CN106053469A - CCD wire rod detection mechanism - Google Patents
CCD wire rod detection mechanism Download PDFInfo
- Publication number
- CN106053469A CN106053469A CN201610619493.6A CN201610619493A CN106053469A CN 106053469 A CN106053469 A CN 106053469A CN 201610619493 A CN201610619493 A CN 201610619493A CN 106053469 A CN106053469 A CN 106053469A
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- ccd
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- rewinding
- cylinder
- wire rod
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- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 230000002950 deficient Effects 0.000 claims abstract description 54
- 238000007689 inspection Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 17
- 230000002159 abnormal effect Effects 0.000 claims 1
- 230000001174 ascending effect Effects 0.000 claims 1
- 208000037805 labour Diseases 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 208000003464 asthenopia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention relates to a CCD wire rod detection mechanism. The CCD wire rod detection mechanism comprises a workbench; a detection rotary table and a finished-product collecting plate which are arranged on the workbench; a reclaiming mechanism, a first CCD detection mechanism, a second CCD detection mechanism, a first defective product rejecting mechanism, a second defective product rejecting mechanism, a finished-product reclaiming mechanism and a detection plate locating mechanism which are successively arranged around the detection rotary table clockwise; locating holes are formed in the detection rotary table; multiple finished-product reclaiming boxes are arranged on the finished-product reclaiming plate, one end of the finished-product reclaiming mechanism is arranged above the detection rotary table, and the other end is arranged above the finished-product reclaiming boxes; and a control system is arranged on the workbench. The CCD wire rod detection mechanism replaces labors, so that the labors are reduced, and on the detection aspect, the control system unitedly identifies and distinguishes wire rods, so that such judgment on the wire rods is more precise compared with manual judgment by using naked eyes, the detection efficiency and the detection quality are improved, the yield of non-defective products is ensured, and costs are reduced.
Description
Technical field
The present invention relates to wire rod and check field, particularly relate to CCD wire rod inspection body.
Background technology
Existing wire rod check all by unit labor cost under magnifier with naked eyes identification, inspection inefficient, and for a long time
The risk that missing inspection is looked into is had after operation eye strain.Additionally the shipment amount of wire rod every day is big, needs to put into substantial amounts of manpower and goes to check
And packaging, cost of labor increases.
Summary of the invention
For solving above-mentioned technical problem, the invention provides CCD wire rod inspection body, alternative manually, carried out by CCD
Check, automatic rejection defective products, improve and check efficiency, reduce human cost.
The technical solution adopted for the present invention to solve the technical problems is: CCD wire rod inspection body, it includes workbench；
Detection rotating disk and finished product rewinding dish it is provided with on described workbench；The surrounding of described detection rotating disk takes by being disposed with clockwise
Material mechanism, a CCD testing agency, the 2nd CCD testing agency, the first defective products rejecting mechanism, the second defective products rejecting mechanism,
Finished product receiving mechanism and detection disk-positioning mechanism；It is provided with hole, location on described detection rotating disk, is used for coordinating detection dish localization machine
Structure uses；It is provided with the first defective products disposable box near described first defective products rejecting mechanism；Described second defective products is rejected
The second defective products disposable box it is provided with near mechanism；Multiple finished product rewinding box, described one-tenth it is provided with on described finished product rewinding dish
Product receiving mechanism one end is arranged on the top of detection rotating disk, and the other end is provided with the top of finished product rewinding box；In described workbench
Be additionally provided with control system, be used for controlling detecting rotating disk, finished product rewinding dish, control material fetching mechanism, a CCD testing agency, the
Two CCD testing agencies, the first defective products rejecting mechanism, the second defective products rejecting mechanism, finished product receiving mechanism and detection dish location
Organisation operations.
Described material fetching mechanism includes feeding support, fixed plate, the feeding rotary cylinder being arranged in fixed plate and rotary pneumatic
Feeding jaw cylinder that cylinder connects and be fixed on the first feeding jaw and the second feeding jaw of feeding jaw cylinder；Described solid
Determine the upside of plate to be connected with feeding support by linear slide rail, downside pass through gear on tooth bar and feeding support with the use of；
Described gear is connected with the servo motor being arranged on after feeding support；Described first feeding jaw and the second feeding jaw can be by
Wire rod takes to detection rotating disk.
