CN106746533A - A pressurization system for mobile terminal curved glass forming - Google Patents
A pressurization system for mobile terminal curved glass forming Download PDFInfo
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- CN106746533A CN106746533A CN201710125012.0A CN201710125012A CN106746533A CN 106746533 A CN106746533 A CN 106746533A CN 201710125012 A CN201710125012 A CN 201710125012A CN 106746533 A CN106746533 A CN 106746533A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
- C03B23/0307—Press-bending involving applying local or additional heating, cooling or insulating means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
技术领域technical field
本发明涉及移动终端3D曲面玻璃屏、后盖、保护屏、加工设备技术领域,尤其涉及的是一种移动终端曲面玻璃成型的加压系统。The invention relates to the technical field of a mobile terminal 3D curved glass screen, a back cover, a protective screen and processing equipment, in particular to a pressurization system for forming a mobile terminal curved glass.
背景技术Background technique
随着移动终端(智能手机、平板电脑等)的发展,除了三星、LG推出了曲面屏智能手机,像苹果推出的智能手机则更多的采用边沿带圆弧倒角的非平面玻璃,即玻璃中间区域为平面且在边缘部位采用曲面进行过渡,上述这些非平面玻璃都属于本发明智能手机3D曲面玻璃的涉及和使用范畴。With the development of mobile terminals (smartphones, tablet computers, etc.), in addition to Samsung and LG launching smartphones with curved screens, smartphones like Apple’s use more non-flat glass with rounded edges, that is, glass The middle area is plane and the edges are transitioned by curved surfaces. The above-mentioned non-planar glasses all belong to the related and used category of the smart phone 3D curved glass of the present invention.
现有技术用来加工曲面玻璃产品设备中构成预热机构的预热上加热板在没有接触模具的状态下预热从而使得热传导效率很低,无法让模具快速地上升到所要求的预热温度,被成型机构加热到高温后成型的模具被送到冷却线进行冷却,使得凭借温度的急剧变化而成型的具备曲面部的玻璃频繁地发生破损现象,而且也延长了曲面玻璃整体成型的时间周期。The existing technology is used to process curved glass products. The preheating upper heating plate that constitutes the preheating mechanism is preheated without contacting the mold, so that the heat conduction efficiency is very low, and the mold cannot be quickly raised to the required preheating temperature. After being heated to a high temperature by the forming mechanism, the formed mold is sent to the cooling line for cooling, which makes the glass with a curved surface formed by the sharp change of temperature frequently breakage, and also prolongs the overall forming time period of the curved glass .
另外,由于3D曲面玻璃的加工难度较大,工艺路线也较为复杂,成型压力难以控制,现有的非平面玻璃一般都采用冷加工方式,即对平面玻璃的边缘进行研磨和抛光,以获得所需的弧面边缘;但是,这种采用冷加工方式容易在非平面玻璃上留下细小的裂纹,大大降低了非平面玻璃的良品率;而且,冷加工方式所能加工的弧度圆角大小也受到限制。In addition, because the processing of 3D curved glass is difficult, the process route is relatively complicated, and the forming pressure is difficult to control, the existing non-flat glass generally adopts cold processing, that is, the edge of the flat glass is ground and polished to obtain the required The arc edge; however, this cold processing method is easy to leave small cracks on the non-planar glass, which greatly reduces the yield of non-planar glass; moreover, the arc fillet size that can be processed by the cold processing method is also limited.
因此,现有技术尚有待改进和发展。Therefore, the prior art still needs to be improved and developed.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种移动终端曲面玻璃成型的加压系统,旨在通过加压系统中的压型装置的上加热板和下加热板用于加热3D曲面成型模具使其达到预定温度,上冷却板和下冷却板用于将加工完成的3D曲面成型模具进行降温,将放置于3D曲面成型模具中的单片平面玻璃毛坯加工成型为3D曲面玻璃产品,降低了3D曲面玻璃成型过程中的材料内应力,减小了细小裂纹的产生,提升了曲面玻璃的良品率;另外,所述压型装置用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置,提高了压型装置的利用率。The technical problem to be solved by the present invention is to provide a pressurization system for forming curved glass of a mobile terminal in view of the above-mentioned defects of the prior art. It is used to heat the 3D curved surface forming mold to reach the predetermined temperature. The upper cooling plate and the lower cooling plate are used to cool down the processed 3D curved surface forming mold, and process the single piece of flat glass blank placed in the 3D curved surface forming mold into a 3D surface. Curved glass products reduce the internal stress of the material during the molding process of 3D curved glass, reduce the generation of fine cracks, and improve the yield of curved glass; in addition, the pressing device is used in curved glass molding equipment for mobile terminals , a plurality of pressing devices adopt the same part configuration, and a plurality of said pressing devices use one of them to hot-press form a single flat glass blank according to the different processed products, and the rest are respectively used as preheating devices and/or cooling devices , Improve the utilization rate of the pressing device.
