CN110963680B - Curved glass cover plate production device and production method thereof - Google Patents

Curved glass cover plate production device and production method thereof Download PDF

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Publication number
CN110963680B
CN110963680B CN201911382400.2A CN201911382400A CN110963680B CN 110963680 B CN110963680 B CN 110963680B CN 201911382400 A CN201911382400 A CN 201911382400A CN 110963680 B CN110963680 B CN 110963680B
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China
Prior art keywords
die
mold
mould
blanking
feeding
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CN201911382400.2A
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CN110963680A (en
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黄太洲
程常宝
李谦肃
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Jiaxing Yunda Intelligent Technology Co ltd
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Jiaxing Yunda Intelligent Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/20Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by gripping tongs or supporting frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses a curved glass cover plate production device which comprises a feeding material frame and a discharging material frame, wherein a glass cover plate to be processed is placed on the feeding material frame, and a formed glass cover plate is placed on the discharging material frame; the die blanking mechanism is positioned at the outlet end of the thermoforming and comprises a die blanking clamping assembly and a die blanking driving assembly; the first mould transfer mechanism comprises a first mould transfer platform and a first mould transfer platform driving assembly; the glass blanking mechanism is positioned at a glass blanking station, and takes out a formed glass cover plate positioned in a bottom die on a first die transfer platform of the glass blanking station and transfers the formed glass cover plate to a discharging material rack; the second mould transfer mechanism comprises a second mould transfer platform and a second mould transfer platform driving assembly; the die conveying turnover mechanism comprises a die conveying mechanism and a turnover mechanism; the mold feeding mechanism comprises a mold feeding clamping assembly and a mold feeding clamping driving assembly; and the glass feeding mechanism is positioned at the glass feeding station.

Description

Curved glass cover plate production device and production method thereof
Technical Field
The invention belongs to the technical field of glass cover plate production equipment, and particularly relates to a curved glass cover plate production device and a production method thereof.
Background
The intelligent mobile phone is characterized in that an intelligent system is built in the watch and is connected to a network to realize functions, and the functions of telephone, short messages, mails, photos, music and the like in the mobile phone can be synchronized. With the development of mobile technology, consumers have placed higher demands on wearable devices. The glass for the smart phone has the advantages of light weight, transparency, cleanness, fingerprint resistance, anti-glare, hardness, scratch resistance, good weather resistance and the like, meets the design requirements of smart equipment, and is widely applied to smart phones, smart watches and wearable smart products; mobile phone cover glass as a mobile phone window is popular from 2D to 2.5D to 3D curved cover glass.
The existing 3D curved glass cover plate is formed by putting planar glass into a mold and performing curved surface forming through a thermoforming machine; however, the existing production mode is to take out the flat glass cover plate from the feeding rack manually and put the flat glass cover plate into a mold, and then put the mold with the flat glass into an inlet of a thermoforming machine; at least one worker is required to take out the die at the outlet of the thermoforming machine, and the formed glass cover plate is opened to be taken out and placed in a discharging material rack; there are some problems that are difficult to avoid, such as: 1. the physical strength and the attention of workers can be gradually reduced along with the extension of working time, and the workers are difficult to efficiently and intensively work under the tired working state, so that the production efficiency is reduced, the position deflection of the plate glass is extremely easy to appear after the concentration is reduced, and the problem of die collision damage is solved. 2. The thermoforming machine belongs to high-temperature equipment, and then the blowing and the material taking all need be very near to the thermoforming machine, and then such high-temperature environment extremely easily leads to workman's health uncomfortable, especially in summer high-temperature environment, and the workman is in sweat state down the back always, has further strengthened workman's fatigue speed. 3. Such work environments and labor intensity often lead to difficulty in the enterprise recruitment, increasing the personnel costs of the enterprise. A glass loading and unloading device is needed to replace manual production.
Disclosure of Invention
The invention aims to provide a curved glass cover plate production device and a production method thereof, which aim to solve the technical problems in the background technology.
In order to solve the technical problems, the aim of the invention is realized as follows:
the utility model provides a curved surface glass apron apparatus for producing which characterized in that: placing a glass cover plate to be processed into a mold, transferring the mold to an inlet of a thermoforming machine, then taking out the mold from an outlet of the thermoforming machine, and taking out the glass cover plate formed in the mold, wherein the mold comprises a bottom mold and a sub-female mold, the sub-female mold comprises a sub-mold and a female mold, the sub-mold is embedded in the female mold, the upper end surface of the sub-mold is exposed outwards from the upper end surface of the female mold, and the letter mold is buckled above the bottom mold; the curved glass cover plate production device comprises
The material rack comprises a feeding material rack and a discharging material rack, a glass cover plate to be processed is placed on the feeding material rack, and a formed glass cover plate is placed on the discharging material rack;
the die blanking mechanism is positioned at the outlet end of the thermoforming and comprises a die blanking clamping assembly and a die blanking driving assembly;
the first mould transfer mechanism comprises a first mould transfer platform and a first mould transfer platform driving assembly;
The glass blanking mechanism is positioned at a glass blanking station, and takes out a formed glass cover plate positioned in a bottom die on a first die transfer platform of the glass blanking station and transfers the formed glass cover plate to a discharging material rack;
the second mould transfer mechanism comprises a second mould transfer platform and a second mould transfer platform driving assembly;
the die conveying turnover mechanism comprises a die conveying mechanism and a turnover mechanism, wherein the die conveying mechanism is positioned between the first die transferring mechanism and the second die transferring mechanism, the die conveying mechanism transfers the die on the first die transferring mechanism to the second die transferring mechanism, and the turnover mechanism can turn over the die on the die conveying mechanism by 180 degrees;
the mold feeding mechanism comprises a mold feeding clamping assembly and a mold feeding clamping driving assembly;
the glass feeding mechanism is positioned at a glass feeding station, and a glass cover plate to be processed in the feeding material frame is taken out from the feeding material frame and placed in a mold sub-master mold positioned on the second mold transfer platform of the glass feeding station;
the first mould transfer platform is switched between a glass blanking station and a mould opening station and between the mould opening station and an inlet of a mould conveying mechanism by means of the first mould transfer platform driving component; the die blanking clamping assembly transfers the die at the hot forming outlet to a first die transfer platform at a die opening station by means of the die blanking driving assembly, and the die sub-master die of the die on the first die transfer platform is moved upwards by means of the die blanking driving assembly to separate the bottom die from the sub-master die or move the die sub-master die downwards to be buckled with the bottom die;
The second mould transfer platform is switched between an outlet of the mould conveying mechanism and a mould closing station or between a mould closing station and a glass loading station by means of the second mould transfer platform driving assembly; the mold loading clamping assembly separates or buckles and clamps the child-mother mold and the bottom mold which are positioned on the second mold transferring platform by means of the mold loading clamping driving assembly or transfers the mold from the second mold transferring platform of the mold closing station into the inlet of the thermoforming machine.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the die blanking driving assembly comprises a first vertical reciprocating mechanism and a first horizontal reciprocating mechanism; the first vertical reciprocating mechanism is fixedly arranged at the output end of the first horizontal reciprocating mechanism, and the die blanking clamping component is fixedly arranged at the output end of the first vertical reciprocating mechanism;
the first mould transfer platform driving assembly comprises a first transverse horizontal reciprocating transfer motion mechanism, a first longitudinal horizontal reciprocating transfer motion mechanism and a first vertical reciprocating transfer motion mechanism, wherein the first transverse horizontal reciprocating transfer motion mechanism is fixedly arranged at the output end of the first longitudinal horizontal reciprocating transfer motion mechanism, the first vertical reciprocating transfer motion mechanism is fixedly arranged at the output end of the first transverse horizontal reciprocating transfer motion mechanism, and the first mould transfer platform is fixedly arranged at the output end of the first vertical reciprocating transfer motion mechanism;
The first mould transfer platform is switched between a glass blanking station and a mould opening station by means of the movement of the output end of the first longitudinal horizontal reciprocating transfer movement mechanism; the die blanking clamping assembly is switched from the position above an outlet of the thermoforming machine to the position above a die opening station by means of the movement of the output end of the first horizontal reciprocating movement mechanism; when the die blanking clamping assembly is positioned above the outlet of the thermoforming machine, the die blanking clamping assembly can take out the die from the outlet of the thermoforming machine by means of the movement of the output end of the first vertical reciprocating mechanism; when the die blanking clamping assembly is positioned above the die opening station, the die is placed on a first die transfer platform positioned at the die opening station by means of the motion of the output end of the first vertical reciprocating motion mechanism, or a sub-master die of the die on the first die transfer platform is moved upwards to separate a bottom die from the sub-master die, or the sub-master die of the die is moved downwards to be buckled with the bottom die;
