylinder drives
Described shift fork is positive to be moved predeterminable range, makes the mobile discharging opening to corresponding next one processing stations or discharging mechanism of mould
Place；Subsequently rotary cylinder drives shift fork reversion predetermined angle, and straight push cylinder moves backward predeterminable range, makes shift fork and rotary cylinder
Return back to original state, the mould that aforesaid operations process can be realized on multiple processing stations accurately moves simultaneously.Secondly, lead to
Crossing coordinates shift fork that mould can accurately be delivered to the discharge outlet of discharging mechanism using hooking back assembly, and can make mould defeated
Turn round during sending.
Preferably, isolation air assembly 2 includes frame 2100, and be arranged on the second feeding mechanism 21 in frame 2100,
Organisation of working 22 and the second discharging mechanism 23, the second feeding mechanism 21 includes the first seal closure 211, the second seal closure 212, makes
One seal closure 211 lifting the first lift cylinder 213, be located at the first seal closure 211 side first push cylinder 214, setting
On the first seal closure 211 second pushes cylinder 215, and the 3rd being arranged on the second seal closure 212 pushes cylinder 216.
Preferably, the second seal closure 212 side adjacent with the first seal closure 211 is provided with the first opening door to be opened/closed
2121, the second seal closure 212 side adjacent with the charging aperture of organisation of working 22 is provided with the second opening door 2122 to be opened/closed；
The first enabling cylinder 217 for making the first opening door 2121 open or close is additionally provided with the second seal closure 212, and is used for making
The second enabling cylinder 218 that second opening door 2122 opens or closes；First seal closure 211 is adjacent with the second seal closure 212
Side be provided with opening 2110；Second feeding mechanism 21 also includes bracing frame 210, and the first seal closure 211 slidably connects
On bracing frame 210；Second discharging mechanism 23 includes the 3rd seal closure 231, the 4th seal closure 232, and is arranged on the 4th sealing
Cover 232 on the second lift cylinder 234 and the 4th push cylinder 235, the 3rd seal closure 231 respectively with the second discharging mechanism 23
Discharging opening and the 4th seal closure 232 are adjacent；The adjacent side of the discharging opening of the 3rd seal closure 231 and the second discharging mechanism 23
It is provided with outlet portal to be opened/closed, the 3rd seal closure 231 is provided with the outlet door cylinder 234 for making outlet portal open or close；The
Packed tapping channel is set between three seal closures 231 and the 4th seal closure 232；It is additionally provided with control unit in frame 2100,
Control unit is used for controlling the running status of the cylinder of the second feeding mechanism 21 and the second discharging mechanism 23；In organisation of working 22
Working gas is nitrogen or noble gases.
During mould is delivered to organisation of working by feeding mechanism, and process mould being exported in discharging mechanism
In, organisation of working is all separated with outside air, and the second seal closure and the 3rd seal closure are also to separate with outside air, have
Effect avoids glass, with air, Oxidation, improve product quality occur.
Preferably, glass curvature fuse machine 3 includes fixing base plate 31, and fixing base plate 31 is sequentially provided with least from right to left
One thermatron 32, temperature compensation means 33, push shaping equipment 34, multiple heat sink 35 and multiple quick cooling
Heat sink 36, the left side of fixing base plate 31 is provided with cold water fast cooling device 37.Need with technique, can increase or decrease
The quantity of applicator station, it is also possible to increase or decrease the quantity of cooling seat in the plane, is changed from being warmed up to as needed
It is pressed onto the station modular cooling to cooling.
Preferably, thermatron 32 includes fixed plate 321, and fixed plate 321 is provided with heating lower air cylinder 322, Gu
The lower end of fixed board 321 is provided with applicator coil 323, and applicator coil 323 is provided with by graphite jig 324 or metal die.