本发明解决技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve technical problems is as follows:
一种移动终端曲面玻璃成型的加压系统,其中,,所述加压系统包括多个压型装置;每个压型装置包括气缸、上冷却板、上加热板、下加热板和下冷却板;A pressing system for molding curved glass of a mobile terminal, wherein, the pressing system includes a plurality of pressing devices; each pressing device includes a cylinder, an upper cooling plate, an upper heating plate, a lower heating plate and a lower cooling plate ;
所述气缸垂直设置,上冷却板、上加热板、下加热板和下冷却板均放置于一封闭且可换气的成型室中;The cylinder is arranged vertically, and the upper cooling plate, the upper heating plate, the lower heating plate and the lower cooling plate are all placed in a closed and breathable molding chamber;
上冷却板连接在气缸的下端,上加热板连接在上冷却板之下,上加热板的底面用于与3D曲面成型模具的顶面相接触,下加热板的顶面用于与3D曲面成型模具的底面相接触,下加热板连接在下冷却板之上;The upper cooling plate is connected to the lower end of the cylinder, the upper heating plate is connected under the upper cooling plate, the bottom surface of the upper heating plate is used to contact the top surface of the 3D curved surface forming mold, and the top surface of the lower heating plate is used to contact the 3D curved surface forming mold The bottom surface of the bottom is in contact, and the lower heating plate is connected to the lower cooling plate;
所述上加热板和下加热板用于加热3D曲面成型模具使其达到预定温度,所述上冷却板和下冷却板用于将加工完成的3D曲面成型模具进行降温,将放置于3D曲面成型模具中的单片平面玻璃毛坯加工成型为3D曲面玻璃产品;The upper heating plate and the lower heating plate are used to heat the 3D curved surface forming mold to reach a predetermined temperature, and the upper cooling plate and the lower cooling plate are used to cool down the processed 3D curved surface forming mold, which will be placed on the 3D curved surface forming mold. The monolithic flat glass blank in the mold is processed into 3D curved glass products;
所述压型装置用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置。The profiling device is used in the curved glass forming equipment of the mobile terminal. The multiple profiling devices adopt the same part configuration, and the multiple profiling devices use one of them to process a single flat glass blank according to the different processed products. Hot press forming, the rest are used as preheating device and/or cooling device respectively.
所述的移动终端曲面玻璃成型的加压系统,其中,所述预热装置用于将3D曲面成型模具与单片平面玻璃毛坯进行均匀预热使其温度达到满足加压成型的温度;所述冷却装置用于将已经成型为3D曲面玻璃产品进行冷却降温。The pressurization system for forming curved glass for mobile terminals, wherein the preheating device is used to uniformly preheat the 3D curved surface forming mold and the single piece of flat glass blank so that the temperature reaches a temperature that meets the pressure forming requirements; The cooling device is used to cool down the 3D curved glass products that have been formed.
所述的移动终端曲面玻璃成型的加压系统,其中,所述预定温度为950度。In the pressurization system for forming curved glass for mobile terminals, the predetermined temperature is 950 degrees.
所述的移动终端曲面玻璃成型的加压系统,其中,所述上加热板与上冷却板之间、以及下加热板与下冷却板之间均设置有一用于减缓3D曲面成型模具的温升速度的双面格栅板。The pressurization system for forming curved surface glass of mobile terminals, wherein, between the upper heating plate and the upper cooling plate, and between the lower heating plate and the lower cooling plate, there is a device for slowing down the temperature rise of the 3D curved surface forming mold. Double-sided grille panels for speed.
所述的移动终端曲面玻璃成型的加压系统,其中,所述双面格栅板的上下两面分别加工有格栅槽。The pressurization system for forming curved glass for mobile terminals, wherein, the upper and lower sides of the double-sided grid plate are respectively processed with grid grooves.
所述的移动终端曲面玻璃成型的加压系统,其中,所述3D曲面玻璃的成型模具包括一上模和一下模,下模朝向上模的一面设置有一凹腔,上模朝向下模的一面设置有一凸台,凸台与凹腔相适配,用于在上模与下模合模的状态下,将放入其中单片的平面玻璃热压成3D曲面玻璃,所述下模底面的中间对称设置有一封闭的避空凹腔。The pressurization system for forming curved glass for mobile terminals, wherein, the molding mold for 3D curved glass includes an upper mold and a lower mold, the side of the lower mold facing the upper mold is provided with a concave cavity, and the side of the upper mold facing the lower mold A boss is provided, and the boss is adapted to the concave cavity, and is used for hot pressing the single piece of flat glass put into it into a 3D curved glass under the condition that the upper mold and the lower mold are closed. A closed hollow cavity is arranged symmetrically in the middle.
所述的移动终端曲面玻璃成型的加压系统,其中,在所述压型装置的下加热板的中央部形成引进真空压的真空孔,在所述3D曲面成型模具的底部形成多个吸入孔,在压型时通过被引进吸入孔的真空压让放置于3D曲面成型模具中的单片平面玻璃毛坯加工成型为3D曲面玻璃产品。The pressurization system for forming curved glass for mobile terminals, wherein a vacuum hole for introducing vacuum pressure is formed at the center of the lower heating plate of the molding device, and a plurality of suction holes are formed at the bottom of the 3D curved surface forming mold , the single piece of flat glass blank placed in the 3D curved surface forming mold is processed and formed into a 3D curved surface glass product by the vacuum pressure introduced into the suction hole during molding.