A described CCD testing agency includes CCD support；The upside of described CCD support is provided with CCD and detects device, in
Between be provided with rubbing device；Described CCD detection device is suspended from the surface of rubbing device；Described rubbing device is by the cylinder that twists thread
Drive；Described rubbing device can be by wire rod rubbing so that CCD detection device detection wire rod surrounding；Described 2nd CCD testing agency
With a CCD testing agency, there is identical structure.
Described first defective products rejecting mechanism includes rejecting support, being provided with easily except the rejecting level carrying gas on support
Cylinder and fixing the rejecting lift cylinder and reject the fixing rejecting jaw cylinder of lift cylinder and solid of the level of rejecting carrying cylinder
It is scheduled on the rejecting jaw rejecting jaw cylinder；Described rejecting jaw is by rejecting level carrying cylinder, rejecting lift cylinder by inspection
Survey the defective products wire rod on rotating disk to press from both sides to the first defective products disposable box；Described second defective products rejecting mechanism and the first defective products
Rejecting mechanism has identical structure.
Described finished product receiving mechanism includes rewinding support, be fixed on rewinding support rewinding level carrying cylinder and receiving
The material level carrying rewinding rotary cylinder of cylinder and the fixing rewinding jaw cylinder of rewinding rotary cylinder and be arranged on rewinding folder
The first rewinding jaw on pawl cylinder and the second rewinding jaw；Described first rewinding jaw and the second rewinding jaw are by rewinding water
Flat carrying cylinder, rewinding rotary cylinder are by the finished wire rod clamping on detection rotating disk to the finished product rewinding box of finished product rewinding dish.
Described detection disk-positioning mechanism includes locating support, the positioning cylinder being fixed on locating support and is arranged on location
The alignment pin of cylinder bottom；Described alignment pin with detection rotating disk hole, location with the use of.
Reservation operations station between described material fetching mechanism and a CCD testing agency.
It is additionally provided with contact panel on described workbench.
It is additionally provided with CCD on described workbench and measures display screen.
Beneficial effects of the present invention: the CCD wire rod inspection body of the present invention, it is achieved that feeding, check, screen defective products,
The automatization of the flow process of finished product rewinding, instead of artificial, not only decreases manpower, and, inspection aspect is differentiated by systematic unity
Distinguish, judge the most accurate than artificial naked eyes, improve inspection efficiency and checking on the quality, it is ensured that the non-defective unit of product dispatches from the factory rate,
Reduce cost.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the CCD wire rod inspection body of embodiment；
Fig. 2 is the schematic top plan view of the CCD wire rod inspection body of embodiment；
Fig. 3 is the schematic diagram of the material fetching mechanism of the CCD wire rod inspection body of embodiment；
Fig. 4 is the schematic diagram of a CCD testing agency of the CCD wire rod inspection body of embodiment；
Fig. 5 is the schematic diagram of the first defective products rejecting mechanism of the CCD wire rod inspection body of embodiment；
Fig. 6 is the schematic diagram of the finished product receiving mechanism of the CCD wire rod inspection body of embodiment；
Fig. 7 is the schematic diagram of the detection disk-positioning mechanism of the CCD wire rod inspection body of embodiment.
Detailed description of the invention
In order to deepen the understanding of the present invention, below in conjunction with drawings and Examples the present invention done and retouch the most in detail
Stating, this embodiment is only used for explaining the present invention, does not constitute protection scope of the present invention and limits.
