CN108437352B - Full-automatic binding pad pasting device of injection molding machine peripheral hardware - Google Patents
Full-automatic binding pad pasting device of injection molding machine peripheral hardware Download PDFInfo
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- CN108437352B CN108437352B CN201810415547.6A CN201810415547A CN108437352B CN 108437352 B CN108437352 B CN 108437352B CN 201810415547 A CN201810415547 A CN 201810415547A CN 108437352 B CN108437352 B CN 108437352B
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- moving
- film pasting
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 56
- 230000002093 peripheral effect Effects 0.000 title claims description 3
- 239000000463 material Substances 0.000 claims abstract description 151
- 238000012546 transfer Methods 0.000 claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims description 26
- 238000010030 laminating Methods 0.000 claims description 15
- 238000009966 trimming Methods 0.000 claims description 13
- 238000013519 translation Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 240000004282 Grewia occidentalis Species 0.000 claims description 2
- 238000003475 lamination Methods 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000007688 edging Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000003032 molecular docking Methods 0.000 description 10
- 238000009957 hemming Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a full-automatic edging and film-sticking device arranged outside an injection molding machine, which comprises a machine case and a carrying device arranged on the machine case, wherein a material arranging station, a edging station, a film-sticking station and a transferring station are sequentially arranged on the machine case along the carrying device; the film pasting station is provided with a film pasting device, the film pasting device comprises a film pasting component and a material belt winding and unwinding mechanism, and the transfer station is provided with a transfer device for collecting and conveying injection molding pieces after film pasting. According to the automatic edging and deburring and film pasting process for the injection molding piece, the edging device and the film pasting device are used for realizing automatic edging and deburring and film pasting processes for the injection molding piece, so that an unmanned automatic injection molding production line is formed, the production efficiency is improved, production staff are reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of injection molding production, in particular to a full-automatic binding film sticking device arranged outside an injection molding machine.
Background
With the continuous development of society, the market is continuously improved on the requirements of production and processing industries, the existing production efficiency is lower, and the demand of the market on productivity is not seriously met. The injection molding finished injection molding piece in the traditional injection molding production line is manually sorted, then is intensively transported to a deburring machine to remove burrs, and then is manually put into a film sticking machine to be stuck, so that the labor intensity of workers is high, the production efficiency is very low, the actual productivity requirement can not be met seriously, the labor cost of enterprises is continuously increased nowadays, and therefore, the process improvement and the equipment automation upgrading are urgently needed to meet the market requirement.
Disclosure of Invention
The invention solves the technical problem of providing a full-automatic binding film sticking device arranged outside an injection molding machine aiming at the defects in the prior art so as to solve the problems in the background art.
In order to solve the technical problems, the invention adopts the following technical scheme that the full-automatic edging and film pasting device arranged outside the injection molding machine comprises a machine case and a carrying device arranged on the machine case, wherein a material placing station, a edging station, a film pasting station and a transferring station are sequentially arranged on the machine case along the carrying device, a material placing adjusting and positioning device is arranged on the material placing station, the material placing adjusting and positioning device comprises an objective table for receiving injection molding pieces taken out from the injection molding machine, the edging station is provided with an edging device, and the edging device comprises an edging workbench for placing injection molding pieces carried from the material placing station, an edging head arranged above the edging workbench for removing burrs of the injection molding pieces and a double-shaft moving assembly for driving the edging workbench to move around the edging head; the film laminating station is provided with a film laminating device, the film laminating device comprises a film laminating component for laminating the injection molding piece and a material belt winding and unwinding mechanism for conveying films to the film laminating component, and the transfer station is provided with a transfer device for collecting and conveying the injection molding piece after film lamination.
As a further explanation of the above technical solution:
in the above technical scheme, rotary seat and first removal seat have been set gradually to the below of objective table, be provided with the rotatory cylinder of drive rotary seat pivoted on the first removal seat, be provided with the fixed station on the quick-witted case, be provided with first removal guide rail and the first actuating cylinder of the removal seat of drive along first removal guide rail on the fixed station.
In the technical scheme, the chassis is provided with the portal frames for hoisting the two edge rolling heads on the edge rolling station, and the double-shaft moving assembly comprises a first moving track and a second moving track which are mutually perpendicular; the first moving track is fixed on the chassis, and the second moving track is arranged above the first moving track; the first moving track comprises a second moving seat fixedly connected with the second moving track, a first driving screw for driving the second moving seat to move, a first driving motor for driving the first driving screw, a second driving screw for driving the binding workbench to move and a second driving motor for driving the second driving screw are arranged in the second moving track.