所述的移动终端曲面玻璃成型的加压系统,其中,真空压被引进下模的吸入孔使得放置于3D曲面成型模具中的单片平面玻璃毛坯的弯曲部位被真空压吸附后完全紧贴在下模具的底面并实现弯曲。The pressurization system for mobile terminal curved glass molding, wherein the vacuum pressure is introduced into the suction hole of the lower mold so that the curved part of the single piece of flat glass blank placed in the 3D curved surface forming mold is completely attached to the lower mold after being absorbed by the vacuum pressure. The bottom surface of the mold and realize the bending.
所述的移动终端曲面玻璃成型的加压系统,其中,所述压型装置输出压力均为0.001Mpa-0.8Mpa。In the pressurization system for forming curved glass of the mobile terminal, the output pressure of the forming device is all 0.001Mpa-0.8Mpa.
所述的移动终端曲面玻璃成型的加压系统,其中,所述压型装置与用于控制压型装置进行压型操作时压力大小输出的比例阀和电磁阀连接。In the pressurization system for mobile terminal curved glass molding, the molding device is connected to a proportional valve and a solenoid valve for controlling the pressure output of the molding device during the molding operation.
本发明公开一种移动终端曲面玻璃成型的加压系统,所述加压系统包括多个压型装置;每个压型装置包括气缸、上冷却板、上加热板、下加热板和下冷却板;所述压型装置用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置。本发明通过预热装置将3D曲面成型模具使其达到预定温度,通过压型装置将单片平面玻璃毛坯加工成型为3D曲面玻璃产品后通过冷装置进行冷却降温,提高产品的生产效率。The invention discloses a pressurization system for forming curved glass of a mobile terminal. The pressurization system includes a plurality of pressing devices; each pressing device includes a cylinder, an upper cooling plate, an upper heating plate, a lower heating plate and a lower cooling plate The profiling device is used in the curved glass forming equipment of the mobile terminal, and the multiple profiling devices adopt the same part configuration, and the multiple profiling devices use one of them to pair a single flat glass blank according to the different processed products. Carry out hot press forming, and the rest are respectively used as preheating device and/or cooling device. In the present invention, the 3D curved surface forming mold is brought to a predetermined temperature by a preheating device, and a single flat glass blank is processed and formed into a 3D curved glass product by a pressing device, and then cooled by a cooling device to improve the production efficiency of the product.
附图说明Description of drawings
图1是本发明移动终端曲面玻璃成型的加压系统在曲面玻璃热压设备上的结构示意图。Fig. 1 is a structural schematic diagram of a pressurization system for forming curved glass of a mobile terminal in the present invention on a curved glass hot-pressing equipment.
图2是本发明移动终端曲面玻璃成型的加压系统中压型装置的结构示意图。Fig. 2 is a structural schematic diagram of a pressing device in a pressing system for forming a curved glass of a mobile terminal according to the present invention.
图3是本发明移动终端的曲面玻璃压型设备(包括三个压型装置)结构示意图。Fig. 3 is a structural schematic diagram of the curved glass molding equipment (including three molding devices) of the mobile terminal of the present invention.
图4是本发明移动终端曲面玻璃成型的压力控制装置结构示意图。Fig. 4 is a structural schematic diagram of a pressure control device for forming curved glass for a mobile terminal according to the present invention.
具体实施方式detailed description
为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear and definite, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1和图2所示,所述加压系统包括多个压型装置,所述压型装置用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置;所述压型装置110(即指下文中的第一压型装置,本发明压型装置的数量优选为3个)包括气缸111、上冷却板112、上加热板113、下加热板114和下冷却板115;As shown in Figures 1 and 2, the pressurization system includes multiple molding devices, which are used in curved glass molding equipment for mobile terminals. The multiple molding devices use the same component configuration, and the multiple molding devices According to the different processed products, the molding device uses one of them to hot-press the single flat glass blank, and the rest are respectively used as preheating device and/or cooling device; the molding device 110 (referring to the first A profiling device, the number of profiling devices of the present invention is preferably 3) including a cylinder 111, an upper cooling plate 112, an upper heating plate 113, a lower heating plate 114 and a lower cooling plate 115;
所述气缸111垂直设置,上冷却板112、上加热板113、下加热板114和下冷却板115均放置于一封闭且可换气的成型室(如图1所示,本发明的压型装置属于曲面玻璃加工设备的一部分)中;The cylinder 111 is vertically arranged, and the upper cooling plate 112, the upper heating plate 113, the lower heating plate 114 and the lower cooling plate 115 are all placed in a closed and breathable molding chamber (as shown in Figure 1, the profiling chamber of the present invention The device is part of the curved glass processing equipment);
上冷却板112连接在气缸111的下端,上加热板113连接在上冷却板112之下,上加热板113的底面用于与3D曲面成型模具10的顶面相接触,下加热板113的顶面用于与3D曲面成型模具10的底面相接触,下加热板114连接在下冷却板115之上;The upper cooling plate 112 is connected to the lower end of the cylinder 111, the upper heating plate 113 is connected under the upper cooling plate 112, the bottom surface of the upper heating plate 113 is used to contact the top surface of the 3D curved surface forming mold 10, and the top surface of the lower heating plate 113 For contacting the bottom surface of the 3D curved surface forming mold 10, the lower heating plate 114 is connected to the lower cooling plate 115;
所述上加热板113和下加热板114用于加热3D曲面成型模具10使其达到预定温度,所述预定温度优选为950度,所述上冷却板112和下冷却板115用于将加工完成的3D曲面成型模具10进行降温,将放置于3D曲面成型模具10中的单片平面玻璃毛坯加工成型为3D曲面玻璃产品。The upper heating plate 113 and the lower heating plate 114 are used to heat the 3D curved surface forming mold 10 to reach a predetermined temperature, the predetermined temperature is preferably 950 degrees, and the upper cooling plate 112 and the lower cooling plate 115 are used to complete the processing The 3D curved surface forming mold 10 is cooled, and the monolithic flat glass blank placed in the 3D curved surface forming mold 10 is processed and formed into a 3D curved surface glass product.