With the principle of high-frequency heating, using high frequency high current to being turned to square or other shapes of heating coil, thus online
The strong flux of polarization instantaneous variation in circle, the mould that graphite or metal are made is placed in coil, and flux will run through
Whole mould, in the inside of the heated object direction contrary with heated current, will produce big vortex flow accordingly, due to being added
There is resistance in the inside of hot body, can produce a lot of Joule heats, so that the temperature of mould itself is increased rapidly, reaches quick heating
Purpose.
Preferably, body of heater heat ray filter 5 is including furnace body 51, and furnace body 51 is by upper plate 52, lower plate 53, four
54, two end plates 55 of side plate, thermal insulation board 56 and reflector 57 combine, and four side plates 54 and two end plates 55 are used to connect
Upper plate 52 and four edges of lower plate 53, thermal insulation board 56 is arranged on the medial surface of four side plates 54 and two end plates 55, reflector
57 medial surface being arranged on thermal insulation board 56, the medial surface of upper plate 52 is provided with thermal insulation board 58, and the medial surface of upper thermal insulation board 58 is provided with
Upper reflector 59.This device most external is made up of upper plate 52,53,4 blocks of side plates 54 of lower plate and two end plates 55, this six blocks of plates
It is directly to contact with extraneous air, also relatively near therefore with a distance from operator, in order to prevent heat radiation and conduction of heat impact
Safety, the temperature of the six blocks of plates in outside is low as far as possible, and Given this we have opened up water stream channel composition water on six blocks of plates
Device for cooling, is then operationally all passed through cooling water inside, can obviously reduce the temperature of machine body surface.Outlet
With shown in the location diagram of water inlet, the position of some plate outlet water inlets is not expressly shown.The number of outlet water inlet
Amount does not limit.It is provided with thermal insulation board inside six blocks of plates of shell, can effectively reduce heat and outwards transmit.
Two end plates 55 are respectively product inlet end plate 510 and products export end plate 511, in product inlet end plate 510
Middle part is provided with entrance 512, and the middle part of products export end plate 511 is provided with outlet 513, is provided with product defeated in the cavity of furnace body 51
Send track 514, product delivery track 514 is interval with multiple moulds 515 for carrying product.Four side plates 54 and two
It is equipped with chilled water unit in end plate 55.Chilled water unit has one or more water inlets 516 and one or more outlet
517.Four side plates 54 are averagely arranged on left side and the right side of furnace body 51, and the middle part of every block of side plate 54 is equipped with two observations
Window 518, the two ends of every block of side plate 54 are equipped with two handles 519, and each observation window 518 is equipped with observation window handle 520.Under
The two ends of plate 53 are equipped with exhaust pressure relief mouth 521.Chilled water unit is to be made up of multiple circulating water channels, the entering of circulating water channel
The mouth of a river and outlet have multiple.
Add water cooling plant in engine body exterior housing, water cooling plant can reduce the temperature of body surface, reduce heat
The impact to working environment for the radiation.Add thermal insulation board in case inside, it is possible to reduce heat is outwards propagated.In housing inner side
It is provided with reflector, light can be reflected into internal body, reach the purpose of energy-conservation.The Reflecting energy-saving principle of reflector: machine
Housing inner side is provided with reflector, and the reflective surface of reflector is towards inside machine.Because during body of heater work, mould and the inside part
The temperature of part can reach 800 degree about, and mould and section components meeting entire body are rubescent, therefore can give out visible ray, due to light
It is one kind of energy, reflector can reflect back the light of internal body, is again mapped on mould, to reach the mesh of energy-conservation
's.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, permissible
Understand and can carry out multiple changes, modification, replacement to these embodiments in the case of the principle without departing from the present invention and structure
And modification, the scope of the present invention limits by claims and its equivalency range.
