CN102152031A - Automatic welding production line of lighter - Google Patents
Automatic welding production line of lighter Download PDFInfo
- Publication number
- CN102152031A CN102152031A CN2011100291713A CN201110029171A CN102152031A CN 102152031 A CN102152031 A CN 102152031A CN 2011100291713 A CN2011100291713 A CN 2011100291713A CN 201110029171 A CN201110029171 A CN 201110029171A CN 102152031 A CN102152031 A CN 102152031A
- Authority
- CN
- China
- Prior art keywords
- station
- lighter
- production line
- automatic welding
- transmission line
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000003466 welding Methods 0.000 title claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 5
- 230000001351 cycling Effects 0.000 claims description 3
- 239000000047 products Substances 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 3
- 239000000463 materials Substances 0.000 abstract 2
- 238000000034 methods Methods 0.000 description 4
- 238000005516 engineering processes Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000001939 inductive effects Effects 0.000 description 1
- 239000011265 semifinished products Substances 0.000 description 1
- 230000000391 smoking Effects 0.000 description 1
- 239000002699 waste materials Substances 0.000 description 1
Abstract
Description
Technical field
The present invention relates to a kind of welding equipment, particularly a kind of lighter welding production line.
Background technology
Lighter is daily a kind of firing tools, especially smoking personage's the essential items that generally use of people.Traditional lighter welding equipment is generally single bond pattern, promptly adopts the mode of welding manually, and production efficiency is low, causes unstable product quality, the percent defective height.
Summary of the invention
The purpose of this invention is to provide the automatic welding production line of a kind of lighter, can weld many lighter simultaneously, improved production efficiency greatly, product quality is more stable.
Technical scheme of the present invention is: the automatic welding production line of a kind of lighter, comprise frame and control device, described frame is provided with transmission line, is respectively equipped with feeding feed station, casing pressing station, interior head pressing station, the directed assembling of interior head station, welding post, dedusting station, interior head location station and discharging feed station along this transmission line.
The present invention can do following improvement, and the directed assembling of described interior head station place is provided with the interior head of orientable arrangement and is placed on the interior vibrating disk of lighter casing.
The present invention can also do following improvement, and the casing of stating flattens between station and the interior head pressing station and is provided with pressing plate placement station.
Transmission line of the present invention is the closed loop transmission line, and described pressing plate is placed station and interior head location station positioned opposite, is provided with the pressing plate cycling mechanism that can make the pressing plate ringing between the two.
Head location station is provided with pressing plate and removes mechanism in of the present invention.
The present invention can do following further improvement, and described frame is provided with several weld cycle anchor clamps that can move ahead with described transmission line.
Control device of the present invention comprises PLC control circuit and the pneumatic mechanism of being controlled by this PLC control circuit.
The invention has the beneficial effects as follows:
(1) the automatic welding production line of lighter of the present invention, broken traditional single bond pattern, more effective randomness of welding manually of having avoided can be carried out batch automation welding to many lighter simultaneously and be produced, improved production efficiency greatly, product quality is more stable, more unified;
(2) whole production line of the present invention is controlled by the PLC controller, self-compiling program reaches the control purpose, is equipped with inductor on each cylinder, allows PLC judge whether each cylinder operation puts in place, realize the closed-loop control process, make that production line work is safer, action is more stable;
(3) automatic assembly line of the present invention adopts man-machine interface (touch-screen) to come complete monitoring Production Line flow process, detect each station, machine can directly jump back out to the fault picture once being out of order, and the staff can keep in repair fault rapidly, to the maintenance of machine with safeguard more convenient; Processing parameter all can be made adjustment along with the change of production technology easily fast by man-machine interface input control, need not the expert engineer and carries out the debugging of program inside and revise parameter;
(4) production line of the present invention has been installed manipulator, the casing of lighter is placed in the anchor clamps of appointment, utilizes the direction of head in the vibrating disk adjustment and delivers to the position that manipulator grasps, and waits for manipulator extracting work; All installed near switch on the interior head gathering sill, whether head puts in place in omnidistance the detection, does not reach and disorderly grabs, and not empty phenomenon of grabbing reduces the production of invalid production and waste product, enhances productivity simultaneously;
(5) the present invention adopts the mode of anchor clamps circulation to produce, and need not to make a large amount of anchor clamps; Casing is placed and the placement of interior head is automatically to be grasped by PLC controller control manipulator entirely, has saved production cost;
(6) each operation of automatic assembly line of the present invention all works asynchronously, mutual irrelevant disturbing, whole process is controlled automatically by the PLC controller, each station all is equipped with detection induction original paper and cooperates the PLC controller to control each action, precision is higher when making the whole production line operation, the more stability and safety of working, the product quality of production is high-quality more.