图1是本发明移动终端曲面玻璃成型的加压系统在曲面玻璃热压设备上的结构示意图。图1中仅显示了所述成型设备的主要部分(包括了三个压型装置,分别为第一压型装置110、第二压型装置120以及第三压型装置130,3个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置,所述预热装置用于将3D曲面成型模具与单片平面玻璃毛坯进行均匀预热使其温度达到满足加压成型的温度;所述冷却装置用于将已经成型为3D曲面玻璃产品进行冷却降温),单片的平面玻璃毛坯放置在预先做好的3D曲面成型模具10(图2)中,并经过该热压设备之后成型出3D曲面玻璃产品。Fig. 1 is a structural schematic diagram of a pressurization system for forming curved glass of a mobile terminal in the present invention on a curved glass hot-pressing device. Only the main part of the molding equipment is shown in Fig. 1 (comprising three molding devices, respectively the first molding device 110, the second molding device 120 and the third molding device 130, the 3 molding devices According to the different processed products, one of them is used to hot-press the monolithic flat glass blank, and the rest are respectively used as preheating device and/or cooling device. The preheating device is used to combine the 3D curved surface forming mold with the single flat glass The glass blank is uniformly preheated so that its temperature reaches the temperature that meets the pressure forming; the cooling device is used to cool down the 3D curved glass product), and the single piece of flat glass blank is placed on the pre-made 3D curved surface In the forming mold 10 ( FIG. 2 ), a 3D curved glass product is formed after passing through the hot pressing equipment.
所述3D曲面成型模具10包括上模和下模,下模朝向上模的一面设置有一凹腔,上模朝向下模的一面设置有一凸台,凸台与凹腔相适配,用于在上模与下模合模的状态下,将放入其中的单片平面玻璃毛坯热压成3D曲面玻璃,所述下模底面的中间对称设置有一封闭的避空凹腔,所述避空凹腔一来可以控制下模与压型装置的下加热板114的接触面积和位置,二来也可以控制上模与下模合模时的压力分布,由此可以充分利用流水线形式排布压型装置,并以分阶段的热压方式对放入成型模具中的平面玻璃进行热压成型,大大降低3D曲面玻璃在成型过程中的材料内应力,进而大大减小玻璃边缘产生细小裂纹,明显提升非平面玻璃的良品率。另外,所述上模和下模均采用块状石墨经机械加工成形。The 3D curved surface forming mold 10 includes an upper mold and a lower mold, the lower mold is provided with a concave cavity on the side facing the upper mold, and the upper mold is provided with a boss on the side facing the lower mold. In the state where the upper mold and the lower mold are closed, the single piece of flat glass blank put into it is hot-pressed into 3D curved glass, and a closed hollow cavity is symmetrically arranged in the middle of the bottom surface of the lower mold. The cavity can control the contact area and position of the lower mold and the lower heating plate 114 of the profiling device, and can also control the pressure distribution when the upper mold and the lower mold are closed, so that the profiling can be arranged in the form of an assembly line device, and the flat glass put into the molding mold is hot-pressed in a staged hot-pressing manner, which greatly reduces the material internal stress of the 3D curved glass during the molding process, thereby greatly reducing the small cracks on the edge of the glass and significantly improving Yield of non-flat glass. In addition, both the upper mold and the lower mold are formed by mechanical processing using block graphite.
如图1所示,本发明的压型装置应用于曲面玻璃的热压设备中,所述热压设备主要包括呈流水线形式排布的第一压型装置110、第二压型装置120和第三压型装置130,装有单片平面玻璃毛坯的3D曲面成型模具10沿图示箭头方向,依次经过第一压型装置110、第二压型装置120和第三压型装置130,用于将单片平面玻璃毛坯分阶段热压成型为移动终端3D曲面玻璃产品。As shown in Figure 1, the profiling device of the present invention is applied to hot-pressing equipment for curved glass, and the hot-pressing equipment mainly includes a first profiling device 110, a second profiling device 120 and a Three profiling devices 130, the 3D curved surface forming mold 10 equipped with a single flat glass blank passes through the first profiling device 110, the second profiling device 120 and the third profiling device 130 in sequence along the arrow direction shown in the figure, for A single piece of flat glass blank is hot-pressed into a mobile terminal 3D curved glass product in stages.
