CN202894566U - Welding device of smart battery cover cap - Google Patents
Welding device of smart battery cover cap Download PDFInfo
- Publication number
- CN202894566U CN202894566U CN 201220278671 CN201220278671U CN202894566U CN 202894566 U CN202894566 U CN 202894566U CN 201220278671 CN201220278671 CN 201220278671 CN 201220278671 U CN201220278671 U CN 201220278671U CN 202894566 U CN202894566 U CN 202894566U
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- battery
- welding
- intelligent
- rotating disk
- cover cap
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- Expired - Fee Related
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Abstract
The utility model discloses a welding device of a smart battery cover cap. The welding device of the smart battery cover cap comprises a device body, a battery feed mechanism, a battery welding conveying mechanism for receiving and conveying the battery to be processed and sent from the battery feed mechanism, a battery locating mechanism, a tab correction mechanism for correcting battery tabs, a battery secondary locating mechanism, a battery cover cap placing and leading mechanism, an automatic battery cover cap and tab welding mechanism, a product testing and defective product rejecting mechanism, a product exporting mechanism, a welding platform and a control system. Parts of the automatic battery cover cap and tab welding mechanism are respectively arranged on the welding platform and the device body. The battery feed mechanism, the battery locating mechanism, the tab correction mechanism, the battery secondary locating mechanism, the battery cover cap placing and leading mechanism, the product testing and defective product rejecting mechanism and the product exporting mechanism are respectively fixed on the device body and/or the welding platform sequentially around the battery welding conveying mechanism. The welding device of the smart battery cover cap is high in degree of automation.
Description
Technical field
The utility model relates to the battery manufacture field, the process equipment that is specifically related to will block a shot in the cell processing course and is welded to connect with battery pole ear---intelligent battery block welder.
Background technology
In the battery production process, have one with battery pole ear and these two operation of welding of block, the main processing mode of this operation has artificial treatment, laser spot welding etc. at present.Wherein, the mode of artificial treatment, operation is difficult for standard, and overall efficiency and quality are low, and operating environment is poor; And the mode of laser spot welding, existing used laser welding apparatus cost is higher, and production efficiency is poor and product percent of pass is low.Therefore be necessary to improve existing production process, and provide and adapt to the equipment that China enterprise uses, improve automaticity, reduce energy consumption, cost, and enhance productivity, and then improve product percent of pass, keep stable quality.
The utility model content
According to the defective that prior art exists, the utility model provides a kind of intelligent battery block welder, enhances productivity.
For described technical problem, the technical scheme that the utility model proposes is:
A kind of intelligent battery block welder, comprise body, the battery feed mechanism, be used for to receive and transmit the welding battery connecting gear of the battery to be processed that the battery feed mechanism sends here, be used for the cell positioning mechanism to the battery location, the lug straightening mechanism that battery pole ear is corrected, battery secondary detent mechanism, battery cap is placed and introducing mechanism, battery cap and lug automatic welding mechanism, product detects and the defective products rejecting mechanism, product export agency and jig, control system, described battery cap and lug automatic welding mechanism lay respectively on jig and the body, described battery feed mechanism, cell positioning mechanism, the lug straightening mechanism, battery secondary detent mechanism, battery cap is placed and introducing mechanism, product detects and the defective products rejecting mechanism, the product export agency is fixed on body and/or the jig successively around the welding battery connecting gear respectively.
Preferably, described battery feed mechanism comprises into battery guide rail and actuating unit.
Preferably, described welding battery connecting gear comprises the rotating blade drive that rotating disk is set and drives dial rotation.
Preferably, rotating disk is provided with the battery screens that a plurality of intervals same distance arranges.
Preferably, battery screens bottom arranges the circle of indent, to prevent shift position in the battery rotation process.
Preferably, rotating blade drive is that stepper motor drives.
Preferably, the battery screens is inboard, and indent enlarges from inside to outside gradually in order can put into the indent of battery fully, and indent can be partial arc shape, triangle, also can be polygon.
Preferably, the transition limit of extending arc to the rotating disk outside of the battery screens on the rotating disk.