Embodiment
As shown in Figures 1 to 7, CCD wire rod inspection body, it includes workbench 1；It is provided with detection on described workbench 1
Rotating disk 4 and finished product rewinding dish 5；The surrounding of described detection rotating disk 4 is by being disposed with material fetching mechanism the 6, the oneth CCD detection clockwise
CCD testing agency of mechanism the 7, the 2nd 8, first defective products rejecting mechanism the 9, second defective products rejecting mechanism 10, finished product receiving mechanism
11 and detection disk-positioning mechanism 12；It is provided with hole 14, location on described detection rotating disk 4, is used for coordinating detection disk-positioning mechanism 12 to make
With；It is provided with the first defective products disposable box 15 near described first defective products rejecting mechanism 9；Described second defective products rejecting machine
The second defective products disposable box 16 it is provided with near structure 10；Multiple finished product rewinding box 17, institute it is provided with on described finished product rewinding dish 5
Stating finished product receiving mechanism 11 one end and be arranged on the top of detection rotating disk 4, the other end is provided with the top of finished product rewinding box 17；Described
Workbench 1 is additionally provided with control system, is used for controlling to detect rotating disk 4, finished product rewinding dish 5, control material fetching mechanism the 6, the oneth CCD
CCD testing agency of testing agency the 7, the 2nd 8, first defective products rejecting mechanism the 9, second defective products rejecting mechanism 10, finished product rewinding
Mechanism 11 and detection disk-positioning mechanism 12 operate；Described material fetching mechanism 6 include feeding support 61, fixed plate 62, be arranged on fixing
Feeding jaw cylinder 67 that feeding rotary cylinder 66 on plate 62 is connected with rotary cylinder 66 and be fixed on feeding jaw cylinder
First feeding jaw 68 and the second feeding jaw 69 of 67；The upside of described fixed plate 62 is by linear slide rail 63 and feeding support
61 connect, downside by tooth bar 64 and the gear 65 on feeding support 61 with the use of；Described gear 65 props up with being arranged on feeding
Frame 61 servo motor below connects；Wire rod can be taken to detection rotating disk by described first feeding jaw 68 and the second feeding jaw 69
On 4；A described CCD testing agency 7 includes CCD support 74；The upside of described CCD support 74 is provided with CCD and detects device 72,
Centre is provided with rubbing device 73；Described CCD detection device 72 is suspended from the surface of rubbing device 73；Described rubbing device 73 leads to
Cross the air cylinder driven that twists thread；Described rubbing device 73 can be by wire rod rubbing so that CCD detection device detection wire rod surrounding；Described
Two CCD testing agencies 8 and a CCD testing agency 7 have identical structure；Described first defective products rejecting mechanism 9 includes rejecting
Support 91, it is provided with easily except the rejecting level carrying cylinder 92 on support 91 and the fixing rejecting of carrying cylinder 92 of rejecting level
Lift cylinder 94 and fixing the rejecting jaw cylinder 95 and be fixed on the rejecting folder rejecting jaw cylinder 95 of rejecting lift cylinder 94
Pawl 93；Described rejecting jaw 93 is by rejecting level carrying cylinder 92, rejecting lift cylinder 94 by the defective products on detection rotating disk 4
Wire rod presss from both sides to the first defective products disposable box 15；Described second defective products rejecting mechanism 10 has with the first defective products rejecting mechanism 9
There is identical structure；The rewinding level that described finished product receiving mechanism 11 includes rewinding support 111, be fixed on rewinding support 111 is removed
The rewinding that fortune cylinder 112 and the rewinding rotary cylinder 115 of rewinding level carrying cylinder 112 and rewinding rotary cylinder 115 are fixed
Jaw cylinder 116 and the first rewinding jaw 113 and the second rewinding jaw 114 being arranged on rewinding jaw cylinder 116；Described
First rewinding jaw 113 and the second rewinding jaw 114 will detections by rewinding level carrying cylinder 112, rewinding rotary cylinder 115
Finished wire rod on rotating disk 4 clamps to the finished product rewinding box 17 of finished product rewinding dish 5；Described detection disk-positioning mechanism 12 includes fixed
Position support 121, the positioning cylinder 122 being fixed on locating support 121 and be arranged on the alignment pin 123 bottom positioning cylinder；Institute
State the hole, location 14 of alignment pin 123 and detection rotating disk 4 with the use of；Between described material fetching mechanism 6 and a CCD testing agency 7
Reservation operations station 13；Contact panel 2 it is additionally provided with on described workbench；It is additionally provided with CCD on described workbench and measures display
Screen 3.
