CN205328855U - Three-dimensional molding glass continuous molding device - Google Patents
Three-dimensional molding glass continuous molding device Download PDFInfo
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- CN205328855U CN205328855U CN201521006736.6U CN201521006736U CN205328855U CN 205328855 U CN205328855 U CN 205328855U CN 201521006736 U CN201521006736 U CN 201521006736U CN 205328855 U CN205328855 U CN 205328855U
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- 239000011521 glass Substances 0.000 title claims abstract description 43
- 238000000465 moulding Methods 0.000 title claims description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 72
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000003779 heat-resistant material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000005357 flat glass Substances 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属连续式气氛烧结技术领域,特别是针对立体模造玻璃成型的连续气氛烧结装置崭新设计,具有连续、高效率及高质量成型模造立体玻璃的功效。 The utility model belongs to the technical field of continuous atmosphere sintering, in particular to a new design of a continuous atmosphere sintering device for three-dimensional glass molding, which has the effect of continuous, high-efficiency and high-quality molding three-dimensional glass.
背景技术 Background technique
按,玻璃因为具有较高透光的特性,因此显示装置(如手机、手表等电子产品)多选其作为窗口部份的外壳。君可见手持电子产品表面通常设有玻璃壳体,以保护产品内部的显示模块。目前玻璃壳体大部分都是平板的外形,所以在电子产品的上表面会形成有接缝。再者,由于电子产品的周边必须保留一定宽度的机构部分,用以固持平板状的玻璃,因此电子产品的顶面也就无法完全被利用。因此,立体或曲面玻璃已渐渐的被运用于电子产品的玻璃壳体上。 Press, because glass has high light transmission characteristics, so display devices (such as mobile phones, watches and other electronic products) often choose it as the shell of the window part. You can see that the surface of handheld electronic products is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so a seam will be formed on the upper surface of the electronic product. Furthermore, since a certain width of the mechanism must be reserved around the electronic product to hold the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has been gradually applied to glass casings of electronic products.
平板式玻璃壳体较易制造,而具有立体形状的玻璃壳体制造则较为不易。目前,具有立体形状的玻璃壳体的制造通常有两种方法:第一种为:制造多片平板式玻璃单元,然后借由黏贴边缘的方式形成具有立体形状的玻璃壳体。第二种为:制造一定厚度的长方体玻璃,而后于该长方体玻璃上多次的研磨以形成具有多侧面的立体造型。然而,上述二方法均耗时耗力,生产速度非常慢。一般而言,由于玻璃素材为一平板状,如果要生产一具有造型的玻璃,较佳的作法是将平板状的玻璃素材设置于一上模件与一下模件之间,接着加热上模件、下模件以及玻璃素材,以使玻璃素材软化。当上述的玻璃素材软化时,上模件与下模件便可进行合模动作,以使上模件沿一合模方向与下模件共同塑造玻璃素材的外形,借以生产相对应的模造玻璃。中国台湾专利公告M452174号「用来制造模造玻璃之成型设备」(公告日2013年05月01日专利公告数据参照),其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撑顶杆以及一压杆。该第一公型模具件以可开合的方式设置于该母型模具件上,该第二公型模具件设置于该母型模具件与该第一公型模具件之间。该支撑顶杆穿设于该母型模具件,该支撑顶杆用来推顶于该第二公型模具件,借以支撑该第二公型模具件与该第一公型模具件共同夹持一模造玻璃。该压杆设置于该第一公型模具件的一侧,该压杆用来下压于该第一公型模具件,以使该第一公型模具件与该第二公型模具件相对该母型模具件移动至一合模位置,借以成型该模造玻璃。然仍无法达到业界连续、快速的制造高质量模造立体玻璃的需求,为其缺失。此即为现行现有技术存有最大的缺失,此缺失乃成业界亟待克服的难题。 The flat glass case is relatively easy to manufacture, but the glass case with a three-dimensional shape is relatively difficult to manufacture. At present, there are generally two methods for manufacturing a three-dimensional glass case: the first method is: manufacturing a plurality of flat glass units, and then forming a three-dimensional glass case by pasting the edges. The second method is to manufacture a rectangular parallelepiped glass with a certain thickness, and then grind the rectangular parallelepiped glass multiple times to form a three-dimensional shape with multiple sides. However, the above two methods are time-consuming and labor-intensive, and the production speed is very slow. Generally speaking, since the glass material is a flat plate, if a glass with a shape is to be produced, it is better to arrange the flat glass material between an upper mold and a lower mold, and then heat the upper mold , the lower module and the glass material to soften the glass material. When the above-mentioned glass