CN102152031A - Automatic welding production line of lighter - Google Patents

Automatic welding production line of lighter Download PDF

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Publication number
CN102152031A
CN102152031A CN2011100291713A CN201110029171A CN102152031A CN 102152031 A CN102152031 A CN 102152031A CN 2011100291713 A CN2011100291713 A CN 2011100291713A CN 201110029171 A CN201110029171 A CN 201110029171A CN 102152031 A CN102152031 A CN 102152031A
Authority
CN
China
Prior art keywords
station
lighter
production line
automatic welding
transmission line
Prior art date
Application number
CN2011100291713A
Other languages
Chinese (zh)
Inventor
阮俊康
Original Assignee
阮俊康
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 阮俊康 filed Critical 阮俊康
Priority to CN2011100291713A priority Critical patent/CN102152031A/en
Publication of CN102152031A publication Critical patent/CN102152031A/en

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Abstract

The invention discloses an automatic welding production line of a lighter, comprising a rack and a control device, The rack is provided with a transmission line; a fed-material feeding conveying station, a case flattening station, an inner machine head flattening station, an inner machine head directional assembling station, a welding station, a dust removing station, an inner machine head positioning station and a discharged-material conveying station. The automatic welding production line can weld a plurality of lighters simultaneously, therefore the production efficiency is greatly improved, and the product quality is more stable.

Description

The automatic welding production line of lighter

Technical field

The present invention relates to a kind of welding equipment, particularly a kind of lighter welding production line.

Background technology

Lighter is daily a kind of firing tools, especially smoking personage's the essential items that generally use of people.Traditional lighter welding equipment is generally single bond pattern, promptly adopts the mode of welding manually, and production efficiency is low, causes unstable product quality, the percent defective height.

Summary of the invention

The purpose of this invention is to provide the automatic welding production line of a kind of lighter, can weld many lighter simultaneously, improved production efficiency greatly, product quality is more stable.

Technical scheme of the present invention is: the automatic welding production line of a kind of lighter, comprise frame and control device, described frame is provided with transmission line, is respectively equipped with feeding feed station, casing pressing station, interior head pressing station, the directed assembling of interior head station, welding post, dedusting station, interior head location station and discharging feed station along this transmission line.

The present invention can do following improvement, and the directed assembling of described interior head station place is provided with the interior head of orientable arrangement and is placed on the interior vibrating disk of lighter casing.

The present invention can also do following improvement, and the casing of stating flattens between station and the interior head pressing station and is provided with pressing plate placement station.

Transmission line of the present invention is the closed loop transmission line, and described pressing plate is placed station and interior head location station positioned opposite, is provided with the pressing plate cycling mechanism that can make the pressing plate ringing between the two.

Head location station is provided with pressing plate and removes mechanism in of the present invention.

The present invention can do following further improvement, and described frame is provided with several weld cycle anchor clamps that can move ahead with described transmission line.

Control device of the present invention comprises PLC control circuit and the pneumatic mechanism of being controlled by this PLC control circuit.

The invention has the beneficial effects as follows:

(1) the automatic welding production line of lighter of the present invention, broken traditional single bond pattern, more effective randomness of welding manually of having avoided can be carried out batch automation welding to many lighter simultaneously and be produced, improved production efficiency greatly, product quality is more stable, more unified;

(2) whole production line of the present invention is controlled by the PLC controller, self-compiling program reaches the control purpose, is equipped with inductor on each cylinder, allows PLC judge whether each cylinder operation puts in place, realize the closed-loop control process, make that production line work is safer, action is more stable;

(3) automatic assembly line of the present invention adopts man-machine interface (touch-screen) to come complete monitoring Production Line flow process, detect each station, machine can directly jump back out to the fault picture once being out of order, and the staff can keep in repair fault rapidly, to the maintenance of machine with safeguard more convenient; Processing parameter all can be made adjustment along with the change of production technology easily fast by man-machine interface input control, need not the expert engineer and carries out the debugging of program inside and revise parameter;

(4) production line of the present invention has been installed manipulator, the casing of lighter is placed in the anchor clamps of appointment, utilizes the direction of head in the vibrating disk adjustment and delivers to the position that manipulator grasps, and waits for manipulator extracting work; All installed near switch on the interior head gathering sill, whether head puts in place in omnidistance the detection, does not reach and disorderly grabs, and not empty phenomenon of grabbing reduces the production of invalid production and waste product, enhances productivity simultaneously;

(5) the present invention adopts the mode of anchor clamps circulation to produce, and need not to make a large amount of anchor clamps; Casing is placed and the placement of interior head is automatically to be grasped by PLC controller control manipulator entirely, has saved production cost;

(6) each operation of automatic assembly line of the present invention all works asynchronously, mutual irrelevant disturbing, whole process is controlled automatically by the PLC controller, each station all is equipped with detection induction original paper and cooperates the PLC controller to control each action, precision is higher when making the whole production line operation, the more stability and safety of working, the product quality of production is high-quality more.