the second mould transfer platform driving assembly comprises a second transverse horizontal reciprocating transfer motion mechanism, a second longitudinal horizontal reciprocating transfer motion mechanism and a second vertical reciprocating transfer motion mechanism, wherein the second transverse horizontal reciprocating transfer motion mechanism is fixedly arranged at the output end of the second longitudinal horizontal reciprocating transfer motion mechanism, the second vertical reciprocating transfer motion mechanism is fixedly arranged at the output end of the second transverse horizontal reciprocating transfer motion mechanism, and the second mould transfer platform is fixedly arranged at the output end of the second vertical reciprocating transfer motion mechanism;
The die feeding clamping driving assembly comprises a second vertical reciprocating mechanism and a second horizontal reciprocating mechanism, the second vertical reciprocating mechanism is fixedly arranged at the output end of the second horizontal reciprocating mechanism, and the die feeding clamping assembly is fixedly arranged at the output end of the second vertical reciprocating mechanism;
the second mould transfer platform is switched between a glass loading station and a mould closing station by means of the movement of the output end of the second longitudinal horizontal reciprocating transfer movement mechanism, and the mould loading clamping assembly is switched between the upper part of the mould closing station and the upper part of the inlet of the thermoforming machine by means of the movement of the output end of the second horizontal reciprocating movement mechanism; after the mold feeding clamping component is positioned above the mold closing station, separating or buckling and clamping a child-mother mold positioned on a second mold transfer platform with the aid of the movement of the output end of the second vertical reciprocating mechanism; after the mold loading clamping assembly is positioned above the inlet of the thermoforming machine, the mold loading clamping assembly lifts or lowers the mold from the inlet of the thermoforming machine to the inlet of the thermoforming machine by means of the movement of the output end of the second vertical reciprocating mechanism.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the die comprises a first die transfer mechanism, a second die transfer mechanism, a pouring mechanism and a pressing mechanism, wherein the first die transfer mechanism is used for transferring the bottom die to the pouring mechanism, and the pouring mechanism is located at a pouring station and can clamp and turn over the bottom die by 180 degrees.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the pouring mechanism comprises a bottom die clamping assembly and a pouring overturning assembly, and the bottom die clamping assembly is fixedly arranged at the output end of the pouring overturning assembly.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the bottom die clamping assembly comprises a bottom die fixing platform, a bottom die clamping fixing jaw, a bottom die clamping movable jaw and a bottom die clamping cylinder, wherein the bottom die clamping fixing jaw and the bottom die clamping movable jaw are oppositely arranged on the bottom die fixing platform; the bottom die clamping movable jaw is fixedly arranged at the output end of the bottom die clamping cylinder, and the bottom die clamping movable jaw is driven to move in parallel relative to the bottom die fixing jaw by means of movement of the output end of the bottom die clamping cylinder.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the feeding frame comprises a plurality of feeding trays arranged side by side and a feeding tray transferring assembly, and the feeding tray transferring assembly intermittently switches the feeding trays from a feeding inlet to a feeding outlet; the discharging material rack comprises a plurality of discharging material trays and discharging material tray transferring components, wherein the discharging material trays are arranged side by side, and the discharging material tray transferring components intermittently switch the discharging material trays from a discharging material tray inlet to a discharging material tray outlet.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the die blanking clamping assembly comprises a first die blanking clamping assembly and a second die blanking clamping assembly, and the second die blanking clamping assembly is positioned above the first die blanking clamping assembly; the first die blanking clamping assembly comprises blanking clamping jaws and blanking clamping jaw driving cylinders which are horizontally and symmetrically arranged, a blanking clamping space is formed between the two blanking clamping jaws, and the blanking clamping jaw driving cylinders drive the blanking clamping jaws to move relatively or oppositely; the second die blanking clamping assembly comprises at least one blanking sucker which is vertically arranged and a sucker vertical moving assembly; the blanking sucker is fixedly arranged at the output end of the sucker vertical moving assembly, and can enter the blanking clamping space by means of the motion of the output end of the sucker vertical moving assembly.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the mold feeding clamping assembly comprises a first mold feeding clamping assembly and a second mold feeding clamping assembly, and the second mold feeding clamping assembly is positioned above the first mold feeding clamping assembly; the first die feeding clamping assembly comprises symmetrically arranged feeding clamping jaws and feeding clamping jaw driving cylinders, a feeding clamping space is formed between the two feeding clamping jaws, and the feeding clamping jaw driving cylinders drive the feeding clamping jaws to move relatively or oppositely; the second mould material loading clamping assembly includes a plurality of vertical material loading sucking discs the first mould material loading clamping assembly will when the mould centre gripping, the working face of material loading sucking disc is slightly higher than the up end of mould.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the glass positioning mechanism is also included; and the glass feeding mechanism takes out the glass cover plate to be processed in the feeding material frame from the feeding material frame and places the glass cover plate in the glass positioning mechanism for one-time positioning, and then takes out the glass cover plate to be processed from the glass positioning mechanism and places the glass cover plate into a mold sub-master mold positioned on the second mold transfer platform of the glass feeding station.
Compared with the prior art, the invention has the following outstanding and beneficial technical effects: the glass cover plate feeding and discharging device can completely replace manual work to feed and discharge glass cover plates, avoids discomfort of workers caused by high-temperature environments, and further aggravates the fatigue speed of the workers due to the fact that the workers are always in sweat flow back down state in summer.
Drawings
FIG. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a perspective view of the overall structure of the present invention;
FIG. 3 is a front elevational view of the overall structure of the present invention;
FIG. 4 is a schematic view of a glass positioning mechanism;
FIG. 5 is a schematic perspective view of a glass positioning mechanism;
FIG. 6 is a schematic view of a longitudinal positioning mechanism;
FIG. 7 is a schematic diagram of a mold feeding mechanism;
FIG. 8 is a schematic diagram of a die blanking mechanism;
FIG. 9 is a schematic view of a glass blanking mechanism;
FIG. 10 is a schematic perspective view of a mold transfer flip mechanism;
FIG. 11 is a front view of the mold transfer flip mechanism;
FIG. 12 is a left side view of the mold delivery flip mechanism;
FIG. 13 is a schematic view of a structure of a pouring mechanism;
FIG. 14 is a schematic perspective view of a first mold transfer mechanism;
FIG. 15 is a schematic perspective view of a mold;
fig. 16 is a cross-sectional view of a mold.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the present application more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, based on the examples given, which a person of ordinary skill in the art would obtain without undue burden, are within the scope of protection of the present application.
In the description of the present application, it should be understood that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present application.
In the description of the present application, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
The production device of the curved glass cover plate is characterized in that after the glass cover plate to be processed is put into a mould 300, the mould is transferred to an inlet of a thermoforming machine 100, then the mould 300 is taken out from an outlet of the thermoforming machine, the glass cover plate molded in the mould 300 is taken out, the mould 300 comprises a bottom mould 320 and a sub-mother mould 310, the sub-mother mould 310 comprises a sub-mould 312 and a mother mould 311, the sub-mould 312 is embedded in the mother mould 311, the upper end surface of the sub-mould 312 is exposed outwards from the upper end surface of the mother mould 311, and the letter mould 310 is buckled above the bottom mould 320;
the curved glass cover plate production device comprises
The material frame comprises a feeding material frame 211 and a discharging material frame 212, a glass cover plate to be processed is placed on the feeding material frame 211, and a formed glass cover plate is placed on the discharging material frame 212; the feeding frame 211 comprises a plurality of feeding trays 2111 and feeding tray transferring components 2112 which are arranged side by side, and the feeding tray transferring components 2112 intermittently switch the feeding trays 211 from a feeding inlet to a feeding outlet; specifically, the feeding tray transfer assembly 2112 includes a feeding tray bracket 21121, a feeding tray top cylinder 21122, a feeding tray forward pushing cylinder 21123 and a feeding tray bracket 21124, the feeding tray 2111 is placed on the feeding tray bracket 21124, the feeding tray fixing bracket 21121 is fixedly arranged at the output end of the feeding tray top cylinder 21122, and the feeding tray top cylinder 21122 is fixedly arranged at the output end of the feeding tray forward pushing cylinder 21123; after the glass cover plate to be processed on the current feeding tray 2111 is taken out, the feeding tray upper top cylinder 21122 drives the feeding tray fixing support 21121 to move upwards, all feeding trays on the feeding tray support 21124 are supported, and then the feeding tray front pushing cylinder 21121 drives the feeding tray upper top cylinder 21122 and the feeding tray 2111 to synchronously move to a position towards the feeding outlet, and the moved position enables the taken feeding tray to just move from the current position to the feeding outlet; then the feeding tray top cylinder 21122 drives the tray fixing support 21121 to move downwards to the initial position, then the feeding tray front pushing cylinder 21121 drives the feeding tray top cylinder 21122 to retract to the initial position, and the above actions are repeated after the glass cover plate to be processed in the feeding tray after being switched is completely fetched.