material is softened, the upper mold and the lower mold can perform a mold closing action, so that the upper mold and the lower mold can jointly shape the shape of the glass material along a mold-closing direction, so as to produce the corresponding molded glass . China Taiwan Patent Announcement No. M452174 "Forming Equipment for Manufacturing Molded Glass" (announcement date May 01, 2013 patent announcement data reference), which includes a female mold part, a first male mold part, a second A male mold part, a supporting ejector rod and a pressing rod. The first male mold part is arranged on the female mold part in an openable and closable manner, and the second male mold part is arranged between the female mold part and the first male mold part. The supporting ejector rod is passed through the female mold part, and the supporting ejector rod is used to push against the second male mold part, so as to support the second male mold part and the first male mold part to be clamped together A molded glass. The pressing rod is arranged on one side of the first male mold part, and the pressing rod is used to press down on the first male mold part so that the first male mold part is opposite to the second male mold part The mother mold part is moved to a clamping position for molding the molded glass. However, it is still unable to meet the needs of the industry for continuous and rapid production of high-quality molded three-dimensional glass, which is missing. This is the biggest deficiency in the current prior art, and this deficiency is a difficult problem to be overcome urgently in the industry.
申请人先前提出「模造立体玻璃连续成型装置」专利申请,其主要是由炉体、内输送道、外输送道、交换系统及加压系统所构成,该内输送道设于炉体内部,并连结设于炉体二侧的交换系统,外输送道设于炉体外部,并连结炉体二侧的交换系统,前述内输送道设有滑轨,以作为载板移动的轨道,该炉体为密闭式,并导入保护气体,且依制程区分有升温区、高温成型区、缓降区及冷却区,升温区、高温成型区及缓降区内具有耐热材及视制程程序所需温度之加热组件,冷却区具有冷却装置,加压系统设于高温成型区,待成型平板玻璃置于模具成型面中,模具则置于载板上,入炉体经升温区之预热,高温成型区的高温使玻璃软化并借加压系统的加压成型,再经缓降区的降温及冷却区的冷却后送出炉体外部,再脱模而成,具有连续、高效率及高质量成型模造立体玻璃之功效,且确能达到预定设计目的,深受业者好评。 The applicant previously filed a patent application for "Molding Three-dimensional Glass Continuous Forming Device", which is mainly composed of a furnace body, an inner conveying channel, an outer conveying channel, an exchange system and a pressurizing system. The inner conveying channel is set inside the furnace body, and Connect the exchange system on both sides of the furnace body, the outer conveyor is set outside the furnace body, and connect the exchange system on both sides of the furnace body, the aforementioned inner conveyor is provided with slide rails, as a track for the carrier plate to move, the furnace body It is a closed type, and the protective gas is introduced. According to the process, there are heating zone, high temperature molding zone, slow down zone and cooling zone. The heating component, the cooling zone has a cooling device, the pressurization system is set in the high-temperature forming zone, the flat glass to be formed is placed on the molding surface of the mold, the mold is placed on the carrier plate, and the furnace body is preheated by the heating zone, and then formed at a high temperature The high temperature in the zone softens the glass and is pressurized by the pressurized system, and then sent out of the furnace body after being cooled in the slow-down zone and cooled in the cooling zone, and then demoulded. It has continuous, high-efficiency and high-quality molding. The effect of three-dimensional glass, and it can indeed achieve the intended design purpose, is well received by the industry.
实用新型内容 Utility model content
为了解决上述技术问题,本实用新型提提供一种立体模造玻璃连续成型装置,使立体模造玻璃连续成型装置专利更臻完善。 In order to solve the above technical problems, the utility model provides a three-dimensional glass continuous forming device, which makes the patent for the three-dimensional glass continuous forming device more perfect.