In the above technical scheme, the film pasting component comprises a film pasting workbench, two film pasting heads, a lifting seat and a two-stage driving structure for driving the lifting seat to move up and down, wherein the two-stage driving structure is sequentially arranged from top to bottom, a fixing plate is arranged on the chassis, the film pasting workbench is fixed at the upper end of the fixing plate, the film pasting workbench is provided with two film pasting positions for placing injection molding pieces to be pasted with films, and a through hole for the film pasting heads to pass through is formed in the center of the film pasting position; the lifting seat is provided with an adjusting seat for adjusting two film sticking heads, and the two film sticking heads are respectively fixed on the adjusting seat and the lifting seat; the lifting seat is provided with a third movable guide rail, and the adjusting seat is provided with a third driving cylinder for driving the adjusting seat to move along the third movable guide rail; the two-stage driving structure consists of a first-stage driving cylinder fixedly connected with the chassis and a second-stage driving cylinder arranged at the driving end of the first-stage driving cylinder, and the lifting seat is arranged at the driving end of the second-stage driving cylinder.
In the above technical scheme, a fixing frame for installing a material belt winding and unwinding mechanism is arranged on the chassis, the material belt winding and unwinding mechanism comprises a first material roller, a material clamping block, a pushing plate, a traction assembly and a material belt disc for winding, the first material roller, the material clamping block, the pushing plate, the traction assembly and the material belt disc for winding are sequentially arranged, a pushing driving assembly for driving the pushing plate to move back and forth towards the film pasting assembly is arranged on the fixing frame, and the pushing driving assembly comprises a pushing sliding block arranged on one side of the pushing plate and a pushing driving cylinder for driving the pushing sliding block to move; a material clamping cylinder is arranged below the material clamping block, and the film material belt passes through the material clamping block and the material clamping cylinder; the traction assembly comprises a traction roller and a clamping roller, clamping plates connected with the traction roller are arranged at two ends of the clamping roller, and the film material belt passes through the clamping roller and the traction roller; the fixing frame is provided with a material tape reel driving motor for driving the material tape reel to rotate and a material tape driving motor for driving the traction roller, and the material tape driving motor is in driving connection with the traction roller through a synchronous belt; a seventh material roller is arranged between the traction assembly and the material tape disc, and a transmission belt is arranged between the traction roller and the seventh material roller.
In the above technical scheme, a second material roller is arranged between the first material roller and the material clamping block, a lifting adjusting slide block for adjusting the height of the first material roller is arranged on the fixing frame, and a fourth moving guide rail and a fourth driving cylinder for driving the lifting adjusting slide block to move along the fourth moving guide rail are arranged on the fixing frame; a third material roller is arranged between the material clamping block and the pushing plate; the novel pushing device is characterized in that a fourth material roller, a fifth material roller and a sixth material roller are sequentially arranged between the pushing plate and the traction assembly, the fourth material roller is located above the pushing plate, and the fifth material roller is arranged on the pushing plate and moves back and forth along with the pushing plate.
In the above technical scheme, be provided with the horizontal adjustment subassembly of regulation mount position between mount and the quick-witted case, horizontal adjustment subassembly is including fixing the fifth removal guide rail on the quick-witted case and the drive mount is along the fifth drive cylinder of the removal of fifth removal guide rail, be provided with the support of fixed fifth drive cylinder on the machine case, be provided with the connecting block between the drive end of mount and fifth drive cylinder.
In the above technical scheme, transfer device includes the platform and the conveyer belt of plugging into, be provided with between the platform and the conveyer belt of plugging into and shift the manipulator, be provided with the transfer drive cylinder that the drive shifted the manipulator on the machine case, be provided with the translation track of plugging into that the platform rectilinear movement was plugged into in the drive on the machine case, the translation track of plugging into includes the drive and plugs into the third screw rod that the platform removed and the third driving motor of drive third screw rod.