Claims (10)
1. a kind of 3d glass processing production line it is characterised in that include set gradually glass processing when mould conveyer device,
The processing unit (plant) of isolation air assembly, glass curvature fuse machine and 3d glass during processing, described glass curvature fuse machine is installed
In the body of heater heat ray filter of 3d glass, the processing unit (plant) of described 3d glass includes body of heater, control unit, feed mechanism, flowing water
Station group and at least one mould, described flowing water station group includes preheating station group, the pressurization station being arranged in described body of heater
Group, first bosher's hyte, second bosher's hyte, and it is arranged on the 3rd bosher's hyte outside described body of heater；Described preheating
Station group, pressure H hyte, first bosher's hyte, second bosher's hyte and the 3rd bosher's hyte by least one plus
Work station forms, and described processing stations include support component and the lower mold assemblies of relative spacing setting, each described processing stations
Lower mold assemblies under the control of described control unit, the mould that is placed in described support component is applied with the pressure of Preset Time
Power, the processing stations of described preheating station group, pressure H hyte and first bosher's hyte are provided with heater.
2. 3d glass processing production line according to claim 1 is it is characterised in that the bottom of each described support component
And the top of lower membrane module is separately installed with water cooling plant；Described preheating station group, pressure H hyte and first bosher's hyte
The top of support component and the bottom of lower membrane module be separately installed with described heater, described control unit control described plus
The processing temperature of thermal；The size of the processing temperature of each described processing stations is all different；Under each described processing stations
The size of the lower pressure of membrane module is all different；The lower mold assemblies of each described processing stations are to being placed in described support component
It is all different that stressed Preset Time applied by mould；Described mould includes multiple, and each described processing stations is placed with one
Mould, the mould on processing stations is delivered to adjacent next processing stations by described feed mechanism；One of or
It is provided with least one dividing plate on multiple described processing stations.
3. 3d glass processing production line according to claim 1 is it is characterised in that described conveyer device includes frame, institute
State and the first feeding mechanism, flowing water station group, conveying mechanism and the first discharging mechanism are provided with frame, described flowing water station group bag
Include multiple processing stations being arranged in order, described conveying mechanism includes guide rail, the rotation being slidably connected on described guide rail
Pull bar and the straight push cylinder being connected with the other end of described pull bar that cylinder, one end are connected with described rotary cylinder, described pull bar
On be fixed with multiple spaced shift forks, described rotary cylinder drives described pull bar to rotate, so that each described shift fork is turned to
The feed side of corresponding processing stations or turn to outside described processing stations, described straight push cylinder is passed through described pull bar and is driven institute
State rotary cylinder to move along described guide rail with shift fork.
4. 3d glass processing production line according to claim 3 is it is characterised in that described shift fork is located in original state
Outside described processing stations, described rotary cylinder drives that described pull bar rotates forward predetermined angle, so that each described shift fork is turned to right
The feed side of the processing stations answered, described straight push cylinder drives the positive mobile predeterminable range of described shift fork, makes mould mobile extremely right
The next processing stations answered or the discharge outlet of described first discharging mechanism；After mould is mobile, described rotary cylinder drives
Described pull bar inverts predetermined angle, and described straight push cylinder moves backward predeterminable range, makes described shift fork return back to original state；Institute
The quantity stating shift fork is identical with the quantity of described processing stations, and the tail end shift fork of described pull bar goes out mobile for mould extremely described first
The discharge outlet of material mechanism；, one more than the quantity of described shift fork, each described shift fork is by mould for the quantity of described processing stations
On mobile extremely corresponding next one processing stations；Described conveying mechanism also includes hooking back assembly, and described hook returns assembly by described stream
Mould on the end processing stations of water conservancy project hyte is delivered to the discharge outlet of described first discharging mechanism；Described hook back assembly bag
Include hook, lift cylinder, hook air return cylinder and support, described support is fixed in described frame, described lift cylinder and hook return-air
Cylinder is installed on the bracket, and described hook is in transmission connection with described lift cylinder and hook air return cylinder respectively；Described pull bar is located at
The side edge of described flowing water station group；Described first feeding mechanism includes feeding assembly, and described feeding assembly is by progressive die workbench
On mould be delivered on the processing stations of described flowing water station group；Described first discharging mechanism includes discharge component, described go out
The mould of discharge outlet is delivered to back in die worker's station material assembly.