Preferably, described cell positioning mechanism comprises two groups of electronic eyes for the location, and the motor, the swiveling wheel that are used for adjusting the position, and the effect of detent mechanism is to adjust the direction of battery and battery pole ear, makes battery pole ear center and circle center line connecting perpendicular to lug.
Preferably, described lug straightening mechanism comprise guide cylinder and and guide pad, guide pad is fixed the top of one of them cylinder, by cooperate the rectification work of finishing with another one.
Preferably, described battery secondary detent mechanism, comprise two groups of electronic eyes for the location, and the motor that is used for adjusting the position, swiveling wheel, the effect of detent mechanism is again to adjust the direction of battery and battery pole ear, is corrected in the error that may occur in the lug correcting process, makes battery pole ear center and circle center line connecting perpendicular to lug.
Preferably, described battery cap is placed and introducing mechanism comprises for the vibrating disk of placing and deriving block and the access ramp of carrying block, is provided with the T-shaped groove of the landing that prevents from blocking a shot on the access ramp.
Preferably, the access ramp tail end arranges one section straight channel.
Preferably, described battery cap and lug automatic welding mechanism comprise the electrode pushing mechanism of distance between positive pole, negative pole, change positive pole and the negative pole of welder, the electrode pushing mechanism can be cylinder, the electrode pushing mechanism promotes electrode in the welding process, electrode will be blocked a shot and lug forces together, the energising welding.
Preferably, the negative pole of welder is arranged on the rotating disk.
Preferably, described product detects and the defective products rejecting mechanism comprises photoelectric sensor and defective products device for eliminating not, the defective products device for eliminating can be the air jet system that is fixed on the jig, and the puff prot of air jet system is facing to battery, by the jet defective products that blows off and detect.
Preferably, photoelectric sensor is arranged on the rotating disk outside.
Preferably, described product export agency comprises output of products guide rail and tapping channel.Tapping channel can be the arc tapping channel, and the battery clamping matching of arc tapping channel and rotating disk is extruded the finished product battery, enters the rear arc tapping channel and progressively is brought to the output of products guide rail.
Preferably, described jig is positioned at the rotating disk top, is fixed on the body, and rotating disk and body or welding machine platform can be rotationally connected, and drives indexing separator by stepper motor and drives.Control system is positioned on the body.
Preferably, described disk edge at least four the battery screens that have been equally spaced.
Preferably, described disk edge seven the battery screens that have been equally spaced.
Preferably, described disk edge eight the battery screens that have been equally spaced.
Compared with prior art, automatic intelligent battery cap welding device of the present utility model has following beneficial effect:
1, by optimizing the rotating disk of welding mechanism, cooperate simultaneously design as a whole, the utility model is realized the automation of battery feeding, detection and location, lug rectification, secondary detection location, block feeding, welding, defective products screening, the whole process of non-defective unit discharging, and automaticity improves greatly.
2, further, owing to utilize the unique design of battery screens on the rotating disk, the complicated integral structure reduction, production, product operation and product bug are got rid of simplification, have greatly improved working (machining) efficiency, have reduced production cost;
3, the secondary detection detent mechanism of the utility model setting has overcome the product displacement that may occur in the lug correcting process, has solved potential defective products risk, so that the yields of the utility model after putting into production improves greatly.
Description of drawings
Fig. 1 is the overall structure schematic diagram of utility model intelligent battery block welder;
Fig. 2 is the structural representation of welding battery connecting gear in the utility model;
Fig. 3 is the structural representation of battery cap and lug automatic welding mechanism in the utility model;
Fig. 4 is that product detects and the structural representation of defective products rejecting mechanism in the utility model;
Fig. 5 is the structural representation of cell positioning mechanism in the utility model;
Fig. 6 is the structural representation of lug straightening mechanism in the utility model;
Relevant Reference numeral is as follows among the figure:
1-battery feed mechanism; The 2-cell positioning mechanism; 3-lug straightening mechanism;
4-battery secondary detent mechanism; The 5-straight channel; The 6-vibrating disk; The 7-access ramp;
The 8-photoelectric sensor; The 9-output guide rail; The 10-product detects and the defective products rejecting mechanism;
11-tapping channel; 12-body; 13-rotating disk; The 14-jig; The screens of 15-battery;
16-battery; 17-rotating disk drive motors; 18-electric welding negative pole; 19-electrode pushing mechanism;
20-electric welding is anodal; 21-motor; 22-swiveling wheel; 23-electronic eyes; 101-cylinder;
102-puff prot.