所述第二压型装置120和第三压型装置130均采用与第一压型装置110相同的零件配置。上述已经介绍,此处不再赘诉。Both the second profiling device 120 and the third profiling device 130 adopt the same component configuration as the first profiling device 110 . It has already been introduced above, so I won’t repeat it here.
所述第一压型装置110、第二压型装置111以及第三压型装置112压型输出压力在0.001Mpa-0.8Mpa的范围内,输出压力根据产品的不同要求在0.001Mpa-0.8Mpa进行选择,压力的精度可达到0.001 Mpa,能够有效控制压力的大小。The output pressure of the first profiling device 110, the second profiling device 111 and the third profiling device 112 is in the range of 0.001Mpa-0.8Mpa, and the output pressure is carried out at 0.001Mpa-0.8Mpa according to different requirements of the product Select, the precision of the pressure can reach 0.001 Mpa, which can effectively control the size of the pressure.
另外,所述上加热板113与上冷却板112之间设置有一双面格栅板116,以及下加热板114与下冷却板115之间设置有一双面格栅板117,所述双面格栅板116和117的两面分别加工有格栅槽,在装配后可减缓3D曲面成型模具的温升速度。In addition, a double-sided grid plate 116 is arranged between the upper heating plate 113 and the upper cooling plate 112, and a double-sided grid plate 117 is arranged between the lower heating plate 114 and the lower cooling plate 115. The two sides of the grid plates 116 and 117 are respectively processed with grid grooves, which can slow down the temperature rise of the 3D curved surface forming mold after assembly.
所述热压设备还包括:呈流水线形式排布的第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240,所述第一压型装置110位于第四预热模组240之后,所述3D曲面成型模具10在经过第一压型装置110之前,依次经过第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240,用于以热传导的方式分阶段加热3D曲面成型模具。The heat-pressing equipment also includes: a first preheating module 210, a second preheating module 220, a third preheating module 230, and a fourth preheating module 240 arranged in an assembly line, the first The profiling device 110 is located after the fourth preheating module 240, and the 3D curved surface forming mold 10 passes through the first preheating module 210, the second preheating module 220, the The three preheating modules 230 and the fourth preheating module 240 are used to heat the 3D curved surface forming mold in stages by means of heat conduction.
具体的,所述第一预热模组210包括副气缸211、副上冷却板212、副上加热板213、副下加热板214和副下冷却板215,所述副气缸211垂直设置,副上冷却板212、副上加热板213、副下加热板214和副下冷却板215也均放置于所述成型室400中,副上冷却板212连接在副气缸211的下端,副上加热板213连接在副上冷却板212之下。Specifically, the first preheating module 210 includes an auxiliary cylinder 211, an auxiliary upper cooling plate 212, an auxiliary upper heating plate 213, an auxiliary lower heating plate 214, and an auxiliary lower cooling plate 215. The auxiliary cylinder 211 is vertically arranged, and the auxiliary The upper cooling plate 212, the auxiliary upper heating plate 213, the auxiliary lower heating plate 214 and the auxiliary lower cooling plate 215 are also placed in the molding chamber 400, the auxiliary upper cooling plate 212 is connected to the lower end of the auxiliary cylinder 211, and the auxiliary upper heating plate 213 is connected under the secondary upper cooling plate 212.
当所述3D曲面成型模具10进行预热时,副上加热板213的底面用于与所述3D曲面成型模具10的顶面相接触,副下加热板214的顶面用于与所述3D曲面成型模具10的底面相接触,副下加热板214连接在副下冷却板215之上;所述第二预热模组220、第三预热模组230均采用与第一预热模组210相同的零件配置,所述第四预热模组240采用与第一压型装置110相同的零件配置,以减缓3D曲面成型模具的温升速度,且所述第四预热模组240采用副气缸211替换气缸111,避免在正式热压之前对3D曲面成型模具施加过大的压力。When the 3D curved surface forming mold 10 was preheated, the bottom surface of the auxiliary upper heating plate 213 was used to contact the top surface of the 3D curved surface forming mold 10, and the top surface of the auxiliary lower heating plate 214 was used to contact the 3D curved surface. The bottom surface of the molding die 10 is in contact, and the sub-lower heating plate 214 is connected on the sub-lower cooling plate 215; The same part configuration, the fourth preheating module 240 adopts the same part configuration as the first profiling device 110, so as to slow down the temperature rise rate of the 3D curved surface forming mold, and the fourth preheating module 240 adopts the auxiliary The air cylinder 211 replaces the air cylinder 111 to avoid applying excessive pressure to the 3D curved surface forming mold before the formal hot pressing.