5. 3d glass processing production line according to claim 1 is it is characterised in that described isolation air assembly includes machine
Frame, and it is arranged on the second feeding mechanism in described frame, organisation of working and the second discharging mechanism, described second feeding mechanism bag
Include the first seal closure, the second seal closure, make the first lift cylinder of described first seal closure lifting, be located at described first seal closure
The first of side pushes cylinder, second being arranged on described first seal closure pushes cylinder, and is arranged on described second sealing
On cover the 3rd pushes cylinder.
6. 3d glass processing production line according to claim 5 is it is characterised in that described second seal closure and first seals
Cover adjacent side and be provided with the first opening door to be opened/closed, described second seal closure is adjacent with the charging aperture of organisation of working
Side is provided with the second opening door to be opened/closed；It is additionally provided with described second seal closure for making the first opening door open or close
First enabling cylinder, and the second enabling cylinder for making the second opening door open or close；Described first seal closure and second
The adjacent side of seal closure is provided with opening；Described second feeding mechanism also includes bracing frame, and described first seal closure can be slided
Dynamic is connected on support frame as described above；Described second discharging mechanism includes the 3rd seal closure, the 4th seal closure, and is arranged on described
The second lift cylinder and the 4th on 4th seal closure pushes cylinder, described 3rd seal closure respectively with described second discharging mechanism
Discharging opening and described 4th seal closure adjacent；Described 3rd seal closure is adjacent with the discharging opening of described second discharging mechanism
Side be provided with outlet portal to be opened/closed, described 3rd sealing is covered with the outlet portal for making described outlet portal open or close
Cylinder；Packed tapping channel is set between described 3rd seal closure and described 4th seal closure；It is additionally provided with described frame
Control unit, described control unit is used for controlling the operation shape of the cylinder of described second feeding mechanism and described second discharging mechanism
State；Working gas in described organisation of working is nitrogen or noble gases.
7. 3d glass processing production line according to claim 1 is it is characterised in that described glass curvature fuse machine is included admittedly
Determine base plate, described fixing base plate is sequentially provided with least one thermatron, temperature compensation means from right to left, pushes and determine
Type device, multiple heat sink and multiple quick cooling device, the left side of described fixing base plate is provided with cold water fast cooling
Device.
8. 3d glass processing production line according to claim 7 is it is characterised in that described thermatron includes fixing
Plate, described fixed plate is provided with heating lower air cylinder, and the lower end of described fixed plate is provided with applicator coil, described applicator
Coil is provided with the mould being made up of graphite or metal.
9. 3d glass processing production line according to claim 1 is it is characterised in that described body of heater heat ray filter includes body of heater
Body is it is characterised in that described furnace body is combined by upper plate, lower plate, four side plates, two end plates, thermal insulation board and reflector
Form, four described side plates and two end plates are used to connect four edges of described upper plate and lower plate, and described thermal insulation board is installed
In the medial surface of four described side plates and two end plates, described reflector is arranged on the medial surface of described thermal insulation board, described upper plate
Medial surface be provided with thermal insulation board, the medial surface of described upper thermal insulation board is provided with reflector.