In the above technical scheme, handling device includes the support frame, sets up the second movable seat on the support frame, be provided with the second movable guide rail that drive second movable seat rectilinear movement on the support frame, the equidistant three transport manipulator that is provided with on the second movable seat, transport manipulator by with second movable seat sliding connection's lifter plate, set up the extracting plate in the lifter plate lower extreme, be four vacuum extracting heads that four corners distribution were fixed in extracting plate lower extreme and drive lifter plate reciprocate's lift cylinder and constitute, three manipulator is respectively first transport manipulator that removes between objective table and binding workstation, second transport manipulator that removes between binding workstation and pad pasting workstation and the third transport manipulator that removes between the pad pasting workstation.
In the above technical solution, the shape of the hemming head is cylindrical.
Compared with the prior art, the invention has the beneficial effects that: according to the automatic edge rolling deburring and film pasting device, after the injection molding piece is taken out of the mold, the injection molding piece is quickly transferred among the material placing station, the edge rolling station, the film pasting station and the transferring station through the three carrying manipulators, and the automatic edge rolling deburring and film pasting process of the injection molding piece is realized through the edge rolling device and the film pasting device, so that an unmanned automatic injection molding production line is formed, the production efficiency is improved, the production staff are reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a swing material adjusting and positioning device;
FIG. 3 is a schematic diagram of a handling device;
FIG. 4 is a schematic view of the construction of the binding apparatus;
FIG. 5 is a schematic view of a film sticking device;
FIG. 6 is a schematic view of a film laminating apparatus (another view direction of FIG. 5);
FIG. 7 is a schematic illustration of a construction of a film attachment assembly;
fig. 8 is a schematic view of the transfer device.
In the figure: 1. a chassis; 2. a material-placing adjusting and positioning device; 21. a first movable seat; 22. a rotary cylinder; 23. an objective table; 3. a carrying device; 31. a support frame; 32. a lifting cylinder; 33. a second movable seat; 34. a third handling robot; 35. a second handling robot; 36. a first handling robot; 4. a binding device; 41. a first moving track; 42. a second moving rail; 43. a binding workbench; 44. a portal frame; 45. a hemming head; 5. a film sticking device; 511. a first material roller; 512. a second material roller; 513. a clamping block; 514. a third material roller; 52. a pushing plate; 521. a fourth material roller; 522. a fifth material roller; 523. a sixth material roller; 53. a traction assembly; 54. a seventh material roller; 55. a material tape reel; 6. a film pasting component; 61. a first-stage driving cylinder; 62. a secondary driving cylinder; 63. a lifting seat; 64. an adjusting seat; 65. a film sticking head; 66. a film pasting workbench; 67. a through hole; 7. a transfer device; 71. connecting the translation track; 72. a docking station; 73. a transfer robot; 74. a transfer drive cylinder; 75. a conveyor belt; 8. an injection molding; 81. a membrane; 9. a fixing frame; 91. a bracket; 92. a connecting block; 93. a material belt driving motor; 94. a material tape disc driving motor; 95. lifting and adjusting the sliding block; 96. pushing a driving cylinder; 97. pushing the slide block.
Detailed Description
The present invention will be described in further detail with reference to fig. 1 to 8.
The embodiments described by referring to the drawings are exemplary and intended for purposes of illustrating the present application and are not to be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a number", "a plurality" or "a plurality" is two or more, unless explicitly defined otherwise. In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be. In this application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other by way of additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is less level than the second feature.
As shown in fig. 1-8, a full-automatic edge rolling film pasting device 5 arranged outside an injection molding machine comprises a machine case 1 and a carrying device 3 arranged on the machine case 1, wherein a material placing station, an edge rolling station, a film pasting station and a transferring station are sequentially arranged on the machine case 1 along the carrying device 3, a material placing adjusting and positioning device 2 is arranged on the material placing station, the material placing adjusting and positioning device 2 comprises a carrying table 23 for receiving injection molding pieces 8 taken out from the injection molding machine, an edge rolling device 4 is arranged on the edge rolling station, the edge rolling device 4 comprises an edge rolling workbench 43 for placing injection molding pieces 8 carried from the material placing station, an edge rolling head 45 arranged above the edge rolling workbench 43 and a double-shaft moving assembly for driving the edge rolling workbench 43 to move around the edge rolling head 45; the film pasting device 5 is arranged on the film pasting station, the film pasting device 5 comprises a film pasting component 6 for pasting films on the injection molding piece 8, and a material belt winding and unwinding mechanism for conveying films 81 to the film pasting component 6, and the transfer station is provided with a transfer device 7 for collecting and conveying the injection molding piece 8 after film pasting.