所述3D曲面成型模具10和平面玻璃毛坯在压型前需要进行均匀预热,可以通过保压来控制3D曲面成型模具10和平面玻璃毛坯进行保护加热。所述第一预热模组210预热温度为650度,输出压力为4-15kg;所述第二预热模组220预热温度为750度,输出压力为4-15kg;所述第三预热模组230预热温度为850度,输出压力为4-15kg;所述第四预热模组240预热温度为950度,输出压力为4-20kg;所述3D曲面成型模具10的预热温度依次从低到高逐渐进行预热,有利于3D曲面成型模具10和平面玻璃毛坯进行缓慢升温。The 3D curved surface forming mold 10 and the flat glass blank need to be uniformly preheated before pressing, and the 3D curved surface forming mold 10 and the flat glass blank can be controlled to protect and heat by maintaining pressure. The preheating temperature of the first preheating module 210 is 650 degrees, and the output pressure is 4-15 kg; the preheating temperature of the second preheating module 220 is 750 degrees, and the output pressure is 4-15 kg; the third The preheating temperature of the preheating module 230 is 850 degrees, and the output pressure is 4-15 kg; the preheating temperature of the fourth preheating module 240 is 950 degrees, and the output pressure is 4-20 kg; the 3D curved surface forming mold 10 The preheating temperature is gradually preheated from low to high, which is beneficial to the slow heating of the 3D curved surface forming mold 10 and the flat glass blank.
较好的是,所述副上加热板213与副上冷却板212之间通过多个隔套216相连接,以及副下加热板214与副下冷却板215之间通过多个隔套217相连接,所述隔套216和217的接触面积不如双面格栅板116和117,在预热阶段相对于双面格栅板116和117而言,隔套216和217可加快3D曲面成型模具的温升速度。Preferably, the auxiliary upper heating plate 213 and the auxiliary upper cooling plate 212 are connected through a plurality of spacers 216, and the auxiliary lower heating plate 214 and the auxiliary lower cooling plate 215 are connected through a plurality of spacers 217. connection, the contact area of the spacers 216 and 217 is not as good as that of the double-sided grid plates 116 and 117. Compared with the double-sided grid plates 116 and 117 in the preheating stage, the spacers 216 and 217 can speed up the 3D curved surface forming mold temperature rise rate.
所述热压设备还包括:呈流水线形式排布的第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340,所述第一冷却模组310位于第三压型装置130之后,所述3D曲面成型模具10在经过所述第三压型装置130之后,依次经过第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340,用于以热传导的方式分阶段冷却3D曲面成型模具10。The hot-pressing equipment also includes: a first cooling module 310 , a second cooling module 320 , a third cooling module 330 and a fourth cooling module 340 arranged in an assembly line, the first cooling module 310 After the third profiling device 130, the 3D curved surface forming mold 10 passes through the first cooling module 310, the second cooling module 320, and the third cooling module 330 after passing through the third profiling device 130. And the fourth cooling module 340 is used for cooling the 3D curved surface forming mold 10 in stages by means of heat conduction.
与所述成型室400相接,用于通过热传导的方式对成型后的产品进行初次冷却的同时,对其进行稳定保压的第一冷却模组310;与所述成型室400相接、且与所述第一冷却模组310呈流水线式排布,用于通过热传导的方式对成型后的产品进行二次冷却、加快模具退温速度的第二冷却模组320;与所述成型室400相接、且与所述第一冷却模组310及第二冷却模组320呈流水线式排布,用于通过热传导的方式对成型后的产品进行三次冷却的第三冷却模组330;与所述成型室400相接、且与第一冷却模组310、第二冷却模组320及第三冷却模组330呈流水线式排布,用于通过热传导的方式对成型后的产品进行四次冷却的第四冷却模组340。Connected to the molding chamber 400, the first cooling module 310 is used to initially cool the molded product by means of heat conduction, while maintaining a stable pressure on it; connected to the molding chamber 400, and Arranged in a pipeline with the first cooling module 310, the second cooling module 320 is used for secondary cooling of the molded product through heat conduction to speed up the cooling speed of the mold; and the molding chamber 400 The third cooling module 330 connected to the first cooling module 310 and the second cooling module 320 is arranged in an assembly line, and is used to cool the formed product three times through heat conduction; The molding chamber 400 is connected to the first cooling module 310, the second cooling module 320 and the third cooling module 330 in an assembly line arrangement, and is used to cool the molded product four times through heat conduction. The fourth cooling module 340.
优选地,所述第一冷却模组310采用与第一压型装置130相同的零件配置,以保证在冷却的初期对3D曲面成型模具10起到稳定的保压作用,而所述第二冷却模组320采用与第四预热模组240相同的零件配置,以加快3D曲面成型模具10的退温速度。Preferably, the first cooling module 310 adopts the same parts configuration as the first profiling device 130 to ensure a stable pressure-holding effect on the 3D curved surface forming mold 10 at the initial stage of cooling, while the second cooling The module 320 adopts the same component configuration as the fourth preheating module 240 to speed up the cooling speed of the 3D curved surface forming mold 10 .
所述3D曲面成型模具10通过第一冷却模组310时,通过与第一冷却模组310中的上冷却板、下冷却板进行热传递进行冷却;所述3D曲面成型模具10通过第二冷却模组320时,通过与第二冷却模组320中的副上冷却板、副下冷却板进行热传递进行冷却;所述3D曲面成型模具10通过第三冷却模组330、第四冷却模组340时,通过设置在第三冷却模组330、第四冷却模组340中的液冷板(液冷板选用具有降温效果的液体,本发明优选为自来水)进行水冷。When the 3D curved surface forming mold 10 passes through the first cooling module 310, it is cooled by heat transfer with the upper cooling plate and the lower cooling plate in the first cooling module 310; the 3D curved surface forming mold 10 passes through the second cooling When the module 320 is used, it is cooled by heat transfer with the auxiliary upper cooling plate and the auxiliary lower cooling plate in the second cooling module 320; the 3D curved surface forming mold 10 passes through the third cooling module 330 and the fourth cooling module At 340, water cooling is carried out through the liquid cooling plate (the liquid cooling plate is selected from a liquid with a cooling effect, preferably tap water in the present invention) arranged in the third cooling module 330 and the fourth cooling module 340.