The structure and the working principle of the discharging material rack 212 are the same as those of the feeding material rack 211, and the discharging material rack comprises a plurality of discharging material trays arranged side by side and a discharging material tray transferring assembly, and after the discharging material trays are fully filled with the formed glass cover plate, the discharging material tray transferring assembly intermittently switches the discharging material trays from the discharging material tray inlet to the discharging material tray outlet, and the discharging material tray is not repeated here.
The die blanking mechanism 260, the die blanking clamping assembly 261 and the die blanking driving assembly, wherein the die blanking driving assembly comprises a first horizontal reciprocating mechanism 262 and a first vertical reciprocating mechanism 263, the first vertical reciprocating mechanism 263 is fixedly arranged at the output end of the first horizontal reciprocating mechanism 262, and the die blanking clamping assembly 261 is fixedly arranged at the output end of the first vertical reciprocating mechanism 263; the mold blanking clamping assembly 261 comprises a first mold blanking clamping assembly 2611 and a second mold blanking clamping assembly 2612, and the second mold blanking clamping assembly 2612 is located above the first mold blanking clamping assembly 2611; the first mold blanking clamping assembly 2611 comprises a blanking clamping claw 26111 and a blanking clamping claw driving cylinder 26112 which are horizontally and symmetrically arranged, a blanking clamping space is formed between the two blanking clamping claws 26111, and the blanking clamping claw driving cylinder 26112 drives the blanking clamping claws 26111 to move relatively or oppositely; the second mold blanking clamp assembly 2612 includes at least one vertically disposed blanking suction cup 26121 and a suction cup vertical movement assembly 26122; the blanking sucker 26121 is fixedly arranged at the output end of the sucker vertical moving component 26122, and can enter the blanking clamping space by means of the motion of the output end of the sucker vertical moving component 26122. The die blanking clamping assembly 261 is switched from above the outlet of the thermoforming machine to above the die opening station by means of the movement of the output end of the first horizontal reciprocating mechanism 262; when the die blanking clamping assembly is positioned above the outlet of the thermoforming machine, the die blanking clamping assembly can take out the die from the outlet of the thermoforming machine by means of the movement of the output end of the first vertical reciprocating mechanism 263; when the mold blanking clamping assembly 261 is located above the mold opening station, the mold is placed on a first mold transfer platform located at the mold opening station by means of the movement of the output end of the first vertical reciprocating mechanism 262, or the submaster of the mold on the first mold transfer platform is moved upwards to separate the bottom mold from the submaster, or the submaster of the mold is moved downwards to be buckled with the bottom mold.
The first mould transfer mechanism comprises a first mould transfer platform 2711, a first transverse horizontal reciprocating transfer motion mechanism 2712, a first longitudinal horizontal reciprocating transfer motion mechanism 2713 and a first vertical reciprocating transfer motion mechanism 2714, wherein the first longitudinal horizontal reciprocating transfer motion mechanism 2713 is fixedly arranged at the output end of the first transverse horizontal reciprocating transfer motion mechanism 2712, the first vertical reciprocating transfer motion mechanism 2714 is fixedly arranged at the output end of the first longitudinal horizontal reciprocating transfer motion mechanism 2713, and the first mould transfer platform 2711 is fixedly arranged at the output end of the first vertical reciprocating transfer motion mechanism 2714; the first mold transfer platform 2711 comprises a mold transfer platform 27115, symmetrically arranged movable clamping jaws 27111, a movable clamping jaw driving cylinder 27113, symmetrically arranged fixed clamping jaws 27113 and a transfer platform bracket 27114, preferably, the transfer platform bracket 27114 is U-shaped and comprises a transverse plate and two vertical side plates, the transverse plate is fixedly arranged at the output end of a first vertical reciprocating transfer motion mechanism 2714, the lower ends of the vertical side plates are fixedly connected with the transverse plate, the upper end surfaces of the two vertical side plates form a mold transfer platform 2715, the fixed clamping jaws 27113 are fixedly arranged on the mold transfer platform 2714, the movable clamping jaws 27111 are fixedly arranged at the output end of the movable clamping jaw driving cylinder 27113, the movable clamping jaw driving cylinder 27113 is fixedly arranged on the vertical side plates, so that the movable clamping jaws are higher than the mold transfer platform 2715 and are oppositely arranged with the fixed clamping jaws 27113, and the movable clamping jaws driving cylinder 27113 drive the movable clamping jaws to be close to or far away from the fixed 27113, and the mold clamping and are fixedly arranged on the mold transfer platform 2714 or released; when the mold is clamped and fixed on the mold transfer platform 2714, the mold is switched among a mold opening station, a glass blanking station, a mold pouring station and a mold conveying mechanism inlet through the mutual coordination and the coordinated action of the first longitudinal horizontal reciprocating transfer motion mechanism 2713, the first transverse horizontal reciprocating transfer motion mechanism 2712 and the first vertical reciprocating transfer motion mechanism 2714; after the mold is released, the mold itself or a portion or a glass cover plate carried by the mold will be transferred to the corresponding station.
The second mold transfer mechanism 272, which has the same structure and working principle as the first mold transfer mechanism 271, comprises a second mold transfer platform, a second horizontal reciprocating transfer motion mechanism, a second longitudinal horizontal reciprocating transfer motion mechanism and a second vertical reciprocating transfer motion mechanism, wherein the second horizontal reciprocating transfer motion mechanism is fixedly arranged at the output end of the second longitudinal horizontal reciprocating transfer motion mechanism, the second vertical reciprocating transfer motion mechanism is fixedly arranged at the output end of the second horizontal reciprocating transfer motion mechanism, and the second mold transfer platform is fixedly arranged at the output end of the second vertical reciprocating transfer motion mechanism, which is not repeated herein.
The glass blanking mechanism 292 is located at a glass blanking station, and takes out and transfers the formed glass cover plate 400 located in the bottom die 320 on the first die transfer platform 2711 of the glass blanking station to the discharging material rack 212; specifically, the glass blanking mechanism 292 includes a blanking sucker assembly 2921, a blanking vertical linear reciprocating mechanism 2923, a blanking rotary driving mechanism 2924 and a blanking horizontal linear reciprocating mechanism 2922, the blanking sucker assembly 2921 is fixedly arranged at the output end of the blanking rotary driving mechanism 2924, the blanking rotary driving mechanism 2924 can drive the blanking sucker assembly 2921 to swing and switch between a vertical state and a horizontal state, the blanking rotary driving mechanism 2924 is fixedly arranged at the output end of the blanking vertical linear reciprocating mechanism 2923, the blanking vertical linear reciprocating mechanism 2923 is fixedly arranged at the output end of the blanking horizontal linear reciprocating mechanism 2922, the blanking horizontal linear reciprocating mechanism 2922 drives the blanking rotary driving mechanism 2924 and the blanking sucker assembly 2921 to switch between above the glass blanking station and above the discharging frame, and the blanking vertical linear reciprocating mechanism 2923 drives the blanking sucker assembly 2921 to move downwards into the glass blanking station and the discharging frame or move upwards away from the glass blanking station and the discharging frame; preferably, the blanking sucker assembly 2921 comprises four blanking suckers 29211 and blanking swing arms 29212, the blanking sucker 29211 is fixedly arranged on the blanking swing arms 29212 and is perpendicular to the blanking swing arms 29212, and the blanking swing arms 29212 are fixedly arranged at the output end of the blanking rotary driving mechanism 2924; when the bottom die is positioned at the glass blanking station, the blanking horizontal linear reciprocating mechanism 2922 drives the blanking rotary driving mechanism 2924 and the blanking sucker assembly 2921 to move to the upper part of the glass blanking station, the blanking vertical linear reciprocating mechanism 2923 drives the blanking rotary driving mechanism 2924 to move downwards, then the blanking rotary driving mechanism 2924 drives the blanking swing arm 29212 to rotate from an initial vertical state to a horizontal state so that the blanking sucker 29211 is exactly in vertical contact with a glass cover plate in the bottom die, after the glass cover plate is adsorbed by the blanking sucker 29211, the blanking vertical linear reciprocating mechanism 2923 drives the blanking rotary driving mechanism 2924 to move upwards, the blanking rotary driving mechanism 2924 drives the blanking swing arm 29212 to reversely rotate to a vertical state, the blanking horizontal linear reciprocating mechanism 2922 drives the blanking rotary driving mechanism 2924 and the blanking sucker assembly 2921 to move to the upper part of a corresponding empty position of the discharging frame, the blanking vertical linear reciprocating driving mechanism 2924 drives the blanking swing arm 29212 to rotate from the vertical state to the horizontal state, and the blanking vertical linear reciprocating driving mechanism 2923 drives the blanking rotary driving mechanism 2924 to move upwards to enable the blanking sucker 2983 to move into the corresponding empty position of the glass cover plate in the discharging frame, and then the glass cover plate is placed in the empty position of the blanking sucker 6283; then the blanking vertical linear reciprocating mechanism 2923 drives the blanking rotary driving mechanism 2924 to move upwards, and then the blanking rotary driving mechanism 2924 drives the blanking swing arm 29212 to reversely rotate to a vertical state; the blanking horizontal linear reciprocating mechanism 2922 drives the blanking rotary driving mechanism 2924 and the blanking sucker assembly 2921 to move above the glass blanking station to wait for the next glass blanking.