The specific embodiment
Below with reference to accompanying drawing, by the detailed description to preferred embodiment of the present utility model, so that the technical solution of the utility model and beneficial effect thereof are apparent.
Such as Fig. 1 ~ shown in Figure 6, intelligent battery block welder of the present utility model comprises battery feed mechanism 1, cell positioning mechanism 2, lug straightening mechanism 3, battery secondary detent mechanism 4, product detection and defective products rejecting mechanism 10, body 12, rotating disk 13, jig 14, battery screens 15, battery feed mechanism 1 is sent into battery 16 to be processed in the battery screens 15 of rotating disk 13, the driven by rotary disc battery rotates, at first pass through cell positioning mechanism 2, position adjustment by cell positioning mechanism.As shown in Figure 5, cell positioning mechanism 2 comprises for two groups of electronic eyes 23 of location and motor 21, the swiveling wheel 22 that is used for adjusting the position; The effect of cell positioning mechanism is to adjust the direction of battery and battery pole ear, make battery pole ear center and circle center line connecting perpendicular to lug, during work, electronic eyes 23 detects the position of lug on the battery 16, according to testing result, adjusted the direction of battery 16 by motor 21 driven rotary wheel 22.After the direction of battery 16 is adjusted, advance to lug straightening mechanism 3 places with rotating disk 13, lug straightening mechanism 3 makes battery pole ear perpendicular to battery by being fixed on cylinder 24 on the body, 26 and be arranged on guide pad 25 on the cylinder 24 and cooperate and finish lug rectification work.Behind the battery 16 process lug straightening mechanisms 3, advance to battery secondary detent mechanism 4, repeat the location, guarantee that battery location is accurate.Behind location, rectification, secondary location, battery 16 is driven by rotating disk 13 and advances to battery cap and lug automatic welding mechanism place, namely between as shown in Figure 3 the electric welding positive pole 20, electric welding negative pole 18.Simultaneously battery cap placement and introducing mechanism export to battery cap in the access ramp 7 by vibrating disk 6, by straight channel 5 block is delivered to welding position between electric welding positive pole 20, the electric welding negative pole 18 again, here adopt cylinder by electrode pushing mechanism 19(again) push the electric welding negative pole to block or lug, the two is pressed on the electric welding positive pole 20.
After welding was finished, battery 16 advanced to product and detects and defective products rejecting mechanism 10 places under the drive of rotating disk 13, judges by photoelectric sensor 8 whether product welds qualified.If Product jointing is defective, start cylinder 101, by the puff prot 102 ejection air-flows of being close to battery 16, bad product is rejected.Photoelectric sensor 8 is arranged on the body 12, also can be arranged on the jig 14 simultaneously.Puff prot 20 and cylinder 101 are arranged on the jig 14, also can be arranged on the body simultaneously.
Non-defective unit is under the drive of rotating disk 13, advance to tapping channel 11 places, because the indent of battery screens inboard enlarges from inside to outside gradually, be preferably the transition limit that arc is extended in the rotating disk outside in this programme, so that battery can be applied external force and battery is clamp-oned tapping channel 11 in the battery side by corresponding arc tapping channel mouth at tapping channel 11 places in the battery screens, thereby non-defective unit is proposed, derive by tapping channel 11.
This programme can carry out 6 supply and demand simultaneously on an operating point, to improve working (machining) efficiency.For guaranteeing the stable of product quality and production, improve by the secondary location and reduce yields, reject defective work by Intelligent Measurement simultaneously.Rotating disk 13 cooperates indexing separator to come work by the rotating disk drive motors, loops.Above-mentioned motor or motor also can adopt cylinder, hydraulic cylinder to replace, and can realize same effect.
Above the utility model is described in detail, uses specific case in the literary composition principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.