Description of drawings

Fig. 1 is the schematic top plan view of the automatic welding production line of lighter of the embodiment of the invention.

The specific embodiment

The invention will be further described below in conjunction with accompanying drawing.

The specific embodiment of the present invention as shown in Figure 1, the automatic welding production line of a kind of lighter, comprise frame and control device, frame is provided with transmission line, is respectively equipped with feeding feed station, casing pressing station 3, interior head pressing station 6, the directed assembling of interior head station 18, welding post 14, dedusting station 13, interior head location station 11 and discharging feed station along this transmission line.Feeding feed station and discharging feed station place are provided with feeding conveying mechanism 2 and conveying body 10 respectively.

In the present embodiment, the automatic welding production line of lighter also comprises the manipulator that is used to grasp lighter casing and interior head.The directed assembling of interior head station 18 places are provided with head in the orientable arrangement and it are neatly placed vibrating disk 7,8 in the lighter casing, the directed assembling of head station 18 in promptly the discharging opening of vibrating disk 7,8 leads to.Casing flattens between station 3 and the interior head pressing station 6 and is provided with pressing plate placement station 4.Casing flattens station 3 and interior head pressing station 6 is respectively equipped with pressing plate, is used to correct the crooked phenomenon that produces when manipulator is placed lighter casing and interior head; Pressing plate is placed station 4 and is prepared for head in placing, head location in being used for.Transmission line is the closed loop transmission line, and pressing plate is placed station 4 and interior head location station 11 positioned opposite, is provided with the pressing plate cycling mechanism 5 that can make the pressing plate ringing between the two.On transmission line, also be provided with between interior head directed assembling station 18 and the welding post 14 and flatten position, school drifting dust station 19, i.e. weld again after the dedusting.Interior head location station 11 is provided with pressing plate and removes mechanism's (not shown), and the pressing plate of placing is previously shifted out in the good back of welding, for further work is prepared.Frame is provided with several weld cycle anchor clamps 15 that can move ahead with transmission line.

Control device comprises PLC control circuit and the pneumatic mechanism of being controlled by this PLC control circuit.Casing is placed and the placement of interior head is automatically grasped by PLC controller control manipulator, is proofreaied and correct pressing after the placement.

Transmission line is a rectangle closed loop transmission line, pneumatic mechanism comprises four the circulation cylinders 1,9,16,17 that are used to drive transmission line circular flow, four circulation cylinder 1,9,16,17 lateral arrangement also are located at four jiaos of transmission line respectively, and the angle of adjacent two circulation cylinders is 90 degree.Pneumatic mechanism also comprises the pneumatic element that several are used to realize each station action, is equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.

In the present embodiment, all installed near switch on the interior head gathering sill, whether head puts in place in omnidistance the detection, does not reach and disorderly grabs not empty phenomenon of grabbing.

Automatic welding production line in the present embodiment welds automatically to 50 lighter.The present invention adopts rigidity locate mode tack welding joint when welding, allow 50 lighters guarantee unified height when welding.This automatic assembly line adopts man-machine interface (touch-screen) to come complete monitoring Production Line flow process, detects each station, and machine one is out of order and can directly jumps back out to the fault picture, and the staff can keep in repair fault rapidly.

Operation principle of the present invention is as follows:

At first, by the employee 50 semi-finished product lighter casings to be processed are placed on the conveyer belt of feeding conveying mechanism 2, and then are delivered on the production line, shift casing onto by circulation cylinder 1 then and flatten station 3 places; Vibrating disk 7,8 is distinguished interior head automatically direction is arranged and is put into the casing of pressing (pressing plate of pressing plate having been placed on the station 4 is put on 50 casings before) by manipulator arranging good interior head; The head head of correcting a mistake in interior head location station 11 flattens is promptly corrected the askew interior head of putting then; Finish automatic welding at welding post 14, and carry out dedusting at dedusting station 13.All stations all are to carry out synchronously, are circulated by circulation cylinder 1,9,16,17; At last, on the conveyer belt of the conveying body 10 on feeding conveying mechanism 2 opposites, take out the lighter that welds and removed dust.