The mold conveying and overturning mechanism comprises a mold conveying mechanism 520 and an overturning mechanism 530, wherein the mold conveying mechanism 520 is positioned between the first mold transferring mechanism 271 and the second mold transferring mechanism 272, the mold conveying mechanism 520 transfers the mold 300 on the first mold transferring mechanism 271 to the second mold transferring mechanism 272, and the overturning mechanism 530 can overturn the mold 300 positioned on the mold conveying mechanism 520 by 180 degrees; specifically, the flipping mechanism 530 includes: the base 510 comprises a base 511 and an upright column 512, and a transverse adjusting groove 5111 is formed in the base 511. In this embodiment, the mold conveying mechanism 520 is preferably fixed to the upper end of the upright 512, and the mold conveying mechanism 520 includes a conveyor 521, on which the turned mold 300 is located and moves along with the conveyor. The first linear reciprocating mechanism 531 is fixedly arranged on the base 511, and the preferred first linear reciprocating mechanism 531 is a cylinder, and the cylinder body of the cylinder can be adjusted along the adjusting groove 5111; preferably, the adjusting groove 5111 is a T-shaped groove, the cylinder body of the cylinder is fixedly provided with the fixing plate 5311, the fixing plate can be connected by using the T-shaped screw, so that when the T-shaped screw is unscrewed, the cylinder can slide along the adjusting groove, and after the position is adjusted, the position of the cylinder can be fixed by locking the T-shaped screw. The reciprocating rotary mechanism 532 is fixedly arranged at the output end of the first linear reciprocating mechanism 531; the output end of the first linear reciprocating mechanism preferably reciprocates vertically, and the output end of the first linear reciprocating mechanism can drive the reciprocating rotary mechanism 532 to reciprocate vertically; specifically, in this embodiment, a support 537 is fixed to the output end of the first linear reciprocating mechanism, and the support 537 has two support plates 371 symmetrically disposed on both sides of the conveyor 521 and extending vertically upwards; the reciprocating rotary mechanism 532 is preferably a rotary cylinder, which is fixed to the inner surface of one of the support plates 5371. A clamping mechanism 536, which clamps or releases the inverted mold 300, is connected to the output of the reciprocating rotary mechanism 532. In particular, in this embodiment, preferably, there are two clamping mechanisms 536, and the clamping mechanisms 536 are symmetrically disposed on both sides of the mold conveying mechanism 520, and each clamping mechanism 536 is connected to the output end of the reciprocating rotary motion mechanism 532. The clamping mechanism 536 includes two symmetrical clamping jaws 5362 and a jaw driving mechanism 5361, wherein the jaw driving mechanism 5261 drives the two clamping jaws 5362 to move relatively closer to or further away from each other to clamp or release the inverted product. Considering that the clamping jaw and the turned die 300 have enough clamping force to avoid falling off in the turning process and also avoid being damaged by pressing of turned products, the opposite surfaces of the clamping jaw 5362 are preferably fixedly provided with flexible pads 53621, and the flexible pads 53621 are preferably made of rubber or silica gel material when clamping, so that enough friction force can be provided and meanwhile the turned products can be prevented from being damaged by pressing. Further preferably, the clamping jaw driving mechanism 5361 is a clamping cylinder, and the clamping jaws 5362 are respectively and fixedly arranged at two output ends of the clamping cylinder, so that the two output ends of the clamping cylinder can be controlled to drive the clamping jaws to be relatively close to or far away from each other by controlling the electromagnetic valves connected in series in the pipeline of the clamping cylinder, and clamping or releasing is realized. Preferably, in this embodiment, in order to achieve stable torque transmission between the reciprocating rotary mechanism 532 and the clamping mechanism 536 and optimization of the structure, this embodiment further includes a transmission mechanism, where an output end of the reciprocating rotary mechanism 532 is connected to an input end of the transmission mechanism, and an output end of the transmission mechanism is fixedly connected to the clamping mechanism 536. Since two clamping mechanisms 536 are symmetrically arranged, in order to realize synchronous movement of the two clamping mechanisms 536, the transmission mechanism comprises a first transmission mechanism 534 and a second transmission mechanism 535, wherein the input end of the first transmission mechanism 534 is connected with the output end 5321 of the reciprocating rotary motion mechanism, the input end of the second transmission mechanism 535 is connected with the output end of the first transmission mechanism 534, and the output end of the second transmission mechanism 535 is fixedly connected with the clamping mechanism 536. For better matching with each clamping mechanism 536, two second transmission mechanisms 535 are symmetrically arranged, and the first transmission mechanism 535 comprises a transmission shaft 344, and the transmission shaft 344 drives the two second transmission mechanisms 535 to synchronously rotate. Specifically, in this embodiment, the first transmission mechanism 534 preferably includes a first driving pulley 5341, a first pulley 5342, and a first driving pulley 5341 fixedly disposed at an output end 5321 of the reciprocating rotary motion mechanism, and is driven by a belt with the first driven pulley 5343, wherein the first driven pulley 5343 and a transmission shaft 5344, and the transmission shaft 5344 passes through the first driven pulley 5343 and is fixedly connected with the first driven pulley 5343; the second transmission mechanism 535 comprises a second driving belt wheel 5351, a second driven belt wheel 5352, a second transmission belt 5353 and a tensioning wheel 5354, preferably, the second transmission mechanism 535 is positioned outside the supporting plates 5371, two ends of the transmission shaft 5344 respectively penetrate through the two supporting plates 5371 and then penetrate into the second driving belt wheel 5351, the second driving belt wheel 5353 is used for transmitting with the second driven belt wheel 5352, and the second driven belt wheel 5352 is fixedly connected with the clamping jaw driving mechanism 5361 through the second transmission shaft 5355; this allows the clamping mechanism 536 to be rotated when the output end of the reciprocator 532 is operated. The specific working principle is as follows: when the turned product on the conveyor 521 moves to the position of the holding mechanism 536, it is detected by a correspondingly provided sensor, and the intermittent stop of the conveyor 521 is stopped (the actual intermittent time is not less than the time required for turning); at this time, the turnover mechanism starts to turn over, and the specific actions are as follows: the jaw driving mechanism 5361 of each clamping mechanism drives the two jaws to move relatively, so that the jaws are contacted with the turned product to clamp the turned product, the output end of the first linear reciprocating mechanism 531 vertically pushes up the support 537, so that the clamping mechanism 536 is driven to move from the initial station to the turning station, the output end of the first linear reciprocating mechanism drives the clamping mechanism to move away from the conveying belt 520 for a set distance and then to reach the turning station (the set distance is not less than the turning radius of the clamping mechanism or the turned product), and after reaching the turning station, the reciprocating rotary mechanism 532 drives the clamping mechanism 536 to turn for a set angle, preferably 180 degrees, so that the original bottom surface is turned upwards; after the overturning is finished, the output end of the first linear reciprocating mechanism moves downwards and drives the clamping mechanism 536 to return to the initial position, at the moment, the overturned die 300 is contacted with the conveyor 521, and then the die conveying mechanism 520 is started, and the overturned product continues to move along with the conveyor 521.
In addition, the mold conveying mechanism 520 can also reversely convey, since in the present embodiment, the glass cover plate to be processed needs to be placed in the cavity of the sub-mother mold 310, then the positions of the sub-mother mold 310 and the bottom mold 320 need to be exchanged before the glass cover plate is placed, so that the sub-mother mold can be realized after the first overturn by the overturn mechanism, but when the glass cover plate to be processed is sent to the thermoforming machine, the bottom mold of the mold needs to be under and the sub-mother mold is over, then the mold 300 is overturned for the first time, after the glass cover plate to be processed is placed in the sub-mother mold and the bottom mold and the sub-mother mold are clamped, the bottom mold is overturned for the second time, the second mold conveying mechanism 272 is used for conveying the clamped mold to the outlet of the mold conveying mechanism again, at this time, the mold conveying mechanism reversely conveys the die to the overturn station, the second overturn mechanism overturns the mold for 180 ° so that the mold is conveyed to the outlet of the lower sub-mother mold by the forward conveying mechanism, and the second mold conveying mechanism is carried to the outlet of the mold, and the second mold conveying mechanism is carried to the mold after the clamping mechanism and the bottom mold is carried to the die station.