Claims (10)
1. intelligent battery block welder, it is characterized in that, comprise body, the battery feed mechanism, be used for to receive and transmit the welding battery connecting gear of the battery to be processed that the battery feed mechanism sends here, be used for the cell positioning mechanism to the battery location, the lug straightening mechanism that battery pole ear is corrected, battery secondary detent mechanism, battery cap is placed and introducing mechanism, battery cap and lug automatic welding mechanism, product detects and the defective products rejecting mechanism, product export agency and jig, control system, described battery cap and lug automatic welding mechanism lay respectively on jig and the body, described battery feed mechanism, cell positioning mechanism, the lug straightening mechanism, battery secondary detent mechanism, battery cap is placed and introducing mechanism, product detects and the defective products rejecting mechanism, the product export agency is fixed on body and/or the jig successively around the welding battery connecting gear respectively.
2. intelligent battery block welder according to claim 1 is characterized in that, described welding battery connecting gear comprises rotating disk and rotating blade drive.
3. intelligent battery block welder according to claim 2 is characterized in that, the identical battery screens in a plurality of intervals is set on the rotating disk.
4. intelligent battery block welder according to claim 3 is characterized in that, the battery screens on the rotating disk is inboard, and indent enlarges from inside to outside gradually in order can put into the indent of battery, and indent is circular arc or polygon.
5. intelligent battery block welder according to claim 3 is characterized in that the transition limit that the battery screens on the rotating disk is extended arc to the rotating disk outside.
6. intelligent battery block welder according to claim 1 is characterized in that, described cell positioning mechanism comprises two groups of electronic eyes, motor, swiveling wheel.
7. intelligent battery block welder according to claim 2 is characterized in that, rotating blade drive is the motor of configuration indexing separator.
8. intelligent battery according to claim 1 block welder is characterized in that, described product detects and the defective products rejecting mechanism comprises and is fixed on the air jet system on the jig and is arranged on photoelectric sensor on the body.
9. intelligent battery block welder according to claim 1 is characterized in that, described product export agency comprises output of products guide rail and the arc tapping channel of connection.
10. intelligent battery according to claim 1 block welder is characterized in that, described battery cap and lug automatic welding mechanism comprise the electrode pushing mechanism of distance between positive pole, negative pole, change positive pole and the negative pole of welder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220278671 CN202894566U (en) | 2012-06-13 | 2012-06-13 | Welding device of smart battery cover cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220278671 CN202894566U (en) | 2012-06-13 | 2012-06-13 | Welding device of smart battery cover cap |
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|---|---|
| CN202894566U true CN202894566U (en) | 2013-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220278671 Expired - Fee Related CN202894566U (en) | 2012-06-13 | 2012-06-13 | Welding device of smart battery cover cap |
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| CN103273323A (en) * | 2013-05-31 | 2013-09-04 | 益阳科力远电池有限责任公司 | Automatic bottom-pad punching, placing and welding integrated machine |
| CN103594676A (en) * | 2013-11-29 | 2014-02-19 | 深圳市沃特玛电池有限公司 | Welding apparatus for junction pieces of lithium battery |
| CN103692098A (en) * | 2013-12-13 | 2014-04-02 | 深圳雷柏科技股份有限公司 | Production line for welding wire to elastomer by adopting robot |
| CN103692084A (en) * | 2013-12-04 | 2014-04-02 | 浙江长兴竹园锂电池材料有限公司 | Lithium battery cap pressure welding device |