10. 3d glass processing production line according to claim 9 is it is characterised in that two described end plates are respectively product
Entrance end plate and products export end plate, are provided with entrance at the middle part of described product inlet end plate, in described products export end plate
Portion is provided with outlet, is provided with product delivery track, described product delivery track is interval with many in the cavity of described furnace body
The individual mould for carrying product；It is equipped with chilled water unit in four described side plates and two described end plates；Described cooling water
Device has one or more water inlets and one or more outlet；Four described side plates are averagely arranged on described furnace body
Left side and right side, the middle part of every block of described side plate is equipped with two observation windows, and the two ends of every block of described side plate are equipped with two
Handle, each described observation window is equipped with observation window handle；The two ends of described lower plate are equipped with exhaust pressure relief mouth；Described cooling
Water installations are to be made up of multiple circulating water channels, and the water inlet of described circulating water channel and outlet have multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610791789.6A CN106365419A (en) | 2016-08-31 | 2016-08-31 | 3D glass processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610791789.6A CN106365419A (en) | 2016-08-31 | 2016-08-31 | 3D glass processing production line |
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| CN106365419A true CN106365419A (en) | 2017-02-01 |
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| CN201610791789.6A Pending CN106365419A (en) | 2016-08-31 | 2016-08-31 | 3D glass processing production line |
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| CN106746531A (en) * | 2017-03-03 | 2017-05-31 | 东莞恩特贝斯智能技术有限公司 | 3D bend glass hot-press equipments |
| CN106746534A (en) * | 2017-03-03 | 2017-05-31 | 东莞恩特贝斯智能技术有限公司 | 3D bend glasses hot-press equipment and formed product method |
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| CN107857466A (en) * | 2017-12-07 | 2018-03-30 | 苏州赛万玉山智能科技有限公司 | Efficient 3D cover-plate glass preheating device, pre-heating mean, hot-bending machine and its processing method |
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| WO2018145513A1 (en) * | 2017-02-13 | 2018-08-16 | 中山市合赢智能装备有限公司 | 3d glass forming method |
| CN108545916A (en) * | 2018-06-22 | 2018-09-18 | 惠州达特尔机器人有限公司 | A kind of glass plate bending shaping machine |
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| CN110862221A (en) * | 2018-08-27 | 2020-03-06 | 深圳市创世纪机械有限公司 | Feeding device and glass hot bending machine |
| WO2020062575A1 (en) * | 2018-09-30 | 2020-04-02 | 东旭科技集团有限公司 | 3d glass hot bending machine and 3d glass forming method |
| CN110963680A (en) * | 2019-12-28 | 2020-04-07 | 嘉兴市云达智能科技有限公司 | Curved glass cover plate production device and production method thereof |
| CN114772910A (en) * | 2022-04-18 | 2022-07-22 | 四川旭虹光电科技有限公司 | Glass hot bending equipment |
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| WO2018145513A1 (en) * | 2017-02-13 | 2018-08-16 | 中山市合赢智能装备有限公司 | 3d glass forming method |
| CN106746531A (en) * | 2017-03-03 | 2017-05-31 | 东莞恩特贝斯智能技术有限公司 | 3D bend glass hot-press equipments |
| CN106746534A (en) * | 2017-03-03 | 2017-05-31 | 东莞恩特贝斯智能技术有限公司 | 3D bend glasses hot-press equipment and formed product method |
| CN106746532A (en) * | 2017-03-03 | 2017-05-31 | 东莞恩特贝斯智能技术有限公司 | A kind of 3D bend glasses hot-press method |