The mold feeding mechanism 291 comprises a mold feeding clamping assembly 221 and a mold feeding driving assembly, the mold feeding driving assembly comprises a second vertical reciprocating mechanism 223 and a second horizontal reciprocating mechanism 222, the second vertical reciprocating mechanism 223 is fixedly arranged at the output end of the second horizontal reciprocating mechanism 222, and the mold feeding clamping assembly 221 is fixedly arranged at the output end of the second vertical reciprocating mechanism 223. Specifically, the mold loading clamping assembly 221 includes a first mold loading clamping assembly 2211 and a second mold loading clamping assembly 2212, where the second mold loading clamping assembly 2212 is located above the first mold loading clamping assembly 2211; the first mold feeding clamping assembly 2211 comprises symmetrically arranged feeding clamping claws 22111 and feeding clamping claw driving air cylinders 22112, a feeding clamping space is formed between the two feeding clamping claws 22111, and the feeding clamping claws 22111 are driven by the feeding clamping claw driving air cylinders 22112 to move relatively or reversely, so that the clamping on the outer side surface of the bottom mold or the bottom mold is released; the second mold feeding clamping assembly 2212 comprises a plurality of first mold feeding suckers 22121 and second mold feeding suckers 22122 which are vertically arranged, and when the first mold feeding clamping assembly 2211 clamps the bottom die of the mold, the working surfaces of the first mold feeding suckers 22121 and the second mold feeding suckers 22122 are slightly higher than the upper end surface of the mold, namely are not in contact adsorption with the upper end surface of the mold; after the mold is turned over for the first time by the turning mechanism (the bottom mold is turned over and the sub-female mold is turned down) and is moved to the mold closing station by the second mold transfer mechanism 272, the second vertical reciprocating mechanism 223 drives the first mold feeding clamping component 2211 to move down by a set height which is larger than the required moving down height of the first mold feeding clamping component 2211 for clamping the bottom mold, so that the first mold feeding suction cup 22121 and the second mold feeding suction cup 22122 can be contacted with the bottom surface of the bottom mold to absorb the bottom mold, and then the second vertical reciprocating mechanism 223 drives the first mold feeding clamping component 2211 to move up to separate the bottom mold from the sub-female mold, so that the cavity of the sub-female mold is exposed outwards, and the glass feeding mechanism is beneficial to placing the glass cover plate to be processed into the sub-female mold.
The second mold transfer platform 221 is switched between a glass loading station and a mold closing station by means of the movement of the output end of the second longitudinal horizontal reciprocating transfer movement mechanism 222, and the mold loading clamping assembly 221 is switched between above the mold closing station and above the inlet of the thermoforming machine by means of the movement of the output end of the second horizontal reciprocating movement mechanism 222; after the mold loading clamping component 221 is positioned above the mold closing station, the mold loading clamping component separates or buckles and clamps the child-mother mold positioned on the second mold transferring platform with the help of the movement of the output end of the second vertical reciprocating mechanism 223; after the mold charge clamp assembly 221 is positioned over the thermoforming machine inlet, it lifts or lowers the mold from the thermoforming machine inlet to the thermoforming inlet by movement of the output end of the second vertical reciprocating mechanism 223.
The glass feeding mechanism 291 has the same structure and principle as the glass discharging mechanism 292, is positioned at a glass feeding station, and takes out a glass cover plate to be processed in the feeding material frame 211 from the feeding material frame and places the glass cover plate in a mold sub-master mold 310 positioned on a second mold transferring platform of the glass feeding station; specifically, the glass feeding mechanism 291 includes a feeding chuck assembly 2911, a feeding rotary driving mechanism 2914, a feeding vertical linear reciprocating mechanism 2913 and a feeding horizontal linear reciprocating mechanism 2912, the feeding chuck assembly 2911 is fixedly disposed at an output end of the feeding rotary driving mechanism 2914, the feeding rotary driving mechanism 2914 can drive the feeding chuck assembly 2911 to swing and switch between a vertical state and a horizontal state, the feeding rotary driving mechanism 2913 is fixedly disposed at an output end of the feeding vertical linear reciprocating mechanism 2913, the feeding vertical linear reciprocating mechanism 2913 is fixedly disposed at an output end of the feeding linear reciprocating mechanism 2912, the feeding linear reciprocating mechanism 2912 drives the feeding rotary driving mechanism 2913 and the feeding chuck assembly 2911 to switch between a position above the glass feeding station and a position above the feeding frame, and the feeding vertical linear reciprocating mechanism 2911 and the feeding chuck assembly 2911 are driven to enter the position above the glass feeding station and move up or move up and out of the feeding station and the feeding frame. It should be noted that, with respect to the glass blanking mechanism 292, the glass feeding mechanism 291 is added with a nozzle 2915, the nozzle 2915 is fixedly arranged at the output end of the feeding vertical linear reciprocating mechanism 2913, and the outlet end of the nozzle faces the feeding sucker assembly, and the nozzle includes a plurality of air outlets arranged side by side for blowing dust on the upper surface of the glass.
The pouring mechanism 280 is located at the pouring station, and after the bottom die 320 is transferred to the pouring mechanism 280 by the first die transfer mechanism 271, the bottom die 320 can be clamped and turned 180 ° by the pouring mechanism 280. Specifically, the pouring mechanism 280 includes a bottom mold clamping assembly 281 and a pouring turnover assembly 282, and the bottom mold clamping assembly 281 is fixedly arranged at an output end of the pouring turnover assembly 282. The bottom die clamping assembly 281 comprises a bottom die fixing platform 2814, a bottom die clamping fixing jaw 2811, a bottom die clamping movable jaw 2813 and a bottom die clamping cylinder 2812, wherein the bottom die clamping fixing jaw 2811 and the bottom die clamping movable jaw 2813 are oppositely arranged on the bottom die fixing platform 2814; the bottom die clamping movable jaw 2813 is fixedly arranged at the output end of the bottom die clamping cylinder 2812, and the bottom die clamping movable jaw 2813 is driven to move in parallel relative to the bottom die fixing jaw 2811 by means of movement of the output end of the bottom die clamping cylinder 2812. Preferably, the pouring turnover assembly 282 is a rotary cylinder, and the rotary cylinder is fixedly arranged on the frame through a pouring fixing bracket 283.
As shown in fig. 4, 5 and 6, the frame 231 is fixedly connected with the glass positioning platform 232 through a connecting rod 233, preferably, the frame 231 is spliced, and the installation, the transportation and the maintenance are convenient. The glass positioning platform 232 is provided with a longitudinal groove 232a, a transverse groove 232b, a longitudinal limiting block 232c and a transverse limiting block 232d, the longitudinal groove 232a is opposite to the longitudinal limiting block 232c, and the transverse groove 232b is opposite to the transverse limiting block 232 d.
As shown in fig. 3 and 4, the positioning mechanism is fixedly connected with the frame 231, the positioning mechanism comprises a longitudinal positioning mechanism 234 and a transverse positioning mechanism 235, the longitudinal positioning mechanism 234 comprises a longitudinal positioning member 234a and a first cylinder 234b, the first cylinder 234b drives the longitudinal positioning member 234a to move along the longitudinal groove 232a, the longitudinal positioning member 234a and the longitudinal limiting block 232c position the longitudinal direction of the glass cover plate 400, the transverse positioning mechanism 235 comprises a transverse positioning member 235a and a second cylinder 235b, the second cylinder 5b drives the transverse positioning member 235a to move along the transverse groove 232a, and the transverse positioning member 235a and the transverse limiting block 232d position the transverse direction of the glass cover plate 400, so that high-precision positioning of the glass cover plate 400 is realized. The number of the longitudinal positioning members 234a and the number of the transverse positioning members 235a are at least one, and obviously, the number of the longitudinal grooves 232a is the same as that of the longitudinal positioning members 234a, and the number of the transverse grooves 232b is the same as that of the longitudinal positioning members 234a, so that the glass can move smoothly in the positioning process.
Considering that if dust particles adhere to the lower end surface of the glass cover plate 400, the dust particles will rub against the lower end surface of the glass cover plate 400 to scribe the surface of the glass cover plate 400, in this embodiment, the frame 231 is fixedly provided with the nozzle 237, and the nozzle 237 faces the surface of the glass cover plate 400 facing the glass positioning platform 232. Thus, even if dust particles adhere to the lower end surface of the glass cover plate 400, the air flow sprayed by the nozzle 237 can blow away the dust particles, so that the glass cover plate 400 is prevented from being rubbed with the dust particles, and the glass 400 is scratched.