As shown in fig. 2, a rotary seat and a first moving seat 21 are sequentially disposed below the objective table 23, a rotary cylinder 22 for driving the rotary seat to rotate is disposed on the first moving seat 21, a fixed table is disposed on the chassis 1, and a first moving guide rail and a first driving cylinder for driving the first moving seat 21 to move along the first moving guide rail are disposed on the fixed table.
The four material taking heads of the first carrying manipulator 36 take two injection molding pieces 8 as a group to grasp, the position of the objective table 23 is adjusted through the rotating seat and the first moving seat 21, and after the two injection molding pieces 8 of the group on the grabbing objective table 23 are carried to the binding workbench 43 on the first carrying manipulator 36, the next two injection molding pieces 8 of the group can be continuously grasped.
As shown in fig. 4, the chassis 1 is provided with a portal frame 44 for hoisting two binding heads 45 at the binding station, and the biaxial movement assembly comprises a first movement track 41 and a second movement track 42 which are mutually perpendicular; the first moving rail 41 is fixed on the chassis 1, and the second moving rail 42 is disposed above the first moving rail 41; the first moving track 41 includes a second moving seat 33 fixedly connected with the second moving track 42, a first driving screw for driving the second moving seat 33 to move, a first driving motor for driving the first driving screw, a second driving screw for driving the binding table 43 to move, and a second driving motor for driving the second driving screw are arranged in the second moving track 42. The beading head 45 is cylindrical in shape.
The first handling robot 36 places the two injection molded parts 8 on the trimming table 43, and the two injection molded parts 8 on the trimming table 43 are moved around the two trimming heads 45 by the driving of the first moving rail 41 and the second moving rail 42, burrs on the edges of the injection molded parts 8 are removed, and after the burrs are removed, the second handling robot 35 grabs the two injection molded parts 8 on the film pasting table 66.
As shown in fig. 7, the film pasting component 6 comprises a film pasting workbench 66, two film pasting heads 65, a lifting seat 63 and a two-stage driving structure for driving the lifting seat 63 to move up and down, which are sequentially arranged from top to bottom, a fixing plate is arranged on the case 1, the film pasting workbench 66 is fixed at the upper end of the fixing plate, the film pasting workbench 66 is provided with two film pasting positions for placing injection molding pieces 8 to be pasted with films, and a through hole 67 for the film pasting heads 65 to pass through is formed in the center of the film pasting positions; the lifting seat 63 is provided with an adjusting seat 64 for adjusting two film sticking heads 65, and the two film sticking heads 65 are respectively fixed on the adjusting seat 64 and the lifting seat 63; a third moving guide rail is arranged on the lifting seat 63, and a third driving cylinder for driving the adjusting seat 64 to move along the third moving guide rail is arranged on the adjusting seat 64; the two-stage driving structure consists of a first-stage driving cylinder 61 fixedly connected with the chassis 1 and a second-stage driving cylinder 62 arranged at the driving end of the first-stage driving cylinder 61, and a lifting seat 63 is arranged at the driving end of the second-stage driving cylinder 62.
As shown in fig. 5-7, a fixing frame 9 for installing a material belt winding and unwinding mechanism is arranged on the case 1, the material belt winding and unwinding mechanism comprises a first material roller 511, a material clamping block 513, a pushing plate 52, a traction component 53 and a material belt disc 55 for winding, a pushing driving component for driving the pushing plate 52 to move back and forth towards the film pasting component 6 is arranged on the fixing frame 9, and the pushing driving component comprises a pushing sliding block 97 arranged on one side of the pushing plate 52 and a pushing driving cylinder 96 for driving the pushing sliding block 97 to move; a clamping cylinder is arranged below the clamping block 513, and a film material belt passes through the clamping block 513 and the clamping cylinder; the traction component 53 comprises a traction roller and a clamping roller, clamping plates connected with the traction roller are arranged at two ends of the clamping roller, and a film material belt passes through the clamping roller and the traction roller; the fixed frame 9 is provided with a material tape reel driving motor 94 for driving the material tape reel 55 to rotate and a material tape driving motor 93 for driving the traction roller, and the material tape driving motor 93 is in driving connection with the traction roller through a synchronous belt; a seventh material roller 54 is arranged between the traction component 53 and the material tape disc 55, and a transmission belt is arranged between the traction roller and the seventh material roller 54.