| CN103730694A (en) * | 2013-12-27 | 2014-04-16 | 深圳市光大激光科技股份有限公司 | Lithium battery welding/detecting/marking integrated machine |
| CN104505486A (en) * | 2014-12-19 | 2015-04-08 | 左文明 | Automatic cylindrical battery cap welding machine |
| CN105014373A (en) * | 2015-07-28 | 2015-11-04 | 浙江大学台州研究院 | Automatic assembling device for electronic mosquito repellent components |
| CN105058070A (en) * | 2015-09-01 | 2015-11-18 | 益阳科力远电池有限责任公司 | Automatic cap welding all-in-one machine |
| CN105334391A (en) * | 2015-11-06 | 2016-02-17 | 无锡市金杨新型电源有限公司 | Battery cap detection mechanism |
| CN105479088A (en) * | 2015-12-31 | 2016-04-13 | 惠州金源精密自动化设备有限公司 | Column type battery assembly and welding machine |
| CN105563118A (en) * | 2016-03-15 | 2016-05-11 | 温州智元知识产权管理有限公司 | Collector piece full-automatic welding machine for cylindrical lithium battery and with reliable material positioning function |
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| CN105666139A (en) * | 2016-03-15 | 2016-06-15 | 温州智元知识产权管理有限公司 | Cylindrical lithium-ion battery current collector welding machine capable of realizing reliable current collector loading |
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2012
- 2012-06-13 CN CN 201220278671 patent/CN202894566U/en not_active Expired - Fee Related
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| CN103273323A (en) * | 2013-05-31 | 2013-09-04 | 益阳科力远电池有限责任公司 | Automatic bottom-pad punching, placing and welding integrated machine |
| CN103273323B (en) * | 2013-05-31 | 2016-01-20 | 益阳科力远电池有限责任公司 | Weldering heelpiece all-in-one is put in automatic punching |
| CN103594676A (en) * | 2013-11-29 | 2014-02-19 | 深圳市沃特玛电池有限公司 | Welding apparatus for junction pieces of lithium battery |
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| CN103692084A (en) * | 2013-12-04 | 2014-04-02 | 浙江长兴竹园锂电池材料有限公司 | Lithium battery cap pressure welding device |
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| CN105334391A (en) * | 2015-11-06 | 2016-02-17 | 无锡市金杨新型电源有限公司 | Battery cap detection mechanism |
| CN105334391B (en) * | 2015-11-06 | 2018-07-13 | 无锡金杨丸伊电子有限公司 | A kind of testing agency of battery cap |
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| CN105666139A (en) * | 2016-03-15 | 2016-06-15 | 温州智元知识产权管理有限公司 | Cylindrical lithium-ion battery current collector welding machine capable of realizing reliable current collector loading |
| CN105750751A (en) * | 2016-03-15 | 2016-07-13 | 温州智元知识产权管理有限公司 | Cylindrical lithium battery current collector welding machine reliable in discharge |
| CN105618970A (en) * | 2016-03-15 | 2016-06-01 | 温州智元知识产权管理有限公司 | Reliable-working full-automatic welding machine for welding collector pieces on cylindrical lithium battery |
| CN105618971A (en) * | 2016-03-15 | 2016-06-01 | 温州智元知识产权管理有限公司 | Collecting piece loading-reliable cylindrical lithium battery collecting piece welding machine |
| CN105619087A (en) * | 2016-03-15 | 2016-06-01 | 温州智元知识产权管理有限公司 | Rotary table type cylindrical lithium battery collector piece welding machine reliable in work |
| CN105643178A (en) * | 2016-03-15 | 2016-06-08 | 温州智元知识产权管理有限公司 | Cylindrical lithium battery and collector welding machine achieving reliable battery cell feeding |
| CN105563118A (en) * | 2016-03-15 | 2016-05-11 | 温州智元知识产权管理有限公司 | Collector piece full-automatic welding machine for cylindrical lithium battery and with reliable material positioning function |
| CN106053469A (en) * | 2016-08-01 | 2016-10-26 | 钜祥精密模具（苏州）有限公司 | CCD wire rod detection mechanism |
| WO2018192249A1 (en) * | 2017-04-19 | 2018-10-25 | 朱剑 | Ultrasonic welder for automatically welding safety end cap, tab and punched plate of power battery |
| CN110936006A (en) * | 2019-12-11 | 2020-03-31 | 佛山市高明区高级技工学校 | Welding set of stationary blade |
| CN111540939A (en) * | 2020-04-30 | 2020-08-14 | 惠州市多科达科技有限公司 | Battery cover folding machine |
| CN113210912A (en) * | 2021-04-06 | 2021-08-06 | 广东南大机器人有限公司 | Battery block automatic welder |
| CN113333928A (en) * | 2021-06-04 | 2021-09-03 | 杨立涛 | Resistance welding equipment for battery tab |
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