Description of drawings
Fig. 1 is the schematic top plan view of the automatic welding production line of lighter of the embodiment of the invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
The specific embodiment of the present invention as shown in Figure 1, the automatic welding production line of a kind of lighter, comprise frame and control device, frame is provided with transmission line, is respectively equipped with feeding feed station, casing pressing station 3, interior head pressing station 6, the directed assembling of interior head station 18, welding post 14, dedusting station 13, interior head location station 11 and discharging feed station along this transmission line.Feeding feed station and discharging feed station place are provided with feeding conveying mechanism 2 and conveying body 10 respectively.
In the present embodiment, the automatic welding production line of lighter also comprises the manipulator that is used to grasp lighter casing and interior head.The directed assembling of interior head station 18 places are provided with head in the orientable arrangement and it are neatly placed vibrating disk 7,8 in the lighter casing, the directed assembling of head station 18 in promptly the discharging opening of vibrating disk 7,8 leads to.Casing flattens between station 3 and the interior head pressing station 6 and is provided with pressing plate placement station 4.Casing flattens station 3 and interior head pressing station 6 is respectively equipped with pressing plate, is used to correct the crooked phenomenon that produces when manipulator is placed lighter casing and interior head; Pressing plate is placed station 4 and is prepared for head in placing, head location in being used for.Transmission line is the closed loop transmission line, and pressing plate is placed station 4 and interior head location station 11 positioned opposite, is provided with the pressing plate cycling mechanism 5 that can make the pressing plate ringing between the two.On transmission line, also be provided with between interior head directed assembling station 18 and the welding post 14 and flatten position, school drifting dust station 19, i.e. weld again after the dedusting.Interior head location station 11 is provided with pressing plate and removes mechanism's (not shown), and the pressing plate of placing is previously shifted out in the good back of welding, for further work is prepared.Frame is provided with several weld cycle anchor clamps 15 that can move ahead with transmission line.
Control device comprises PLC control circuit and the pneumatic mechanism of being controlled by this PLC control circuit.Casing is placed and the placement of interior head is automatically grasped by PLC controller control manipulator, is proofreaied and correct pressing after the placement.
Transmission line is a rectangle closed loop transmission line, pneumatic mechanism comprises four the circulation cylinders 1,9,16,17 that are used to drive transmission line circular flow, four circulation cylinder 1,9,16,17 lateral arrangement also are located at four jiaos of transmission line respectively, and the angle of adjacent two circulation cylinders is 90 degree.Pneumatic mechanism also comprises the pneumatic element that several are used to realize each station action, is equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.
In the present embodiment, all installed near switch on the interior head gathering sill, whether head puts in place in omnidistance the detection, does not reach and disorderly grabs not empty phenomenon of grabbing.
Automatic welding production line in the present embodiment welds automatically to 50 lighter.The present invention adopts rigidity locate mode tack welding joint when welding, allow 50 lighters guarantee unified height when welding.This automatic assembly line adopts man-machine interface (touch-screen) to come complete monitoring Production Line flow process, detects each station, and machine one is out of order and can directly jumps back out to the fault picture, and the staff can keep in repair fault rapidly.
Operation principle of the present invention is as follows:
At first, by the employee 50 semi-finished product lighter casings to be processed are placed on the conveyer belt of feeding conveying mechanism 2, and then are delivered on the production line, shift casing onto by circulation cylinder 1 then and flatten station 3 places; Vibrating disk 7,8 is distinguished interior head automatically direction is arranged and is put into the casing of pressing (pressing plate of pressing plate having been placed on the station 4 is put on 50 casings before) by manipulator arranging good interior head; The head head of correcting a mistake in interior head location station 11 flattens is promptly corrected the askew interior head of putting then; Finish automatic welding at welding post 14, and carry out dedusting at dedusting station 13.All stations all are to carry out synchronously, are circulated by circulation cylinder 1,9,16,17; At last, on the conveyer belt of the conveying body 10 on feeding conveying mechanism 2 opposites, take out the lighter that welds and removed dust.