本发明中可以在所述压型装置110的下加热板114的中央部形成引进真空压的真空孔,在所述3D曲面成型模具10的底部形成多个吸入孔,在压型时通过被引进吸入孔的真空压让放置于3D曲面成型模具10中的单片平面玻璃毛坯加工成型为3D曲面玻璃产品;真空压被引进下模的吸入孔使得放置于3D曲面成型模具10中的单片平面玻璃毛坯的弯曲部位被真空压吸附后完全紧贴在下模具的底面并实现弯曲。In the present invention, a vacuum hole for introducing vacuum pressure can be formed at the central part of the lower heating plate 114 of the profiling device 110, and a plurality of suction holes are formed at the bottom of the 3D curved surface forming mold 10. The vacuum pressure of the suction hole allows the monolithic planar glass blank placed in the 3D curved surface forming mold 10 to be processed into a 3D curved surface glass product; The curved part of the glass blank is completely attached to the bottom surface of the lower mold after being sucked by the vacuum pressure to realize the bending.
另外,所述压型装置110用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余可分别作为预热装置和/或冷却装置。In addition, the profiling device 110 is used in the curved glass forming equipment of mobile terminals. Multiple profiling devices adopt the same part configuration, and multiple profiling devices use one of the profiling devices according to the different processed products. The glass blanks are hot-pressed, and the rest can be used as preheating devices and/or cooling devices respectively.
如图3所示,预先将单片平面玻璃毛坯放置在3D曲面成型模具10中,然后将所述放置有单片平面玻璃毛坯的3D曲面成型模具10放入投料口平台1上,通过感应装置感应到所述3D曲面成型模具10后,控制推杆将3D曲面成型模具10推入成型室400;As shown in Figure 3, the single flat glass blank is placed in the 3D curved surface forming mold 10 in advance, and then the 3D curved surface forming mold 10 with the single flat glass blank is placed on the feeding port platform 1, and the induction device After sensing the 3D curved surface forming mold 10, control the push rod to push the 3D curved surface forming mold 10 into the forming chamber 400;
当所述3D曲面成型模具10被送入成型室400后,预先依次通过呈流水线形式排布的第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240以热传导的方式分阶段加热3D曲面成型模具10,将单片平面玻璃毛坯进行缓慢预热;After the 3D curved surface molding mold 10 is sent into the molding chamber 400, it passes through the first preheating module 210, the second preheating module 220, the third preheating module 230 and the The four preheating modules 240 heat the 3D curved surface forming mold 10 in stages by means of heat conduction, and slowly preheat the single flat glass blank;
当所述3D曲面成型模具10预热完成后,依次通过呈流水线形式排布的第一压型装置110、第二压型装置120和第三压型装置130,通过本发明的压力控制装置5控制三个压型装置的下压压力,用于将单片平面玻璃毛坯分阶段热压成型为3D曲面玻璃产品(即单片平面玻璃毛坯四周已经出现了圆弧曲面);After the preheating of the 3D curved surface forming mold 10 is completed, it passes through the first profiling device 110, the second profiling device 120 and the third profiling device 130 arranged in an assembly line in sequence, and the pressure control device 5 of the present invention Control the down pressure of the three molding devices, which is used to hot-press the single piece of flat glass blank into 3D curved glass products in stages (that is, the arc surface has appeared around the single piece of flat glass blank);
当所述3D曲面成型模具10在经过所述第三压型装置130之后,依次通过呈流水线形式排布的第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340以热传导的方式分阶段冷却3D曲面成型模具,将3D曲面成型模具10温度逐渐降低,当所述3D曲面成型模具10完成四次冷却后,再通过液冷通道2(辅助冷却装置)对成型后3D曲面玻璃产品进行辅助冷却后,通过出料口3完成产品出料。After the 3D curved surface forming mold 10 passes through the third molding device 130, it passes through the first cooling module 310, the second cooling module 320, the third cooling module 330 and the The four-cooling module 340 cools the 3D curved surface forming mold in stages by means of heat conduction, and gradually reduces the temperature of the 3D curved surface forming mold 10. device) after the auxiliary cooling of the formed 3D curved glass product, the product is discharged through the discharge port 3.
如图4所示,压型装置与用于控制压型装置进行压型操作时压力大小输出的比例阀和电磁阀连接。图4中所述压力控制装置5还包括:用于控制第一压型装置110进行压型操作时压力大小的第一比例阀51和第一电磁阀511;用于控制第二压型装置120进行压型操作时压力大小的第二比例阀52和第二电磁阀521;用于控制第三压型装置130进行压型操作时压力大小的第三比例阀53和第三电磁阀531。As shown in Figure 4, the profiling device is connected with a proportional valve and a solenoid valve for controlling the pressure output of the profiling device during the profiling operation. The pressure control device 5 described in FIG. 4 also includes: a first proportional valve 51 and a first electromagnetic valve 511 for controlling the pressure of the first profiling device 110 for profiling operation; for controlling the second profiling device 120 The second proportional valve 52 and the second solenoid valve 521 are used to control the pressure during the profiling operation; the third proportional valve 53 and the third solenoid valve 531 are used to control the pressure of the third profiling device 130 during the profiling operation.