The above embodiments only are the preferred embodiments of the present invention, can not limit interest field of the present invention with this, and therefore, the equivalent variations according to the present patent application claim is done still belongs to the scope that the present invention is contained.

Claims (9)

1. automatic welding production line of lighter, it is characterized in that comprising frame and control device, described frame is provided with transmission line, is respectively equipped with feeding feed station, casing pressing station (3), interior head pressing station (6), the directed assembling of interior head station (18), welding post (14), dedusting station (13), interior head location station (11) and discharging feed station along this transmission line.
2. the automatic welding production line of lighter according to claim 1, it is characterized in that described in head directed assembling station (18) locate to be provided with head in the orientable arrangement and be placed on vibrating disk (7,8) in the lighter casing.
3. the automatic welding production line of lighter according to claim 2 is characterized in that being provided with pressing plate between described casing pressing station (3) and the interior head pressing station (6) places station (4).
4. the automatic welding production line of lighter according to claim 3, it is characterized in that described transmission line is the closed loop transmission line, described pressing plate is placed station (4) and interior head location station (11) positioned opposite, is provided with the pressing plate cycling mechanism (5) that can make the pressing plate ringing between the two.
5. the automatic welding production line of lighter according to claim 4 is characterized in that described interior head location station (11) is provided with pressing plate and removes mechanism.
6. according to any automatic welding production line of described lighter in the claim 1 to 5, it is characterized in that described frame is provided with the weld cycle anchor clamps (15) that several can move ahead with described transmission line.
7. the automatic welding production line of lighter according to claim 6 is characterized in that described control device comprises PLC control circuit and the pneumatic mechanism of being controlled by this PLC control circuit.
8. the automatic welding production line of lighter according to claim 7, it is characterized in that described transmission line is a rectangle closed loop transmission line, described pneumatic mechanism comprises four the circulation cylinders (1,9,16,17) that are used to drive transmission line circular flow, four circulation cylinders (1,9,16,17) lateral arrangement also is located at four jiaos of transmission line respectively, and the angle of adjacent two circulation cylinders is 90 degree.
9. the automatic welding production line of lighter according to claim 8, it is characterized in that described pneumatic mechanism also comprises the pneumatic element that several are used to realize each station action, be equipped with on each pneumatic element to make the PLC controller judge the inductor whether it works and put in place.
CN2011100291713A 2011-01-26 2011-01-26 Automatic welding production line of lighter CN102152031A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100291713A CN102152031A (en) 2011-01-26 2011-01-26 Automatic welding production line of lighter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011100291713A CN102152031A (en) 2011-01-26 2011-01-26 Automatic welding production line of lighter

Publications (1)

Publication Number Publication Date
CN102152031A true CN102152031A (en) 2011-08-17

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528267A (en) * 2012-01-12 2012-07-04 龚培生 Novel welding machine
CN102728946A (en) * 2012-07-03 2012-10-17 阮俊康 Automatic welding production line of lighter
CN102773602A (en) * 2012-08-16 2012-11-14 郎溪东海光电科技有限公司 Full-automatic welding machine for producing lighter
CN103394990A (en) * 2013-08-05 2013-11-20 苏州信能精密机械有限公司 Full-automatic high-precision production line mechanism used for honing equipment
CN103753013A (en) * 2014-01-10 2014-04-30 铭海高精密工具(深圳)有限公司 Automatic welding assembly process for lighters
CN104858579A (en) * 2015-05-29 2015-08-26 武汉市博达自动焊接设备有限公司 Automatic air conditioner base bolt and base foot welding production system
CN104923993A (en) * 2015-06-08 2015-09-23 广西汽车集团有限公司 Welding production line weld-lack-proof welding method, weld-lack-proof device and automatic welding production line
CN105855682A (en) * 2016-05-27 2016-08-17 江苏科技大学 Automatic welding system and method for comb teeth and small ring parts
CN106200580A (en) * 2016-07-19 2016-12-07 苏州博众精工科技有限公司 A kind of orderly input and output material method of shunting
CN107931791A (en) * 2017-12-01 2018-04-20 江苏理工学院 A kind of automatic soldering device
CN109483098A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding equipment control method and system
CN109483099A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding line