The CCD wire rod inspection body of the present embodiment, rotating disk carries out flow process operation with clockwise direction, and material fetching mechanism obtains
The wire rod stripped, one time four, check left half of wire rod by a CCD testing agency, examined by the 2nd CCD testing agency
Look into right half of wire rod, during this, push down wire rod by the rubbing device of CCD testing agency, front and back rubbing wire rod, make the CCD can
The not coplanar of wire rod to be detected, reject the defective products in first and the 3rd wire rod by the first defective products rejecting mechanism,
The defective products in second and the 4th wire rod is rejected by the second defective products rejecting mechanism, then by finished product receiving mechanism by good
Product wire rod is received to the finished product rewinding box of finished product rewinding dish, during the detection every station of rotating disk, by detection rotating disk localization machine
Detection rotating disk is positioned by structure, it is ensured that the precision of detection rotating disk.
The CCD wire rod inspection body of the present embodiment, inputs various process parameter by control system, controls detection and turns
Dish 4, finished product rewinding dish 5, control material fetching mechanism the 6, the oneth CCD testing agency of CCD testing agency the 7, the 2nd 8, first defective products pick
Except mechanism's the 9, second defective products rejecting mechanism 10, finished product receiving mechanism 11 and detection disk-positioning mechanism 12 in cylinder, motor,
The functional parts such as CCD, to complete whole check process.
The CCD wire rod inspection body of the present embodiment, it is achieved that feeding, check, screen the flow process of defective products, finished product rewinding
Automatization, instead of artificial, not only decreases manpower, and, inspection aspect is differentiated to distinguish by systematic unity, sentences than artificial naked eyes
Fixed the most accurate, improve inspection efficiency and check on the quality, it is ensured that the non-defective unit of product dispatches from the factory rate, reduces cost.
Above-described embodiment should not in any way limit the present invention, and the mode of all employing equivalents or equivalency transform obtains
Technical scheme all fall within protection scope of the present invention.
Claims (9)
1.CCD wire rod inspection body, it is characterised in that: it includes workbench；It is provided with detection rotating disk on described workbench and becomes
Product rewinding dish；The surrounding of described detection rotating disk is by being disposed with material fetching mechanism, a CCD testing agency, the 2nd CCD clockwise
Testing agency, the first defective products rejecting mechanism, the second defective products rejecting mechanism, finished product receiving mechanism and detection disk-positioning mechanism；
It is provided with hole, location on described detection rotating disk, is used for coordinating detection disk-positioning mechanism to use；Described first defective products rejecting mechanism
Near be provided with the first defective products disposable box；It is provided with the second defective products near described second defective products rejecting mechanism to collect
Box；Being provided with multiple finished product rewinding box on described finished product rewinding dish, described finished product receiving mechanism one end is arranged on detection rotating disk
Top, the other end is provided with the top of finished product rewinding box；Described workbench is additionally provided with control system, is used for controlling detection and turns
Dish, finished product rewinding dish, control material fetching mechanism, a CCD testing agency, the 2nd CCD testing agency, the first defective products rejecting machine
Structure, the second defective products rejecting mechanism, finished product receiving mechanism and detection disk-positioning mechanism running.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: described material fetching mechanism include feeding support,
Feeding jaw cylinder that fixed plate, the feeding rotary cylinder being arranged in fixed plate are connected with rotary cylinder and being fixed on takes
First feeding jaw of feed collet pawl cylinder and the second feeding jaw；The upside of described fixed plate is by linear slide rail and feeding support
Connect, downside by the gear on tooth bar and feeding support with the use of；Described gear be arranged on watching after feeding support
Take motor to connect；Wire rod can be taken to detection rotating disk by described first feeding jaw and the second feeding jaw.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: a described CCD testing agency includes
CCD support；The upside of described CCD support is provided with CCD and detects device, and centre is provided with rubbing device；Described CCD detects device
It is suspended from the surface of rubbing device；Described rubbing device is by the air cylinder driven that twists thread；Wire rod rubbing can be made by described rubbing device