Because dust particles are also accumulated on the glass positioning platform 232, the dust particles on the glass positioning platform 232 cannot be blown off by the nozzle 237, the dust particles and the glass cover plate 400 can be rubbed, and the glass cover plate 400 is scratched.
In addition, in order to position the glass cover plates 400 with different sizes, the positions of the longitudinal positioning mechanism 234 and the transverse positioning mechanism 235 need to be adjusted, the frame 231 is provided with an adjusting assembly, the adjusting assembly comprises a longitudinal adjusting assembly 239 and a transverse adjusting assembly 2310, the movable end of the longitudinal adjusting assembly 239 is connected with the longitudinal positioning member 234a, the movable end of the transverse adjusting assembly 2310 is connected with the transverse positioning member 235a, specifically, the longitudinal adjusting assembly 239 comprises a groove 239a arranged on the frame 231 and a threaded shaft 239b fixed in the groove 239a, the movable end of the threaded shaft 239b is connected with the longitudinal positioning member 234a, and the threaded shaft 239b can be rotated to adjust the position of the member of the longitudinal positioning member 234 a.
It should be noted that the principle of the structural configuration of the lateral adjustment assembly 2310 is the same as that of the longitudinal adjustment assembly 239, and will not be described in detail later.
In order to quantitatively measure the longitudinal position change amount of the longitudinal positioning member 234a adjusted by the longitudinal adjustment assembly 239 and the transverse position change amount of the transverse positioning member 235a adjusted by the transverse adjustment assembly 2310, the embodiment further includes a measurement assembly including a longitudinal measurement assembly 2311 and a transverse measurement assembly 12, specifically, the longitudinal measurement assembly 2311 includes a scale coordinate 2311a fixed on the frame 231 and a pointer 2311b fixed on the longitudinal positioning mechanism 234 and facing the scale coordinate 2311a, and the pointer 2311b faces the scale coordinate 2311a to indicate the value of the longitudinal position change amount of the longitudinal positioning member 234a adjusted by the longitudinal adjustment assembly 239.
It should be noted that the structure and principle of the lateral measuring component 2312 are the same as those of the longitudinal measuring component 2311, and will not be described in detail later.
Because the manual reference longitudinal measurement assembly 2311 and the transverse measurement assembly 2312 are subjected to visual adjustment, the error is larger, the positioning mechanism further comprises an error compensation mechanism for compensating the error of manual adjustment, the error compensation mechanism comprises a longitudinal error compensation mechanism 2313 and a transverse error compensation mechanism 2314, the movable end of the longitudinal error compensation mechanism 2313 is connected with the longitudinal positioning piece 234a, the movable end of the transverse error compensation mechanism 2314 is connected with the transverse positioning piece 235a, particularly as shown in fig. 6, the longitudinal error compensation mechanism 2313 comprises a longitudinal sliding block 2313a, a longitudinal sliding rail 2313b and a longitudinal spring 2313c, the longitudinal sliding rail 2313b is connected with the longitudinal sliding block 2313a in a sliding manner, the movable end of the longitudinal sliding block 2313a is connected with the longitudinal sliding block 2313a, when the longitudinal positioning piece 234a is in contact with the glass cover plate 400 for longitudinal positioning, the glass cover plate 400 gives a reaction force to the longitudinal sliding block 2313c, the longitudinal sliding block 2313c elastically deforms to absorb the error, and the longitudinal sliding block 2313b and the glass cover plate 400 can accurately position the glass cover plate 400 even if the glass cover plate 400 is positioned by the preset longitudinal sliding block 2313b, and the glass cover plate 400 can still accurately position the glass cover plate 400 a with the dimension of the error due to the preset glass cover plate 400 mm.
It should be noted that the structure and principle of the lateral error compensation mechanism 2314 are the same as those of the longitudinal error compensation mechanism 2313, and will not be described in detail later.
The specific working principle is as follows: the external manipulator grabs the glass cover plate 400 onto the glass positioning platform 232, in the process, the air flow is sprayed to the lower end face of the glass cover plate 400 by the spray nozzles 237, dust on the glass cover plate 400 is removed, the longitudinal positioning piece 234a on the longitudinal positioning mechanism 234 moves along the longitudinal groove 232a and pushes the glass cover plate 400 to move longitudinally under the drive of the first air cylinder 234b, the longitudinal positioning piece 234a and the longitudinal limiting block 232c position the glass cover plate 400 longitudinally, the transverse positioning piece 235a on the transverse positioning mechanism 235 moves along the transverse groove 232b and pushes the glass cover plate 400 to move transversely under the drive of the second air cylinder 235b, and the transverse positioning piece 235a and the transverse limiting block 232d position the glass cover plate 400 transversely.
The working method of the curved glass cover plate production device comprises the following steps of
S1: the first mould transfer platform moves to a mould opening station, and after the mould is grabbed from the outlet of the thermoforming machine, the mould is transferred to a first mould transfer platform 2711 positioned at the mould opening station under the drive of a mould blanking driving component; at this time, the submaster 310 of the mold 300 is positioned above the bottom mold 320.
S2: after the die blanking driving assembly drives the die blanking clamping assembly to move upwards by a set distance, the first die blanking clamping assembly 261 just clamps the female die 311 of the sub-female die 320, the sucker vertical moving assembly 26122 drives the blanking sucker 26121 to move downwards to be in contact with the upper surface of the sub-die, and then the die blanking driving assembly drives the blanking clamping assembly 261 to move upwards by a set distance again, and at the moment, the female die 311 moves upwards by the set height relative to the bottom die 320; the blanking suction cup 26121 is preferably sucked and released twice, and the purpose of the suction and release is that the glass cover plate may be sucked and released by the cavity of the sub-female mold due to the internal pressure of the mold and the close adhesion of the glass cover plate and the surface of the mold in the molding process, if the sub-female mold is directly moved upwards to be opened, the glass cover plate sucked on the sub-female mold is easily damaged after being moved to a certain height on the sub-female mold, then the operation steps are that the female mold is firstly moved upwards to a set height, the blanking suction cup is moved downwards to the current position of the sub-mold to contact and hold the sub-mold, and then the sub-mold is sucked and released again (when the suction cup sucks the upper surface of the sub-mold, the suction cup is deformed, so that a small amount of lifting is generated, and when the sub-mold is released, the sub-mold is moved downwards, so that air is fully entered into the cavity of the sub-female mold, and the glass cover plate and the sub-mold can be completely separated from the female mold to the cavity through the rapid suction and release actions; then, the first mold blanking clamping assembly 2611 and the second mold blanking clamping assembly 2612 simultaneously clamp and adsorb the mother mold and the child mold respectively, and the mold blanking driving assembly drives the mother mold 310 and the child mold 320 to move upwards for a set distance after clamping and adsorbing; and (5) opening the die.
S3: the first mold transfer platform 2711 drives the bottom mold 320 to move to a glass blanking station, and the glass blanking mechanism 292 takes out and transfers the glass cover plate in the bottom mold 320 into the discharging material rack 212.
S4: the first mold transfer platform drives the bottom mold 320 to move to a pouring station, and the pouring mechanism 320 clamps and overturns the bottom mold 180 degrees and then returns the bottom mold 320 to the first mold transfer platform 2711.
S5: the first mould transfer platform 2711 drives the bottom mould to return to a mould opening station; the mold blanking clamping assembly 261 moves downwards by a set distance to enable the child-mother mold 310 and the bottom mold 320 to be buckled, and then the first mold blanking clamping assembly 2611 and the second mold blanking clamping assembly 2612 simultaneously release the mother mold and the child mold; after release, the mold release clamping assembly 261 moves upward.
S6: the first mold transfer platform 2711 transfers the mold to the entrance end of the mold transfer mechanism 520, and the mold transfer mechanism 520 operates to transfer the mold 300 to the second mold transfer platform 2721, and at this time, the second mold transfer platform 2721 moves to the exit end of the mold transfer mechanism 520.
S7: the turnover mechanism 530 clamps and turns the die on the die conveying mechanism 520 by 180 degrees and then returns the die to the die conveying mechanism 520, and the die conveying mechanism 520 continuously drives the die to move to the outlet end of the die conveying mechanism 520; at this time, the bottom mold 320 of the mold is located above the sub-mother mold 310.