As shown in fig. 5-7, a second material roller 512 is arranged between the first material roller 511 and the material clamping block 513, a lifting adjusting slide block 95 for adjusting the height of the first material roller 511 is arranged on the fixed frame 9, and a fourth moving guide rail and a fourth driving cylinder for driving the lifting adjusting slide block 95 to move along the fourth moving guide rail are arranged on the fixed frame 9; a third material roller 514 is arranged between the material clamping block 513 and the pushing plate 52; a fourth material roller 521, a fifth material roller 522 and a sixth material roller 523 are sequentially arranged between the pushing plate 52 and the traction component 53, the fourth material roller 521 is positioned above the pushing plate 52, and the fifth material roller 522 is arranged on the pushing plate 52 and moves back and forth along with the pushing plate 52.
As shown in fig. 5-6, a horizontal adjusting component for adjusting the position of the fixing frame 9 is arranged between the fixing frame 9 and the case 1, the horizontal adjusting component comprises a fifth moving guide rail fixed on the case 1 and a fifth driving cylinder for driving the fixing frame 9 to move along the fifth moving guide rail, a bracket 91 for fixing the fifth driving cylinder is arranged on the case 1, and a connecting block 92 is arranged between the fixing frame 9 and the driving end of the fifth driving cylinder.
As shown in fig. 5 to 7, when the film laminating device 5 is used for laminating the injection molding piece 8, the material tape with the film 81 is rolled up from the first material roller 511, the second material roller 512, the clamping block 513, the third material roller 514, the lower surface of the pushing plate 52, one end of the pushing plate 52, the upper surface of the pushing plate 52, the fourth material roller 521, the fifth material roller 522, the sixth material roller 523, the traction component 53 and the seventh material roller 54 in sequence; the front end of the inclined surface of the pushing plate 52 enables the material belt on the lower surface of the pushing plate 52 and the material belt on the upper surface of the pushing plate 52 to form an acute angle; at the beginning of film pasting, the material tape reel driving motor 94, the material tape reel driving motor 93 and the traction roller are stopped, one end of the material tape close to the material tape reel 55 is clamped by damping between the traction roller and the material clamping roller, the pushing plate 52 moves towards the film pasting component 6, the film 81 moves to the position right above the film pasting head 65, the film 81 is tightly pasted to the upper surface of the film pasting head 65, then the material clamping cylinder clamps the material tape below the material clamping block 513 upwards, the material tape driving motor 93 and the material tape reel driving motor 94 are started to drive the traction roller to rotate and pull the material tape, and meanwhile, the pushing plate 52 moves backwards in a coordinated manner, because the hardness of the film 81 is harder than that of the material tape, the film 81 falls off from the material tape and is pasted on the film pasting head 65, then the film pasting head 65 is driven in a two-stage driving structure to be upwards pasted on the lower surface of the injection molding piece 8 through the through hole 67, the film pasting head 65 descends and resets, and the material tape winding and unwinding mechanism continues to the next film pasting procedure.
As shown in fig. 8, the transfer device 7 includes a docking station 72 and a conveyor belt 75, a transfer manipulator 73 is disposed between the docking station 72 and the conveyor belt 75, a transfer driving cylinder 74 for driving the transfer manipulator 73 is disposed on the chassis 1, a docking translation rail 71 for driving the docking station 72 to linearly move is disposed on the chassis 1, and the docking translation rail 71 includes a third screw for driving the docking station 72 to move and a third driving motor for driving the third screw.
The third transfer robot 34 transfers the two injection-molded articles 8 with the film 81 attached thereto from the film attaching table 66 to the docking table 72, the two injection-molded articles 8 on the docking table 72 are grasped by the transfer robot 73 of the transfer device 7, and then the transfer driving cylinder 74 rotates the transfer robot 73180 degrees to move the two injection-molded articles 8 above the conveyor 75 and onto the conveyor 75 to be transferred to the next step.