Obtain CCD detection device detection wire rod surrounding；Described 2nd CCD testing agency and a CCD testing agency have identical structure.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: described first defective products rejecting mechanism bag
Include and reject support, be provided with easily except the rejecting level carrying cylinder on support and rejecting level carry the rejecting liter that cylinder is fixing
Sending down the abnormal ascending QI cylinder and fixing the rejecting jaw cylinder and be fixed on the rejecting jaw rejecting jaw cylinder of rejecting lift cylinder；Described pick
Except jaw is by rejecting level carrying cylinder, rejecting lift cylinder by the defective products wire rod folder on detection rotating disk to the first defective products
In disposable box；Described second defective products rejecting mechanism and the first defective products rejecting mechanism have identical structure.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: described finished product receiving mechanism includes rewinding
Support, the rewinding level being fixed on rewinding support carrying cylinder and rewinding level are carried the rewinding rotary cylinder of cylinder and receive
Rewinding jaw cylinder that material rotary cylinder is fixing and the first rewinding jaw being arranged on rewinding jaw cylinder and the second rewinding
Jaw；Detection is turned by described first rewinding jaw and the second rewinding jaw by rewinding level carrying cylinder, rewinding rotary cylinder
Finished wire rod on dish clamps to the finished product rewinding box of finished product rewinding dish.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: described detection disk-positioning mechanism includes fixed
Position support, the positioning cylinder being fixed on locating support and be arranged on the alignment pin bottom positioning cylinder；Described alignment pin and inspection
Survey rotating disk hole, location with the use of.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: described material fetching mechanism and CCD detection
Reservation operations station between mechanism.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: it is additionally provided with touch-control on described workbench
Panel.
CCD wire rod inspection body the most according to claim 1, it is characterised in that: it is additionally provided with CCD on described workbench and surveys
Amount display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610619493.6A CN106053469A (en) | 2016-08-01 | 2016-08-01 | CCD wire rod detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610619493.6A CN106053469A (en) | 2016-08-01 | 2016-08-01 | CCD wire rod detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106053469A true CN106053469A (en) | 2016-10-26 |
Family
ID=57196858
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610619493.6A Pending CN106053469A (en) | 2016-08-01 | 2016-08-01 | CCD wire rod detection mechanism |
Country Status (1)
| Country | Link |
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| CN (1) | CN106053469A (en) |
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| CN106697437A (en) * | 2017-01-03 | 2017-05-24 | 东莞理工学院 | HDMI (high-definition multimedia interface) testing and packaging integral machine |
| CN107008659A (en) * | 2017-04-11 | 2017-08-04 | 临海市四通制管有限公司 | A kind of Full automatic oil pipe tool joint monitor equipment |
| CN107121094A (en) * | 2017-06-26 | 2017-09-01 | 东莞市南瓜电子有限公司 | A kind of electronic wire automatic checkout equipment and its method of work |
| CN108287166A (en) * | 2018-03-27 | 2018-07-17 | 苏州奥兰迪尔自动化设备有限公司 | A kind of lithium battery pole slice surface defects detection image documentation equipment |
| CN109013383A (en) * | 2018-07-04 | 2018-12-18 | 深圳市哈德胜精密科技股份有限公司 | A kind of full-automatic detector and detection craft leakage mending method |
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| CN109465202A (en) * | 2018-11-28 | 2019-03-15 | 东莞市台工电子机械科技有限公司 | A kind of straight blanking type high speed light-splitting color-separating machine |
| CN109809168A (en) * | 2017-12-07 | 2019-05-28 | 迈得医疗工业设备股份有限公司 | Medical instrument feed supplementing device and its control method |
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Cited By (14)
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| CN106697437A (en) * | 2017-01-03 | 2017-05-24 | 东莞理工学院 | HDMI (high-definition multimedia interface) testing and packaging integral machine |
| CN107008659A (en) * | 2017-04-11 | 2017-08-04 | 临海市四通制管有限公司 | A kind of Full automatic oil pipe tool joint monitor equipment |
| CN107121094A (en) * | 2017-06-26 | 2017-09-01 | 东莞市南瓜电子有限公司 | A kind of electronic wire automatic checkout equipment and its method of work |
| CN109809168A (en) * | 2017-12-07 | 2019-05-28 | 迈得医疗工业设备股份有限公司 | Medical instrument feed supplementing device and its control method |
| CN108287166A (en) * | 2018-03-27 | 2018-07-17 | 苏州奥兰迪尔自动化设备有限公司 | A kind of lithium battery pole slice surface defects detection image documentation equipment |
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