本实用新型提供的立体模造玻璃连续成型装置,包括:炉体、内输送道、外输送道、交换系统及加压系统,该内输送道设于炉体内部,并连结设于炉体二侧的交换系统,外输送道设于炉体外部,并连结炉体二侧的交换系统,该炉体为密闭式,并导入保护气体,且依制程区分有升温高温成型区、缓降区及冷却区,升温高温成型区及缓降区内具有耐热材料,冷却区具有冷却装置,升温高温成型区、缓降区及冷却区上方设有加压系统,升温高温成型区及缓降区的各加压系统下方结合有上加热装置,各上加热装置相对的炉体下方设有下加热装置,上加热装置与下加热装置设有加热组件,并视制程程序加热上加热装置及下加热装置至所需温度,前述加热装置由热传导佳材质构成,并具有槽孔以设置加热组件,待成型平板玻璃置于模具成型面中,当模具被推入内输送道内的下加热装置上,经升温高温区时加压系统下压使上加热装置及下加热装置加热模具至设定温度,后加压系统上升,模具被推入下个下加热装置上,加压系统再下压使上加热装置及下加热装置加热模具至设定温度,使模具内的待成型玻璃分阶段,由预热而至高温,使玻璃软化并同时借加压系统的加压而成型,再经缓降区的降温及冷却区的冷却后送出炉体外部,再脱模而成。 The three-dimensional molding glass continuous forming device provided by the utility model includes: a furnace body, an inner conveying path, an outer conveying path, an exchange system and a pressurizing system. The inner conveying path is arranged inside the furnace body and is connected to two sides of the furnace body The exchange system, the outer conveying channel is set outside the furnace body, and connects the exchange system on both sides of the furnace body. The furnace body is closed, and the protective gas is introduced, and there are heating and high temperature forming areas, slow falling areas and cooling areas according to the process. There are heat-resistant materials in the heating high-temperature forming area and the slow-falling area. The cooling area has a cooling device. There is an upper heating device under the pressurization system, and a lower heating device is installed under the furnace body opposite to each upper heating device. The upper heating device and the lower heating device are equipped with heating components, and the upper heating device and the lower heating device are heated to The required temperature, the aforementioned heating device is made of a material with good heat conduction, and has a slot hole to set the heating component. The flat glass to be formed is placed on the molding surface of the mold. When the pressurization system is pressed down to make the upper heating device and the lower heating device heat the mold to the set temperature, then the pressurization system rises, and the mold is pushed into the next lower heating device, and the pressurization system is then pressed down to make the upper heating device and The lower heating device heats the mold to the set temperature, so that the glass to be formed in the mold is gradually heated from preheating to high temperature, so that the glass is softened and formed by the pressurization system at the same time, and then cooled by the slow drop zone and After cooling in the cooling zone, it is sent out of the furnace body, and then demoulded.
优选地,该加热装置加热面具有槽轨以作为模具移动的轨道。 Preferably, the heating surface of the heating device has grooved rails as the rails for the mold to move.
本实用新型具有连续、高效率及高质量成型模造立体玻璃的功效。 The utility model has the effects of continuous, high-efficiency and high-quality molding of three-dimensional glass.
附图说明 Description of drawings
图1是本实用新型实施例正面剖示图;图2是本实用新型实施例上端剖示图; Fig. 1 is a front sectional view of an embodiment of the utility model; Fig. 2 is a sectional view of an upper end of an embodiment of the utility model;
图3是本实用新型实施例加热装置三视图。 Fig. 3 is a three-view view of the heating device of the embodiment of the utility model.
附图标记: Reference signs:
1炉体;10升温高温成型区;11缓降区;12冷却区;2内输送道;3外输送道;4交换系统;40气密门;41气密门;42交换室;5加压系统;6上加热装置;60下加热装置;61加热面;62槽轨;63槽孔;7模具;8加热组件。 1 furnace body; 10 heating and high temperature forming area; 11 slow down area; 12 cooling area; 2 inner conveyor; 3 outer conveyor; 4 exchange system; 40 airtight door; 41 airtight door; System; 6 upper heating device; 60 lower heating device; 61 heating surface; 62 slot rail; 63 slot hole; 7 mold; 8 heating assembly.
具体实施方式 detailed description
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好的理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the utility model and implement it, but the examples given are not intended to limit the utility model.