As shown in fig. 3, the carrying device 3 includes a supporting frame 31, a second moving seat 33 disposed on the supporting frame 31, a second moving rail for driving the second moving seat 33 to linearly move is disposed on the supporting frame 31, three carrying manipulators are disposed on the second moving seat 33 at equal intervals, each carrying manipulator is composed of a lifting plate slidably connected with the second moving seat 33, a material taking plate disposed at the lower end of the lifting plate, four vacuum material taking heads fixed at the lower end of the material taking plate in a four-corner distribution manner, and a lifting cylinder 32 for driving the lifting plate to move up and down, and the three manipulators are a first carrying manipulator 36 moving between the stage 23 and the hemming table 43, a second carrying manipulator 35 moving between the hemming table 43 and the film attaching table 66, and a third carrying manipulator 34 moving between the film attaching table 66 and the docking table 72.
Make injection molding 8 in pendulum material station, binding station, pad pasting station and shift the quick transfer between the station through three transport manipulator, realize the automatic binding burring and the pad pasting technology of injection molding 8 through binding device 4 and pad pasting device 5 to constitute unmanned automatic production line of moulding plastics, improved production efficiency, reduction in production personnel, improvement production efficiency.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (9)
1. The utility model provides a full-automatic piping pad pasting device of injection molding machine peripheral hardware which characterized in that: the automatic trimming machine comprises a machine case and a carrying device arranged on the machine case, wherein a material arranging station, a trimming station, a film attaching station and a transferring station are sequentially arranged on the machine case along the carrying device, a material arranging and adjusting positioning device is arranged on the material arranging station, the material arranging and adjusting positioning device comprises an objective table for receiving injection molding pieces taken out from an injection molding machine, a trimming device is arranged on the trimming station, and the trimming device comprises a trimming workbench for placing injection molding pieces carried from the material arranging station, a trimming head for removing burrs of the injection molding pieces arranged above the trimming workbench and a double-shaft moving assembly for driving the trimming workbench to move around the trimming head; the film laminating station is provided with a film laminating device, the film laminating device comprises a film laminating component for laminating the injection molding piece and a material belt winding and unwinding mechanism for conveying films to the film laminating component, and the transfer station is provided with a transfer device for collecting and conveying the injection molding piece after film lamination.
2. The full-automatic binding film sticking device outside an injection molding machine according to claim 1, wherein a rotating seat and a first moving seat are sequentially arranged below the objective table, a rotating cylinder for driving the rotating seat to rotate is arranged on the first moving seat, a fixed table is arranged on the machine case, and a first moving guide rail and a first driving cylinder for driving the first moving seat to move along the first moving guide rail are arranged on the fixed table.
3. The full-automatic edge rolling film pasting device for the external equipment of the injection molding machine according to claim 1, wherein a portal frame for hoisting two edge rolling heads is arranged on an edge rolling station of the machine case, and the double-shaft moving assembly comprises a first moving track and a second moving track which are mutually perpendicular; the first moving track is fixed on the chassis, and the second moving track is arranged above the first moving track; the first moving track comprises a second moving seat fixedly connected with the second moving track, a first driving screw for driving the second moving seat to move, a first driving motor for driving the first driving screw, a second driving screw for driving the binding workbench to move and a second driving motor for driving the second driving screw are arranged in the second moving track.
4. The full-automatic edge rolling film pasting device of the injection molding machine is characterized in that the film pasting component comprises a film pasting workbench, two film pasting heads, a lifting seat and a two-stage driving structure for driving the lifting seat to move up and down, wherein the film pasting workbench, the two film pasting heads, the lifting seat and the two-stage driving structure are sequentially arranged from top to bottom, a fixing plate is arranged on the machine case, the film pasting workbench is fixed at the upper end of the fixing plate, the film pasting workbench is provided with two film pasting positions for placing injection molding pieces to be pasted with films, and a through hole for the film pasting heads to pass through is formed in the center of the film pasting position; the lifting seat is provided with an adjusting seat for adjusting two film sticking heads, and the two film sticking heads are respectively fixed on the adjusting seat and the lifting seat; the lifting seat is provided with a third movable guide rail, and the adjusting seat is provided with a third driving cylinder for driving the adjusting seat to move along the third movable guide rail; the two-stage driving structure consists of a first-stage driving cylinder fixedly connected with the chassis and a second-stage driving cylinder arranged at the driving end of the first-stage driving cylinder, and the lifting seat is arranged at the driving end of the second-stage driving cylinder.