用于控制压力输出第一比例阀51和用于将压力进行转换输出的第一电磁阀511进行连接,所述第一电磁阀511与第一压型装置110连接,用于将第一比例阀51输出的压力加到第一压型装置110中的气缸上控制上加热板进行上升或者下压;The first proportional valve 51 for controlling the pressure output is connected with the first solenoid valve 511 for converting the pressure output, and the first solenoid valve 511 is connected with the first profiling device 110 for connecting the first proportional valve The pressure output by 51 is added to the cylinder in the first profiling device 110 to control the upper heating plate to rise or press down;
所述第二比例阀52、第二电磁阀521、第二压型装置120以及所述第三比例阀53、第三电磁阀531、第三压型装置130的连接控制关系与第一比例阀51、第一电磁阀511、第一压型装置110的连接控制关系相同。The connection control relationship between the second proportional valve 52, the second solenoid valve 521, the second profiling device 120, the third proportional valve 53, the third solenoid valve 531, and the third profiling device 130 is the same as that of the first proportional valve. 51. The connection control relationship between the first solenoid valve 511 and the first profiling device 110 is the same.
所述第一电磁阀511、第二电磁阀521、第三电磁阀531均采用电子式阳压控制方式,控制精度可达0.001Mpa。The first solenoid valve 511, the second solenoid valve 521, and the third solenoid valve 531 all adopt electronic positive pressure control mode, and the control accuracy can reach 0.001Mpa.
当所述3D曲面成型模具10通过第一压型装置110进行压型时,通过第一比例阀51控制压力输出到第一电磁阀511,通过第一电磁阀511将压力进行转换后控制第一压型装置110中的气缸111带动上加热板113进行下压;当单片平面玻璃毛坯第一次热压成型完成通过第二压型装置120进行压型时,通过第二比例阀52、第二电磁阀521控制第二压型装置120进行下压,当通过第三压型装置130进行压型时,通过第三比例阀53、第三电磁阀控制531第三压型装置130进行下压。When the 3D curved surface forming mold 10 is profiling by the first profiling device 110, the pressure is output to the first solenoid valve 511 through the first proportional valve 51, and the pressure is converted by the first solenoid valve 511 to control the first The cylinder 111 in the molding device 110 drives the upper heating plate 113 to press down; when the first hot pressing of the single flat glass blank is completed and the second molding device 120 is used for molding, the second proportional valve 52, the second The second solenoid valve 521 controls the second profiling device 120 to press down, and when the profiling is performed by the third profiling device 130, the third profiling device 130 is pressed down by the third proportional valve 53 and the third solenoid valve control 531 .
同时,在压型过程中,在成型室400中充满氮气以防止氧化,可在3D曲面成型模具10的温度为高温的状态下反复进行成型循环,在单片平面玻璃毛坯放入3D曲面成型模具(上模与下模之间)的状态下,通过高温环境(950度)进行加压使得单片平面玻璃毛坯成型为弯曲状态。At the same time, in the molding process, the molding chamber 400 is filled with nitrogen to prevent oxidation, and the molding cycle can be repeated when the temperature of the 3D curved surface molding mold 10 is high, and the single flat glass blank is placed in the 3D curved surface molding mold In the state (between the upper mold and the lower mold), the single-piece flat glass blank is formed into a curved state by applying pressure in a high-temperature environment (950 degrees).
综上所述,本发明公开一种移动终端曲面玻璃成型的加压系统,所述加压系统包括多个压型装置;每个压型装置包括气缸、上冷却板、上加热板、下加热板和下冷却板;所述压型装置用于移动终端的曲面玻璃成型设备中,多个压型装置采用相同的零件配置,多个所述压型装置根据加工产品的不同,使用其中一个对单片平面玻璃毛坯进行热压成型,其余分别作为预热装置和/或冷却装置。本发明通过预热装置将3D曲面成型模具使其达到预定温度,通过压型装置将单片平面玻璃毛坯加工成型为3D曲面玻璃产品后通过冷装置进行冷却降温,提高产品的生产效率。To sum up, the present invention discloses a pressurization system for forming curved glass for a mobile terminal. The pressurization system includes a plurality of pressing devices; each pressing device includes a cylinder, an upper cooling plate, an upper heating plate, and a lower heating plate. plate and the lower cooling plate; the pressing device is used in the curved glass forming equipment of the mobile terminal, and the multiple pressing devices adopt the same part configuration, and the multiple pressing devices use one of the pressing devices according to the different processed products. The single piece of flat glass blank is hot-pressed, and the rest are used as preheating and/or cooling devices respectively. In the present invention, the 3D curved surface forming mold is brought to a predetermined temperature by a preheating device, and a single flat glass blank is processed and formed into a 3D curved glass product by a pressing device, and then cooled by a cooling device to improve the production efficiency of the product.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those skilled in the art can make improvements or transformations according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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