本实用新型有关一种针对立体模造玻璃产品设计的连续成型装置崭新设计,请参阅图1、2所示,其主要是由炉体1、内输送道2、外输送道3、交换系统4及加压系统5所构成,该内输送道2设于炉体1内部,并连结设于炉体1二侧的交换系统4,外输送道3设于炉体1外部,并连结炉体1二侧的交换系统4,该炉体1为密闭式,并导入保护气体【提供保护气体的装置为现有技术,不多赘言】,且依制程区分有升温高温成型区10、缓降区11及冷却区12,升温高温成型区10及缓降区11内具有耐热材料【耐热材料为现有技术,图未示,不多赘言】,冷却区12具有冷却装置【冷却装置为现有技术,不多赘言】,升温高温成型区10、缓降区11及冷却区12上方设有加压系统5,升温高温成型区10及缓降区11的各加压系统5下方结合有上加热装置6,各上加热装置6相对的炉体下方设有下加热装置60,上加热装置6与下加热装置60设有加热组件8,并视制程程序加热上加热装置6及下加热装置60至所需温度,请参阅图3所示,本实用新型加热装置【即包括设于加压系统5下方的上加热装置6及相对设于其下方的下加热装置60】,由热传导佳材质构成,其加热面61具有槽轨62以作为模具7移动的轨道,另具有槽孔63以设置加热组件8【温度控制等装置为现有技术,不多赘言】,待成型平板玻璃置于模具7成型面中,当模具7被推入内输送道内的下加热装置60上【模具7被推入内输送道内的下加热装置60预定位置利用一拨杆机构图未示,为现有技术】,经升温高温区10时加压系统5下压使上加热装置6及下加热装置60加热模具至设定温度,后加压系统5上升,模具7被推入下个下加热装置60上,加压系统5再下压使上加热装置6及下加热装置60加热模具至设定温度,使模具7内的待成型玻璃分阶段,由预热【避免温度变化太快损坏】而至高温,使玻璃软化并同时借加压系统5的加压而成型,再经缓降区11的降温【避免温度变化太快损坏】及冷却区12的冷却后送出炉体外部,再脱模而成,具有连续、高效率及高质量成型模造立体玻璃之功效。 The utility model relates to a new design of a continuous molding device designed for three-dimensional molded glass products. Please refer to Figures 1 and 2. It is mainly composed of a furnace body 1, an inner conveying path 2, an outer conveying path 3, an exchange system 4 and The pressurization system 5 is composed of the inner conveying channel 2 arranged inside the furnace body 1 and connected to the exchange system 4 arranged on both sides of the furnace body 1, and the outer conveying channel 3 is arranged outside the furnace body 1 and connected to the furnace body 1 two sides. The exchange system 4 on the side, the furnace body 1 is a closed type, and the protective gas is introduced [the device for providing the protective gas is the prior art, so I won’t repeat it], and there are heating and high temperature forming areas 10, slow falling areas 11 and Cooling zone 12, heat-resisting high-temperature forming zone 10 and slow-falling zone 11 have heat-resistant materials [heat-resistant materials are prior art, not shown in the figure, so I won’t repeat them], and cooling zone 12 has cooling devices [cooling devices are prior art , not much to say], a pressurization system 5 is provided above the heating high-temperature forming zone 10, the slow-falling zone 11 and the cooling zone 12, and an upper heating device is combined under each pressurizing system 5 of the heating-up high-temperature forming zone 10 and the slow-falling zone 11 6. A lower heating device 60 is provided under the furnace body opposite to each upper heating device 6. The upper heating device 6 and the lower heating device 60 are provided with a heating assembly 8, and the upper heating device 6 and the lower heating device 60 are heated to the corresponding position according to the process procedure. Need temperature, please refer to shown in Figure 3, the heating device of the present utility model [that is to include the upper heating device 6 located below the pressurization system 5 and the lower heating device 60 relatively located below it] is made of a material with good heat conduction. The heating surface 61 has a groove rail 62 as a track for the mold 7 to move, and has a slot hole 63 for setting the heating assembly 8 [the temperature control and other devices are existing technologies, so I will not repeat them], and the flat glass to be formed is placed on the molding surface of the mold 7 Among them, when the mold 7 is pushed into the lower heating device 60 in the inner conveying channel [the predetermined position of the lower heating device 60 in which the mold 7 is pushed into the inner conveying channel is not shown in the figure, it is the prior art], after heating In the high temperature zone 10, the pressurization system 5 presses down to make the upper heating device 6 and the lower heating device 60 heat the mold to the set temperature, then the pressurization system 5 rises, and the mold 7 is pushed into the next lower heating device 60, and the pressurization system 5. Then press down to make the upper heating device 6 and the lower heating device 60 heat the mold to the set temperature, so that the glass to be formed in the mold 7 is staged, from preheating [to avoid damage caused by too fast temperature changes] to high temperature, so that the glass is softened At the same time, it is formed by the pressurization of the pressurization system 5, and then sent out of the furnace body after cooling in the slow drop zone 11 [to avoid damage caused by too fast temperature changes] and cooling in the cooling zone 12, and then demoulded. High-efficiency and high-quality molding effect of three-dimensional glass.