S8: the second mold transfer platform 2721 transfers the mold at the outlet end of the mold conveying mechanism to the mold closing station; the mold feeding clamping assembly 221 is driven by the mold feeding clamping driving assembly to move downwards for a set distance, the feeding suction cup 2212 of the second mold clamping assembly 221 is adsorbed on the bottom surface of the bottom mold 320, and then the mold feeding clamping assembly 221 moves upwards to separate the bottom mold 320 from the sub-female mold 310, so that the cavity of the sub-female mold 310 is exposed upwards.
S9: the second mold transfer platform 2721 transfers the submaster 310 to a glass loading station; the glass feeding mechanism 291 is used for positioning the glass cover plate to be processed on the glass positioning mechanism 230 in advance, and the positioned glass cover plate is taken out by the glass feeding mechanism 291 and placed into the submaster 310.
S10: the second mold transfer platform 2721 transfers the submaster 310 to a mold closing station; the mold feeding clamping component 331 moves downwards under the drive of the mold feeding clamping driving component to enable the bottom mold 320 to be buckled on the sub-female mold 310, and then the feeding sucker 2212 of the second mold clamping component releases the bottom mold 320 to realize the mold closing of the bottom mold 320 and the sub-female mold 310; after closing, the mold charge clamp assembly 221 is moved upward.
S11: the second mold transfer platform 2721 transfers the submaster 310 to the outlet end of the mold transfer mechanism 520, the mold transfer mechanism 520 reversely transfers the mold to the turnover mechanism 530, the turnover mechanism 530 reversely turns the mold 180 ° again and then the mold is transferred to the outlet end by the mold transfer mechanism 520 in the forward direction, and the second mold transfer platform 2721 transfers the mold to the mold closing station by the outlet end of the mold transfer mechanism 520 again.
S12: the mold feeding clamping assembly 221 is driven by the mold feeding clamping driving assembly to move downwards for a set distance which is not more than the set distance in the step S8, so that the first mold feeding clamping assembly 2211 of the mold feeding clamping assembly 221 just clamps the bottom mold of the mold, but the sucker of the second mold feeding clamping assembly 2212 is not contacted with the upper end surface of the sub-master mold of the mold; the mold charge clamp assembly 221 is moved up and over the entrance of the thermoforming machine 100 by the mold charge clamp drive assembly.
S13: the mold charge clamp assembly 221 is moved downward to move the mold 300 into the inlet of the thermoforming machine 100 to release the mold 300 and the mold 300 into the thermoforming machine 100.
S14: and sequentially cycling according to the steps.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention in this way, therefore: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.

Claims (8)

1. The utility model provides a curved surface glass apron apparatus for producing which characterized in that: placing a glass cover plate to be processed into a mold, transferring the mold to an inlet of a thermoforming machine, then taking out the mold from an outlet of the thermoforming machine, and taking out the glass cover plate formed in the mold, wherein the mold comprises a bottom mold and a sub-female mold, the sub-female mold comprises a sub-mold and a female mold, the sub-mold is embedded in the female mold, the upper end surface of the sub-mold is exposed outwards from the upper end surface of the female mold, and the sub-female mold is buckled above the bottom mold; the curved glass cover plate production device comprises
The material rack comprises a feeding material rack and a discharging material rack, a glass cover plate to be processed is placed on the feeding material rack, and a formed glass cover plate is placed on the discharging material rack;
the die blanking mechanism is positioned at the outlet end of the thermoforming and comprises a die blanking clamping assembly and a die blanking driving assembly;
the first mould transfer mechanism comprises a first mould transfer platform and a first mould transfer platform driving assembly;
the glass blanking mechanism is positioned at a glass blanking station, and takes out a formed glass cover plate positioned in a bottom die on a first die transfer platform of the glass blanking station and transfers the formed glass cover plate to a discharging material rack;
the second mould transfer mechanism comprises a second mould transfer platform and a second mould transfer platform driving assembly;
the die conveying turnover mechanism comprises a die conveying mechanism and a turnover mechanism, wherein the die conveying mechanism is positioned between the first die transferring mechanism and the second die transferring mechanism, the die conveying mechanism transfers the die on the first die transferring mechanism to the second die transferring mechanism, and the turnover mechanism can turn over the die on the die conveying mechanism by 180 degrees;
the mold feeding mechanism comprises a mold feeding clamping assembly and a mold feeding clamping driving assembly;
The glass feeding mechanism is positioned at a glass feeding station, and a glass cover plate to be processed in the feeding material frame is taken out from the feeding material frame and placed in a mold sub-master mold positioned on the second mold transfer platform of the glass feeding station;
the first mould transfer platform is switched between a glass blanking station and a mould opening station and between the mould opening station and an inlet of a mould conveying mechanism by means of the first mould transfer platform driving component; the die blanking clamping assembly transfers the die at the hot forming outlet to a first die transfer platform at a die opening station by means of the die blanking driving assembly, and the die sub-master die of the die on the first die transfer platform is moved upwards by means of the die blanking driving assembly to separate the bottom die from the sub-master die or move the die sub-master die downwards to be buckled with the bottom die;
the second mould transfer platform is switched between an outlet of the mould conveying mechanism and a mould closing station or between a mould closing station and a glass loading station by means of the second mould transfer platform driving assembly; the mold loading clamping assembly separates or buckles and clamps a child-mother mold positioned on a second mold transferring platform with a bottom mold by means of the mold loading clamping driving assembly or transfers the mold from the second mold transferring platform of a mold closing station into an inlet of the thermoforming machine;
The die blanking driving assembly comprises a first vertical reciprocating mechanism and a first horizontal reciprocating mechanism; the first vertical reciprocating mechanism is fixedly arranged at the output end of the first horizontal reciprocating mechanism, and the die blanking clamping component is fixedly arranged at the output end of the first vertical reciprocating mechanism;
the first mould transfer platform driving assembly comprises a first transverse horizontal reciprocating transfer motion mechanism, a first longitudinal horizontal reciprocating transfer motion mechanism and a first vertical reciprocating transfer motion mechanism, wherein the first transverse horizontal reciprocating transfer motion mechanism is fixedly arranged at the output end of the first longitudinal horizontal reciprocating transfer motion mechanism, the first vertical reciprocating transfer motion mechanism is fixedly arranged at the output end of the first transverse horizontal reciprocating transfer motion mechanism, and the first mould transfer platform is fixedly arranged at the output end of the first vertical reciprocating transfer motion mechanism;
the first mould transfer platform is switched between a glass blanking station and a mould opening station by means of the movement of the output end of the first longitudinal horizontal reciprocating transfer movement mechanism; the die blanking clamping assembly is switched from the position above an outlet of the thermoforming machine to the position above a die opening station by means of the movement of the output end of the first horizontal reciprocating movement mechanism; when the die blanking clamping assembly is positioned above the outlet of the thermoforming machine, the die blanking clamping assembly can take out the die from the outlet of the thermoforming machine by means of the movement of the output end of the first vertical reciprocating mechanism; when the die blanking clamping assembly is positioned above the die opening station, the die is placed on a first die transfer platform positioned at the die opening station by means of the motion of the output end of the first vertical reciprocating motion mechanism, or a sub-master die of the die on the first die transfer platform is moved upwards to separate a bottom die from the sub-master die, or the sub-master die of the die is moved downwards to be buckled with the bottom die;
The second mould transfer platform driving assembly comprises a second transverse horizontal reciprocating transfer motion mechanism, a second longitudinal horizontal reciprocating transfer motion mechanism and a second vertical reciprocating transfer motion mechanism, wherein the second transverse horizontal reciprocating transfer motion mechanism is fixedly arranged at the output end of the second longitudinal horizontal reciprocating transfer motion mechanism, the second vertical reciprocating transfer motion mechanism is fixedly arranged at the output end of the second transverse horizontal reciprocating transfer motion mechanism, and the second mould transfer platform is fixedly arranged at the output end of the second vertical reciprocating transfer motion mechanism;
the die feeding clamping driving assembly comprises a second vertical reciprocating mechanism and a second horizontal reciprocating mechanism, the second vertical reciprocating mechanism is fixedly arranged at the output end of the second horizontal reciprocating mechanism, and the die feeding clamping assembly is fixedly arranged at the output end of the second vertical reciprocating mechanism;
the second mould transfer platform is switched between a glass loading station and a mould closing station by means of the movement of the output end of the second longitudinal horizontal reciprocating transfer movement mechanism, and the mould loading clamping assembly is switched between the upper part of the mould closing station and the upper part of the inlet of the thermoforming machine by means of the movement of the output end of the second horizontal reciprocating movement mechanism; after the mold feeding clamping component is positioned above the mold closing station, separating or buckling and clamping a child-mother mold positioned on a second mold transfer platform with the aid of the movement of the output end of the second vertical reciprocating mechanism; after the mold feeding clamping component is positioned above the inlet of the thermoforming machine, the mold is lifted up or lowered down to the thermoforming inlet from the inlet of the thermoforming machine by means of the movement of the output end of the second vertical reciprocating mechanism;
The die comprises a first die transfer mechanism, a second die transfer mechanism, a pouring mechanism and a pressing mechanism, wherein the first die transfer mechanism is used for transferring the bottom die to the pouring mechanism, and the pouring mechanism is located at a pouring station and can clamp and turn over the bottom die by 180 degrees.