5. The full-automatic edge rolling film pasting device for the external equipment of the injection molding machine, which is characterized in that a fixing frame for installing a material belt winding and unwinding mechanism is arranged on the machine case, the material belt winding and unwinding mechanism comprises a first material roller, a material clamping block, a pushing plate, a traction component and a material belt disc which are sequentially arranged, a pushing driving component for driving the pushing plate to move back and forth towards the film pasting component is arranged on the fixing frame, and the pushing driving component comprises a pushing sliding block arranged on one side of the pushing plate and a pushing driving cylinder for driving the pushing sliding block to move; a material clamping cylinder is arranged below the material clamping block, and a membrane material belt is arranged between the material clamping block and the material clamping cylinder in a penetrating manner; the traction assembly comprises a traction roller and a clamping roller, clamping plates connected with the traction roller are arranged at two ends of the clamping roller, and the film material belt passes through the clamping roller and the traction roller; the fixing frame is provided with a material tape reel driving motor for driving the material tape reel to rotate and a material tape driving motor for driving the traction roller, and the material tape driving motor is in driving connection with the traction roller through a synchronous belt; a seventh material roller is arranged between the traction assembly and the material tape disc, and a transmission belt is arranged between the traction roller and the seventh material roller.
6. The full-automatic edge rolling film pasting device for the external equipment of the injection molding machine according to claim 5, wherein a second material roller is arranged between the first material roller and the material clamping block, a lifting adjusting slide block for adjusting the height of the first material roller is arranged on the fixed frame, and a fourth moving guide rail and a fourth driving cylinder for driving the lifting adjusting slide block to move along the fourth moving guide rail are arranged on the fixed frame; a third material roller is arranged between the material clamping block and the pushing plate; the novel pushing device is characterized in that a fourth material roller, a fifth material roller and a sixth material roller are sequentially arranged between the pushing plate and the traction assembly, the fourth material roller is located above the pushing plate, and the fifth material roller is arranged on the pushing plate and moves back and forth along with the pushing plate.
7. The full-automatic piping film sticking device for the external equipment of the injection molding machine according to claim 5, wherein a horizontal adjusting component for adjusting the position of the fixing frame is arranged between the fixing frame and the machine case, the horizontal adjusting component comprises a fifth moving guide rail fixed on the machine case and a fifth driving cylinder for driving the fixing frame to move along the fifth moving guide rail, a bracket for fixing the fifth driving cylinder is arranged on the machine case, and a connecting block is arranged between the fixing frame and the driving end of the fifth driving cylinder.
8. The full-automatic edge rolling film pasting device for the external equipment of the injection molding machine according to claim 4, wherein the transfer device comprises a connection table and a conveying belt, a transfer manipulator is arranged between the connection table and the conveying belt, a transfer driving cylinder for driving the transfer manipulator is arranged on the machine case, a connection translation track for driving the connection table to linearly move is arranged on the machine case, and the connection translation track comprises a third screw for driving the connection table to move and a third driving motor for driving the third screw.
9. The full-automatic edge rolling film pasting device outside an injection molding machine according to claim 8, wherein the carrying device comprises a supporting frame and a second moving seat arranged on the supporting frame, a second moving guide rail for driving the second moving seat to linearly move is arranged on the supporting frame, three carrying manipulators are arranged on the second moving seat at equal intervals, each carrying manipulator consists of a lifting plate, a material taking plate, four vacuum material taking heads and lifting cylinders, the lifting plates are arranged at the lower end of the lifting plate, the four vacuum material taking heads are fixed at the lower end of the material taking plate in a four-corner distribution mode, the lifting cylinders are used for driving the lifting plate to move up and down, and the three manipulators are respectively a first carrying manipulator moving between an objective table and an edge rolling workbench, a second carrying manipulator moving between the edge rolling workbench and a film pasting workbench and a third carrying manipulator moving between the film pasting workbench and a connection workbench.
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| CN201810415547.6A CN108437352B (en) | 2018-05-03 | 2018-05-03 | Full-automatic binding pad pasting device of injection molding machine peripheral hardware |
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| CN201810415547.6A CN108437352B (en) | 2018-05-03 | 2018-05-03 | Full-automatic binding pad pasting device of injection molding machine peripheral hardware |
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| CN108437352A CN108437352A (en) | 2018-08-24 |
| CN108437352B true CN108437352B (en) | 2024-04-12 |
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