请参阅图2所示,本实用新型设于炉体1二侧的交换系统4各具有二道气密门40,41,并形成一交换室42,当模具7被送进炉体1前,炉体1头端的二道气密门40,41为封闭,待交换室42内抽真空并导入保护气体至与炉体1内相同环境后,炉内侧气密门41方打开将模具7推入炉体1内,当模具7要送出炉体1前,炉体尾端的二道气密门40,41为封闭,且交换室42内已经抽真空并导入保护气体至与炉体1内相同环境,炉内侧气密门41方打开将模具7推入交换室42内,如此具有避免炉体1内混入炉外空气来提高组件成型质量的功效者。 Please refer to shown in Fig. 2, the utility model is located at the exchange system 4 of body of furnace 1 two sides respectively has two airtight doors 40,41, and forms an exchange chamber 42, when mold 7 is sent into body of furnace 1 before, The two airtight doors 40 and 41 at the head end of the furnace body 1 are closed. After the exchange chamber 42 is evacuated and the protective gas is introduced to the same environment as the furnace body 1, the inner airtight door 41 is opened and the mold 7 is pushed in. In the furnace body 1, before the mold 7 is sent out of the furnace body 1, the two airtight doors 40 and 41 at the end of the furnace body are closed, and the exchange chamber 42 has been evacuated and the protective gas is introduced to the same environment as the furnace body 1 The airtight door 41 on the inner side of the furnace is opened and the mold 7 is pushed into the exchange chamber 42, which has the effect of preventing the furnace body 1 from being mixed with outside air to improve the molding quality of the components.
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。 The above-mentioned embodiments are only preferred embodiments for fully illustrating the utility model, and the protection scope of the utility model is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present utility model are all within the protection scope of the present utility model. The scope of protection of the utility model shall be determined by the claims.
Claims (2)
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Application Number | Priority Date | Filing Date | Title |
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CN201521006736.6U CN205328855U (en) | 2015-12-08 | 2015-12-08 | Three-dimensional molding glass continuous molding device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106316081A (en) * | 2016-08-31 | 2017-01-11 | 饶武良 | Hot-bending forming machine for mobile phone glass and watch surface covers |
TWI613160B (en) * | 2016-08-22 | 2018-02-01 | Wen Lung Chin | Airtight molded three-dimensional glass continuous forming device |
TWI620721B (en) * | 2016-08-22 | 2018-04-11 | Wen Lung Chin | Cooling device for molding stereoscopic glass continuous forming device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI613160B (en) * | 2016-08-22 | 2018-02-01 | Wen Lung Chin | Airtight molded three-dimensional glass continuous forming device |
TWI620721B (en) * | 2016-08-22 | 2018-04-11 | Wen Lung Chin | Cooling device for molding stereoscopic glass continuous forming device |
CN106316081A (en) * | 2016-08-31 | 2017-01-11 | 饶武良 | Hot-bending forming machine for mobile phone glass and watch surface covers |
WO2018040386A1 (en) * | 2016-08-31 | 2018-03-08 | 饶武良 | Hot-bending forming machine for mobile phone glass and watch surface cover |
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Effective date of registration: 20240821 Address after: 1st Floor, Building 4, No. 24 Xinfa East Road, Xiangshan Community, Xinqiao Street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Kedakang Optoelectronic Technology Co.,Ltd. Country or region after: China Address before: 6th Floor, 1226 Zhongzheng Road, Taoyuan, Taiwan, China, China Patentee before: Qin Wenlong Country or region before: TaiWan, China |