The above embodiments only are the preferred embodiments of the present invention, can not limit interest field of the present invention with this, and therefore, the equivalent variations according to the present patent application claim is done still belongs to the scope that the present invention is contained.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100291713A CN102152031A (en) | 2011-01-26 | 2011-01-26 | Automatic welding production line of lighter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100291713A CN102152031A (en) | 2011-01-26 | 2011-01-26 | Automatic welding production line of lighter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102152031A true CN102152031A (en) | 2011-08-17 |
Family
ID=44433879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100291713A CN102152031A (en) | 2011-01-26 | 2011-01-26 | Automatic welding production line of lighter |
Country Status (1)
| Country | Link |
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| CN (1) | CN102152031A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528267A (en) * | 2012-01-12 | 2012-07-04 | 龚培生 | Novel welding machine |
| CN102728946A (en) * | 2012-07-03 | 2012-10-17 | 阮俊康 | Automatic welding production line of lighter |
| CN102773602A (en) * | 2012-08-16 | 2012-11-14 | 郎溪东海光电科技有限公司 | Full-automatic welding machine for producing lighter |
| CN103394990A (en) * | 2013-08-05 | 2013-11-20 | 苏州信能精密机械有限公司 | Full-automatic high-precision production line mechanism used for honing equipment |
| CN103753013A (en) * | 2014-01-10 | 2014-04-30 | 铭海高精密工具(深圳)有限公司 | Automatic welding assembly process for lighters |
| CN104858579A (en) * | 2015-05-29 | 2015-08-26 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN104923993A (en) * | 2015-06-08 | 2015-09-23 | 广西汽车集团有限公司 | Welding production line weld-lack-proof welding method, weld-lack-proof device and automatic welding production line |
| CN105855682A (en) * | 2016-05-27 | 2016-08-17 | 江苏科技大学 | Automatic welding system and method for comb teeth and small ring parts |
| CN106200580A (en) * | 2016-07-19 | 2016-12-07 | 苏州博众精工科技有限公司 | A kind of orderly input and output material method of shunting |
| CN107931791A (en) * | 2017-12-01 | 2018-04-20 | 江苏理工学院 | A kind of automatic soldering device |
| CN109483098A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of ship floor stiffening ring welding equipment control method and system |
| CN109483099A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of ship floor stiffening ring welding line |
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| CN202021429U (en) * | 2011-01-26 | 2011-11-02 | 阮俊康 | Automatic igniter welding production line |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528267A (en) * | 2012-01-12 | 2012-07-04 | 龚培生 | Novel welding machine |
| CN102728946A (en) * | 2012-07-03 | 2012-10-17 | 阮俊康 | Automatic welding production line of lighter |
| CN102773602A (en) * | 2012-08-16 | 2012-11-14 | 郎溪东海光电科技有限公司 | Full-automatic welding machine for producing lighter |
| CN103394990A (en) * | 2013-08-05 | 2013-11-20 | 苏州信能精密机械有限公司 | Full-automatic high-precision production line mechanism used for honing equipment |
| CN103753013A (en) * | 2014-01-10 | 2014-04-30 | 铭海高精密工具(深圳)有限公司 | Automatic welding assembly process for lighters |
| CN103753013B (en) * | 2014-01-10 | 2016-01-06 | 铭海高精密工具(深圳)有限公司 | Lighter automatic welding packaging technology |
| CN104858579A (en) * | 2015-05-29 | 2015-08-26 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN104923993A (en) * | 2015-06-08 | 2015-09-23 | 广西汽车集团有限公司 | Welding production line weld-lack-proof welding method, weld-lack-proof device and automatic welding production line |
| CN105855682A (en) * | 2016-05-27 | 2016-08-17 | 江苏科技大学 | Automatic welding system and method for comb teeth and small ring parts |
| CN105855682B (en) * | 2016-05-27 | 2018-01-26 | 江苏科技大学 | The automatic welding system and method for a kind of broach and small shaped part |
| CN106200580A (en) * | 2016-07-19 | 2016-12-07 | 苏州博众精工科技有限公司 | A kind of orderly input and output material method of shunting |
| CN107931791A (en) * | 2017-12-01 | 2018-04-20 | 江苏理工学院 | A kind of automatic soldering device |
| CN109483098A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of ship floor stiffening ring welding equipment control method and system |
| CN109483099A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of ship floor stiffening ring welding line |
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Application publication date: 20110817 |