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JPS5152578A (en) * 1974-09-03 1976-05-10 Ootomateizumu E Tech
JPS5288983A (en) * 1976-01-14 1977-07-26 Tokai Seiki Kk Transportation method of gas lighter
JPS61206722A (en) * 1985-01-31 1986-09-13 Boc Group Inc Vacuum treater
CN2530919Y (en) * 2001-12-08 2003-01-15 龚培生 Conveyer belt member with workpiece handling device
CN2530923Y (en) * 2001-12-08 2003-01-15 龚培生 Drive mechanism of conveyer belt
CN1451906A (en) * 2002-04-15 2003-10-29 李起哲 Disposable lighter assembling and fuel filling device
US6804880B2 (en) * 2001-04-26 2004-10-19 Fuji Photo Film Co., Ltd. Assembly apparatus
CN1644996A (en) * 2005-01-07 2005-07-27 朱启旭 Automatic assembling apparatus of electronic device of lighter
KR100740334B1 (en) * 2006-03-24 2007-07-19 이강우 Apparatus for automatically assembling disposable gas lighters and filling them up with gas fuel
CN202021429U (en) * 2011-01-26 2011-11-02 阮俊康 Automatic igniter welding production line

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5152578A (en) * 1974-09-03 1976-05-10 Ootomateizumu E Tech
JPS5288983A (en) * 1976-01-14 1977-07-26 Tokai Seiki Kk Transportation method of gas lighter
JPS61206722A (en) * 1985-01-31 1986-09-13 Boc Group Inc Vacuum treater
US6804880B2 (en) * 2001-04-26 2004-10-19 Fuji Photo Film Co., Ltd. Assembly apparatus
CN2530919Y (en) * 2001-12-08 2003-01-15 龚培生 Conveyer belt member with workpiece handling device
CN2530923Y (en) * 2001-12-08 2003-01-15 龚培生 Drive mechanism of conveyer belt
CN1451906A (en) * 2002-04-15 2003-10-29 李起哲 Disposable lighter assembling and fuel filling device
CN1644996A (en) * 2005-01-07 2005-07-27 朱启旭 Automatic assembling apparatus of electronic device of lighter
KR100740334B1 (en) * 2006-03-24 2007-07-19 이강우 Apparatus for automatically assembling disposable gas lighters and filling them up with gas fuel
CN101054132A (en) * 2006-03-24 2007-10-17 李康羽 Apparatus for automatically assembling disposable gas lighters and filling them up with gas fuel
CN202021429U (en) * 2011-01-26 2011-11-02 阮俊康 Automatic igniter welding production line

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528267A (en) * 2012-01-12 2012-07-04 龚培生 Novel welding machine
CN102728946A (en) * 2012-07-03 2012-10-17 阮俊康 Automatic welding production line of lighter
CN102773602A (en) * 2012-08-16 2012-11-14 郎溪东海光电科技有限公司 Full-automatic welding machine for producing lighter
CN103394990A (en) * 2013-08-05 2013-11-20 苏州信能精密机械有限公司 Full-automatic high-precision production line mechanism used for honing equipment
CN103753013A (en) * 2014-01-10 2014-04-30 铭海高精密工具(深圳)有限公司 Automatic welding assembly process for lighters
CN103753013B (en) * 2014-01-10 2016-01-06 铭海高精密工具(深圳)有限公司 Lighter automatic welding packaging technology
CN104858579A (en) * 2015-05-29 2015-08-26 武汉市博达自动焊接设备有限公司 Automatic air conditioner base bolt and base foot welding production system
CN104923993A (en) * 2015-06-08 2015-09-23 广西汽车集团有限公司 Welding production line weld-lack-proof welding method, weld-lack-proof device and automatic welding production line
CN105855682A (en) * 2016-05-27 2016-08-17 江苏科技大学 Automatic welding system and method for comb teeth and small ring parts
CN105855682B (en) * 2016-05-27 2018-01-26 江苏科技大学 The automatic welding system and method for a kind of broach and small shaped part
CN106200580A (en) * 2016-07-19 2016-12-07 苏州博众精工科技有限公司 A kind of orderly input and output material method of shunting
CN107931791A (en) * 2017-12-01 2018-04-20 江苏理工学院 A kind of automatic soldering device
CN109483098A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding equipment control method and system
CN109483099A (en) * 2018-10-24 2019-03-19 中船黄埔文冲船舶有限公司 A kind of ship floor stiffening ring welding line

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Application publication date: 20110817