2. The curved glass cover plate production device according to claim 1, wherein: the pouring mechanism comprises a bottom die clamping assembly and a pouring overturning assembly, and the bottom die clamping assembly is fixedly arranged at the output end of the pouring overturning assembly.
3. The curved glass cover plate production device according to claim 2, wherein: the bottom die clamping assembly comprises a bottom die fixing platform, a bottom die clamping fixing jaw, a bottom die clamping movable jaw and a bottom die clamping cylinder, wherein the bottom die clamping fixing jaw and the bottom die clamping movable jaw are oppositely arranged on the bottom die fixing platform; the bottom die clamping movable jaw is fixedly arranged at the output end of the bottom die clamping cylinder, and the bottom die clamping movable jaw is driven to move in parallel relative to the bottom die fixing jaw by means of movement of the output end of the bottom die clamping cylinder.
4. The curved glass cover plate production device according to claim 1, wherein: the feeding frame comprises a plurality of feeding trays arranged side by side and a feeding tray transferring assembly, and the feeding tray transferring assembly intermittently switches the feeding trays from a feeding inlet to a feeding outlet; the discharging material rack comprises a plurality of discharging material trays and discharging material tray transferring components, wherein the discharging material trays are arranged side by side, and the discharging material tray transferring components intermittently switch the discharging material trays from a discharging material tray inlet to a discharging material tray outlet.
5. The curved glass cover plate production device according to claim 1, wherein: the die blanking clamping assembly comprises a first die blanking clamping assembly and a second die blanking clamping assembly, and the second die blanking clamping assembly is positioned above the first die blanking clamping assembly; the first die blanking clamping assembly comprises blanking clamping jaws and blanking clamping jaw driving cylinders which are horizontally and symmetrically arranged, a blanking clamping space is formed between the two blanking clamping jaws, and the blanking clamping jaw driving cylinders drive the blanking clamping jaws to move relatively or oppositely; the second die blanking clamping assembly comprises at least one blanking sucker which is vertically arranged and a sucker vertical moving assembly; the blanking sucker is fixedly arranged at the output end of the sucker vertical moving assembly, and can enter the blanking clamping space by means of the motion of the output end of the sucker vertical moving assembly.
6. The curved glass cover plate production device according to claim 1, wherein: the mold feeding clamping assembly comprises a first mold feeding clamping assembly and a second mold feeding clamping assembly, and the second mold feeding clamping assembly is positioned above the first mold feeding clamping assembly; the first die feeding clamping assembly comprises symmetrically arranged feeding clamping jaws and feeding clamping jaw driving cylinders, a feeding clamping space is formed between the two feeding clamping jaws, and the feeding clamping jaw driving cylinders drive the feeding clamping jaws to move relatively or oppositely; the second mould material loading clamping assembly includes a plurality of vertical material loading sucking discs the first mould material loading clamping assembly will when the mould centre gripping, the working face of material loading sucking disc is slightly higher than the up end of mould.
7. The curved glass cover plate production device according to claim 1, wherein: the glass positioning mechanism is also included; and the glass feeding mechanism takes out the glass cover plate to be processed in the feeding material frame from the feeding material frame and places the glass cover plate in the glass positioning mechanism for one-time positioning, and then takes out the glass cover plate to be processed from the glass positioning mechanism and places the glass cover plate into a mold sub-master mold positioned on the second mold transfer platform of the glass feeding station.
8. A working method of a curved glass cover plate production device is characterized by comprising the following steps: comprises the following steps
S1: the first mould transfer platform moves to a mould opening station, and after the mould is grabbed from the outlet of the thermoforming machine, the mould is transferred to the first mould transfer platform positioned at the mould opening station under the drive of the mould blanking driving assembly; at this time, the child-mother die of the die is positioned above the bottom die;
s2: after the die blanking driving assembly drives the die blanking clamping assembly to move upwards by a set distance, the first die blanking clamping assembly just clamps the female die of the sub-female die, the sucker vertical moving assembly drives the blanking sucker to move downwards to be in contact with the upper surface of the sub-die, and then the die blanking driving assembly drives the blanking clamping assembly to move upwards by the set distance again, and at the moment, the female die moves upwards by the set distance relative to the bottom die; then the blanking sucker is adsorbed on the upper end surface of the sub-die at least once and then releases the sub-die; then, the first die blanking clamping assembly and the second die blanking clamping assembly simultaneously clamp and adsorb the master die and the sub die respectively, and the clamping and adsorbing die blanking driving assembly drives the die blanking driving assembly to move upwards for a set distance to separate the sub die from the bottom die; opening the die;
S3: the first mould transfer platform drives the bottom mould to move to a glass blanking station, and the glass blanking mechanism takes out and transfers the glass cover plate in the bottom mould to the discharging material rack;
s4: the first mould transfer platform drives the bottom mould to move to a pouring station, and the pouring mechanism clamps and overturns the bottom mould by 180 degrees and then returns the bottom mould to the first mould transfer platform;
s5: the first mould transfer platform drives the bottom mould to return to the mould opening station; the mold blanking clamping assembly moves downwards for a set distance to enable the child-mother mold and the bottom mold to be buckled, and then the first mold blanking clamping assembly and the second mold blanking clamping assembly simultaneously release the mother mold and the child mold; after releasing, the die blanking clamping assembly moves upwards;
s6: the first mould transfer platform transfers the moulds to the inlet end of the mould conveying mechanism, the mould conveying mechanism acts to convey the moulds to the second mould transfer platform, and at the moment, the second mould transfer platform moves to the outlet end of the mould conveying mechanism;
s7: the turnover mechanism clamps and turns over the die on the die conveying mechanism by 180 degrees and then returns the die to the die conveying mechanism, and the die conveying mechanism continuously drives the die to move to the outlet end of the die conveying mechanism; at this time, the bottom die of the die is positioned above the sub-master die;
S8: the second mould transferring platform transfers the mould at the outlet end of the mould conveying mechanism to a mould closing station; the mold feeding clamping assembly is driven by the mold feeding clamping driving assembly to move downwards for a set distance, a feeding sucker of the second mold clamping assembly is adsorbed on the bottom surface of the bottom mold, and then the mold feeding clamping assembly moves upwards to separate the bottom mold from the sub-female mold, so that a cavity of the sub-female mold is exposed upwards;
s9: the second mould transfer platform transfers the sub-mother mould to a glass loading station; the glass feeding mechanism is used for pre-placing the glass cover plate to be processed on the glass positioning mechanism for positioning, and the positioned glass cover plate is taken out by the glass feeding mechanism and placed into the child-mother die;
s10: the second mould transfer platform transfers the sub-master mould to a mould closing station; the mold feeding clamping assembly is driven by the mold feeding clamping driving assembly to move downwards so as to enable the bottom mold to be buckled on the sub-female mold, and then the feeding sucker of the second mold clamping assembly releases the bottom mold, so that the bottom mold and the sub-female mold are clamped; after the die is closed, the feeding clamping component of the die moves upwards;
s11: the second mould transfer platform transfers the child and mother moulds to the outlet end of the mould conveying mechanism, the mould conveying mechanism reversely conveys the moulds to the turnover mechanism, the turnover mechanism reversely overturns the moulds for 180 degrees again and then positively conveys the moulds to the outlet end by the mould conveying mechanism, and the second mould transfer platform transfers the moulds to the mould closing station by the outlet end of the mould conveying mechanism again;
S12: the die feeding clamping assembly is driven by the die feeding clamping driving assembly to move downwards for a set distance which is not more than the set distance in the step S8, so that the first die feeding clamping assembly of the die feeding clamping assembly just clamps the bottom die of the die, but the sucker of the second die feeding clamping assembly is not contacted with the upper end face of the sub-master die of the die; the mold feeding clamping assembly is driven by the mold feeding clamping driving assembly to move upwards and move to the position above the inlet of the thermoforming machine;
s13: the mold loading clamping assembly moves downwards, the mold is moved into an inlet of the thermoforming machine to release the mold, and the mold enters the thermoforming machine;
s14: and sequentially cycling according to the steps.
CN201911382400.2A 2019-12-28 2019-12-28 Curved glass cover plate production device and production method thereof Active CN110963680B (en)

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CN114349320B (en) * 2021-11-29 2024-03-01 叶琳 Double-cavity hollow glass hot bending extrusion forming machine
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