| CN107021609A (en) * | 2017-05-26 | 2017-08-08 | 深圳市创智自动化有限公司 | A kind of Curred glass forming machine mould cooling discharging device |
| CN107056029A (en) * | 2017-05-27 | 2017-08-18 | 深圳盛为精工科技有限公司 | A kind of 3D glass heat pressing forming machines |
| CN107160664A (en) * | 2017-07-05 | 2017-09-15 | 广西鑫德利科技股份有限公司 | Save the heating arrangement and energy-conservation hot-bending machine of hot-bending machine |
| CN107160664B (en) * | 2017-07-05 | 2023-07-21 | 广西鑫德利科技有限责任公司 | Heating structure of energy-saving heat bender and energy-saving heat bender |
| CN107162393A (en) * | 2017-07-12 | 2017-09-15 | 广西鑫德利科技股份有限公司 | Save hot-bending machine |
| CN107487987A (en) * | 2017-08-12 | 2017-12-19 | 哈尔滨奥瑞德光电技术有限公司 | A kind of shaping station pressing structure of hot-bending machine |
| CN107344812A (en) * | 2017-08-22 | 2017-11-14 | 哈尔滨奥瑞德光电技术有限公司 | A kind of highly-efficient glass hot-bending machine |
| CN107417076A (en) * | 2017-08-30 | 2017-12-01 | 东莞恩特贝斯智能技术有限公司 | 3D bend glass hot-press equipments |
| CN107365059A (en) * | 2017-08-30 | 2017-11-21 | 东莞恩特贝斯智能技术有限公司 | The conveying device and method that a kind of bend glass for mobile terminal is molded |
| CN107337337B (en) * | 2017-08-30 | 2023-03-31 | 东莞恩特贝斯智能技术有限公司 | Transmission mechanism applied to 3D curved glass hot-pressing equipment |
| CN107337337A (en) * | 2017-08-30 | 2017-11-10 | 东莞恩特贝斯智能技术有限公司 | Transmission mechanism applied to 3D bend glass hot-press equipments |
| CN107365059B (en) * | 2017-08-30 | 2023-06-27 | 东莞恩特贝斯智能技术有限公司 | Conveying device and method for curved glass forming of mobile terminal |
| CN107857466A (en) * | 2017-12-07 | 2018-03-30 | 苏州赛万玉山智能科技有限公司 | Efficient 3D cover-plate glass preheating device, pre-heating mean, hot-bending machine and its processing method |
| CN107879606A (en) * | 2017-12-07 | 2018-04-06 | 苏州赛万玉山智能科技有限公司 | High-temperature mold is transported automatically and handling equipment, 3D cover-plate glass highly-efficient processing systems and its processing method |
| CN107879606B (en) * | 2017-12-07 | 2023-04-28 | 苏州赛万玉山智能科技有限公司 | Automatic transferring, loading and unloading device for high-temperature forming die, efficient processing system for 3D cover plate glass and processing method of efficient processing system |
| CN108314299A (en) * | 2018-02-01 | 2018-07-24 | 深圳市普盛旺科技有限公司 | Glass heat bender cooling system and bend glass production line |
| CN108314299B (en) * | 2018-02-01 | 2020-09-15 | 深圳市普盛旺科技有限公司 | Glass hot bending machine cooling system and curved surface glass production line |
| CN108545916A (en) * | 2018-06-22 | 2018-09-18 | 惠州达特尔机器人有限公司 | A kind of glass plate bending shaping machine |
| CN108658435A (en) * | 2018-07-10 | 2018-10-16 | 博众精工科技股份有限公司 | Bend glass molding die oxidation and Curred glass forming machine |
| CN110862221A (en) * | 2018-08-27 | 2020-03-06 | 深圳市创世纪机械有限公司 | Feeding device and glass hot bending machine |
| WO2020062575A1 (en) * | 2018-09-30 | 2020-04-02 | 东旭科技集团有限公司 | 3d glass hot bending machine and 3d glass forming method |
| CN109343612A (en) * | 2018-11-13 | 2019-02-15 | 博众精工科技股份有限公司 | A kind of temperature control system for 3D glass heat bender |
| CN109954922A (en) * | 2019-02-20 | 2019-07-02 | 荣基工业科技（江苏）有限公司 | A kind of continous way external broaching machine and processing method |
| CN110963680A (en) * | 2019-12-28 | 2020-04-07 | 嘉兴市云达智能科技有限公司 | Curved glass cover plate production device and production method thereof |
| CN110963680B (en) * | 2019-12-28 | 2024-02-06 | 嘉兴市云达智能科技有限公司 | Curved glass cover plate production device and production method thereof |
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Application publication date: 20170201 |